Multifunctional mechatronics polishing machine

By designing a multi-functional mechatronic polishing machine, the dual output shaft polishing drive motor and freely rotating grinding blocks have been solved, and the existing polishing machine has low grinding efficiency on the curved inner wall of round tube metal pipe fittings has been achieved, achieving efficient and suitable grinding effect on the inner wall of metal circular pipe.

CN119589505APending Publication Date: 2025-03-11CHANGCHUN VOCATIONAL INST OF TECH

Patent Information

Application Number
CN202411689421.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing polishing machines have high technical requirements for staff when used, resulting in low polishing efficiency on the curved inner wall of circular tube metal pipe fittings and cannot meet the needs of large-scale production.

Method used

A multifunctional mechatronic polishing machine is designed, and a double output shaft grinding drive motor is used to set a freely rotating grinding block inside the first grinding wheel, and the adjustment shaft and L-shaped rod structure are used to achieve efficient grinding of the curved inner wall of the metal circular tube.

Benefits of technology

It improves the grinding efficiency of the curved inner wall of the metal circular tube, and is suitable for large-scale critical inner wall grinding, and the grinding force can be adaptively adjusted by changing the rotation speed.

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Abstract

The invention relates to the technical field of polishing machines, in particular to a multifunctional electromechanical integrated polishing machine which comprises a mounting frame and a mounting plate, the mounting plate is transversely fixed to the top of the mounting frame, the mounting frame and the mounting plate jointly form an operation platform, and a motor supporting frame is vertically and fixedly welded to one side of the upper surface of the mounting plate; the top of the motor supporting frame is fixedly provided with a grinding driving motor through screws, and the grinding driving motor is a double-output-shaft motor. According to the polishing device, the polishing block with one end capable of freely rotating is arranged in the first polishing wheel, so that when the first polishing wheel rotates at a high speed, the free end of the polishing block flies out of the outer wall of the first polishing wheel, and then the curved-surface inner wall of the metal round pipe can be polished; and the grinding force can be adaptively changed by changing the rotating speed of the first grinding wheel, so that the device is higher in grinding efficiency on the curved-surface inner wall of the metal round pipe, and is suitable for large-scale key inner wall grinding.
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Description

Technical Field

[0001] The invention relates to the technical field of polishing machines, in particular to a multifunctional mechatronic polishing machine. Background Art

[0002] Polishing machines are mostly used for grinding and polishing metal surfaces, mainly for grinding the flat surface of metal workpieces to make them smooth. With the development of science and technology, polishing machines used for plane grinding have a high degree of automation and are more convenient to use, while the grinding of curved surfaces can only be done manually by experienced workers. A Chinese patent (publication number: CN114193307A) discloses a multifunctional double-sided polishing machine, including a base, a support frame is provided on the top of the base, a mobile cleaning mechanism is provided on the inner side of the support frame, a disassembly mechanism is provided at the bottom of the mobile cleaning mechanism, the mobile cleaning mechanism includes a support block and a rack, a worm is provided on one side of the support frame and passes through the support block, a cover plate is provided on the top of the support frame, a through hole is provided in the middle of the cover plate and passes through the cover plate, a worm wheel is rotatably connected to the bottom of the worm wheel at one side of the support frame, a first gear is connected to one side of the worm wheel through a connecting rod, and a first gear is connected to one side of the worm wheel through a connecting rod. A gear is meshed with a rack, the top of the rack passes through a through hole, a horizontal plate is connected to one side of the support frame, a cleaning groove is provided on the front surface of the horizontal plate, a deformation block and a circular hole are provided on one side of the cleaning groove, one side of the horizontal plate is connected to a vertical plate, a vertical groove is provided on the vertical plate, teeth are provided inside the vertical groove, an extension rod is connected to the bottom of the rack, a brush handle is rotatably connected to one side of the extension rod, a second gear is fixedly connected to one side of the brush handle, the second gear is located inside the vertical groove and meshed with the teeth, the interior of the rack is hollow and a hair dryer is installed, and two sets of exhaust ducts are provided on the hair dryer.

