Assembling equipment for vehicle-mounted display screen
By using a mobile platform mechanism, arm carrying mechanism and clamping mechanism in the assembly equipment of the vehicle display screen, the precise positioning of the backlight plate and the panel and the vertical insertion of the flexible circuit board are achieved, which solves the problem of wide and thick frames of the vehicle display screen, significantly reduces the frame width and improves assembly efficiency.
Patent Information
- Application Number
- CN202411976830.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The existing vehicle display has wide and thick frames, making it difficult to achieve narrow frame design while maintaining structural strength and protective performance.
The mobile platform mechanism, arm handling mechanism and clamping mechanism are adopted to achieve accurate positioning of the backlight plate and the panel through the cooperation of the vacuum mobile platform and the vacuum suction platform. The flexible circuit board is inserted vertically into the interpolation hole of the backlight plate through the clamping assembly, simplifying the wiring path and reducing edge space.
It significantly reduces the frame width of the display screen, improves the consistency of component assembly, improves assembly efficiency, reduces the possibility of manual intervention and errors, and enhances the versatility and flexibility of the equipment.
Smart Images

Figure CN119589345A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vehicle-mounted panels, and in particular to an assembly device for a vehicle-mounted display screen. Background Art
[0002] In recent years, with the rapid development of the new energy vehicle market, the design and performance requirements of vehicle-mounted displays, as important terminals for in-vehicle information interaction, have been continuously improved. In order to meet consumers' dual demands for the aesthetics and practicality of vehicle-mounted screens, vehicle-mounted displays are developing in the direction of large size, high resolution and extremely narrow bezels. At the same time, IP67-level waterproof and dustproof performance has gradually become a basic requirement for vehicle-mounted displays to meet the challenges of complex in-vehicle environments. However, since vehicle-mounted panels usually adopt a multi-layer structure, including components such as panels, backlights, middle frames and rear shells, traditional assembly methods face significant limitations in achieving narrow bezel designs, especially while maintaining structural strength and protective performance. It is difficult to balance the precision and stability of the assembly process. The existing vehicle panel assembly equipment and assembly methods usually use a panel with a flexible printed circuit (FPC) to pass the flexible printed circuit along the edge of the panel around the backlight emitting area, pass through the middle frame and finally be covered by the back cover to achieve the connection and fixation of the components. However, since the vehicle panel is composed of a multi-layer structure and the backlight emitting area cannot be opened, the assembly equipment can only pass the FPC through the middle frame for assembly, which makes the frame of the existing vehicle display relatively wide and thick.
[0003] Therefore, it is necessary to provide an assembly device for a vehicle-mounted display screen to solve the problem of the width and thickness of the frame of the vehicle-mounted display screen. Summary of the invention
[0004] The main purpose of the present invention is to provide an assembly device for a vehicle-mounted display screen, aiming to solve the technical problems mentioned in the above background technology.
[0005] The present invention adopts the following technical solutions: An assembly device for a vehicle-mounted display screen, comprising: The mobile platform mechanism comprises a first linear motor, a driving end of the first linear motor is fixedly connected to a vacuum mobile platform, the vacuum mobile platform is used to carry a backlight panel, and one side of the backlight panel is provided with a plurality of vertically penetrating through holes; The arm lifting mechanism comprises a vacuum suction platform arranged above the vacuum moving platform, a plurality of suction nozzles are fixedly arranged on one side of the vacuum suction platform, the vacuum suction platform is used to suck the panel, and the suction nozzles are used to suck the flexible circuit board, wherein the flexible circuit board is fixedly connected to one side of the panel; The clamping mechanism includes a clamping assembly arranged on one side of the vacuum suction platform, one end of the clamping assembly is fixedly connected to the driving end of the first rotating driving member, wherein the clamping assembly includes two symmetrically arranged clamping arms, when the two clamping arms are close to and abut against each other, the clamping assembly clamps a plurality of the flexible circuit boards, and the first rotating driving member drives the clamping assembly to rotate so that the flexible circuit boards are vertically inserted into the insertion holes for assembly of the panel and the backlight panel.
[0006] Furthermore, the mobile platform mechanism further comprises a plurality of clamping claws arranged on one side of the vacuum mobile platform, the working ends of the clamping claws face the insertion holes, and the clamping surfaces of the clamping claws are parallel to the insertion holes; The plurality of clamps are fixedly connected to the driving end of the pull-down driving assembly, so that after the flexible circuit board is vertically inserted into the insertion hole, the pull-down driving assembly drives the clamps to pull down the flexible circuit board.
