Fixing device for lead ingot partition plate machining and mounting technology of fixing device
By designing a fixing device for the processing of lead ingot partitions, using components such as hydraulic rods, positioning clamps, cylinders and cutting motors, the problems of difficulty in positioning and adjustment direction and low cutting efficiency in the processing of lead ingot partitions are solved, and a more efficient processing process is achieved.
Patent Information
- Application Number
- CN202411497084.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of lead ingot partitions, it is difficult for the prior art to conveniently position and adjust the processing direction of the lead ingot partitions, and the cutting efficiency is low.
A fixing device for processing lead ingot partitions is designed, including components such as base plate, drive motor, hydraulic rod, positioning clamp, cylinder, cutting motor and electric push rod. Through the cooperation of these components, the positioning, direction adjustment and cutting processing of lead ingot partitions are realized.
The device can conveniently position and adjust the processing direction of the lead ingot partition, improve cutting efficiency, and avoid debris contamination through the cooperation of the vacuum cleaner.
Smart Images

Figure CN119589474A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead ingot partition processing, in particular to a fixing device for lead ingot partition processing and an installation process thereof. Background Art
[0002] Lead ingots are divided into large ingots and small ingots. Small ingots are rectangular trapezoidal with bundling grooves at the bottom and protruding ears at both ends. Large ingots are trapezoidal with T-shaped protrusions at the bottom and grabbing grooves on both sides. Lead ingots are rectangular with protruding ears at both ends. They are blue-white metal, relatively soft, with a density of 11.34g / cm3 and a melting point of 327℃. There shall be no slag, particulate oxygen, inclusions and foreign pollution on the surface of the lead ingots. There shall be no cold shut and no flash burrs larger than 10mm. The trademark and batch number shall be cast or printed on each lead ingot. The brand mark shall be drawn on the lead ingot with paint that is not easy to fall off. The color and position of the mark shall comply with the regulations. Each bundle of lead ingots shall have a conspicuous and non-falling mark, indicating the manufacturer's name, product name, brand, batch number and net weight.
[0003] Lead ingots are mainly used in the manufacture of batteries, coatings, bullets, welding materials, chemical lead salts, cable sheaths, bearing materials, caulking materials, babbitt alloys and X-ray protection materials, etc. When processing lead ingots, corresponding lead ingot partitions are required to process the lead ingots into corresponding sizes and shapes. At present, when processing lead ingot partitions, it is inconvenient to position the lead ingot partitions, nor is it convenient to adjust the processing direction of the lead ingot partitions, and when cutting the lead ingot partitions, the cutting efficiency is low. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a fixing device for processing lead ingot partitions and an installation process thereof, which solves the problems that it is inconvenient to position the lead ingot partitions and adjust the processing direction of the lead ingot partitions during processing, and the cutting efficiency is low during cutting of the lead ingot partitions.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fixing device for processing lead ingot partitions, comprising a bottom plate, the upper surface of the bottom plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a support block, the upper surface of the support block is fixedly connected to a processing table, the upper surface of the processing table is fixedly connected to a symmetrical support seat, the upper surfaces of the two support seats are fixedly connected to hydraulic rods, the output ends of the two hydraulic rods are fixedly connected to positioning clamps, the side surfaces of the two positioning clamps close to each other are both provided with positioning grooves arranged at equal distances, and the bottom plate is fixedly connected to the upper surface of the two support seats. A support plate is fixedly connected to the upper surface, a positioning frame is fixedly connected to the upper surface of the support plate, a symmetrical sliding groove is provided on the inner side wall of the positioning frame, a slide plate is slidably connected to the inside of the two slide grooves, a through hole is provided on the upper surface of the slide plate, a cylinder is fixedly connected to the upper surface of the slide plate, a connecting plate is fixedly connected to the output end of the cylinder, a cutting motor is fixedly connected to the output end of the connecting plate, a cutting disk is fixedly connected to the output end of the cutting motor, an electric push rod is fixedly connected to the upper surface of the positioning frame, and the output end of the electric push rod is fixedly connected to the outer surface of the cylinder.
[0006] As a preferred technical solution of the present invention, the upper surfaces of the two support seats are fixedly connected with a first protective cover, and the upper surface of the positioning frame is fixedly connected with a second protective cover.
[0007] As a preferred technical solution of the present invention, a dust collector body is fixedly connected to the upper surface of the bottom plate, and a dust hood is fixedly connected to the input end of the dust collector body.
[0008] As a preferred technical solution of the present invention, a storage box is installed on the upper surface of the base plate, the output end of the vacuum cleaner body is fixedly connected to the back of the storage box, and a protective door is provided on the back of the storage box.
