A bathroom cabinet processing plate waste crushing and recycling equipment
Patent Information
- Application Number
- CN202411799827.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2044-12-09
AI Technical Summary
[0004]本发明的目的就在于为了解决现有技术中浴室柜生产加工过程中产生的板材废料粉碎回收处理时,产生碎屑和粉尘容易漂浮至周围的空气中,且破碎处理后的废料没有有效的方式对其进行集中收集处理的问题而提供一种浴室柜加工的板材废料粉碎回收设备
[0014] 1. The present invention is reasonably designed, with a stable and solid overall structure and strong practicality. It can not only crush and recycle the waste board material generated during the production and processing of bathroom cabinets, but also prevent the debris and dust generated during the crushing and recycling of waste board material from floating into the surrounding air, effectively ensuring the air quality of the surrounding environment and the health of the operators. In addition, the crushed waste board material can be filled into a storage box for centralized processing.
Smart Images

Figure CN119588474B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waste material recycling technology, specifically to a waste material crushing and recycling device for bathroom cabinet manufacturing. Background Technology
[0002] A bathroom vanity is a type of storage furniture specifically designed for bathrooms. It typically combines a sink and storage space for toiletries, towels, cleaning tools, and more. It not only offers practical functionality but also enhances the overall aesthetics and tidiness of the bathroom. Bathroom vanities are usually made of solid wood, MDF (medium-density fiberboard), or particleboard. The manufacturing process involves cutting, carving, and drilling, inevitably generating scraps, cutting waste, and residual materials. These scraps vary in size and shape due to different cutting methods and are generally collected manually and stored in designated areas, without effective recycling. Furthermore, centralized storage takes up considerable space, is susceptible to contamination, and poses certain safety hazards.
[0003] Chinese patent CN116571311A discloses a waste recycling and processing equipment and method for wood processing, including a crushing box with a feeding roller and a crushing roller driven by a drive motor. The feeding roller is located in front of the crushing roller. By setting a screening box at the discharge port, the processed waste can be screened. By setting a sliding plate, the sliding plate can move relative to the crushing box, changing the distance between it and the crushing roller, making the cutting more flexible. However, the equipment in the above patent generates debris and dust that easily float into the surrounding air during waste crushing and recycling, and there is no effective way to collect and process the crushed waste. Further development and improvement are needed. Summary of the Invention
[0004] The purpose of this invention is to provide a waste material crushing and recycling device for bathroom cabinet manufacturing, which addresses the problem that in the prior art, when waste materials are crushed and recycled during the production and processing of bathroom cabinets, the resulting debris and dust easily float into the surrounding air, and there is no effective way to collect and process the crushed waste.
[0005] This invention achieves the above-mentioned objective through the following technical solution: a waste material crushing and recycling device for bathroom cabinet processing, comprising a crushing box, wherein fixed blades are equidistantly arranged between the inner surfaces of the longitudinal sides of the crushing box, and two first rotating shafts are symmetrically arranged between the inner surfaces of the transverse sides of the crushing box, wherein rotating blades are arranged intersectingly between the fixed blades on the first rotating shafts, and one end of each of the two first rotating shafts passes through the crushing box and is fitted with a transmission gear, the transmission gears meshing with each other; a drive motor is arranged on the outer surface of one transverse side of the crushing box, the output end of the drive motor being connected to one end of the first rotating shaft; and a top of the crushing box is provided with... The device has a protective mechanism and a material guiding mechanism at the bottom. The material guiding mechanism is connected to a filling component. The outer surfaces of both sides of the filling component are provided with first L-shaped fixed support plates. A second L-shaped fixed support plate is provided below the material guiding mechanism. One end of the second L-shaped fixed support plate is connected to the first L-shaped fixed support plate. Several support plates are provided at equal intervals between the bottom of the material guiding mechanism and the top of the second L-shaped fixed support plate. A longitudinal conveyor belt is provided below the filling component. A storage box is conveyed on the upper part of the conveyor belt. Lifting and clamping components are provided on the first L-shaped fixed support plates.
[0006] Furthermore, the protective mechanism includes a protective frame disposed on the top of the crushing box and a dust collector disposed on the bottom of the second L-shaped fixed support plate. An air duct is disposed inside the protective frame, and a plurality of dust extraction holes are equally spaced on the inner surface of the protective frame. The dust extraction holes are connected to the air duct, and a dust extraction pipe is installed at the output end of the dust collector. One end of the dust extraction pipe is connected to the inside of the air duct.
[0007] Furthermore, the material guiding mechanism includes a material guiding box, the top of which is sealed to the crushing box. The material guiding box includes a box body, an inclined material guiding bottom plate, and a horizontally arranged material storage bottom plate. The material storage bottom plate is located near the filling component. A vibration motor is installed at the bottom of the material guiding bottom plate. A discharge port is opened at the bottom of the box body near the filling component. A second rotating shaft is arranged between the inner surfaces of the two longitudinal sides of the discharge port. A first rotating motor is installed on the outer surface of one longitudinal side of the material guiding box. The output end of the first rotating motor is connected to one end of the second rotating shaft. A plurality of material feeding plates are equidistantly arranged on the outer circumference of the second rotating shaft.