[0007] Further, the pull-down drive assembly includes a fixed frame, the fixed frame is fixedly connected to the vacuum moving platform, an end surface of the fixed frame away from the vacuum moving platform is provided with a pull-down guide rail, the pull-down guide rail is slidably connected to a pulling frame, and an end of the pulling frame close to the vacuum moving platform is fixedly connected to a plurality of the clamping claws; A driving block is provided at one end of the pulling frame away from the vacuum moving platform, a pull-down screw is threadedly connected in the driving block, one end of the pull-down screw is fixedly connected to the driving end of the pull-down motor, and the pull-down motor is fixedly arranged on an end surface of the fixed frame away from the vacuum moving platform.
[0008] Furthermore, a detection optical fiber is provided at the driving end of the clamping jaw, one end of the detection optical fiber is flush with the clamping surface of the clamping jaw, and the detection optical fiber is used to detect whether the clamping jaw clamps the flexible circuit board; A pressure sensor is arranged on the upper end surface of the vacuum moving platform, and the sensing end of the pressure sensor abuts against the bottom end of the backlight plate.
[0009] Furthermore, the arm moving mechanism also includes a fixed welding frame, which is mounted on two opposite sides of the first linear motor. A second linear motor is arranged on the upper end surface of the fixed welding frame. The second linear motor is perpendicular to the first linear motor in the horizontal direction, and a driving end of the second linear motor is connected to the vacuum suction platform.
[0010] Furthermore, the driving end of the second linear motor is slidably connected to the first lifting unit, the first lifting unit is connected to the driving end of the first lifting driving member, the driving end of the first lifting unit is fixedly connected to the second rotating driving member, and the driving end of the second rotating driving member is fixedly connected to the vacuum suction platform.
[0011] Furthermore, the clamping mechanism also includes a third linear motor arranged on one side of the first linear motor, the third linear motor is perpendicular to the first linear motor in the horizontal direction, and the driving end of the third linear motor is connected to the first rotating drive member to drive the clamping assembly to move closer to or away from the flexible circuit board.
[0012] Furthermore, a fourth linear motor is fixedly installed at the driving end of the third linear motor, and the fourth linear motor is perpendicular to the third linear motor in the horizontal direction. A second lifting unit is installed at the driving end of the fourth linear motor, and the second lifting unit is connected to the driving end of the second lifting drive member, and the driving end of the second lifting unit is fixedly connected to the first rotating drive member.
[0013] Furthermore, the clamping assembly also includes a clamping support plate, which is fixedly connected to the driving end of the first rotating drive member, and a driving belt is provided at the end of the clamping support plate away from the first rotating drive member, and the driving belt is transmission-connected to the driving end of the clamping drive member, and a clamping slider is fixedly connected to the opposite ends of the driving belt, respectively, and the clamping slider is slidingly connected to the clamping support plate, and the two clamping arms are respectively fixedly connected to the two clamping sliders, wherein when the driving belt is driven to rotate, the two clamping sliders respectively drive the two clamping arms to move in opposite directions.
[0014] Furthermore, it also includes a visual alignment component, which includes a visual alignment camera fixedly connected to the vacuum suction platform, the visual alignment camera faces the backlight panel, an alignment light source is arranged below the visual alignment camera, and an alignment control system is arranged on one side of the visual alignment camera, and the alignment control system is electrically connected to the visual alignment camera, the moving platform mechanism, the arm moving mechanism and the clamping mechanism respectively, wherein the alignment control unit is used to receive a detection signal from the visual alignment camera, and control the movement of the moving platform mechanism, the arm moving mechanism and the clamping mechanism according to the detection signal, so that after the backlight panel is aligned with the panel, the flexible circuit board is driven to be inserted into the insertion hole for the panel and the backlight panel to complete the assembly.