[0003] However, the existing polishing machines have some disadvantages when used, such as:

[0004] Existing polishing machines are mostly used for grinding flat metal surfaces. However, for the polishing and grinding of the inner wall of the curved surface of circular tubular metal pipe fittings, although there are hand-held hand grinding wheels for grinding, the hand-held polishing machines have high technical requirements for the staff when using them. Due to the limitation of the number of professional and technical personnel, the grinding efficiency of the inner wall curved surface of the pipe fittings is low and cannot meet the needs of large-scale production. Summary of the invention

[0005] In view of this, the purpose of the present invention is to propose a multifunctional mechatronic polishing machine to solve the problem that existing polishing machines are mostly used for grinding flat metal surfaces, but for the polishing and grinding of the inner wall of the curved surface of circular tubular metal pipe fittings, although there are hand-held hand grinding wheels for grinding them, the hand-held polishing machines have high technical requirements for the staff when used, and are restricted by the number of professional and technical personnel, resulting in low grinding efficiency for the curved surface of the inner wall of the pipe fitting, which cannot meet the needs of large-scale production.

[0006] Based on the above purpose, the present invention provides a multifunctional mechatronic polishing machine, including a mounting frame and a mounting plate, the mounting plate is transversely fixed on the top of the mounting frame, the mounting frame and the mounting plate together constitute an operating platform, a motor support frame is vertically fixedly welded on one side of the upper surface of the mounting plate, a grinding drive motor is fixedly installed on the top of the motor support frame by screws, the grinding drive motor is a dual-output shaft motor, one output shaft of the grinding drive motor is fixedly installed with a first grinding wheel through a chuck, four grinding blocks are rotatably installed at the inner edge of the first grinding wheel, the four grinding blocks are evenly distributed at the edge inside the first grinding wheel, the outer surface of the grinding block is flush with the outer surface of the first grinding wheel, one end of the grinding block is rotatably connected to the inner wall of the first grinding wheel through a rotating shaft, the grinding block is used to grind the inner wall of the pipeline, a reset spring is fixedly connected to the side of the other end of the grinding block, the other end of the reset spring is fixedly connected to the inner wall of the first grinding wheel, and the reset spring is used to pull the free end of the grinding block toward the first grinding wheel.

[0007] Furthermore, an adjusting shaft is inserted at the center of one side of the first grinding wheel, and four L-shaped clamping rods are evenly welded around one end of the adjusting shaft located inside the first grinding wheel. A clamping slot is fixedly provided on the side of one end of the grinding block connected to the reset spring, and the L-shaped clamping rod cooperates with the clamping slot. The adjusting shaft is used to screw the L-shaped clamping rod into or out of the slot, and a first adjusting dial is fixedly welded at one end of the adjusting shaft located outside the first grinding wheel, and the first adjusting dial is used to drive the adjusting shaft to rotate.

[0008] Furthermore, a telescopic rod is fixedly installed on the upper surface of the mounting plate, and the telescopic rod is arranged on one side of the motor support frame. A pipe limiting mechanism is fixedly installed on the telescopic end of the top of the telescopic rod. The pipe limiting mechanism is an adjustable limiting mechanism, and the pipe limiting mechanism is arranged corresponding to the first grinding wheel. The pipe limiting mechanism is used to limit the pipe to be ground on the first grinding wheel.

[0009] Furthermore, a grinding groove is provided at the center of the mounting plate, two slide rails are transversely arranged inside the grinding groove, two ends of the two slide rails are respectively fixedly connected to the mounting frame, threaded rods are parallelly provided at the centers of the two slide rails, two ends of the threaded rods are rotatably connected to the mounting frame through bearings, a slider is jointly installed on the threaded rods and two through holes are provided on the side of the slider, a threaded hole is provided on the slider between the two through holes, the slider is slidably arranged on the slide rail through the two through holes, the threaded rod is threadedly connected to the slider through the threaded hole, and the threaded rod is used to drive the slider to slide on the slide rail.

[0010] Furthermore, two scissor arm structures are fixedly installed in parallel on the upper surface of the slider, and the scissor arm structures are used to lift the workpiece to be ground to the bottom of the first grinding wheel. The first pulley and the second pulley are fixedly installed on the end of the driving shaft of the two scissor arm structures, respectively. The first pulley and the second pulley are used to drive the two scissor arm structures to rise and fall, respectively. A crank is fixedly welded on the side of the first pulley, and the crank is used to drive the first pulley to rotate. A transmission belt is commonly provided on the first pulley and the second pulley, and the transmission belt is used to transmit the power of the first pulley to the second pulley.

[0011] Furthermore, a workpiece clamping platform is commonly provided on the top of the two scissor arm structures, a workpiece clamping portion is provided on the side of the workpiece clamping platform, two clamping slide bars are laterally fixedly welded on the side of the workpiece clamping portion, the other end of the clamping slide bar passes through the workpiece clamping platform, a stopper is fixedly welded on one end of the clamping slide bar located inside the workpiece clamping platform, a resistance spring is sleeved on a section of the clamping slide bar located inside the workpiece clamping platform, and the stopper is used to prevent the resistance spring from falling off the clamping slide bar.