[0009] As a preferred technical solution of the present invention, a reinforcement plate is fixedly connected to the upper surface of the base plate, the top of the reinforcement plate is fixedly connected to the back of the support plate, the outer surface of the support plate is fixedly connected to symmetrical support columns, and the tops of the two support columns are fixedly connected to the bottom surface of the positioning frame.
[0010] As a preferred technical solution of the present invention, a fixing frame is fixedly connected to the upper surface of the bottom plate, and carrier plates arranged at equal distances are fixedly connected to the inner side wall of the fixing frame.
[0011] As a preferred technical solution of the present invention, a controller is fixedly connected to the upper surface of the base plate, and a control panel is provided on the upper surface of the controller.
[0012] As a preferred technical solution of the present invention, four supporting legs are fixedly connected to the bottom surface of the base plate, and a non-slip seat is fixedly connected to the bottom end of each supporting leg.
[0013] As a preferred technical solution of the present invention, a safety cover is fixedly connected to the upper surface of the base plate, and a storage battery is arranged inside the safety cover.
[0014] As a preferred technical solution of the present invention, S1, selecting a corresponding lead ingot partition; S2, then the lead ingot partition is positioned by the cooperation of the hydraulic rod, the positioning clamp and the positioning groove; S3, then adjusting the direction of the lead ingot partition through the cooperation of the driving motor and the processing table; S4, the lead ingot partition is cut through the cooperation of the cylinder, the cutting motor and the cutting disc.
[0015] Compared with the prior art, the present invention provides a fixing device for processing lead ingot partitions and an installation process thereof, which has the following beneficial effects: 1. The fixing device for processing lead ingot partitions and its installation process can clamp and position the lead ingot partitions through the cooperation of hydraulic rods, positioning clamps and positioning grooves, which is convenient for workers to position the lead ingot partitions and improve the stability of the lead ingot partitions. The cutting motor can be lowered and raised through the cylinder. The cooperation of the cutting motor and the cutting disk can simultaneously cut and process multiple lead ingot partitions. The cooperation of the electric push rod, the slide groove and the slide plate can push the cylinder to move, which is convenient for workers to adjust the position of the cutting disk.
[0016] 2. The fixing device for processing lead ingot partitions and its installation process can drive the processing table to rotate by using a driving motor, so that the staff can adjust the cutting direction of the lead ingot partitions and improve the efficiency of the cutting processing of the lead ingot partitions. Through the cooperation of the dust collection body and the dust collection hood, the debris generated during the processing of the lead ingot partitions can be extracted to avoid the debris from polluting the working environment. The cooperation of the fixing frame and the carrier plate can facilitate the staff to store the processed lead ingot partitions. Through the cooperation of the controller and the control panel, the staff can control the device conveniently and improve the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the present invention; Figure 2 It is a three-dimensional structural schematic diagram of the rear view of the present invention; Figure 3 A sectional view of the front view of the positioning splint of the present invention; Figure 4 It is a side view of the dust hood of the present invention; Figure 5 It is a cross-sectional view of the front view of the positioning frame of the present invention; Figure 6 It is a cross-sectional view of the side view of the positioning frame of the present invention.
[0018] In the figure: 1. bottom plate; 2. driving motor; 3. support block; 4. processing table; 5. support seat; 6. hydraulic rod; 7. positioning splint; 8. support plate; 9. positioning frame; 10. slide groove; 11. slide plate; 12. through hole; 13. cylinder; 14. connecting plate; 15. cutting motor; 16. cutting disc; 17. electric push rod; 18. positioning groove; 19. first protective cover; 20. controller; 21. control panel; 22. support leg; 23. anti-slip seat; 24. vacuum cleaner body; 25. dust hood; 26. storage box; 27. protective door; 28. reinforcement plate; 29. support column; 30. safety cover; 31. battery; 32. fixing frame; 33. carrier plate; 34. second protective cover. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example See also Figure 1-6In the present embodiment: a fixing device for processing a lead ingot partition comprises a bottom plate 1, a driving motor 2 is fixedly connected to the upper surface of the bottom plate 1, a supporting block 3 is fixedly connected to the output end of the driving motor 2, a processing table 4 is fixedly connected to the upper surface of the supporting block 3, a symmetrical supporting seat 5 is fixedly connected to the upper surface of the processing table 4, a hydraulic rod 6 is fixedly connected to the upper surface of the two supporting seats 5, a positioning clamping plate 7 is fixedly connected to the output end of the two hydraulic rods 6, and the two positioning clamping plates 7 are provided with positioning grooves 18 arranged at equal distances on one side close to each other, a supporting plate 8 is fixedly connected to the upper surface of the bottom plate 1, a positioning frame 9 is fixedly connected to the upper surface of the supporting plate 8, a symmetrical sliding groove 10 is provided on the inner side wall of the positioning frame 9, a slide plate 11 is slidably connected to the inside of the two slide grooves 10, a through hole 12 is provided on the upper surface of the slide plate 11, a cylinder 13 is fixedly connected to the upper surface of the slide plate 11, and the output end of the cylinder 13 is fixedly connected to the cylinder 13. A connecting plate 14 is connected, and a cutting motor 15 is fixedly connected to the output end of the connecting plate 14, and a cutting disk 16 is fixedly connected to the output end of the cutting motor 15. An electric push rod 17 is fixedly connected to the upper surface of the positioning frame 9, and the output end of the electric push rod 17 is fixedly connected to the outer surface of the cylinder 13. By means of the cooperation of the hydraulic rod 6, the positioning clamping plate 7 and the positioning groove 18, the lead ingot partition can be clamped and positioned to improve the stability of the lead ingot partition. The cutting motor 15 can be lowered and raised by the cylinder 13. By means of the cooperation of the cutting motor 15 and the cutting disk 16, multiple lead ingot partitions can be cut at the same time. By means of the cooperation of the electric push rod 17, the slide 10 and the slide plate 11, the cylinder 13 can be pushed to move, so that the staff can adjust the position of the cutting disk 16 conveniently. The driving motor 2 can drive the processing table 4 to rotate, so that the staff can adjust the cutting direction of the lead ingot partition conveniently, and improve the efficiency of the cutting processing of the lead ingot partition.