[0015] Beneficial effects: In the present invention, the flexible circuit board and the panel are pre-installed as one body, and the flexible circuit board is vertically inserted into the insertion hole of the backlight panel by using a clamping assembly, which effectively avoids the limitation that the flexible circuit board needs to pass through the middle frame in the traditional assembly method, simplifies the wiring path of the flexible circuit board, and reduces the space required for the edge of the panel, thereby significantly reducing the border width of the display screen; through the cooperation of the vacuum moving platform and the vacuum suction platform, the backlight panel and the panel are accurately positioned, and the consistency of component assembly is improved; the clamping assembly clamps the flexible circuit board through symmetrically arranged clamping arms, and the first rotary drive drives the clamping assembly to rotate, so that the flexible circuit board completes the vertical insertion operation of the insertion hole, significantly improving the assembly efficiency and reducing the possibility of manual intervention steps and errors; in addition, the modularity of the equipment enhances the adaptability to vehicle display screens of different specifications, and has good versatility and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an assembly device for a vehicle-mounted display screen of the present invention; Figure 2 It is a structural schematic diagram of a backlight plate and a panel of an assembly device for a vehicle-mounted display screen of the present invention; Figure 3 It is a schematic diagram of the flexible circuit board insertion of an assembly device for a vehicle-mounted display screen of the present invention; Figure 4 is a structural schematic diagram of a mobile platform mechanism according to an embodiment of the present invention; Figure 5 It is a structural schematic diagram of an arm lifting mechanism according to an embodiment of the present invention; Figure 6 is a structural schematic diagram of a clamping mechanism according to an embodiment of the present invention; Figure 7 is a schematic structural diagram of a clamping assembly according to an embodiment of the present invention; Figure 8 It is a schematic diagram of the overall structure of an initial state of an assembly device for a vehicle-mounted display screen of the present invention; Fig. 9 is a schematic structural diagram of a foldable flexible circuit board according to an embodiment of the present invention; Fig.10 is a schematic diagram of the state of the flexible circuit board insertion process according to an embodiment of the present invention; Fig.11 It is a schematic diagram of an assembled vehicle display screen according to an embodiment of the present invention.
[0017] in: 100, mobile platform mechanism; 101, first linear motor; 102, vacuum mobile platform; 103, clamping claw; 104, fixed frame; 105, pull-down guide rail; 106, pulling frame; 107, driving block; 108, pull-down lead screw; 109, pull-down motor; 110, detection optical fiber; 111, pressure sensor; 200, arm-moving mechanism; 201, vacuum suction platform; 202, suction nozzle; 203, fixed welding frame; 204, second linear motor; 205, first lifting unit; 206, first lifting driving member; 207, second rotating driving member; 300, clamping mechanism; 301, clamping assembly; 302, first rotating drive member; 303, third linear motor; 304, fourth linear motor; 305, second lifting unit; 306, second lifting drive member; 307, clamping support plate; 308, driving belt; 309, clamping drive member; 310, clamping slider; 311, clamping arm; 4. Backlight panel; 5. Through hole; 6. Panel; 7. Flexible circuit board; The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0018] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0022] Reference Figures 1 to 11 The present invention proposes an assembly device for a vehicle-mounted display screen, comprising: a mobile platform mechanism 100, comprising a first linear motor 101, a driving end of the first linear motor 101 is fixedly connected to a vacuum mobile platform 102, the vacuum mobile platform 102 is used to carry a backlight panel 4, and one side of the backlight panel 4 is provided with a plurality of vertically penetrating through holes 5; The arm-lifting mechanism 200 includes a vacuum suction platform 201 disposed above the vacuum moving platform 102, and a plurality of suction nozzles 202 are fixedly disposed on one side of the vacuum suction platform 201. The vacuum suction platform 201 is used to suck the panel 6, and the suction nozzles 202 are used to suck the flexible circuit board 7, wherein the flexible circuit board 7 is fixedly connected to one side of the panel 6; The clamping mechanism 300 includes a clamping assembly 301 arranged on one side of the vacuum suction platform 201, one end of the clamping assembly 301 is fixedly connected to the driving end of the first rotating driving member 302, wherein the clamping assembly 301 includes two symmetrically arranged clamping arms 311, when the two clamping arms 311 are close to each other and abut against each other, the clamping assembly 301 clamps a plurality of the flexible circuit boards 7, and the first rotating driving member 302 drives the clamping assembly 301 to rotate so that the flexible circuit board 7 is vertically inserted into the insertion hole 5 for the panel 6 to be assembled with the backlight panel 4.
[0023] In the above embodiment, the moving platform mechanism 100 includes a first linear motor 101 and a vacuum moving platform 102 fixed at its driving end. The vacuum moving platform 102 is used to carry the backlight panel 4 of the vehicle-mounted display screen, and a plurality of vertical through holes 5 are provided on one side of the backlight panel 4. The first linear motor 101 can drive the vacuum moving platform 102 to move along the horizontal track, so that the backlight panel 4 can be accurately positioned on the workbench, which is convenient for the subsequent assembly of the panel 6 and the flexible circuit board 7.
[0024] The arm-lifting mechanism 200 includes a vacuum suction platform 201 disposed above the vacuum moving platform 102, and the vacuum suction platform 201 sucks the panel 6 and the flexible circuit board 7 through the suction nozzle 202. The number and layout of the suction nozzle 202 are set according to actual needs to ensure that multiple flexible circuit boards 7 can be sucked at the same time. The suction platform is fixedly connected to the panel 6 and the flexible circuit board 7 through vacuum adsorption force to ensure the stability of the components during the handling process and avoid affecting the assembly accuracy due to position offset.