[0012] Furthermore, a second adjusting dial is fixedly welded to one end of the threaded rod located outside the mounting frame, and an adjusting drive motor is provided at the other end of the threaded rod. The power output end of the adjusting drive motor is fixedly connected to the threaded rod, and the adjusting drive motor is fixedly mounted on the outer wall of the mounting frame by screws.

[0013] Furthermore, an adjustment slot is vertically penetrated through the surface of the mounting plate, the adjustment slot and the grinding slot are arranged parallel to each other, an adjustment block is slidably installed inside the adjustment slot, a roller support frame is fixedly welded to the upper surface of the adjustment block, a driven roller is laterally rotatably installed on the top of the roller support frame, the driven roller and the first grinding wheel are arranged in the same plane, and a flexible grinding belt is simultaneously sleeved on the outside of the first grinding wheel and the driven roller, and the flexible grinding belt is used for grinding workpieces with large areas.

[0014] Furthermore, the upper surface of the mounting plate is provided with limit racks on both sides of the adjusting slot, and a pawl is rotatably installed on the side of the adjusting block. The pawl cooperates with the limit rack and is used to limit the position of the adjusting block on the adjusting slot.

[0015] Furthermore, another output shaft of the grinding drive motor is fixedly mounted with a second grinding wheel via a chuck, and the second grinding wheel and the first grinding wheel are symmetrically arranged with respect to the grinding drive motor.

[0016] Beneficial effects of the present invention:

[0017] The present invention arranges a grinding block with one end that can rotate freely inside the first grinding wheel, so that when the first grinding wheel rotates at a high speed, the free end of the grinding block will fly out of the outer wall of the first grinding wheel, thereby being able to grind the curved inner wall of the metal circular tube, and the grinding force can also be adaptively changed by changing the rotation speed of the first grinding wheel. Therefore, the device has higher efficiency in grinding the curved inner wall of the metal circular tube and is suitable for large-scale key inner wall grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a product in one embodiment of the present invention, viewed from a first perspective;

[0020] Figure 2 For the present invention Figure 1 A schematic diagram of the overall three-dimensional structure of the product in the embodiment from a second perspective;

[0021] Figure 3 For the present invention Figure 1 A schematic diagram of the overall bottom-up stereoscopic structure of the product in the embodiment;

[0022] Figure 4 For the present invention Figure 1 A schematic diagram of a partial top view of a three-dimensional structure of a product in an embodiment;

[0023] Figure 5 For the present invention Figure 1 A schematic diagram of the three-dimensional structure of the scissor arm structure of the product in the embodiment;

[0024] Figure 6 For the present invention Figure 1A schematic diagram of the main cross-sectional structure of the scissor arm structure of the product in the embodiment;

[0025] Figure 7 For the present invention Figure 1 A schematic diagram of the three-dimensional structure of the first grinding wheel of the product in the embodiment;

[0026] Figure 8 For the present invention Figure 1 Schematic diagram of the front cross-sectional structure of the first grinding wheel of the product in the embodiment.

[0027] The markings in the figure are:

[0028] 101, mounting frame; 102, mounting plate; 103, motor support frame; 104, grinding drive motor; 105, first grinding wheel; 106, grinding block; 107, reset spring; 201, adjustment shaft; 202, first adjustment dial; 203, L-shaped clamping rod; 204, clamping groove; 301, telescopic rod; 302, pipe fitting limit mechanism; 401, grinding slide groove; 402, threaded rod; 403, slide rail; 404, slider; 405, threaded hole; 406, through hole; 501, scissor arm structure; 5 02, second pulley; 503, first pulley; 504, transmission belt; 505, crank; 601, workpiece clamping platform; 602, workpiece clamping part; 603, clamping slide bar; 604, resistance spring; 605, stop block; 701, second adjustment dial; 702, adjustment drive motor; 801, adjustment slide; 802, limit rack; 803, adjustment block; 804, roller support frame; 805, driven roller; 806, flexible grinding belt; 807, ratchet; 901, second grinding wheel. DETAILED DESCRIPTION

