Weakly magnetic substance rapid screening device

By designing a fast screening device for weak magnetic substances including conveyor belts, fixed frames, servo lift modules and detection modules, the problem of inaccurate screening of small cargoes in the prior art is solved, high-accuracy magnetic detection is achieved, and the safety of air transportation is enhanced.

CN119575265APending Publication Date: 2025-03-07SHANGHAI PUDONG INTERNATIONAL AIRPORT FREIGHT STATION CO LTD
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Patent Information

Application Number
CN202411814572.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The existing technology is difficult to quickly and accurately screen weak magnetic substances in small cargoes, resulting in high mis-detection rates and missed detection rates, which poses challenges to the safety of air transportation.

Method used

A fast screening device for weak magnetic substances is designed, including a conveyor belt, a fixed frame, a servo lift module and a detection module. The servo lift module drives the movement of the moving cross beam, and combines multiple sensor arrays to conduct comprehensive magnetic field detection of the detection substances.

Benefits of technology

It improves the accuracy of detection, reduces the error detection rate and missed detection rate, can quickly and accurately judge the magnetic properties of the cargo, and enhances the safety of air transportation.

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Abstract

The invention discloses a weak magnetic substance rapid screening device, and relates to the technical field of air transportation, the weak magnetic substance rapid screening device comprises a conveyor belt, a fixed frame, a servo lifting module and a detection module, the detection module is arranged on the fixed frame, the fixed frame is arranged at the upper part of the conveyor belt, and a movable cross beam and a bottom cross beam are arranged on the fixed frame; the bottom beam is arranged below the conveying belt, and the movable beam is arranged above the conveying belt. According to the weak magnetic substance rapid screening device, the servo lifting module drives the movable cross beam to move, all-directional detection is conducted on detected substances, magnetic field changes are detected through the sensor, and the magnetism of the detected substances is analyzed and judged, so that the detection accuracy of the device is improved, and meanwhile the error detection rate and the omission ratio are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of aviation transportation, in particular to a device for rapid screening of weakly magnetic materials. Background Art

[0002] With the continuous increase in air transport volume, the types of goods are becoming increasingly complex, and various magnetic materials may be present. Due to their special physical properties, magnetic materials may interfere with key components such as navigation equipment and communication systems of aircraft; in extreme cases, strong magnetic fields may cause damage or failure of internal components of electronic equipment; magnetic goods may also attract other metal objects, resulting in unstable cargo stacking and increasing safety risks during transportation. In order to scientifically evaluate the magnetic field strength of goods, the current practice is to conduct magnetic inspections on suspected magnetic goods before consignment to assess their magnetic strength. Magnetic inspection reports are an important basis for judging whether goods meet air transport requirements. With the rapid development of e-commerce goods, the goods mailed by a large number of shop owners who have joined various e-commerce platforms are very scattered, and the consigned parcels are mostly small pieces, and rarely professionally packaged with special packaging materials suitable for air transport. When filling in the name of the goods, such retail merchants often use relatively broad names such as "gifts, tools, parts", which makes it difficult to accurately describe the properties of the contents. They may contain suspected magnetic materials such as headphones, microphones, Bluetooth speakers, refrigerator magnets, etc., and it is difficult to issue a separate magnetic inspection report, which brings new challenges to the safety prevention of magnetic materials in aviation. Summary of the invention

[0003] The purpose of the present invention is to provide a rapid screening device for weakly magnetic materials, to perform magnetic screening on items for which magnetic inspection reports are difficult to issue, and to reduce the false detection rate and missed detection rate.

[0004] To achieve the above-mentioned objectives, the present invention provides a rapid screening device for weakly magnetic materials, including a conveyor belt, a fixed frame, a servo lifting module and a detection module, the detection module is arranged on the fixed frame, the fixed frame is arranged on the upper part of the conveyor belt, a movable beam and a bottom beam are arranged on the fixed frame, the bottom beam is arranged at the lower part of the conveyor belt, and the movable beam is arranged at the upper part of the conveyor belt.

[0005] Preferably, cross beams are provided inside both ends of the fixed frame, the cross beams are fixedly connected to the fixed frame, and the cross beams, the movable cross beams and the bottom cross beams are all connected to the detection module.

[0006] Preferably, the detection module comprises a sensor, and a plurality of the sensors are provided. The crossbeam, the movable crossbeam and the bottom crossbeam are all provided with mounting holes, and the mounting holes are connected to the sensors.