[0021] In this embodiment, the upper surfaces of the two support seats 5 are fixedly connected with the first protective cover 19, the upper surface of the positioning frame 9 is fixedly connected with the second protective cover 34, the upper surface of the base plate 1 is fixedly connected with the dust collector body 24, and the input end of the dust collector body 24 is fixedly connected with the dust hood 25. The hydraulic rod 6 can be protected by the first protective cover 19, and the electric push rod 17 can be protected by the second protective cover 34, thereby increasing the safety of the device. Through the cooperation of the dust collector body 24 and the dust hood 25, the debris generated during the processing of the lead ingot partition can be extracted to prevent the debris from polluting the working environment.
[0022] In this embodiment, a storage box 26 is installed on the upper surface of the base plate 1, the output end of the vacuum cleaner body 24 is fixedly connected to the back of the storage box 26, a protective door 27 is provided on the back of the storage box 26, a reinforcing plate 28 is fixedly connected to the upper surface of the base plate 1, the top of the reinforcing plate 28 is fixedly connected to the back of the support plate 8, the outer surface of the support plate 8 is fixedly connected to symmetrical support columns 29, the tops of the two support columns 29 are fixedly connected to the bottom surface of the positioning frame 9, the upper surface of the base plate 1 is fixedly connected to a fixing frame 32, the inner side wall of the fixing frame 32 is fixedly connected to a carrier plate 33 arranged at an equal distance, and the upper surface of the base plate 1 is fixedly connected to A controller 20 is connected, and a control panel 21 is provided on the upper surface of the controller 20. Through the cooperation of the storage box 26 and the protective door 27, debris can be collected, and the reinforcing plate 28 can be used to reinforce the support plate 8 to improve the stability of the support plate 8. The support column 29 can achieve the effect of supporting and reinforcing the positioning frame 9, and further increase the stability of the positioning frame 9. The cooperation of the fixed frame 32 and the carrier plate 33 can facilitate the staff to store the processed lead ingot partitions. Through the cooperation of the controller 20 and the control panel 21, it is convenient for the staff to control the device and improve the work efficiency of the staff.
[0023] In this embodiment, four supporting legs 22 are fixedly connected to the bottom surface of the base plate 1, and the bottom end of each supporting leg 22 is fixedly connected to an anti-slip seat 23. A safety cover 30 is fixedly connected to the upper surface of the base plate 1, and a battery 31 is arranged inside the safety cover 30. S1, select the corresponding lead ingot partition; S2, then position the lead ingot partition through the cooperation of the hydraulic rod 6, the positioning clamp 7 and the positioning groove 18; S3, then adjust the direction of the lead ingot partition through the cooperation of the driving motor 2 and the processing table 4; S4, cut the lead ingot partition through the cooperation of the cylinder 13, the cutting motor 15 and the cutting disk 16. Through the cooperation of the supporting legs 22 and the anti-slip seat 23, the device can be stably placed to prevent the device from sliding. The safety cover 30 can protect the battery 31, and the device can be powered by the battery 31 to prevent sudden power failure when the device is running.