[0025] The clamping mechanism 300 is arranged on one side of the vacuum suction platform 201, and the clamping assembly 301 is fixedly connected to it through a rotating drive. The clamping assembly 301 includes two symmetrically arranged clamping arms 311, which can clamp the flexible circuit board 7 when the two arms are close to each other. When the clamping assembly 301 clamps the flexible circuit board 7, the clamping arms 311 ensure the stable position of the flexible circuit board 7, so that it can be accurately inserted in the vertical direction. The first rotating drive member 302 drives the clamping assembly 301 to rotate, inserting the flexible circuit board 7 into the insertion hole 5 of the backlight panel 4 in the vertical direction, and completing the assembly of the flexible circuit board 7 and the backlight panel 4.
[0026] The vacuum suction platform 201 sucks the panel 6 and the flexible circuit board 7 fixed on one side of the panel 6 through the suction nozzle 202, and moves the panel 6 and the flexible circuit board 7 as a whole to the position of the backlight panel 4. The mobile platform mechanism 100 drives the backlight panel 4 to move to the working position to ensure that the relative position of the backlight panel 4 and the panel 6 is correct. Then, the clamping assembly 301 drives the clamping arm 311 to clamp the flexible circuit board 7 through the rotating driving member, and accurately inserts the flexible circuit board 7 vertically into the insertion hole 5 of the backlight panel 4 to ensure that the connection between the backlight panel 4, the panel 6 and the flexible circuit board 7 is firm.
[0027] To sum up, the flexible circuit board 7 and the panel 6 in the present invention are pre-set as one body, and the flexible circuit board 7 is vertically inserted into the insertion hole 5 of the backlight panel 4 by using the clamping component 301, which effectively avoids the limitation that the flexible circuit board 7 needs to pass through the middle frame in the traditional assembly method, simplifies the wiring path of the flexible circuit board 7, and reduces the space required for the edge of the panel 6, thereby significantly reducing the border width of the display screen; through the cooperation of the vacuum moving platform 102 and the vacuum suction platform 201, the backlight panel 4 and the panel 6 are accurately positioned, and the consistency of component assembly is improved; the clamping component 301 clamps the flexible circuit board 7 through the symmetrically arranged clamping arms 311, and the first rotary drive drives the clamping component 301 to rotate, so that the flexible circuit board 7 completes the vertical insertion operation of the insertion hole 5, significantly improving the assembly efficiency and reducing the possibility of manual intervention steps and errors; in addition, the modularity of the equipment enhances the adaptability to vehicle-mounted display screens of different specifications, and has good versatility and flexibility.
[0028] refer to Figure 4 In one embodiment, the mobile platform mechanism 100 further includes a plurality of clamping jaws 103 disposed on one side of the vacuum mobile platform 102, the working ends of the clamping jaws 103 face the insertion hole 5, and the clamping surfaces of the clamping jaws 103 are parallel to the insertion hole 5; The plurality of clamps 103 are fixedly connected to the driving end of the pull-down driving assembly, so that after the flexible circuit board 7 is vertically inserted into the insertion hole 5 , the pull-down driving assembly drives the clamps 103 to pull down the flexible circuit board 7 .
[0029] The pull-down drive assembly includes a fixed frame 104, the fixed frame 104 is fixedly connected to the vacuum moving platform 102, and a pull-down guide rail 105 is provided on one end of the fixed frame 104 away from the vacuum moving platform 102, and the pull-down guide rail 105 is slidably connected to a pulling frame 106, and one end of the pulling frame 106 close to the vacuum moving platform 102 is fixedly connected to a plurality of the clamps 103; A driving block 107 is provided at one end of the pulling frame 106 away from the vacuum moving platform 102, and a pull-down screw 108 is threadedly connected in the driving block 107. One end of the pull-down screw 108 is fixedly connected to the driving end of the pull-down motor 109. The pull-down motor 109 is fixedly arranged on an end surface of the fixed frame 104 away from the vacuum moving platform 102.
[0030] In the above embodiment, the working end of the clamp 103 faces the insertion hole 5 on the backlight panel 4, and the clamping surface of the clamp 103 is parallel to the insertion hole 5. In this way, when the flexible circuit board 7 is vertically inserted into the insertion hole 5 through the clamping assembly 301, the clamp 103 can accurately clamp the flexible circuit board 7 to prevent displacement or loosening in subsequent operations. The clamp 103 is fixedly connected to the driving end of the pull-down driving assembly, and can accurately pull the flexible circuit board 7 down to a predetermined position after the flexible circuit board 7 is inserted into the insertion hole 5, ensuring that the connection between the flexible circuit board 7 and the backlight panel 4 and the panel 6 is firm and reliable.