[0007] Preferably, the end of the fixed frame is connected to the servo lifting module, the servo lifting module includes a servo motor and a synchronous belt, the synchronous belt is connected to a synchronous pulley, the synchronous pulley is connected to a reduction motor, the reduction motor is connected to the servo motor, and the servo motor is connected to the top of the fixed frame through a mounting plate.

[0008] Preferably, the synchronous belt is connected to one end of the movable frame through the mounting plate, the other end of the movable frame is connected to a guide rail, and the guide rail is rigidly connected to the fixed frame.

[0009] Preferably, the movable frame is connected to the movable crossbeam, and the movable crossbeam is arranged outside the crossbeam.

[0010] Preferably, tank chains are provided on both ends of the fixed frame, and the tank chains are connected to the wires.

[0011] Preferably, a detection camera and a warning light are provided on the upper portion of the fixed frame.

[0012] Preferably, scale lines and detection marks are provided on the conveyor belt.

[0013] Therefore, the present invention adopts the above-mentioned weak magnetic material rapid screening device, the servo lifting module drives the moving beam to move, performs all-round detection of the detection material, detects the magnetic field change through the sensor, and analyzes and judges the magnetism of the detection material to improve the detection accuracy of the device, while reducing the false detection rate and missed detection rate.

[0014] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of an embodiment of a device for rapid screening of weakly magnetic substances of the present invention; Figure 2 This is a schematic structural diagram of a fixed frame of a device for rapid screening of weakly magnetic substances of the present invention; Figure 3 This is a schematic diagram of the structure of the servo lifting module of the device for rapid screening of weakly magnetic materials of the present invention; Figure 4 It is a structural schematic diagram of a tank chain of a device for rapid screening of weakly magnetic materials of the present invention; Reference numerals 1. Fixed frame; 2. Conveyor belt; 3. Moving beam; 4. Bottom beam; 5. Beam; 6. Tank chain; 7. Sensor; 8. Servo motor; 9. Reducer motor; 10. Mounting plate; 11. Synchronous pulley; 12. Synchronous belt; 13. Moving frame; 14. Guide rail. DETAILED DESCRIPTION

[0016] The technical solution of the present invention is further described below through the accompanying drawings and embodiments.

[0017] Unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0018] Example See also Figure 1-4 The present invention provides a rapid screening device for weak magnetic materials, including a conveyor belt 2, a fixed frame 1, a servo lifting module and a detection module. The detection module is arranged on the fixed frame 1, and the detection module detects the magnetic field strength of the detection material. The fixed frame 1 is arranged on the upper part of the conveyor belt 2. The conveyor belt 2 is provided with scale lines and detection marks. When the detection material is at the detection mark, the moving beam 3 starts to move.

[0019] The fixed frame 1 is provided with a movable crossbeam 3 and a bottom crossbeam 4. The bottom crossbeam 4 is provided at the lower part of the conveyor belt 2. The bottom crossbeam 4 is provided to detect the bottom magnetic field strength of the detection material. The movable crossbeam 3 is provided at the upper part of the conveyor belt 2. The movable crossbeam 3 moves on the fixed frame 1 to detect the magnetic field strength in the front and rear of the detection material, so as to ensure the comprehensiveness of the device detection and avoid omissions. Crossbeams 5 are provided inside both ends of the fixed frame 1. The crossbeam 5 is fixedly connected to the fixed frame 1. The crossbeam 5 is provided inside the movable crossbeam 3 to avoid hindering the up and down movement of the movable crossbeam 3. The crossbeam 5, the movable crossbeam 3 and the bottom crossbeam 4 are all connected to the detection module.

[0020] The detection module includes a sensor 7, and a plurality of sensors 7 are provided. The crossbeam 5, the movable crossbeam 3 and the bottom crossbeam 4 are all provided with mounting holes, and the mounting holes are connected to the sensors 7. Each sensor 7 array contains 16 sensor units, which are respectively distributed on the crossbeam 5, the bottom crossbeam 4 and the movable crossbeam 3.

[0021] The end of the fixed frame 1 is connected to the servo lifting module, which includes a servo motor 8 and a synchronous belt 12. The synchronous belt 12 is connected to the synchronous pulley 11, and the synchronous pulley 11 is connected to the reduction motor 9. The reduction motor 9 is connected to the servo motor 8. The servo motor 8 drives the synchronous belt 12 to transfer, and then drives the moving beam 3 to move up and down, which is convenient for detecting the front and rear magnetic field strength of the test material. The servo motor 8 is connected to the top of the fixed frame 1 through the mounting plate 10. The synchronous belt 12 is connected to one end of the moving frame 13 through the mounting plate 10, and the other end of the moving frame 13 is connected to the guide rail 14. The guide rail 14 is rigidly connected to the fixed frame 4, and the moving frame 13 is connected to the moving beam 3. The moving frame 13 moves on the guide rail 14 driven by the synchronous belt 12, driving the moving beam 3 to move up and down.

