Cutting equipment for manufacturing decorative wallboards

Abstract

The invention belongs to the technical field of decorative wallboard production equipment, and discloses decorative wallboard manufacturing cutting equipment which comprises a cutting table, a moving block is slidably mounted at the top of the cutting table, a rectangular block and a dust suction device are fixedly mounted at the bottom of the moving block, and a cutting knife is arranged in the middle of the bottom of the moving block. By arranging the cleaning mechanism, classified collection of impurities generated in the cutting process is achieved, the vertical reciprocating motion of a round rod drives a filter plate to move synchronously, the impurities in the rectangular block are effectively filtered, fine impurities are adsorbed through a suction cavity below the filter plate, the dust suction device is arranged on the back face of the rectangular block, and the dust suction device is arranged on the back face of the rectangular block. And large impurities at the top of the filter plate are classified and guided into the collecting box through the design of a through groove under the movement of a connecting frame and the interaction of a tooth groove and a third gear, so that the impurities are prevented from being accumulated in a working area, classified collection of the impurities is also realized, and the cleaning efficiency and the operation convenience of the equipment are greatly improved.

Description

Technical Field

[0001] The invention belongs to the technical field of decorative wallboard production equipment, in particular to a cutting device for manufacturing decorative wallboards. Background Art

[0002] Decorative wall panels are a kind of building decoration material with good antifreeze and heat insulation, fire retardant and sound insulation and noise reduction properties. They are light in weight and high in strength. They can reduce the load of the building itself, reduce the structural damage to the wall caused by bad weather, and extend the service life of the building's exterior wall. In the manufacturing process of decorative wall panels, cutting equipment plays a vital role.

[0003] When cutting, a large amount of small debris will be generated as the material is cut or sheared. These debris are not only scattered in the working area, but also fly around due to air flow. If they are not properly collected and handled, these flying debris can easily be inadvertently inhaled into the respiratory tract by the operator. If these debris are inhaled for a long time, the operator may face the risk of respiratory diseases, lung damage and other health problems, which may cause serious harm to the body. Therefore, in order to protect the health and safety of the operators, effective measures must be taken to collect and handle the debris generated during the cutting process. Summary of the invention

[0004] In order to solve the problem of ensuring the health and safety of cutting operators and preventing long-term health hazards caused by flying debris raised in the above background technology, the present invention provides a cutting device for manufacturing decorative wall panels.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a cutting device for manufacturing decorative wall panels, comprising a cutting table, a moving block is slidably installed on the top of the cutting table, a rectangular block and a dust collecting device are fixedly installed on the bottom of the moving block, a cutting knife is arranged in the middle of the bottom of the moving block, the dust collecting device is located on the back of the rectangular block, two sets of pressing mechanisms are arranged on the moving block, and two sets of cleaning mechanisms are arranged on the rectangular block;

[0006] The cleaning mechanism includes a movable groove provided on the outer wall of the rectangular block, a round rod is slidably installed on the inner wall of the movable groove, a filter plate is fixedly installed on one end of the round rod, a connecting frame is fixedly sleeved on the outer wall of the round rod, two tooth grooves are provided on the outer wall of the connecting frame, and two through grooves are provided inside the rectangular block, two rotating rods 2 are rotatably installed on the inner walls of the two through grooves, door panels are fixedly sleeved on the outer walls of the two rotating rods 2, one ends of the two rotating rods 2 extend out of the rectangular block and are rotatably connected to the rectangular block, and the two rotating rods 2 extend out of the outer wall of the rectangular block and are fixedly sleeved with gears 3, and the two gears 3 are respectively meshed with corresponding tooth grooves.

[0007] Preferably, the clamping mechanism includes a rectangular groove opened at the bottom of the moving block, three pressure rollers are rotatably installed inside the rectangular groove, a gear 1 is fixedly sleeved on the outer wall of the rotating shaft of one of the pressure rollers, a rotating rod 1 is rotatably installed inside the rectangular groove, a gear 2 is fixedly sleeved on the outer wall of the rotating rod 1, and the gear 2 is meshed with the gear 1.