[0031] The pull-down drive assembly is composed of a fixed frame 104, a pull-down guide rail 105, a pulling frame 106 and a pull-down motor 109. The fixed frame 104 is fixedly connected to the vacuum mobile platform 102 to ensure that the entire drive system maintains a consistent positional relationship with the mobile platform. A pull-down guide rail 105 is provided on one end face of the fixed frame 104 away from the vacuum mobile platform 102, and the pulling frame 106 is slidably connected to the pull-down guide rail 105 through the pull-down guide rail 105. A clamp 103 is fixedly connected to one end of the pulling frame 106 close to the vacuum mobile platform 102. When the flexible circuit board 7 is clamped and inserted into the insertion hole 5, the clamp 103 on the pulling frame 106 is connected to the pull-down screw 108, and can accurately pull down the flexible circuit board 7 under the drive of the pull-down motor 109 to ensure that its correct position does not deviate. The pull-down motor 109 is connected to the pull-down lead screw 108 through the driving block 107 , and the rotation of the lead screw drives the pull-down action of the clamping jaw 103 , thereby realizing the precise positioning of the flexible circuit board 7 .
[0032] In one example, a detection optical fiber 110 is passed through the driving end of the clamping jaw 103, one end of the detection optical fiber 110 is flush with the clamping surface of the clamping jaw 103, and the detection optical fiber 110 is used to detect whether the clamping jaw 103 clamps the flexible circuit board 7; A pressure sensor 111 is disposed on the upper end surface of the vacuum moving platform 102 , and a sensing end of the pressure sensor 111 abuts against the bottom end of the backlight plate 4 .
[0033] In the above embodiment, the driving end of the clamping jaw 103 is penetrated with a detection optical fiber 110, one end of which is flush with the clamping surface of the clamping jaw 103, and is used to detect in real time whether the clamping jaw 103 accurately clamps the flexible circuit board 7. When the clamping jaw 103 is close to the flexible circuit board 7, the detection optical fiber 110 feedbacks whether the flexible circuit board 7 is successfully clamped through the change of the optical signal. If a clamping failure is detected, the system can issue an alarm in time or stop subsequent operations to ensure that the flexible circuit board 7 will not be offset or damaged in the subsequent assembly process due to improper clamping.
[0034] In addition, in order to monitor the installation status of the backlight panel 4 on the vacuum mobile platform 102 and the assembly strength of the panel 6 and the backlight panel 4, a pressure sensor 111 is set on the upper end surface of the vacuum mobile platform 102. The sensing end of the pressure sensor 111 is in contact with the bottom end of the backlight panel 4. By real-time monitoring the pressure changes applied by the backlight panel 4 on the platform, it is determined whether the backlight panel 4 is in the correct position and the correct assembly posture. If the backlight panel 4 is not completely attached to the platform, the pressure sensor 111 will promptly feedback an abnormal signal to remind the operator to make adjustments or the system to automatically correct, thereby ensuring that the backlight panel 4 is installed smoothly and does not affect the subsequent assembly with the flexible circuit board 7 and the panel 6.
[0035] refer to Figure 5 In one embodiment, the arm moving mechanism 200 also includes a fixed welding frame 203, which is mounted on two opposite sides of the first linear motor 101. A second linear motor 204 is disposed on the upper end surface of the fixed welding frame 203. The second linear motor 204 is perpendicular to the first linear motor 101 in the horizontal direction, and the driving end of the second linear motor 204 is connected to the vacuum suction platform 201.
[0036] The driving end of the second linear motor 204 is slidably connected to the first lifting unit 205, the first lifting unit 205 is connected to the driving end of the first lifting driving member 206, the driving end of the first lifting unit 205 is fixedly connected to the second rotating driving member 207, and the driving end of the second rotating driving member 207 is fixedly connected to the vacuum suction platform 201.
[0037] In the above embodiment, the fixed welding frame 203 is set up on the two opposite sides of the first linear motor 101 to provide support for the second linear motor 204 and its related mechanisms. The driving direction of the second linear motor 204 is perpendicular to the first linear motor 101, so that the vacuum suction platform 201 can achieve two-way movement in the horizontal direction, further expanding the operating range of the vacuum suction platform 201 and improving the flexibility and assembly adaptability of the equipment. The driving end of the second linear motor 204 is slidably connected to the vacuum suction platform 201, and realizes vertical movement through the first lifting unit 205. The first lifting unit 205 is connected to the first lifting drive 206. Through precise lifting control, the vacuum suction platform 201 can quickly and stably adjust the height to meet the assembly requirements of different components.
