Numerical control shearing machine with adjustable shearing angle

By designing angle adjustment mechanism and dust removal mechanism in CNC shearing machines, the problems of shear angle irreconciliation and dust pollution in existing CNC shearing machines are solved, and efficient shearing and air quality protection for products of different specifications are achieved.

CN119589765AInactive Publication Date: 2025-03-11NANTONG ZHONGYI ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202411968188.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The shear angle of existing CNC shear machines is unadjustable and cannot meet the requirements of different specifications. It also produces a large amount of dust during the shearing process, polluting the air and affecting health.

Method used

A CNC shearing machine with adjustable shear angle is designed, and the shear knife can rotate through the angle adjustment mechanism to realize the shearing of parallelogram products of different specifications; at the same time, a dust removal mechanism is used to collect dust generated during the shearing process to ensure clean air and healthy people.

Benefits of technology

It realizes flexible adjustment of the angle of the shear knife to meet the shearing needs of products of different specifications; it effectively collects dust through dust removal mechanisms, improves air quality and protects personnel's health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a shearing-angle-adjustable numerical control shearing machine which comprises a numerical control shearing machine workbench, a plate is placed on the top of the numerical control shearing machine workbench, a U-shaped frame is fixedly connected to the top of the numerical control shearing machine workbench, a lifting plate is arranged above the numerical control shearing machine workbench, a lifting mechanism is arranged on the U-shaped frame, and the lifting plate is fixedly connected with the lifting mechanism. A mounting plate is arranged below the lifting plate, a shear knife is fixedly connected to the bottom of the mounting plate, an angle adjusting mechanism is arranged on the lifting plate, and a dust removal mechanism is arranged on the lifting plate. The shearing knife can be rotated through the angle adjusting mechanism, and parallelogram products of different specifications are obtained through shearing and tailoring; dust generated in the shearing process can be collected through the dust removal mechanism, and air cleanliness and personnel health are guaranteed; and by arranging the push plate, the plates can be intermittently pushed, so that the plates are sheared at equal length.
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Description

Technical Field

[0001] The invention relates to the technical field of shearing machines, and in particular to a numerically controlled shearing machine with adjustable shearing angle. Background Art

[0002] A shearing machine is needed to shear wood panels.

[0003] The shearing angle of existing CNC shearing machines is generally not adjustable, and cannot meet the shearing requirements of products with various specifications. When shearing tasks of various shapes are required, only multiple devices with different settings can be used, which greatly increases the production cost. In addition, a large amount of dust will be generated when shearing wood boards, which will pollute the air and personnel health. Therefore, we designed a CNC shearing machine with adjustable shearing angle to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a CNC shearing machine with adjustable shearing angle is proposed. The angle adjustment mechanism can rotate the shearing knife to shear and cut parallelogram products of different specifications; the dust generated during the shearing process can be collected by the dust removal mechanism to ensure the cleanliness of the air and the health of the personnel; and the push plate can be set to push the plate intermittently so that it can be sheared at equal lengths.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A CNC shearing machine with adjustable shearing angle comprises a CNC shearing machine workbench, a plate is placed on the top of the CNC shearing machine workbench, a vertical plate is fixedly connected to the top rear end of the CNC shearing machine workbench, a motor is fixedly connected to the rear end of the vertical plate, a transmission rod is fixedly connected to the output end of the motor, a rotating rod is rotatably connected to the rear end of the vertical plate, a belt is jointly sleeved on the outer wall of the transmission rod and the outer wall of the rotating rod, a large gear is fixedly connected to the rear end of the rotating rod, a small gear is meshed with the large gear, a threaded rod is coaxially fixedly connected to the front end of the small gear, and the bottom of the CNC shearing machine workbench is fixed Two limit blocks are connected, the threaded rod passes through the two limit blocks and is rotatably connected thereto, the outer wall of the threaded rod is sleeved with a push plate threadedly connected thereto, the push plate passes through the worktable of the CNC shearing machine and is slidably connected thereto, the front end of the push plate is set against the rear end of the plate, a U-shaped frame is fixedly connected to the top of the worktable of the CNC shearing machine, a lifting plate is provided above the worktable of the CNC shearing machine, a lifting mechanism is provided on the U-shaped frame, a mounting plate is provided below the lifting plate, a shearing knife is fixedly connected to the bottom of the mounting plate, an angle adjustment mechanism is provided on the lifting plate, and a dust removal mechanism is provided on the lifting plate.

[0006] Preferably, the lifting mechanism includes an active bevel gear fixedly connected to the front end of the transmission rod, the active bevel gear meshes with a driven bevel gear, the bottom of the driven bevel gear is coaxially fixedly connected to a reciprocating screw, the reciprocating screw passes through the U-shaped frame and is rotatably connected thereto, the outer wall of the reciprocating screw is sleeved with a U-shaped plate, and the bottom of the U-shaped plate is fixedly connected to the top of the lifting plate.