[0029] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0030] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0031] Please also read Figure 1-Figure 8 ,in, Figure 1 It is a schematic diagram of the overall three-dimensional structure of a product in one embodiment of the present invention, viewed from a first perspective; Figure 2 For the present invention Figure 1 A schematic diagram of the overall three-dimensional structure of the product in the embodiment from a second perspective; Figure 3 For the present invention Figure 1 A schematic diagram of the overall bottom-up stereoscopic structure of the product in the embodiment; Figure 4 For the present invention Figure 1 A schematic diagram of a partial top view of a three-dimensional structure of a product in an embodiment; Figure 5 For the present invention Figure 1 A schematic diagram of the three-dimensional structure of the scissor arm structure of the product in the embodiment; Figure 6 For the present invention Figure 1 A schematic diagram of the main cross-sectional structure of the scissor arm structure of the product in the embodiment; Figure 7 For the present invention Figure 1 A schematic diagram of the three-dimensional structure of the first grinding wheel of the product in the embodiment; Figure 8 For the present invention Figure 1 Schematic diagram of the front cross-sectional structure of the first grinding wheel of the product in the embodiment.

[0032] A multifunctional mechatronic polishing machine comprises a mounting frame 101 and a mounting plate 102, wherein the mounting plate 102 is transversely fixed on the top of the mounting frame 101, and the mounting frame 101 and the mounting plate 102 together constitute an operating platform, a motor support frame 103 is vertically fixedly welded to one side of the upper surface of the mounting plate 102, a grinding drive motor 104 is fixedly installed on the top of the motor support frame 103 by screws, and the grinding drive motor 104 is a dual-output shaft motor, and one output shaft of the grinding drive motor 104 is fixedly installed with a first grinding wheel 105 through a chuck, and a first grinding wheel 105 is rotatably installed at the inner edge of the first grinding wheel Four grinding blocks 106, the four grinding blocks 106 are evenly distributed at the edge of the first grinding wheel 105, the outer surface of the grinding block 106 is flush with the outer surface of the first grinding wheel 105, one end of the grinding block 106 is rotatably connected to the inner wall of the first grinding wheel 105 through a rotating shaft, the grinding block 106 is used to grind the inner wall of the pipeline, the other end of the grinding block 106 is fixedly connected to the side surface of a return spring 107, the other end of the return spring 107 is fixedly connected to the inner wall of the first grinding wheel 105, and the return spring 107 is used to pull the free end of the grinding block 106 toward the first grinding wheel 105;

[0033] The chuck used to connect the grinding drive motor 104 and the first grinding wheel 105 is composed of a metal disc welded on the output shaft of the grinding drive motor 104 and four fixing bolts thereon. The user can fix the first grinding wheel 105 on the metal disc through the four fixing bolts. This connection method is more stable than the traditional single screw hole installation method, and can effectively avoid the phenomenon of idling of the first grinding wheel 105 due to loose bolts.

[0034] The diameter of the first grinding wheel 105 can be determined according to the inner diameter of the metal tube to be ground. It is only necessary to select a first grinding wheel 105 with a diameter slightly smaller than the inner diameter of the metal tube. Since the grinding block 106 can fly out of the first grinding wheel 105 to grind the inner wall of the metal tube during operation, the first grinding wheel 105 with a smaller diameter can also grind the inner wall of the metal tube with a larger diameter.

[0035] The present invention arranges a grinding block 106 with one end that can rotate freely inside the first grinding wheel 105, so that when the first grinding wheel 105 rotates at a high speed, the free end of the grinding block 106 will fly out of the outer wall of the first grinding wheel 105, thereby being able to grind the curved inner wall of the metal circular tube, and the grinding force can also be adaptively changed by changing the rotation speed of the first grinding wheel 105. Therefore, the device has a higher efficiency in grinding the curved inner wall of the metal circular tube and is suitable for large-scale key inner wall grinding.

[0036] Further, an adjusting shaft 201 is inserted at the center of one side of the first grinding wheel 105, and four L-shaped clamping rods 203 are evenly welded around one end of the adjusting shaft 201 located inside the first grinding wheel 105. A clamping groove 204 is fixedly opened on the side of one end of the grinding block 106 connected to the reset spring 107, and the L-shaped clamping rod 203 cooperates with the clamping groove 204. The adjusting shaft 201 is used to screw the L-shaped clamping rod 203 into or out of the clamping groove 204. A first adjusting dial 202 is fixedly welded at one end of the adjusting shaft 201 located outside the first grinding wheel 105, and the first adjusting dial 202 is used to drive the adjusting shaft 201 to rotate;