[0038] In addition, the driving end of the first lifting unit 205 is fixedly connected to the second rotating driving member 207, and the driving end of the second rotating driving member 207 is directly fixedly connected to the vacuum suction platform 201. This design enables the vacuum suction platform 201 to rotate in a plane, further improving the precise positioning capability of the device, especially when the angles of the flexible circuit board 7 and the panel 6 are not completely matched, by adjusting the rotation angle, it can be ensured that the flexible circuit board 7 can be inserted into the insertion hole 5 at the best angle, thereby improving the accuracy and reliability of assembly.
[0039] refer to Figure 6 and Figure 7 In one embodiment, the clamping mechanism 300 also includes a third linear motor 303 arranged on one side of the first linear motor 101, and the third linear motor 303 is perpendicular to the first linear motor 101 in the horizontal direction. The driving end of the third linear motor 303 is connected to the first rotating driving member 302 to drive the clamping assembly 301 to move closer to or away from the flexible circuit board 7.
[0040] A fourth linear motor 304 is fixedly provided at the driving end of the third linear motor 303, and the fourth linear motor 304 is perpendicular to the third linear motor 303 in the horizontal direction. A second lifting unit 305 is provided at the driving end of the fourth linear motor 304, and the second lifting unit 305 is connected to the driving end of the second lifting drive member 306, and the driving end of the second lifting unit 305 is fixedly connected to the first rotating drive member 302.
[0041] The clamping assembly 301 also includes a clamping support plate 307, which is fixedly connected to the driving end of the first rotating drive member 302. A driving belt 308 is provided at the end of the clamping support plate 307 away from the first rotating drive member 302. The driving belt 308 is transmission-connected to the driving end of the clamping drive member 309, and a clamping slider 310 is fixedly connected to the opposite ends of the driving belt 308 respectively. The clamping slider 310 is slidingly connected to the clamping support plate 307, and the two clamping arms 311 are fixedly connected to the two clamping sliders 310 respectively, wherein when the driving belt 308 is driven to rotate, the two clamping sliders 310 respectively drive the two clamping arms 311 to move in opposite directions.
[0042] In the above embodiment, the clamping mechanism 300 includes a third linear motor 303 arranged on one side of the first linear motor 101, the third linear motor 303 is perpendicular to the first linear motor 101 in the horizontal direction, and its driving end is connected to the first rotating driving member 302, which is used to drive the clamping assembly 301 to move closer to or away from the flexible circuit board 7. Through this design, the clamping assembly 301 can move accurately in the horizontal direction, so as to achieve accurate positioning and clamping of the flexible circuit board 7. The driving end of the third linear motor 303 is further fixedly connected to the fourth linear motor 304, the fourth linear motor 304 is perpendicular to the third linear motor 303 in the horizontal direction, and realizes vertical movement by driving the second lifting unit 305. The second lifting unit 305 is connected to the second lifting driving member 306, which can control the lifting action of the clamping assembly 301, ensure that the clamping operation of the flexible circuit board 7 can adapt to workstations of different heights, and further improve the flexibility of the clamping mechanism 300.
[0043] The clamping support plate 307 is fixedly connected to the driving end of the first rotating drive member 302, and is used to carry the entire clamping system. A driving belt 308 is provided at one end of the clamping support plate 307 away from the first rotating drive member 302. The driving belt 308 is driven to operate by the clamping drive member 309, and a clamping slider 310 is connected to each of its two ends. The clamping slider 310 is slidably connected to the clamping support plate 307, and at the same time drives the two clamping arms 311 to move in opposite directions. When the driving belt 308 rotates, the two clamping arms 311 can approach or move away synchronously but in opposite directions, so as to accurately clamp or release the flexible circuit board 7. Not only does it ensure the stability of the clamping operation, but it also avoids the problem of bending or damage of the flexible circuit board 7 caused by the unilateral force of the clamping arm 311.
[0044] In general, this embodiment achieves high-precision, multi-directional clamping control of the flexible circuit board 7 through multi-dimensional adjustment components (the third linear motor 303, the fourth linear motor 304 and the second lifting unit 305) and optimizes the driving mode of the clamping component 301, ensuring the accurate positioning and stability of the flexible circuit board 7 during the assembly process, significantly improving the equipment's adaptability to complex assembly processes, and reducing operational errors, providing a strong guarantee for the high-quality assembly of vehicle-mounted display screens.