[0008] Preferably, a collection box is fixedly mounted on the back of the rectangular block, and the collection box is connected to the rectangular block via two through slots.

[0009] Preferably, two semi-arc blocks are arranged in the rectangular block, and the two semi-arc blocks are respectively located at the top of the two door panels, the upper ends of the two semi-arc blocks are fixedly connected to the inner wall of the rectangular block, and the lower ends of the two semi-arc blocks are respectively fitted with the corresponding door panels.

[0010] Preferably, two limiting sliding grooves are provided on the outer wall of the rectangular block, and both of the two limiting sliding grooves are adapted to the outer wall of the connecting frame and are slidably connected to the connecting frame.

[0011] Preferably, a top column is fixedly installed on the top of the movable groove, a spring is arranged inside the top column, the top of the spring is fixedly connected to the top inner wall of the movable groove, the bottom of the spring is fixedly connected to the bottom inner wall of the top column, and the top column is a telescopic column.

[0012] Preferably, the side cross-sections of the two through grooves are designed as vertical parallelograms, that is, the inclined surfaces of the parallelograms are the top and the bottom.

[0013] Preferably, one end of the rotating rod 1 extends out of the moving block and is rotatably connected to the moving block, and a cam is fixedly mounted on one end of the rotating rod 1 extending out of the moving block.

[0014] Preferably, the round rod is designed in a Z shape, and the top of the round rod is in contact with a side of the cam away from the protruding end.

[0015] Preferably, a suction chamber is fixedly mounted on the bottom of the rectangular block, a filter screen is arranged on the top of the suction chamber, and the suction chamber is fixedly connected to the dust collection device via a hollow tube.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention realizes the classified collection of impurities generated during the cutting process by setting a cleaning mechanism. The vertical reciprocating motion of the round rod not only drives the synchronous motion of the filter plate, effectively filters the impurities inside the rectangular block, absorbs the fine impurities through the suction cavity below the filter plate, and the large impurities on the top of the filter plate are classified and introduced into the collection box through the design of the through groove, under the interaction of the connecting frame movement and the tooth groove and the gear three, which not only avoids the accumulation of impurities in the working area, but also realizes the classified collection of impurities, greatly improving the cleaning efficiency and operation convenience of the equipment.

[0018] The present invention realizes the automatic rotation of the pressure roller wheel through the movement and cutting of the moving block and the cutting knife, so that the pressure roller wheel can tightly press the decorative wall panel during the cutting process, thereby ensuring the stability of the wall panel during the cutting process, and effectively preventing the cutting error caused by the movement or deformation of the wall panel, thereby ensuring the cutting accuracy. Gear 2 is meshed with gear 1 fixed on the pressure roller wheel shaft. When the pressure roller wheel rotates, gear 2 is driven to rotate through gear 1, thereby realizing effective power transmission, and the rotation of the pressure roller wheel can further drive the cleaning mechanism to work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the dust collecting device of the present invention;

[0021] Figure 3 It is a schematic diagram of the local structure of the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the explosion of the moving block and the rectangular block of the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the mobile block of the present invention;

[0024] Figure 6 It is a schematic diagram of the cross-sectional structure of a rectangular block of the present invention;

[0025] Figure 7 For the present invention Figure 6 A is a schematic diagram of the enlarged structure of the middle part;

[0026] Figure 8 This is a schematic diagram of the front cross-sectional structure of the top column of the present invention;

[0027] Fig. 9 This is a schematic diagram of the structure of the connecting frame of the present invention;

[0028] Fig.10 It is a schematic diagram of the filter plate structure of the present invention;

[0029] Fig.11 It is a schematic diagram of the suction chamber structure of the present invention;

[0030] Fig.12 It is a schematic diagram of the through groove structure of the present invention.