[0037] When in use, when the grinding block 106 is needed to grind the inner wall of the metal round tube, the user can rotate the adjustment shaft 201 through the first adjustment dial 202, so that the adjustment shaft 201 can drive the L-shaped clamping rod 203 thereon to rotate, so that the L-shaped clamping rod 203 is disengaged from the clamping groove 204. When the L-shaped clamping rod 203 cannot limit the grinding block 106 by the clamping groove 204, the high-speed rotation of the first grinding wheel 105 will throw the free end of the grinding block 106 out, thereby achieving the grinding of the inner wall of the metal round tube. Grinding; when the user does not need to grind the inner wall of the metal round tube, the user can rotate the adjusting shaft 201 through the first adjusting dial 202, so that the adjusting shaft 201 can drive the L-shaped clamping rod 203 thereon to rotate, and let the L-shaped clamping rod 203 enter the clamping groove 204, and the L-shaped clamping rod 203 can be effectively used to limit the free end of the grinding block 106. When the first grinding wheel 105 rotates at a high speed, since the grinding block 106 is limited, its free end will not be thrown out of the first grinding wheel 105.

[0038] Further, a telescopic rod 301 is fixedly installed on the upper surface of the mounting plate 102, and the telescopic rod 301 is arranged on one side of the motor support frame 103. A pipe limiting mechanism 302 is fixedly installed on the top telescopic end of the telescopic rod 301, and the pipe limiting mechanism 302 is an adjustable limiting mechanism. The pipe limiting mechanism 302 is arranged corresponding to the first grinding wheel 105, and the pipe limiting mechanism 302 is used to limit the pipe to be ground on the first grinding wheel 105;

[0039] The telescopic rod 301 is used to adapt to metal round tubes of different diameters. Since the center of the first grinding wheel 105 is kept at the same height and does not change, and the pipe limiting mechanism 302 causes the center of the metal round tube to not correspond to the first grinding wheel 105 when limiting metal round tubes of different diameters, the telescopic rod 301 is provided for adjustment.

[0040] Among them, the adjustment function of the pipe limiting mechanism 302 can be achieved by vertically setting an adjustment bolt on its upper part, that is, an extra-long bolt is vertically threadedly installed on the top of the pipe limiting mechanism 302, and the effect of limiting metal pipes of different diameters can be achieved by changing the screw-in depth of the bolt.

[0041] Further, a grinding groove 401 is provided at the center of the mounting plate 102, two slide rails 403 are transversely provided inside the grinding groove 401, two ends of the two slide rails 403 are respectively fixedly connected to the mounting frame 101, threaded rods 402 are provided in parallel at the centers of the two slide rails 403, two ends of the threaded rods 402 are rotatably connected to the mounting frame 101 through bearings, a slider 404 is installed on the threaded rods 402 and the slide rails 403, two through holes 406 are provided on the side of the slider 404, a threaded hole 405 is provided on the slider 404 between the two through holes 406, the slider 404 is slidably provided on the slide rail 403 through the two through holes 406, the threaded rod 402 is threadedly connected to the slider 404 through the threaded hole 405, and the threaded rod 402 is used to drive the slider 404 to slide on the slide rail 403;

[0042] When polishing the surface of a flat metal, the metal can be placed on the slider 404, and then the slider 404 carrying the metal to be polished can be slowly pushed to the bottom of the first grinding wheel 105 by rotating the threaded rod 402, so that the first grinding wheel 105 can polish the upper surface of the metal. After the polishing is completed, the slider 404 carrying the polished metal can be pulled out from under the first grinding wheel 105 by rotating the threaded rod 402, so as to facilitate the removal of the polished workpiece.

[0043] Furthermore, two scissor arm structures 501 are fixedly installed in parallel on the upper surface of the slider 404, and the scissor arm structures 501 are used to lift the workpiece to be ground to the bottom of the first grinding wheel 105. The first pulley 503 and the second pulley 502 are fixedly installed at the ends of the driving shafts of the two scissor arm structures 501, respectively. The first pulley 503 and the second pulley 502 are respectively used to drive the two scissor arm structures 501 to rise and fall, and a crank 505 is fixedly welded on the side of the first pulley 503, and the crank 505 is used to drive the first pulley 503 to rotate. The first pulley 503 and the second pulley 502 are jointly provided with a transmission belt 504, and the transmission belt 504 is used to transmit the power of the first pulley 503 to the second pulley 502;

[0044] Among them, since the heights of the metal workpieces to be plane-grinded are inconsistent, two identical scissor arm structures 501 are set to lift the metal workpiece to a height that can contact the first grinding wheel 105. In order to make the two scissor arm structures 501 lift the metal workpiece to the same height and avoid tilting of the workpiece, a first pulley 503, a second pulley 502 and a transmission belt 504 are set, which can enable the lifting action of the two scissor arm structures 501 to be performed simultaneously, ensuring that the workpiece remains in a horizontal state during the lifting process.