[0008] Furthermore, the filling assembly includes a filling box, with the pulverizing box and the guide box both connected to the filling box on one lateral side. The filling box has an inlet corresponding to the outlet position. A rotating guide plate is hinged to the inner surface of the filling box below the inlet. A first telescopic device is provided on the outer surface of the filling box on one lateral side corresponding to the rotating guide plate. The output end of the first telescopic device extends into the filling box and contacts the rotating guide plate. A rectangular frame-shaped airbag is provided on the inner surface of the filling box below the rotating guide plate. A bidirectional air pump is installed on the top of the first L-shaped fixed support plate. The output end of the bidirectional air pump is connected to the inside of the airbag. A dust outlet pipe is connected to the filling box above the inlet. One end of the dust outlet pipe is connected to the dust extraction pipe. An electric valve is installed between the dust outlet pipe and the dust extraction pipe and the filling box. A first lifting device is installed on the top of the filling box. A pressure plate is installed at the bottom output end of the first lifting device into the filling box. First guide support rods are installed on both sides of the pressure plate on the lateral side of the first lifting device. The first guide support rods are connected to the filling box. The filling tank has an L-shaped support mounting plate on both sides of the top of the first lifting device. A stirring shaft is inserted into one end of the L-shaped support mounting plate near the first lifting device, and a second lifting device is installed between the bottom of the other end and the filling tank. A lifting support mounting plate is installed at the top output end of the second lifting device, passing through the L-shaped support mounting plate. A rotary bearing is provided on the outer surface of one end of the top of the stirring shaft. The inner ring of the rotary bearing is connected to the outer surface of the stirring shaft, and the outer ring of the rotary bearing is connected to the lifting support mounting plate. A second rotary motor is installed at the top of the mounting plate. The output end of the second rotary motor is connected to one end of the stirring shaft. A limit plug rod is installed at the bottom of the lifting support mounting plate between the stirring shaft and the second lifting device. The limit plug rod is plugged into the L-shaped support mounting plate. The top of the filling box and the pressing plate are provided with plug holes corresponding to the position of the limit plug rod. The top of the filling box and the pressing plate are provided with rectangular hollow grooves corresponding to the position of the stirring shaft. A number of stirring rods are arranged at equal intervals from top to bottom on the inner side of the rectangular hollow grooves. One end of the stirring rod is connected to the stirring shaft.
[0009] Furthermore, the lifting clamping assembly includes a rectangular slide groove formed on the first L-shaped fixed support plate. An L-shaped lifting slide is slidably connected between the inner surfaces of the two longitudinal sides of the rectangular slide groove in the vertical direction. A third lifting device is provided between the top of the L-shaped lifting slide and the top inner surface of the first L-shaped fixed support plate. A second telescopic device is installed on the outer surface of the L-shaped lifting slide on the side away from the storage box. A fixed clamping plate is installed through the output end of the second telescopic device. A protective layer is provided on the surface of the fixed clamping plate near the storage box. Second guide support rods are provided on the other side of the surface located on both longitudinal sides of the second telescopic device. The second guide support rods are plugged into and connected to the L-shaped lifting slide.
[0010] Furthermore, four material-pushing plates are equidistantly arranged on the outer circumference of the second rotating shaft. One end of the material-pushing plate in the width direction is chamfered, and the two ends of the material-pushing plate in the length direction respectively contact the inner surfaces of the longitudinal sides of the discharge port.
[0011] Furthermore, a sealing cover is provided between the top of the L-shaped support mounting plate and the top of the filling box.
[0012] Furthermore, a control device is provided on the outer surface of the longitudinal side of the second L-shaped fixed support plate. The drive motor, the dust collector, the vibration motor, the first rotary motor, the first telescopic device, the bidirectional air pump, the electric valve, the first lifting device, the second lifting device, the second rotary motor, the third lifting device, and the second telescopic device are all electrically connected to the control device.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The present invention is reasonably designed, with a stable and solid overall structure and strong practicality. It can not only crush and recycle the waste board material generated during the production and processing of bathroom cabinets, but also prevent the debris and dust generated during the crushing and recycling of waste board material from floating into the surrounding air, effectively ensuring the air quality of the surrounding environment and the health of the operators. In addition, the crushed waste board material can be filled into a storage box for centralized processing.
[0015] 2. Specifically, the protective frame in the protective mechanism can block the splashed board waste, preventing it from bursting out of the crushing box during the crushing process. This effectively ensures the safety of the board waste crushing operation and the cleanliness of the surrounding operating environment. The dust generated during the board waste crushing process will be drawn away through the dust extraction hole in conjunction with the dust extractor, dust extraction pipe and air duct, preventing it from easily spreading into the surrounding air and ensuring the air quality of the surrounding environment and the health of the operators.