[0031] In the figure: 1, cutting table; 2, moving block; 201, rectangular block; 2011, movable slot; 2012, through slot; 2013, limit slide slot; 202, rectangular slot; 3, cutting knife; 4, dust suction device; 401, hollow tube; 5, pressure roller wheel; 6, gear one; 7, rotating rod one; 8, gear two; 9, cam; 10, round rod; 11, connecting frame; 1101, tooth groove; 12, filter plate; 13, rotating rod two; 14, door panel; 15, gear three; 16, suction chamber; 1601, filter screen; 17, collection box; 18, top column; 19, spring; 20, semi-arc block. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] like Figures 1 to 12 As shown, the present invention provides a cutting device for manufacturing decorative wall panels, comprising a cutting table 1, a moving block 2 is slidably installed on the top of the cutting table 1, a rectangular block 201 and a dust collecting device 4 are fixedly installed on the bottom of the moving block 2, a cutting knife 3 is arranged in the middle of the bottom of the moving block 2, the dust collecting device 4 is located on the back of the rectangular block 201, two sets of pressing mechanisms are arranged on the moving block 2, and two sets of cleaning mechanisms are arranged on the rectangular block 201;

[0034] The cleaning mechanism includes a movable groove 2011 opened on the outer wall of the rectangular block 201, a round rod 10 is slidably installed on the inner wall of the movable groove 2011, a filter plate 12 is fixedly installed on one end of the round rod 10, a connecting frame 11 is fixedly sleeved on the outer wall of the round rod 10, and two tooth grooves 1101 are opened on the outer wall of the connecting frame 11, and two through grooves 2012 are opened inside the rectangular block 201, and rotating rods 2 13 are rotatably installed on the inner walls of the two through grooves 2012 respectively, and door panels 14 are fixedly sleeved on the outer walls of the two rotating rods 2 13 respectively, one ends of the two rotating rods 2 13 extend out of the rectangular block 201 respectively and are rotatably connected to the rectangular block 201, and the two rotating rods 2 13 extend out of the outer wall of the rectangular block 201 and are fixedly sleeved with gears 3 15 respectively, and the two gears 3 15 are respectively meshed with the corresponding tooth grooves 1101.

[0035] By setting a cleaning mechanism, when the round rod 10 reciprocates in the vertical direction, the round rod 10 drives the filter plate 12 to move together. The filter plate 12 can first filter the impurities inside the rectangular block 201, so that the fine impurities are located below the filter plate 12, so that they can be adsorbed by the suction chamber 16, and the large impurities are left on the top of the filter plate 12. The movement of the round rod 10 also drives the connecting frame 11 to move. Through the design of the tooth groove 1101, the two gears three 15 rotate. Since the two tooth grooves 1101 are symmetrically distributed, the rotation directions of the two gears three 15 are opposite. When the connecting frame 11 moves downward, the gear three 15 below is driven to rotate so that the corresponding door plate 14 rotates, so that the through slot 2012 is opened. Through the inclined design of the filter plate 12, the larger impurities above the filter plate 12 can enter the collection box 17 through the through slot 2012. When the connecting frame 11 moves upward, the upper door plate 14 is opened and the lower one is closed, so that the large impurities enter the collection box 17 through the upper through slot 2012.

[0036] By setting up a cleaning mechanism, the impurities generated in the cutting process can be classified and collected. The vertical reciprocating motion of the round rod 10 not only drives the synchronous motion of the filter plate 12, but also effectively filters the impurities inside the rectangular block 201. The suction chamber 16 under the filter plate 12 absorbs the fine impurities, and the large impurities on the top of the filter plate 12 are classified and introduced into the collection box 17 through the design of the through groove 2012, under the movement of the connecting frame 11 and the interaction between the tooth groove 1101 and the gear three 15. This not only avoids the accumulation of impurities in the working area, but also realizes the classified collection of impurities, thereby greatly improving the cleaning efficiency and operation convenience of the equipment.