[0045] Furthermore, a workpiece clamping platform 601 is commonly provided on the top of the two scissor arm structures 501, a workpiece clamping portion 602 is provided on the side of the workpiece clamping platform 601, two clamping slide bars 603 are horizontally fixedly welded on the side of the workpiece clamping portion 602, the other end of the clamping slide bar 603 passes through the workpiece clamping platform 601, a stopper 605 is fixedly welded on one end of the clamping slide bar 603 located inside the workpiece clamping platform 601, a section of the clamping slide bar 603 located inside the workpiece clamping platform 601 is sleeved with a resistance spring 604, and the stopper 605 is used to prevent the resistance spring 604 from falling off the clamping slide bar 603;

[0046] The workpiece clamping platform 601 is provided to ensure that the metal workpiece does not move during the grinding process, so as to achieve better clamping of the workpiece.

[0047] Furthermore, a second adjusting dial 701 is fixedly welded to one end of the threaded rod 402 located outside the mounting frame 101, and an adjusting drive motor 702 is provided at the other end of the threaded rod 402. The power output end of the adjusting drive motor 702 is fixedly connected to the threaded rod 402, and the adjusting drive motor 702 is fixedly mounted on the outer wall of the mounting frame 101 by screws;

[0048] Among them, by respectively arranging a second adjusting dial 701 and an adjusting drive motor 702 at both ends of the threaded rod 402, the adjusting drive motor 702 can be used to quickly drive the threaded rod 402 to rotate in the initial stage, so that the slider 404 with the metal workpiece to be polished can be quickly moved to the bottom of the first grinding wheel 105, and then the second adjusting dial 701 is manually controlled to slowly move the slider 404, so as to finely polish the metal workpiece on the slider 404.

[0049] Further, an adjusting slot 801 is vertically penetrated on the surface of the mounting plate 102, and the adjusting slot 801 and the grinding slot 401 are arranged parallel to each other, and an adjusting block 803 is slidably installed inside the adjusting slot 801, and a roller support frame 804 is fixedly welded on the upper surface of the adjusting block 803, and a driven roller 805 is rotatably installed on the top of the roller support frame 804, and the driven roller 805 and the first grinding wheel 105 are arranged in the same plane, and the first grinding wheel 105 and the driven roller 805 are both sleeved with a flexible grinding belt 806, and the flexible grinding belt 806 is used for grinding large-area workpieces;

[0050] The flexible grinding belt 806 may be a sandpaper ring after anti-fracture reinforcement treatment, or other flexible grinding materials;

[0051] By setting the driven roller 805, after the flexible grinding belt 806 is sleeved on the first grinding wheel 105 and the driven roller 805, the driven roller 805 can be used to tension the flexible grinding belt 806 so that the flexible grinding belt 806 can better grind the plane of the metal workpiece.

[0052] Furthermore, the upper surface of the mounting plate 102 is provided with limit racks 802 on both sides of the adjusting slot 801, and a pawl 807 is rotatably installed on the side of the adjusting block 803. The pawl 807 cooperates with the limit rack 802, and the pawl 807 is used to limit the position of the adjusting block 803 on the adjusting slot 801;

[0053] Among them, the pawl 807 is rotatably installed on the adjusting block 803, and a torsion spring is installed at the connection between the pawl 807 and the adjusting block 803, which can always push the bottom of the pawl 807 toward the limiting rack 802. In this way, when in use, the user first puts the flexible grinding belt 806 on the first grinding wheel 105 and the driven roller 805, and then pushes the adjusting block 803 backward. When the flexible grinding belt 806 is tensioned, the pawl 807 will be stuck in the corresponding position of the limiting rack 802, thereby preventing the adjusting block 803 from moving back, and then keeping the flexible grinding belt 806 in a tensioned state.

[0054] Furthermore, another output shaft of the grinding drive motor 104 is fixedly mounted with a second grinding wheel 901 via a chuck, and the second grinding wheel 901 and the first grinding wheel 105 are symmetrically arranged with respect to the grinding drive motor 104, so as to facilitate fine manual grinding of the workpiece using the second grinding wheel 901.