[0016] 3. Specifically, the material guiding mechanism uses a guide plate inclined at the bottom of the guide box to receive the crushed waste material and guide it to the storage plate. With the cooperation of the first rotary motor, the second rotary shaft and several pusher plates, the crushed waste material is fed into the inlet of the filling component through the outlet. At the same time, the vibration motor is used to push the crushed waste material on the guide plate against the crushed waste material on the storage plate, applying a certain pushing force to the crushed waste material on the storage plate. This can prevent the crushed waste material from accumulating and clogging the storage plate. In addition, the structure of the first rotary motor, the second rotary shaft and several pusher plates can be used for material discharge and can also close the outlet when filling stops.
[0017] 4. Specifically, the filling assembly, through the cooperation of a first telescopic device and a rotating guide plate, guides the pulverized board waste into the storage bin, preventing it from falling between the inner surface of the filling bin and the outer surface of the storage bin. It also seals the gap between the filling bin and the storage bin, preventing dust from floating into the environment during filling. Furthermore, it compacts the pulverized board waste poured into the storage bin, allowing it to hold more material. Additionally, it agitates the pulverized board waste inside the storage bin, preventing it from accumulating in one place and hindering compaction, further increasing the storage capacity.
[0018] 5. Specifically, by controlling the operation of the second telescopic device in the lifting and clamping assembly on both sides of the storage box, the fixed clamping plate is driven to approach the storage box and clamp it. Then, the third lifting device is controlled to drive the L-shaped lifting slide to rise, so as to drive the storage box on the conveyor belt to rise into the inside of the filling box. At the same time, the top of the storage box is positioned below the rotating guide plate. This ensures that the crushed board waste guided down from the rotating guide plate enters the storage box and also facilitates the airbag to seal the gap between the filling box and the storage box. After the crushed waste filling operation is completed, the storage box filled with crushed board waste is placed on the conveyor belt, and then transported to the next process or storage for centralized reprocessing. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is the front view of the present invention;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the protective frame in this invention;
[0022] Figure 4 This is a partial three-dimensional structural diagram of the crushing box involved in this invention;
[0023] Figure 5 This is a three-dimensional structural diagram of the material guiding mechanism in this invention;
[0024] Figure 6 This is a three-dimensional structural diagram of the filling component in this invention;
[0025] Figure 7 This is a three-dimensional structural diagram of a partially cut-out filling component in this invention;
[0026] Figure 8 for Figure 7 Enlarged view of section A;
[0027] Figure 9 This is a three-dimensional structural diagram of the lifting clamping assembly in this invention;
[0028] Figure 10 This is a three-dimensional structural diagram of the lifting clamping assembly in this invention from another perspective.
[0029] In the diagram: 1-Crushing box, 2-Fixed blade, 3-First rotating shaft, 4-Rotating blade, 5-Transmission gear, 6-Drive motor, 7-Protective mechanism, 8-Guiding mechanism, 9-Filling assembly, 10-First L-shaped fixed support plate, 11-Second L-shaped fixed support plate, 12-Support bearing plate, 13-Conveyor belt conveying mechanism, 14-Storage box, 15-Lifting and clamping assembly, 16-Control device;
[0030] 701-Protective frame, 702-Dust collector, 703-Air duct, 704-Dust extraction hole, 705-Dust extraction pipe;
[0031] 801-Guide box, 802-Vibration motor, 803-Discharge port, 804-Second rotating shaft, 805-First rotating motor, 806-Pulling plate;
[0032] 901-Filling box, 902-Inlet, 903-Rotating guide plate, 904-First telescopic device, 905-Airbag, 906-Two-way air pump, 907-Dust outlet pipe, 908-Electric valve, 909-First lifting device, 910-Pressure plate, 911-First guide support rod, 912-L-shaped support mounting plate, 913-Stirring shaft, 914-Second lifting device, 915-Lifting support mounting plate, 916-Second rotary motor, 917-Limiting plug-in rod, 918-Plug-in hole, 919-Rectangular hollow groove, 920-Stirring rod;
[0033] 1501-Rectangular slide, 1502-L-shaped lifting slide, 1503-Third lifting device, 1504-Second telescopic device, 1505-Fixed clamping plate, 1506-Second guide support rod. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0036] Combination Figures 1 to 10 The device shown is a waste material crushing and recycling equipment for bathroom cabinet manufacturing. It includes a crushing chamber 1. Fixed blades 2 are equidistantly arranged between the inner surfaces of the two longitudinal sides of the crushing chamber 1. Two first rotating shafts 3 are symmetrically arranged between the inner surfaces of the two transverse sides of the crushing chamber 1. Rotating blades 4 are arranged intersectingly between the fixed blades 2 on the first rotating shafts 3. One end of each of the two first rotating shafts 3 passes through the crushing chamber 1 and is fitted with a transmission gear 5, which meshes with each other. A drive motor 6 is installed on the outer surface of one transverse side of the crushing chamber 1. The output end of the drive motor 6 is connected to one end of the first rotating shafts 3. A protective mechanism 7 is provided at the top of the crushing chamber 1, and a material guiding mechanism is provided at the bottom. 8. The material guiding mechanism 8 is connected to the filling component 9. The outer surfaces of both sides of the filling component 9 are provided with first L-shaped fixed support plates 10. The material guiding mechanism 8 is provided with a second L-shaped fixed support plate 11 below it. One end of the second L-shaped fixed support plate 11 is connected to the first L-shaped fixed support plate 10. Several support bearing plates 12 are provided at equal intervals between the bottom of the material guiding mechanism 8 and the top of the second L-shaped fixed support plate 11. The filling component 9 is provided with a longitudinal conveyor belt conveying mechanism 13 below it. The material storage box 14 is conveyed on the upper part of the conveyor belt conveying mechanism 13. The first L-shaped fixed support plate 10 is provided with lifting clamping components 15.