[0037] like Figures 5 and 6 As shown, the clamping mechanism includes a rectangular groove 202 opened at the bottom of the moving block 2, and three pressure rollers 5 are rotatably installed inside the rectangular groove 202. A gear 6 is fixedly sleeved on the outer wall of the rotating shaft of one of the pressure rollers 5, and a rotating rod 7 is rotatably installed inside the rectangular groove 202. A gear 2 8 is fixedly sleeved on the outer wall of the rotating rod 7, and the gear 2 8 is meshed with the gear 1 6.

[0038] The automatic rotation of the pressure roller 5 is achieved by the moving cutting of the moving block 2 and the cutting knife 3. The pressure roller 5 can press the decorative wall panel during the cutting process. The pressing effect helps to maintain the stability of the wall panel and prevent it from moving or deforming during the cutting process, thereby ensuring the accuracy of the cutting. Gear 2 8 is meshed with gear 1 6 fixed on the rotating shaft of the pressure roller 5. When the pressure roller 5 rotates, it will drive gear 2 8 to rotate through gear 1 6. The rotation of gear 2 8 can be further transmitted to the cleaning mechanism.

[0039] Through the movement and cutting of the moving block 2 and the cutting knife 3, the automatic rotation of the pressure roller 5 is realized, so that the pressure roller 5 can tightly press the decorative wall panel during the cutting process, ensuring the stability of the wall panel during the cutting process, and effectively preventing the cutting error caused by the movement or deformation of the wall panel, thereby ensuring the cutting accuracy. Gear 2 8 is meshed with gear 1 6 fixed on the rotating shaft of the pressure roller 5. When the pressure roller 5 rotates, the gear 2 8 is driven to rotate through the gear 1 6, thereby realizing effective power transmission and enabling the rotation of the pressure roller 5 to further drive the cleaning mechanism to work.

[0040] like Fig.10 As shown, a collection box 17 is fixedly mounted on the back of the rectangular block 201 , and the collection box 17 is connected to the rectangular block 201 via two through slots 2012 .

[0041] The collecting box 17 is connected to the rectangular block 201 through two through slots 2012. The two through slots 2012 not only serve as passages for debris and waste, allowing the debris to flow smoothly from the cutting area into the collecting box 17, but also avoid the accumulation and flying of debris in the working area.

[0042] like Fig.12 As shown, two semi-arc blocks 20 are arranged in the rectangular block 201. The two semi-arc blocks 20 are respectively located on the top of the two door panels 14. The upper ends of the two semi-arc blocks 20 are fixedly connected to the inner wall of the rectangular block 201, and the lower ends of the two semi-arc blocks 20 are respectively fitted with the corresponding door panels 14.

[0043] By providing the top post 18, when the front side of the door panel 14 contacts the back side of the top post 18, the door panel 14 will be automatically pushed to a vertical state, thereby ensuring that the through slot 2012 is tightly closed.

[0044] like Figures 1 to 12 As shown, two limiting sliding grooves 2013 are provided on the outer wall of the rectangular block 201 , and the two limiting sliding grooves 2013 are both adapted to the outer wall of the connecting frame 11 and are slidably connected to the connecting frame 11 .

[0045] By providing two limiting slide grooves 2013, the stability and accuracy of the connecting frame 11 during movement are ensured, and mechanical errors caused by shaking or offset that cause the tooth groove 1101 to be unable to mesh with the gear three 15 are prevented.

[0046] like Figure 8 As shown, a top column 18 is fixedly installed on the top of the movable groove 2011, and a spring 19 is arranged inside the top column 18. The top of the spring 19 is fixedly connected to the top inner wall of the movable groove 2011, and the bottom of the spring 19 is fixedly connected to the bottom inner wall of the top column 18. The top column 18 is a telescopic column.