[0045] In one embodiment, it also includes a visual alignment component, which includes a visual alignment camera fixedly connected to the vacuum suction platform 201, the visual alignment camera faces the backlight panel 4, an alignment light source is arranged below the visual alignment camera, and an alignment control system is arranged on one side of the visual alignment camera, and the alignment control system is electrically connected to the visual alignment camera, the mobile platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 respectively, wherein the alignment control unit is used to receive the detection signal of the visual alignment camera, and control the movement of the mobile platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 according to the detection signal, so that after the backlight panel 4 is aligned with the panel 6, the flexible circuit board 7 is driven to be inserted into the insertion hole 5, so that the panel 6 and the backlight panel 4 are assembled.
[0046] In the above embodiment, the visual alignment component includes a visual alignment camera fixedly connected to the vacuum suction platform 201, which faces the backlight plate 4 and can capture the position and angle information of the backlight plate 4 and the panel 6 in real time. An alignment light source is provided below the visual alignment camera to ensure the accuracy and clarity of visual inspection by providing uniform and stable lighting. An alignment control system is provided on one side of the visual alignment camera, and the alignment control system is electrically connected to the visual alignment camera, the mobile platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300, respectively, for receiving the detection signal collected by the visual alignment camera and performing comprehensive analysis.
[0047] During operation, the visual alignment camera collects the position information of the backlight panel 4 and related components, and transmits the detection signal to the alignment control system. The alignment control system processes the collected data, generates control instructions through precise calculation, and controls the movement of the mobile platform mechanism 100, the arm mechanism 200 and the clamping mechanism 300 respectively, so that the backlight panel 4 and the panel 6 are accurately aligned. At the same time, after the backlight panel 4 and the panel 6 are aligned, the alignment control system further coordinates the operation of the clamping mechanism 300 to ensure that the flexible circuit board 7 is inserted into the insertion hole 5 at the correct angle and position, thereby realizing the accurate assembly of the panel 6 and the backlight panel 4.
[0048] By introducing the visual alignment component, the equipment can sense the position of the components in the assembly process in real time and dynamically adjust the motion parameters of each mechanism, greatly reducing the errors caused by manual adjustment or mechanical deviation. The combination of the visual alignment camera and the alignment light source further improves the detection accuracy, ensuring that the assembly of complex multi-layer structured vehicle display screens meets high-precision requirements.
[0049] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An assembly device for a vehicle display screen, characterized in that: include: The mobile platform mechanism (100) comprises a first linear motor (101), the driving end of the first linear motor (101) being fixedly connected to a vacuum mobile platform (102), the vacuum mobile platform (102) being used to carry a backlight panel (4), and a plurality of vertically penetrating through holes (5) being provided on one side of the backlight panel (4); The arm lifting mechanism (200) comprises a vacuum suction platform (201) arranged above the vacuum moving platform (102), a plurality of suction nozzles (202) being fixedly arranged on one side of the vacuum suction platform (201), the vacuum suction platform (201) being used to suck the panel (6), and the suction nozzles (202) being used to suck the flexible circuit board (7), wherein the flexible circuit board (7) is fixedly connected to one side of the panel (6); The clamping mechanism (300) comprises a clamping assembly (301) arranged on one side of the vacuum suction platform (201), one end of the clamping assembly (301) being fixedly connected to the driving end of the first rotating driving member (302), wherein the clamping assembly (301) comprises two symmetrically arranged clamping arms (311), when the two clamping arms (311) are close to each other and abut against each other, the clamping assembly (301) clamps a plurality of the flexible circuit boards (7), and the first rotating driving member (302) drives the clamping assembly (301) to rotate so that the flexible circuit boards (7) are vertically inserted into the insertion holes (5) for assembly of the panel (6) and the backlight panel (4).
2. The assembly equipment of a vehicle display screen according to claim 1, characterized in that: The mobile platform mechanism (100) further comprises a plurality of clamping claws (103) arranged on one side of the vacuum mobile platform (102), the working ends of the clamping claws (103) facing the insertion hole (5), and the clamping surfaces of the clamping claws (103) being parallel to the insertion hole (5); The plurality of clamping jaws (103) are fixedly connected to the driving end of the pull-down driving component, so that after the flexible circuit board (7) is vertically inserted into the insertion hole (5), the pull-down driving component drives the clamping jaws (103) to pull down the flexible circuit board (7).