[0037] The protective mechanism 7 includes a protective frame 701 installed on top of the crushing chamber 1 and a dust collector 702 installed at the bottom of the second L-shaped fixed support plate 11. An air duct 703 is installed inside the protective frame 701, and several dust extraction holes 704 are equidistantly opened on the inner surface of the protective frame 701. The dust extraction holes 704 are connected to the air duct 703. A dust extraction pipe 705 is installed at the output end of the dust collector 702, and one end of the dust extraction pipe 705 is connected to the inside of the air duct 703. The protective frame 701 is used to block splashed board waste, preventing it from bursting out of the crushing chamber 1 during the crushing process, effectively ensuring the safety of the board waste crushing operation and maintaining the cleanliness of the surrounding operating environment. Dust generated during the board waste crushing process is extracted through the dust extraction holes 704 in conjunction with the dust collector 702, dust extraction pipe 705, and air duct 703, preventing it from easily spreading into the surrounding air and ensuring the air quality of the surrounding environment and the health of the operators.
[0038] The material guiding mechanism 8 includes a material guiding box 801. The top of the material guiding box 801 is sealed to the crushing box 1. The material guiding box 801 includes a box body, an inclined material guiding bottom plate, and a horizontal material storage bottom plate. The material storage bottom plate is located near the filling component 9. A vibration motor 802 is installed at the bottom of the material guiding bottom plate of the material guiding box 801. A discharge port 803 is opened at the bottom of the box body of the material guiding box 801 near the filling component 9. A second rotating shaft 804 is arranged between the inner surfaces of the two longitudinal sides of the discharge port 803. A first rotating motor 805 is installed on the outer surface of one longitudinal side of the material guiding box 801. The output end of the first rotating motor 805 is connected to one end of the second rotating shaft 804. A plurality of material feeding plates are evenly arranged on the outer circumference of the second rotating shaft 804. 806 is used to receive the crushed board waste in the crushing box 1 and guide it to the storage bottom plate through the inclined guide bottom plate. The width of the storage bottom plate is the same as the width of the feeding plate 806. Combined with the vibration motor 802, it is used to drive the crushed waste on the guide bottom plate to press the crushed waste on the storage bottom plate. This can not only prevent the crushed waste from accumulating and blocking the storage bottom plate, but also ensure that the second rotating shaft 804 drives the feeding plate 806 to rotate smoothly, so as to facilitate the feeding of the crushed board waste on the storage bottom plate out of the discharge port 803 and into the filling component 9. It can also keep the guide bottom plate away from the feeding plate 806, so as to avoid the feeding plate 806 colliding with the guide bottom plate when the second rotating shaft 804 drives the feeding plate 806 to rotate.
[0039] Furthermore, the number of material-pushing plates 806 provided on the outer circumference of the second rotating shaft 804 is preferably four, and they are equidistantly distributed along the circumference of the second rotating shaft 804. The width of two material-pushing plates 806 plus the diameter of the second rotating shaft 804 is the same as the height of the discharge port 803. One end of the material-pushing plate 806 in the width direction is chamfered to form an arc-shaped structure. The two ends of the material-pushing plate 806 in the length direction are in contact with the inner surfaces of the longitudinal sides of the discharge port 803, so that the second rotating shaft 804 can drive two of the spaced material-pushing plates 806 to be in a vertical state, thereby closing the discharge port 803. The structure of the first rotating motor 805, the second rotating shaft 804 and the several material-pushing plates 806 can be used for both material discharge and closing the discharge port 803.