[0022] Tank chains 6 are provided on both ends of the fixed frame 1, and the tank chains 6 are connected to the wires. The tank chains 6 are used to organize the wires, and the cables are buried in the tank chains 6, which plays a role in stability and beauty.

[0023] A detection camera and a warning light are arranged on the upper part of the fixed frame 1. The detection camera detects the moving state of the substance to be detected. When the measured value of the substance to be detected is higher than the target value, the warning light lights up to serve as a warning.

[0024] The detection process is as follows: the system is initialized, the servo motor 8 drives the moving beam 3 to descend to the bottom, the detection camera on the fixed frame 1 detects the movement status of the goods and uploads it to the computer, when the detection material moves to a specific position, the moving beam 3 is raised, and the sensor 7 array distributed on the moving beam 3 detects the change in the magnetic field strength in front of the detection material; the detection material continues to move forward, and the sensor 7 arrays on the moving beam 3, the beam 5, and the bottom beam 4 measure the magnetic field strength around the detection material; when the detection material moves away from the specific position, the detection material stops moving, the moving beam 3 descends again and monitors the magnetic field strength behind the detection material at the same time, and each sensor 7 array transmits the collected data to the data bus, and transmits it to the computer for subsequent analysis, and compares the calculated three-dimensional space magnetic field value with the preset target value. If the calculated value is higher than the target value, the magnetic field color at that location is displayed with high contrast, the value is highlighted, and a warning light is turned on.

[0025] Therefore, the present invention adopts the above-mentioned weak magnetic material rapid screening device, the servo lifting module drives the moving beam to move, performs all-round detection of the detection material, detects the magnetic field change through the sensor, and analyzes and judges the magnetism of the detection material to improve the detection accuracy of the device, while reducing the false detection rate and missed detection rate.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.

Claims

1. Rapid screening device for weak magnetic materials, characterized by: It includes a conveyor belt, a fixed frame, a servo lifting module and a detection module, wherein the detection module is arranged on the fixed frame, the fixed frame is arranged on the upper part of the conveyor belt, a movable beam and a bottom beam are arranged on the fixed frame, the bottom beam is arranged at the lower part of the conveyor belt, and the movable beam is arranged at the upper part of the conveyor belt.

2. The device for rapid screening of weakly magnetic substances according to claim 1, characterized in that: Crossbeams are arranged inside both ends of the fixed frame, and the crossbeams are fixedly connected to the fixed frame. The crossbeams, the movable crossbeams and the bottom crossbeams are all connected to the detection module.

3. The device for rapid screening of weakly magnetic substances according to claim 2, characterized in that: The detection module includes a sensor, and a plurality of sensors are provided. The crossbeam, the movable crossbeam and the bottom crossbeam are all provided with mounting holes, and the mounting holes are connected to the sensors.

4. The device for rapid screening of weakly magnetic substances according to claim 3, characterized in that: The end of the fixed frame is connected to the servo lifting module, and the servo lifting module includes a servo motor and a synchronous belt. The synchronous belt is connected to a synchronous pulley, and the synchronous pulley is connected to a reduction motor. The reduction motor is connected to the servo motor, and the servo motor is connected to the top of the fixed frame through a mounting plate.

5. The device for rapid screening of weakly magnetic substances according to claim 4, characterized in that: The synchronous belt is connected to one end of the moving frame through the mounting plate, the other end of the moving frame is connected to the guide rail, and the guide rail is rigidly connected to the fixed frame.

6. The device for rapid screening of weakly magnetic substances according to claim 5, characterized in that: The moving frame is connected to the moving crossbeam, and the moving crossbeam is arranged outside the crossbeam.

7. The device for rapid screening of weakly magnetic substances according to claim 6, characterized in that: Tank chains are arranged on both ends of the fixed frame, and the tank chains are connected with wires.

8. The device for rapid screening of weakly magnetic substances according to claim 7, characterized in that: A detection camera and a warning light are arranged on the upper part of the fixing frame.

9. The device for rapid screening of weakly magnetic substances according to claim 8, characterized in that: The conveyor belt is provided with scale lines and detection marks.