[0055] In summary:

[0056] When in use, when the grinding block 106 is needed to grind the inner wall of the metal round tube, the user can rotate the adjusting shaft 201 through the first adjusting dial 202, so that the adjusting shaft 201 can drive the L-shaped clamping rod 203 thereon to rotate, so that the L-shaped clamping rod 203 is disengaged from the clamping groove 204. When the L-shaped clamping rod 203 cannot limit the grinding block 106 by the clamping groove 204, the high-speed rotation of the first grinding wheel 105 will throw out the free end of the grinding block 106, thereby achieving the grinding of the inner wall of the metal round tube; and when the user does not need to grind the inner wall of the metal round tube, the user can use The user can rotate the adjustment shaft 201 through the first adjustment dial 202, so that the adjustment shaft 201 can drive the L-shaped clamping rod 203 thereon to rotate, so that the L-shaped clamping rod 203 enters the clamping groove 204, and the L-shaped clamping rod 203 can be effectively used to limit the free end of the grinding block 106. When the first grinding wheel 105 rotates at a high speed, since the grinding block 106 is limited, its free end will not be thrown out of the first grinding wheel 105, so that the flexible grinding belt 806 can be simultaneously sleeved on the first grinding wheel 105 and the driven roller 805 to achieve polishing and grinding of the flat surface of the metal workpiece;

[0057] The present invention arranges a grinding block 106 with one end that can rotate freely inside the first grinding wheel 105, so that when the first grinding wheel 105 rotates at a high speed, the free end of the grinding block 106 will fly out of the outer wall of the first grinding wheel 105, thereby being able to grind the curved inner wall of the metal circular tube, and the grinding force can also be adaptively changed by changing the rotation speed of the first grinding wheel 105. Therefore, the device has a higher efficiency in grinding the curved inner wall of the metal circular tube and is suitable for large-scale key inner wall grinding.

[0058] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0059] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multifunctional mechatronic polishing machine, comprising a mounting frame (101) and a mounting plate (102), characterized in that: The mounting plate (102) is transversely fixed to the top of the mounting frame (101); the mounting frame (101) and the mounting plate (102) together form an operating platform; a motor support frame (103) is vertically fixedly welded to one side of the upper surface of the mounting plate (102); a grinding drive motor (104) is fixedly mounted on the top of the motor support frame (103) by screws; the grinding drive motor (104) is a double-output shaft motor; one output shaft of the grinding drive motor (104) is fixedly mounted with a first grinding wheel (105) by a chuck; four grinding blocks (106) are rotatably mounted on the inner edge of the first grinding wheel (105); the four grinding blocks (106) 106) are evenly distributed at the edge inside the first grinding wheel (105), the outer surface of the grinding block (106) is flush with the outer surface of the first grinding wheel (105), one end of the grinding block (106) is rotatably connected to the inner wall of the first grinding wheel (105) through a rotating shaft, and the grinding block (106) is used to grind the inner wall of the pipeline, and the other end of the grinding block (106) is fixedly connected to a return spring (107), and the other end of the return spring (107) is fixedly connected to the inner wall of the first grinding wheel (105), and the return spring (107) is used to pull the free end of the grinding block (106) toward the first grinding wheel (105).

2. The multifunctional mechatronic polishing machine according to claim 1, characterized in that: An adjusting shaft (201) is inserted at the center of one side of the first grinding wheel (105); four L-shaped clamping rods (203) are evenly welded around one end of the adjusting shaft (201) located inside the first grinding wheel (105); a clamping groove (204) is fixedly provided on the side of one end of the grinding block (106) connected to the reset spring (107); the L-shaped clamping rod (203) cooperates with the clamping groove (204); the adjusting shaft (201) is used to rotate the L-shaped clamping rod (203) into or out of the clamping groove (204); a first adjusting dial (202) is fixedly welded at one end of the adjusting shaft (201) located outside the first grinding wheel (105); the first adjusting dial (202) is used to drive the adjusting shaft (201) to rotate.

3. The multifunctional mechatronic polishing machine according to claim 2, characterized in that: A telescopic rod (301) is fixedly mounted on the upper surface of the mounting plate (102); the telescopic rod (301) is arranged on one side of the motor support frame (103); a pipe limiting mechanism (302) is fixedly mounted on the top telescopic end of the telescopic rod (301); the pipe limiting mechanism (302) is an adjustable limiting mechanism; the pipe limiting mechanism (302) is arranged corresponding to the first grinding wheel (105); and the pipe limiting mechanism (302) is used to limit the pipe to be ground on the first grinding wheel (105).