[0040] The filling assembly 9 includes a filling box 901, a crushing box 1, and a guide box 801, both connected to the filling box 901 on one side. The filling box 901 has an inlet 902 corresponding to the outlet 803. Crushed waste material from the guide box 801 is discharged through the outlet 803 and then enters the filling box 901 through the inlet 902 to be filled into the storage box 14. A rotating guide plate 903 is hinged to the inner surface of the filling box 901 below the inlet 902. A first telescopic device 904 is provided on the outer surface of the filling box 901 on one side corresponding to the rotating guide plate 903. The first telescopic device 904... The outlet extends into the filling box 901 and contacts the rotating guide plate 903. By controlling the output end of the first telescopic device 904 to move forward, the rotating guide plate 903 is rotated to an inclined state, so that the crushed board waste entering through the feed inlet 902 can be smoothly guided into the storage box 14, preventing the crushed board waste from falling between the inner surface of the filling box 901 and the outer surface of the storage box 14. A rectangular frame-shaped airbag 905 is provided on the inner surface of the filling box 901 below the rotating guide plate 903. A bidirectional air pump 9 is provided on the top of the first L-shaped fixed support plate 10 on the lateral side of the filling box 901. 06. The output end of the bidirectional air pump 906 is connected to the inside of the air bag 905 to seal the gap between the filling box 901 and the storage box 14, preventing dust from the crushed board waste from floating into the external environment through the gap between the filling box 901 and the storage box 14 during filling. A dust outlet pipe 907 is connected above the inlet 902 of the filling box 901. One end of the dust outlet pipe 907 is connected to the dust extraction pipe 705. An electric valve 908 is installed between the dust outlet pipe 907 and the dust extraction pipe 705 and the filling box 901, so that the electric valve 908 can be opened according to actual usage needs, combined with the set dust extraction... The dust collector 702 and the dust extraction pipe 705, in conjunction with the dust outlet pipe 907, extract the floating dust inside the filling box 901. The top of the filling box 901 is equipped with a first lifting device 909. The bottom output end of the first lifting device 909 extends into the filling box 901 and is equipped with a pressing plate 910. The top of the pressing plate 910 is equipped with first guide support rods 911 on both sides of the first lifting device 909. The first guide support rods 911 are inserted and connected to the top of the filling box 901 to compact the crushed board waste poured into the storage box 14, so that the storage box 14 can store more waste.The top of the filling box 901 is provided with L-shaped support mounting plates 912 on both longitudinal sides of the first lifting device 909. A stirring shaft 913 is inserted into one end of the L-shaped support mounting plate 912, which is laterally close to the first lifting device 909. A second lifting device 914 is installed between the bottom of the other end of the L-shaped support mounting plate 912 and the filling box 901. A lifting support mounting plate 915 is installed at the top output end of the second lifting device 914, passing through the L-shaped support mounting plate 912. A rotary bearing is provided on the outer surface of one end of the top of the stirring shaft 913. The inner ring of the rotary bearing is connected to the outer surface of the stirring shaft 913, and the outer ring of the rotary bearing is connected to the lifting support mounting plate 915. A [missing information - likely a design feature] is provided on the top of the lifting support mounting plate 915. The second rotary motor 916 has its output end connected to one end of the stirring shaft 913. A limit plug-in rod 917 is provided at the bottom of the lifting support mounting plate 915 between the stirring shaft 913 and the second lifting device 914. The limit plug-in rod 917 is plugged into the L-shaped support mounting plate 912. The top of the filling box 901 and the pressure plate 910 have plug-in holes 918 corresponding to the positions of the limit plug-in rod 917. Rectangular slots 919 are provided on the top of the filling box 901 and the pressure plate 910 corresponding to the positions of the stirring shaft 913. Several stirring rods 920 are evenly spaced from top to bottom on the inner side of the rectangular slots 919. One end of each stirring rod 920 is connected to the stirring shaft 913. When the crushed waste material is filled into the storage bin 14, the second lifting device 914 is controlled to lower the lifting support mounting plate 915. At this time, the stirring rods 920 are all inside the rectangular hollow grooves 919 to ensure smooth lifting of the stirring shaft 913. When the stirring rods 920 on the stirring shaft 913 have completely descended to below the pressure plate 910 and the bottom of the stirring shaft 913 is close to the bottom inner surface of the storage bin 14, the second rotary motor 916 is controlled to rotate the stirring shaft 913. The stirring rods 920 rotate accordingly, and the stirring rods 920 move the crushed board waste material filled into the storage bin 14 to prevent it from accumulating in one place. Compaction is performed to increase the storage capacity within the storage bin 14. Furthermore, during the filling process of the crushed board waste, the second lifting device 914 gradually raises the stirring shaft 913, preventing the stirring shaft 913 from inserting too deeply into the crushed board waste and causing difficulty in raising it. The number of stirring rods 920 and their spacing can be adjusted according to actual needs, ensuring both proper movement of the crushed board waste within the storage bin 14 and sufficient space to adjust the orientation of the stirring rods 920, allowing them to rotate to the inside of the rectangular hollow groove 919, thus avoiding interference with the lifting of the pressing plate 910 and the stirring shaft 913.