[0007] Preferably, the angle adjustment mechanism includes a rotating shaft fixedly connected to the top of the mounting plate, the rotating shaft passes through the lifting plate and is rotatably connected thereto, a worm gear is fixedly connected to the top of the rotating shaft, a worm is meshed with the worm gear, two fixed blocks are fixedly connected to the top of the lifting plate, the worm gear passes through the two fixed blocks and is rotatably connected thereto, and a handle is fixedly connected to the front end of the worm gear.

[0008] Preferably, the dust removal mechanism includes an annular tube arranged at the bottom of the lifting plate and fixedly connected thereto, the bottom of the annular tube is connected to a plurality of dust suction heads distributed at equal intervals, the side wall of the annular tube is connected to a first connecting tube, the first connecting tube passes through the lifting plate and is fixedly connected thereto, the top of the lifting plate is fixedly connected to a dust collecting box, the first connecting tube is connected to the side wall of the dust collecting box, the inner wall of the dust collecting box is fixedly connected to a filter screen, the side wall of the dust collecting box is connected to a second connecting tube, the top of the dust collecting box is fixedly connected to a negative pressure fan, and the second connecting tube is connected to the suction port of the negative pressure fan.

[0009] Preferably, the U-shaped frame is provided with two sliding grooves, and the two ends of the lifting plate are respectively inserted into the two sliding grooves and slidably connected with the inner walls thereof.

[0010] Preferably, a driving wheel is fixedly connected to the outer wall of the transmission rod, a driven wheel is fixedly connected to the outer wall of the rotating rod, and the belt sleeve is arranged on the outer walls of the driving wheel and the driven wheel.

[0011] Preferably, a sliding opening is penetrated on the workbench of the CNC shearing machine, and the push plate penetrates the sliding opening and is slidably connected to the inner wall thereof.

[0012] Preferably, the large gear is an incomplete gear.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The output end of the motor drives the transmission rod, belt, rotating rod, large gear, small gear, and threaded rod to rotate. When the large gear is engaged with the small gear, the push plate is driven to push the plate forward. When the large gear is no longer engaged with the small gear, the small gear remains stationary, and the push plate no longer pushes the plate to move, so that the plate remains stationary. During this period, the plate is sheared to achieve equal length cutting of the plate.

[0014] 2. The staff holds the handle and rotates it to drive the worm, worm wheel, shaft, mounting plate and shearing knife to rotate, so that the shearing knife rotates with the shaft as the rotation center, and the angle of the shearing knife is adjusted to shear different parallelogram products.

[0015] 3. The air in the dust box can be sucked away by the negative pressure fan and the second connecting pipe to form negative pressure. The dust-containing air from the outside is injected into the dust box through multiple dust suction heads, the annular tube, and the first connecting pipe. The filter net arranged in the dust box can filter and intercept the dust in the air, and collect the dust generated by shearing in the dust box, so as to improve the air quality and protect the health of personnel.

[0016] In summary, the present invention can rotate the shear knife through the angle adjustment mechanism to shear and cut parallelogram products of different specifications; the dust generated during the shearing process can be collected through the dust removal mechanism to ensure the cleanliness of the air and the health of the personnel; and the plate can be pushed intermittently by setting a push plate so that it can be sheared at equal lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view structural schematic diagram of a CNC shearing machine with adjustable shearing angle proposed by the present invention; Figure 2 A side cross-sectional view of a CNC shearing machine with adjustable shearing angle proposed by the present invention; Figure 3 This is a rear structural schematic diagram of a CNC shearing machine with adjustable shearing angle proposed by the present invention; Figure 4 This is a cross-sectional view of a CNC shearing machine with adjustable shearing angle proposed by the present invention.

[0018] In the figure: 1 CNC shearing machine workbench, 2 plate, 3 vertical plate, 4 motor, 5 transmission rod, 6 belt, 7 rotating rod, 8 large gear, 9 small gear, 10 threaded rod, 11 limit block, 12 push plate, 13 U-type frame, 14 active bevel gear, 15 driven bevel gear, 16 reciprocating screw rod, 17 U-type plate, 18 lifting plate, 19 sliding groove, 20 mounting plate, 21 shear knife, 22 rotating shaft, 23 worm gear, 24 worm, 25 handle, 26 fixed block, 27 annular pipe, 28 dust suction head, 29 first connecting pipe, 30 dust collecting box, 31 filter screen, 32 second connecting pipe, 33 negative pressure fan. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1-Figure 4A CNC shearing machine with adjustable shearing angle comprises a CNC shearing machine workbench 1, a plate 2 is placed on the top of the CNC shearing machine workbench 1, the plate 2 is a wood plate, and the thickness is relatively thin, which is easy to be sheared, a vertical plate 3 is fixedly connected to the rear end of the top of the CNC shearing machine workbench 1, a motor 4 is fixedly connected to the rear end of the vertical plate 3, a transmission rod 5 is fixedly connected to the output end of the motor 4, a rotating rod 7 is rotatably connected to the rear end of the vertical plate 3, a belt 6 is sleeved on the outer wall of the transmission rod 5 and the outer wall of the rotating rod 7, a driving wheel is fixedly connected to the outer wall of the driving rod 5, a driven wheel is fixedly connected to the outer wall of the rotating rod 7, the belt 6 is sleeved on the outer walls of the driving wheel and the driven wheel, a large gear 8 is fixedly connected to the rear end of the rotating rod 7, and the large gear 8 is an incomplete gear. The large gear 8 rotates one circle and intermittently engages with the small gear The wheel 9 is meshed, driving the pinion 9 to rotate intermittently, so that the plate 2 is pushed intermittently. The large gear 8 is meshed with the pinion 9. The front end of the pinion 9 is coaxially fixedly connected with a threaded rod 10. The bottom of the CNC shearing machine workbench 1 is fixedly connected with two limit blocks 11. The threaded rod 10 penetrates the two limit blocks 11 and is rotatably connected thereto. The outer wall of the threaded rod 10 is sleeved with a push plate 12 threadedly connected thereto. The push plate 12 penetrates the CNC shearing machine workbench 1 and is slidably connected thereto. A sliding opening is penetrated on the CNC shearing machine workbench 1. The push plate 12 penetrates the sliding opening and is slidably connected to its inner wall. The front end of the push plate 12 is set against the rear end of the plate 2. When the plate 2 is pushed, the shearing knife 21 moves up. When the plate 2 is not pushed and remains stationary, the shearing knife 21 moves down for shearing processing.