3. The assembly equipment of a vehicle display screen according to claim 2, characterized in that: The pull-down drive assembly comprises a fixed frame (104), the fixed frame (104) is fixedly connected to the vacuum moving platform (102), a pull-down guide rail (105) is provided on one end face of the fixed frame (104) away from the vacuum moving platform (102), the pull-down guide rail (105) is slidably connected to a pulling frame (106), and one end of the pulling frame (106) close to the vacuum moving platform (102) is fixedly connected to a plurality of the clamping claws (103); A driving block (107) is provided at one end of the pulling frame (106) away from the vacuum moving platform (102); a pull-down screw (108) is threadedly connected to the driving block (107); one end of the pull-down screw (108) is fixedly connected to the driving end of a pull-down motor (109); and the pull-down motor (109) is fixedly arranged on an end surface of the fixed frame (104) away from the vacuum moving platform (102).
4. The assembly equipment of a vehicle display screen according to claim 2, characterized in that: A detection optical fiber (110) is passed through the driving end of the clamping jaw (103), one end of the detection optical fiber (110) is flush with the clamping surface of the clamping jaw (103), and the detection optical fiber (110) is used to detect whether the clamping jaw (103) clamps the flexible circuit board (7); A pressure sensor (111) is provided on the upper end surface of the vacuum moving platform (102), and a sensing end of the pressure sensor (111) abuts against the bottom end of the backlight panel (4).
5. The assembly equipment of a vehicle display screen according to claim 1, characterized in that: The arm-lifting mechanism (200) further comprises a fixed welding frame (203), the fixed welding frame (203) being mounted on two opposite sides of the first linear motor (101), a second linear motor (204) being arranged on the upper end surface of the fixed welding frame (203), the second linear motor (204) being perpendicular to the first linear motor (101) in the horizontal direction, and a driving end of the second linear motor (204) being connected to the vacuum suction platform (201).
6. The assembly equipment of the vehicle display screen according to claim 5, characterized in that: The driving end of the second linear motor (204) is slidably connected to the first lifting unit (205), the first lifting unit (205) is connected to the driving end of the first lifting drive member (206), the driving end of the first lifting unit (205) is fixedly connected to the second rotating drive member (207), and the driving end of the second rotating drive member (207) is fixedly connected to the vacuum suction platform (201).
7. The assembly equipment of a vehicle display screen according to claim 1, characterized in that: The clamping mechanism (300) further comprises a third linear motor (303) arranged on one side of the first linear motor (101), the third linear motor (303) being perpendicular to the first linear motor (101) in a horizontal direction, and a driving end of the third linear motor (303) being connected to the first rotating driving member (302) so as to drive the clamping assembly (301) to move closer to or further away from the flexible circuit board (7).
8. The assembly equipment of the vehicle display screen according to claim 7, characterized in that: A fourth linear motor (304) is fixedly arranged at the driving end of the third linear motor (303), and the fourth linear motor (304) is perpendicular to the third linear motor (303) in the horizontal direction. A second lifting unit (305) is arranged at the driving end of the fourth linear motor (304), and the second lifting unit (305) is connected to the driving end of the second lifting drive member (306), and the driving end of the second lifting unit (305) is fixedly connected to the first rotating drive member (302).
9. The assembly equipment of a vehicle display screen according to claim 8, characterized in that: The clamping assembly (301) further comprises a clamping support plate (307), wherein the clamping support plate (307) is fixedly connected to the driving end of the first rotating drive member (302), and a driving belt (308) is provided at one end of the clamping support plate (307) which faces away from the first rotating drive member (302), wherein the driving belt (308) is drivingly connected to the driving end of the clamping drive member (309), and a clamping slider (310) is fixedly connected to opposite ends of the driving belt (308), respectively, and the clamping slider (310) is slidingly connected to the clamping support plate (307), and the two clamping arms (311) are fixedly connected to the two clamping sliders (310), respectively, wherein when the driving belt (308) is driven to rotate, the two clamping sliders (310) respectively drive the two clamping arms (311) to move in opposite directions.
10. The vehicle-mounted display screen assembly device according to claim 1, characterized in that: The invention also comprises a visual alignment component, the visual alignment component comprising a visual alignment camera fixedly connected to the vacuum suction platform (201), the visual alignment camera facing the backlight plate (4), an alignment light source being arranged below the visual alignment camera, and an alignment control system being arranged on one side of the visual alignment camera, the alignment control system being electrically connected to the visual alignment camera, the movable platform mechanism (100), the arm-moving mechanism (200) and the clamping mechanism (300) respectively, wherein the alignment control unit is used to receive a detection signal from the visual alignment camera and control the movement of the movable platform mechanism (100), the arm-moving mechanism (200) and the clamping mechanism (300) according to the detection signal, so that after the backlight plate (4) is aligned with the panel (6), the flexible circuit board (7) is driven to be inserted into the insertion hole (5), so that the panel (6) and the backlight plate (4) are assembled.
Citation Information
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