[0041] The lifting clamping assembly 15 includes a rectangular slide groove 1501 formed on a first L-shaped fixed support plate 10. An L-shaped lifting slide 1502 is slidably connected vertically between the inner surfaces of the two longitudinal sides of the rectangular slide groove 1501. A third lifting device 1503 is disposed between the top of the L-shaped lifting slide 1502 and the top inner surface of the first L-shaped fixed support plate 10. A second telescopic device 1504 is installed on the outer surface of the L-shaped lifting slide 1502 on the side laterally away from the storage box 14. A fixed clamping plate 1505 is installed through the output end of the second telescopic device 1504 through the L-shaped lifting slide 1502. A protective layer is provided on the surface of the fixed clamping plate 1505 near the storage box 14, and second guide support rods 1506 are provided on both sides of the other surface located longitudinally on the second telescopic device 1504. The second guide support rods 1506 are connected to the L-shaped lifting slide 1502. 02. The second telescopic device 1504 on both sides of the storage box 14 is controlled to operate, causing the fixed clamping plate 1505 to approach and clamp the storage box 14. Then, the third lifting device 1503 is controlled to lift the L-shaped lifting slide 1502, and the storage box 14 follows the lift into the inside of the filling box 901, so that the top of the storage box 14 is below the rotating guide plate 903. This ensures that the crushed board waste guided by the rotating guide plate 903 enters the storage box 14, and also facilitates the airbag 905 to seal the gap between the filling box 901 and the storage box 14. After the crushed waste filling operation is completed, the storage box 14 filled with crushed board waste is placed on the conveyor belt conveyor mechanism 13, and then transported to the next process or for centralized processing such as storage by the conveyor belt conveyor mechanism 13.
[0042] A sealing cover is provided between the top of the L-shaped support mounting plate 912 and the top of the filling box 901 to further reduce the occurrence of dust and debris escaping from the filling box 901; the conveyor belt conveying mechanism 13 includes a conveyor frame body, a conveyor belt is provided inside the conveyor frame body, a drive roller is provided at one end of the inner side of the conveyor, a tension roller is provided at the other end, and several driven rollers are equidistantly arranged between the tension roller and the drive roller; a servo motor is provided at one end of the conveyor frame body, and the output end of the servo motor is connected to one end of the drive end to drive the conveyor belt to convey the storage box; a control device 16 is provided on the outer surface of the longitudinal side of the second L-shaped fixed support plate 11, along with a drive motor 6, a servo motor in the conveyor belt conveying mechanism 13, a dust collector 702, a vibration motor 802, a first rotary motor 805, a first telescopic device 904, a bidirectional air pump 906, an electric valve 908, a first lifting device 909, a second lifting device 914, and a second rotary motor 905. Motor 916, third lifting device 1503, and second telescopic device 1504 are all electrically connected to control device 16 to control their respective working states. The first telescopic device 904, first lifting device 909, second lifting device 914, third lifting device 1503, and second telescopic device 1504 are either hydraulic cylinders or servo electric cylinders. Observation windows are provided on one side of the guide box 801 and the filling box 901 to observe the internal working conditions in real time. Position sensors are provided on both sides of the conveyor belt conveying mechanism 13 below the filling component 9. A CCD monitoring probe is inclined downward on the inner surface of the filling box 901 above the feed inlet 902. Both the position sensor and the CCD monitoring probe are electrically connected to control device 16 to monitor the position of the storage box 14 before it rises through the position sensor and to monitor the filling amount of crushed waste board material inside the storage box 14 through the CCD monitoring probe.
[0043] In use, first, the second telescopic device in the lifting and clamping assembly on both sides of the storage box is controlled to move the fixed clamping plate close to the storage box and clamp it. Then, the third lifting device is controlled to move the L-shaped lifting slide upward, which in turn moves the storage box on the conveyor belt to move into the inside of the filling box. At the same time, the top of the storage box is positioned below the rotating guide plate. Then, the output end of the first telescopic device is controlled to move forward, which moves the rotating guide plate to an inclined state. At the same time, the bidirectional vacuum pump is controlled to inflate the air bag and seal the gap between the filling box and the storage box.
[0044] Next, the waste board material generated during the production and processing of the bathroom cabinet is sent into the crushing box. The drive motor is controlled to start working. With the cooperation of the transmission gear, the two first rotating shafts are driven to rotate. The waste board material is crushed by the fixed blade and the rotating blade. The debris and dust generated during the crushing process are drawn away through the dust extraction hole with the cooperation of the dust extractor, dust extraction pipe and air duct.