[0024] The working principle and use process of the present invention are as follows: when in use, the device is first connected to the corresponding power source, and then the storage battery 31 is fully charged, and the storage battery 31 is electrically connected to the power-consuming mechanism of the device through a wire, and then the support leg 22 and the anti-slip seat 23 are used to stably place the device in a suitable position, and the device is controlled by the controller 20. When the lead ingot partition needs to be processed, the corresponding lead ingot partition is placed between the two positioning clamps 7, and then the hydraulic rod 6, the positioning clamp 7 and the positioning groove 18 are used to cooperate to enable the lead ingot partition to be processed. The lead ingot partition can be clamped and positioned to improve the stability of the lead ingot partition. Then, the cutting motor 15 can be lowered and raised through the cylinder 13. The cooperation of the cutting motor 15 and the cutting disk 16 can simultaneously perform cutting processing on multiple lead ingot partitions. Then, the cooperation of the electric push rod 17, the slide groove 10 and the slide plate 11 can be used to push the cylinder 13 to move, so that the staff can adjust the position of the cutting disk 16 conveniently. Then, the driving motor 2 can be used to drive the processing table 4 to rotate, so that the staff can adjust the cutting direction of the lead ingot partition conveniently, thereby improving the efficiency of the cutting processing of the lead ingot partition.
[0025] In the description of the present invention, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprising a reference structure" do not exclude the presence of other identical elements in the process, method, article or device comprising the elements. It should be noted that, in this article, relational terms such as "first", "second", etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fixing device for processing a lead ingot partition, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a driving motor (2), the output end of the driving motor (2) is fixedly connected to a supporting block (3), the upper surface of the supporting block (3) is fixedly connected to a processing table (4), the upper surface of the processing table (4) is fixedly connected to a symmetrical supporting seat (5), the upper surfaces of the two supporting seats (5) are fixedly connected to hydraulic rods (6), the output ends of the two hydraulic rods (6) are fixedly connected to positioning clamps (7), the side surfaces of the two positioning clamps (7) close to each other are provided with positioning grooves (18) arranged at equal distances, the upper surface of the base plate (1) is fixedly connected to a supporting plate (8), and the upper surface of the supporting plate (8) is fixedly connected to a positioning frame ( 9), the inner wall of the positioning frame (9) is provided with symmetrical sliding grooves (10), the interiors of the two sliding grooves (10) are slidably connected with a slide plate (11), the upper surface of the slide plate (11) is provided with a through hole (12), the upper surface of the slide plate (11) is fixedly connected with a cylinder (13), the output end of the cylinder (13) is fixedly connected with a connecting plate (14), the output end of the connecting plate (14) is fixedly connected with a cutting motor (15), the output end of the cutting motor (15) is fixedly connected with a cutting disc (16), the upper surface of the positioning frame (9) is fixedly connected with an electric push rod (17), the output end of the electric push rod (17) is fixedly connected to the outer surface of the cylinder (13).
2. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: The upper surfaces of the two support seats (5) are both fixedly connected to a first protective cover (19), and the upper surface of the positioning frame (9) is fixedly connected to a second protective cover (34).
3. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: A dust collector body (24) is fixedly connected to the upper surface of the bottom plate (1), and a dust collector hood (25) is fixedly connected to the input end of the dust collector body (24).
4. A fixing device for processing lead ingot partitions according to claim 3, characterized in that: A storage box (26) is installed on the upper surface of the bottom plate (1); the output end of the vacuum cleaner body (24) is fixedly connected to the back of the storage box (26); and a protective door (27) is provided on the back of the storage box (26).
5. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: A reinforcing plate (28) is fixedly connected to the upper surface of the base plate (1), the top end of the reinforcing plate (28) is fixedly connected to the back surface of the support plate (8), and symmetrical supporting columns (29) are fixedly connected to the outer surface of the support plate (8), and the top ends of the two supporting columns (29) are fixedly connected to the bottom surface of the positioning frame (9).
6. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: A fixing frame (32) is fixedly connected to the upper surface of the bottom plate (1), and carrier plates (33) arranged at equal distances are fixedly connected to the inner side wall of the fixing frame (32).
7. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: A controller (20) is fixedly connected to the upper surface of the base plate (1), and a control panel (21) is provided on the upper surface of the controller (20).
8. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: Four supporting legs (22) are fixedly connected to the bottom surface of the bottom plate (1), and a non-slip seat (23) is fixedly connected to the bottom end of each supporting leg (22).
9. A fixing device for processing lead ingot partitions according to claim 1, characterized in that: A safety cover (30) is fixedly connected to the upper surface of the bottom plate (1), and a storage battery (31) is provided inside the safety cover (30).
10. A lead ingot partition processing and installation process applied to claim 1, characterized in that: S1, select the corresponding lead ingot separator; S2, then positioning the lead ingot partition through the cooperation of the hydraulic rod 6, the positioning clamping plate (7) and the positioning groove (18); S3, then adjusting the direction of the lead ingot partition by cooperating with the driving motor (2) and the processing table (4); S4, cutting the lead ingot partition through the cooperation of the cylinder (13), the cutting motor (15) and the cutting disc (16).