[0047] Through the elastic characteristics of the spring 19, the top column 18 can be adaptively adjusted. When the round rod 10 changes in the vertical direction, the spring 19 can automatically adjust its compression degree to ensure that the bottom of the top column 18 always maintains appropriate pressure and contact force, thereby preventing debris from leaking through the movable groove 2011.

[0048] like Figure 7 As shown, the side cross-sections of the two through slots 2012 are designed as vertical parallelograms, that is, the inclined surfaces of the parallelograms are the top and the bottom.

[0049] The vertical parallelogram design allows the through slot 2012 to have better guiding stability in the vertical direction, so that larger impurities can enter the collection box 17 under the guidance of the inclined surface.

[0050] like Figures 1 to 12 As shown, one end of the rotating rod 7 extends outside the moving block 2 and is rotatably connected to the moving block 2. A cam 9 is fixedly installed on one end of the rotating rod 7 extending out of the moving block 2. The round rod 10 is designed in a Z shape, and the top of the round rod 10 contacts the side of the cam 9 away from the protruding end.

[0051] By setting the cam 9, when the rotating rod 7 rotates, the cam 9 can be driven to rotate together. Through the alternating changes of the protruding end and the recessed end, the contact between the cam 9 and the round rod 10 is utilized to make the round rod 10 reciprocate in the upward and downward directions.

[0052] like Figure 4 As shown, a suction chamber 16 is fixedly installed at the bottom of the rectangular block 201 , a filter screen 1601 is arranged at the top of the suction chamber 16 , and the suction chamber 16 is fixedly connected to the dust collecting device 4 via a hollow tube 401 .

[0053] By setting up the suction chamber 16, the device can cut the generated dust and debris. A filter 1601 is specially set on the top of the suction chamber 16 to ensure air circulation during the vacuuming process and effectively prevent larger particles from entering the vacuuming device 4, thereby protecting the internal structure of the vacuuming system and extending its service life.

[0054] The working principle and use process of the present invention:

[0055] The moving block 2 starts to move, driving the cutting knife 3 to cut the decorative wallboard. The movement of the moving block 2 drives the pressure roller 5 to rotate. The rotation of the pressure roller 5 can tighten the decorative wallboard to ensure stability during the cutting process. The rotation of the pressure roller 5 drives the gear 1 6 to rotate. The meshing of the gear 1 6 and the gear 2 8 drives the gear 2 8 to rotate. The gear 2 8 drives the rotating rod 1 7 and the cam 9 to rotate. The alternating changes of the protruding end and the recessed end of the cam 9 make the round rod 10 reciprocate in the vertical direction. The reciprocating motion of the round rod 10 drives the filter plate 12 to move together. The filter plate 12 first filters the impurities inside the rectangular block 201. The fine impurities are located below the filter plate 12, and the large impurities remain above the filter plate 12. The movement of the round rod 10 also drives the continuous The connecting frame 11 moves, and the tooth groove 1101 meshes with the gear three 15, so that the two gear threes 15 rotate in opposite directions. When the connecting frame 11 moves downward, the lower gear three 15 rotates to open the corresponding door panel 14, so that the through slot 2012 is opened, and the larger impurities above the filter plate 12 enter the collection box 17 through the through slot 2012. When the connecting frame 11 moves upward, the upper gear three 15 rotates to open the upper through slot 2012, and the lower through slot 2012 is closed, and the large impurities continue to enter the collection box 17 through the upper through slot 2012. During the cutting process, the dust suction device 4 is connected to the suction chamber 16 through the hollow tube 401. The dust suction device 4 is started so that the suction chamber 16 absorbs and collects the fine impurities below the filter plate 12.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for manufacturing decorative wall panels, comprising a cutting table (1), characterized in that: A moving block (2) is slidably mounted on the top of the cutting table (1); a rectangular block (201) and a dust collecting device (4) are fixedly mounted on the bottom of the moving block (2); a cutting knife (3) is arranged in the middle of the bottom of the moving block (2); the dust collecting device (4) is located on the back of the rectangular block (201); two sets of pressing mechanisms are arranged on the moving block (2); and two sets of cleaning mechanisms are arranged on the rectangular block (201); The cleaning mechanism comprises a movable groove (2011) formed on the outer wall of the rectangular block (201), a round rod (10) being slidably mounted on the inner wall of the movable groove (2011), a filter plate (12) being fixedly mounted on one end of the round rod (10), a connecting frame (11) being fixedly sleeved on the outer wall of the round rod (10), two tooth grooves (1101) being formed on the outer wall of the connecting frame (11), and two through grooves (2012) being formed inside the rectangular block (201), the two through grooves A second rotating rod (13) is rotatably mounted on the inner wall of the two rotating rods (2012); a door panel (14) is fixedly sleeved on the outer wall of the two rotating rods (13); one end of the two rotating rods (13) extends out of the rectangular block (201) and is rotatably connected to the rectangular block (201); a third gear (15) is fixedly sleeved on the outer wall of the two rotating rods (13) extending out of the rectangular block (201); the two third gears (15) are respectively meshed with corresponding tooth grooves (1101).

2. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: The clamping mechanism comprises a rectangular groove (202) formed at the bottom of the moving block (2), three pressure rollers (5) being rotatably mounted inside the rectangular groove (202), a gear 1 (6) being fixedly sleeved on the outer wall of the rotating shaft of one of the pressure rollers (5), a rotating rod 1 (7) being rotatably mounted inside the rectangular groove (202), a gear 2 (8) being fixedly sleeved on the outer wall of the rotating rod 1 (7), and the gear 2 (8) being meshed with the gear 1 (6).

3. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: A collection box (17) is fixedly mounted on the back of the rectangular block (201), and the collection box (17) is connected to the rectangular block (201) via two through slots (2012).

4. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: Two semi-arc blocks (20) are arranged in the rectangular block (201), and the two semi-arc blocks (20) are respectively located on the top of the two door panels (14), the upper ends of the two semi-arc blocks (20) are fixedly connected to the inner wall of the rectangular block (201), and the lower ends of the two semi-arc blocks (20) are respectively fitted with the corresponding door panels (14).

5. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: Two limiting sliding grooves (2013) are provided on the outer wall of the rectangular block (201), and the two limiting sliding grooves (2013) are both adapted to the outer wall of the connecting frame (11) and are slidably connected to the connecting frame (11).

6. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: A top column (18) is fixedly mounted on the top of the movable groove (2011), a spring (19) is arranged inside the top column (18), the top of the spring (19) is fixedly connected to the top inner wall of the movable groove (2011), the bottom of the spring (19) is fixedly connected to the bottom inner wall of the top column (18), and the top column (18) is a telescopic column.

7. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: The side cross-sections of the two through grooves (2012) are designed as vertical parallelograms, that is, the inclined planes of the parallelograms are the top and the bottom.

8. The cutting device for manufacturing decorative wall panels according to claim 2, characterized in that: One end of the rotating rod (7) extends out of the moving block (2) and is rotatably connected to the moving block (2); and one end of the rotating rod (7) extending out of the moving block (2) is fixedly mounted with a cam (9).

9. The cutting device for manufacturing decorative wall panels according to claim 8, characterized in that: The round rod (10) is designed in a Z shape, and the top of the round rod (10) contacts the side of the cam (9) away from the protruding end.

10. The cutting device for manufacturing decorative wall panels according to claim 1, characterized in that: A suction chamber (16) is fixedly mounted on the bottom of the rectangular block (201), a filter screen (1601) is arranged on the top of the suction chamber (16), and the suction chamber (16) is fixedly connected to the dust collection device (4) via a hollow tube (401).

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