[0045] The waste material from the sheet metal, after being crushed by the fixed and rotating blades, enters the guiding mechanism and is guided to the storage plate by the inclined guide plate at the bottom of the guide box. Then, the first rotating motor drives the second rotating shaft to rotate, and the crushed waste material on the storage plate is pushed out of the outlet by the material-pushing plate, so that it enters the inlet of the filling component. The vibration motor is used to push the crushed waste material on the guide plate against the crushed waste material on the storage plate, applying a certain pushing force to the crushed waste material on the storage plate to prevent the crushed waste material from accumulating and clogging the storage plate. In addition, when the filling stops, the first rotating motor can be controlled to drive the second rotating shaft, so that the two spaced material-pushing plates on the second rotating shaft are in a vertical state to close the outlet.
[0046] The pulverized board waste, ejected from the discharge port and then entering the filling box through the inlet, is guided into the storage box by a rotating guide plate. Simultaneously, the second lifting device lowers the stirring shaft, and when the bottom of the stirring shaft approaches the inner bottom surface of the storage box, the second rotary motor rotates the stirring shaft, causing the stirring rod to rotate. The stirring rod agitates the pulverized board waste filling the storage box, preventing it from accumulating in one place. As the pulverized board waste fills the storage box, the second lifting device gradually raises the lifting support plate, allowing the stirring shaft to... As it gradually rises, to prevent the stirring shaft from inserting too deeply into the crushed board waste, which would hinder its ascent, the second rotary motor drives the stirring shaft to rotate. When the stirring rod is inside the rectangular hollow groove, the first lifting device can be controlled to lower the pressure plate to compact the crushed board waste in the storage box. When the storage box is full of crushed board waste, the lifting clamping assembly reverses the steps of lifting the storage box to place it on the conveyor belt conveyor mechanism. The conveyor belt conveyor then transports the material to the next process or to storage for centralized reprocessing.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for crushing and recycling waste board material from bathroom cabinet processing, comprising a crushing box (1), wherein fixed blades (2) are equidistantly arranged between the inner surfaces of the two longitudinal sides of the crushing box (1), and two first rotating shafts (3) are symmetrically arranged between the inner surfaces of the two transverse sides of the crushing box (1). Rotating blades (4) are arranged intersecting between the fixed blades (2) on the first rotating shafts (3). One end of each of the two first rotating shafts (3) passes through the crushing box (1) and is fitted with a transmission gear (5). The transmission gears (5) mesh with each other. A drive motor (6) is arranged on the outer surface of one transverse side of the crushing box (1). The output end of the drive motor (6) is connected to one end of the first rotating shaft (3). The device is characterized in that: The crushing box (1) is provided with a protective mechanism (7) at the top and a material guiding mechanism (8) at the bottom. The material guiding mechanism (8) is connected to a filling component (9). The outer surfaces of both sides of the filling component (9) are provided with first L-shaped fixed support plates (10). A second L-shaped fixed support plate (11) is provided below the material guiding mechanism (8). One end of the second L-shaped fixed support plate (11) is connected to the first L-shaped fixed support plate (10). A number of support bearing plates (12) are provided at equal intervals between the bottom of the material guiding mechanism (8) and the top of the second L-shaped fixed support plate (11). A conveyor belt conveying mechanism (13) is provided below the filling component (9) for longitudinal conveying. A storage box (14) is conveyed on the upper part of the conveyor belt conveying mechanism (13). Lifting clamping components (15) are provided on the first L-shaped fixed support plate (10). The protective mechanism (7) includes a protective frame (701) set on the top of the crushing box (1) and a dust collector (702) set at the bottom of the second L-shaped fixed support plate (11). The protective frame (701) is provided with an air duct (703). The inner surface of the protective frame (701) is provided with a plurality of dust extraction holes (704) at equal intervals. The dust extraction holes (704) are connected to the air duct (703). The output end of the dust collector (702) is equipped with a dust extraction pipe (705). One end of the dust extraction pipe (705) is connected to the inside of the air duct (703). The material guiding mechanism (8) includes a material guiding box (801), the top of which is sealed to the crushing box (1). The material guiding box (801) includes a box body, an inclined material guiding bottom plate and a horizontal material storage bottom plate. The material storage bottom plate is located near the filling component (9). A vibration motor (802) is provided at the bottom of the material guiding bottom plate of the material guiding box (801). A discharge port (803) is provided at the bottom of the box body of the material guiding box (801) near the filling component (9). A second rotating shaft (804) is provided between the inner surfaces of the two longitudinal sides of the discharge port (803). A first rotating motor (805) is provided on the outer surface of the longitudinal side of the material guiding box (801). The output end of the first rotating motor (805) is connected to one end of the second rotating shaft (804). A plurality of material pushing plates (806) are equidistantly arranged on the outer circumference of the second rotating shaft (804). The filling assembly (9) includes a filling box (901). The