4. The multifunctional mechatronic polishing machine according to claim 3, characterized in that: A grinding slide groove (401) is provided at the center of the mounting plate (102), two slide rails (403) are transversely arranged inside the grinding slide groove (401), two ends of the two slide rails (403) are respectively fixedly connected to the mounting frame (101), threaded rods (402) are arranged in parallel at the center of the two slide rails (403), two ends of the threaded rods (402) are respectively rotatably connected to the mounting frame (101) through bearings, and the threaded rods (402) and the slide rails (403) are jointly installed with sliders (4 04), two through holes (406) are formed on the side of the slider (404), a threaded hole (405) is formed on the slider (404) between the two through holes (406), the slider (404) is slidably arranged on the slide rail (403) through the two through holes (406), the threaded rod (402) is threadedly connected to the slider (404) through the threaded holes (405), and the threaded rod (402) is used to drive the slider (404) to slide on the slide rail (403).

5. The multifunctional mechatronic polishing machine according to claim 4, characterized in that: Two scissor arm structures (501) are fixedly installed in parallel on the upper surface of the slider (404), and the scissor arm structures (501) are used to lift the workpiece to be polished to the bottom of the first polishing wheel (105). The driving shaft ends of the two scissor arm structures (501) are respectively fixedly installed with a first pulley (503) and a second pulley (502), and the first pulley (503) and the second pulley (502) are respectively used to drive the two scissor arm structures (501) to rise and fall, and a crank (505) is fixedly welded on the side of the first pulley (503), and the crank (505) is used to drive the first pulley (503) to rotate. A transmission belt (504) is commonly provided on the first pulley (503) and the second pulley (502), and the transmission belt (504) is used to transmit the power of the first pulley (503) to the second pulley (502).

6. The multifunctional mechatronic polishing machine according to claim 5, characterized in that: A workpiece clamping platform (601) is commonly provided at the top of the two scissor arm structures (501), a workpiece clamping portion (602) is provided on the side of the workpiece clamping platform (601), two clamping slide bars (603) are transversely fixedly welded on the side of the workpiece clamping portion (602), the other end of the clamping slide bar (603) passes through the workpiece clamping platform (601), a stopper (605) is fixedly welded at one end of the clamping slide bar (603) located inside the workpiece clamping platform (601), a section of the clamping slide bar (603) located inside the workpiece clamping platform (601) is sleeved with a resistance spring (604), and the stopper (605) is used to prevent the resistance spring (604) from falling off the clamping slide bar (603).

7. The multifunctional mechatronic polishing machine according to claim 6, characterized in that: The threaded rod (402) is located outside the mounting frame (101) and has a second adjusting dial (701) fixedly welded to one end thereof. An adjusting drive motor (702) is disposed at the other end of the threaded rod (402). The power output end of the adjusting drive motor (702) is fixedly connected to the threaded rod (402). The adjusting drive motor (702) is fixedly mounted on the outer wall of the mounting frame (101) by means of screws.

8. The multifunctional mechatronic polishing machine according to claim 7, characterized in that: The surface of the mounting plate (102) is provided with an adjustment slot (801) running vertically therethrough. The adjustment slot (801) and the grinding slot (401) are arranged parallel to each other. An adjustment block (803) is slidably installed inside the adjustment slot (801). A roller support frame (804) is fixedly welded on the upper surface of the adjustment block (803). A driven roller (805) is rotatably installed on the top of the roller support frame (804). The driven roller (805) and the first grinding wheel (105) are arranged in the same plane. A flexible grinding belt (806) is simultaneously sleeved on the outside of the first grinding wheel (105) and the driven roller (805). The flexible grinding belt (806) is used for grinding workpieces with a large area.

9. The multifunctional mechatronic polishing machine according to claim 8, characterized in that: The upper surface of the mounting plate (102) is provided with limit racks (802) on both sides of the adjusting slot (801), and a pawl (807) is rotatably mounted on the side of the adjusting block (803). The pawl (807) cooperates with the limit rack (802), and the pawl (807) is used to limit the position of the adjusting block (803) on the adjusting slot (801).

10. The multifunctional mechatronic polishing machine according to claim 9, characterized in that: The other output shaft of the grinding drive motor (104) is fixedly mounted with a second grinding wheel (901) via a chuck, and the second grinding wheel (901) and the first grinding wheel (105) are symmetrically arranged with respect to the grinding drive motor (104).

Citation Information

Patent Citations

  • Multifunctional double-sided polishing machine

    CN114193307A

Cited By

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  • Hardware end efficient polishing device and method

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