lateral surfaces of the crushing box (1) and the guide box (801) are connected to the filling box (901). The filling box (901) has an inlet (902) corresponding to the outlet (803). A rotating guide plate (903) is hinged to the inner surface of the filling box (901) below the inlet (902). A first telescopic device (904) is provided on the lateral outer surface of the filling box (901) corresponding to the rotating guide plate (903). The output end of the first telescopic device (904) extends into the filling box (901) and contacts the rotating guide plate (903). The rotating guide plate (903) is located below... The inner surface of the filling box (901) is provided with a rectangular frame-shaped airbag (905). A bidirectional air pump (906) is provided on the top of the first L-shaped fixed support plate (10) on the horizontal side of the filling box (901). The output end of the bidirectional air pump (906) is connected to the inside of the airbag (905). A dust outlet pipe (907) is connected above the feed inlet (902) of the filling box (901). One end of the dust outlet pipe (907) is connected to the dust extraction pipe (705). An electric valve (908) is provided between the dust outlet pipe (907) and the filling box (901). A first lifting device (909) is provided on the top of the filling box (901). The bottom output end of the lifting device (909) extends into the filling box (901) and is fitted with a pressure plate (910). The top of the pressure plate (910) is fitted with first guide support rods (911) on both sides of the first lifting device (909). The first guide support rods (911) are inserted into the top of the filling box (901). The top of the filling box (901) is fitted with L-shaped support mounting plates (912) on both sides of the first lifting device (909). A stirring shaft (913) is inserted into one end of the L-shaped support mounting plate (912) near the first lifting device (909), and a second lifting device (914) is installed between the bottom of the other end and the filling box (901). The top output end of the second lifting device (914) passes through the L-shaped support mounting plate (912) and is fitted with a lifting support mounting plate (915). A rotary bearing is provided on the outer surface of one end of the top of the stirring shaft (913). The inner ring of the rotary bearing is connected to the outer surface of the stirring shaft (913), and the outer ring of the rotary bearing is connected to the lifting support mounting plate (915). A second rotary motor (916) is provided on the top of the lifting support mounting plate (915). The output end of the second rotary motor (916) is connected to one end of the stirring shaft (913). A limit plug rod (917) is provided at the bottom of the lifting support mounting plate (915) between the stirring shaft (913) and the second lifting device (914).The limiting plug-in rod (917) is plugged into the L-shaped support mounting plate (912). The top of the filling box (901) and the pressure plate (910) are provided with plug-in holes (918) corresponding to the position of the limiting plug-in rod (917). The top of the filling box (901) and the pressure plate (910) are each provided with a rectangular hollow groove (919) corresponding to the position of the stirring shaft (913). A plurality of stirring rods (920) are evenly spaced from top to bottom on the inner side of the rectangular hollow groove (919). One end of each stirring rod (920) is connected to the stirring shaft (913). The lifting clamping assembly (15) includes a rectangular slide groove (1501) formed on the first L-shaped fixed support plate (10). An L-shaped lifting slide (1502) is slidably connected between the inner surfaces of the two longitudinal sides of the rectangular slide groove (1501) in the vertical direction. A third lifting device (1503) is provided between the top of the L-shaped lifting slide (1502) and the top inner surface of the first L-shaped fixed support plate (10). The outer surface of the L-shaped lifting slide (1502) is laterally away from the storage box (14). A second telescopic device (1504) is installed. The output end of the second telescopic device (1504) passes through the L-shaped lifting slide (1502) and is fitted with a fixed clamping plate (1505). The fixed clamping plate (1505) has a protective layer on the side surface near the storage box (14), and the other side surface is provided with second guide support rods (1506) on both longitudinal sides of the second telescopic device (1504). The second guide support rods (1506) are plugged into the L-shaped lifting slide (1502).
2. The equipment for crushing and recycling waste board materials from bathroom cabinet processing according to claim 1, characterized in that: Four material-pushing plates (806) are equidistantly arranged on the outer circumference of the second rotating shaft (804). One end of the material-pushing plate (806) in the width direction is chamfered, and the two ends of the material-pushing plate (806) in the length direction are in contact with the inner surfaces of the longitudinal sides of the discharge port (803).
3. The equipment for crushing and recycling waste board materials from bathroom cabinet processing according to claim 1, characterized in that: A sealing cover is provided between the top of the L-shaped support mounting plate (912) and the top of the filling box (901).
4. The equipment for crushing and recycling waste board materials from bathroom cabinet processing according to claim 1, characterized in that: A control device (16) is provided on the outer surface of the longitudinal side of the second L-shaped fixed support plate (11). The drive motor (6), the dust collector (702), the vibration motor (802), the first rotary motor (805), the first telescopic device (904), the bidirectional air pump (906), the electric valve (908), the first lifting device (909), the second lifting device (914), the second rotary motor (916), the third lifting device (1503), and the second telescopic device (1504) are all electrically connected to the control device (16).
Citation Information
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