[0021] The top of the CNC shearing machine workbench 1 is fixedly connected with a U-shaped frame 13, and a lifting plate 18 is arranged above the CNC shearing machine workbench 1. A lifting mechanism is arranged on the U-shaped frame 13, and the lifting mechanism includes a driving bevel gear 14 fixedly connected to the front end of the transmission rod 5, and the driving bevel gear 14 is meshed with a driven bevel gear 15. The diameter of the driving bevel gear 14 is larger than the diameter of the driven bevel gear 15. A convex block is fixedly connected to the top of the U-shaped frame 13, and the transmission rod 5 passes through the vertical plate 3 and the convex block and is rotatably connected therewith, so that the transmission rod 5 can be The transmission is stable. A reciprocating screw 16 is coaxially fixedly connected to the bottom of the driven bevel gear 15. The reciprocating screw 16 penetrates the U-shaped frame 13 and is rotatably connected thereto. A U-shaped plate 17 is sleeved on the outer wall of the reciprocating screw 16. The bottom of the U-shaped plate 17 is fixedly connected to the top of a lifting plate 18. Two sliding grooves 19 are provided on the U-shaped frame 13. The two ends of the lifting plate 18 are respectively inserted into the two sliding grooves 19 and are slidably connected to the inner walls thereof. The cooperation between the lifting plate 18 and the sliding grooves 19 can make the lifting and moving of the lifting plate 18 stable.

[0022] A mounting plate 20 is provided below the lifting plate 18, a shearing knife 21 is fixedly connected to the bottom of the mounting plate 20, an angle adjustment mechanism is provided on the lifting plate 18, the angle adjustment mechanism includes a rotating shaft 22 fixedly connected to the top of the mounting plate 20, the rotating shaft 22 passes through the lifting plate 18 and is rotatably connected thereto, a worm gear 23 is fixedly connected to the top of the rotating shaft 22, a worm 24 is meshed with the worm gear 23, two fixed blocks 26 are fixedly connected to the top of the lifting plate 18, the worm 24 passes through the two fixed blocks 26 and is rotatably connected thereto, a handle 25 is fixedly connected to the front end of the worm 24, the self-locking property of the worm gear and worm can make the angle adjustment of the shearing knife 21 stable, and it can shear different parallelograms.

[0023] A dust removal mechanism is provided on the lifting plate 18. The dust removal mechanism includes an annular tube 27 arranged at the bottom of the lifting plate 18 and fixedly connected thereto. A plurality of dust suction heads 28 distributed at equal intervals are connected to the bottom of the annular tube 27. A first connecting tube 29 is connected to the side wall of the annular tube 27. The first connecting tube 29 penetrates the lifting plate 18 and is fixedly connected thereto. A dust collecting box 30 is fixedly connected to the top of the lifting plate 18. The first connecting tube 29 is communicated with the side wall of the dust collecting box 30. A filter screen 31 is fixedly connected to the inner wall of the dust collecting box 30, which can filter and intercept dust in the air. A second connecting tube 32 is connected to the side wall of the dust collecting box 30. A negative pressure fan 33 is fixedly connected to the top of the dust collecting box 30. The second connecting tube 32 is communicated with the suction port of the negative pressure fan 33. The dust generated during the shearing process is collected to improve the air quality and protect the health of personnel.

[0024] In the present invention, the staff first places the plate 2 on the top of the CNC shearing machine workbench 1, presses the rear end of the plate 2 against the front end of the push plate 12, starts the motor 4, and drives the transmission rod 5 to rotate through the output end of the motor 4. When the transmission rod 5 rotates one circle, the belt 6, the rotating rod 7, the large gear 8, the small gear 9, and the threaded rod 10 are rotated through the rotation of the transmission rod 5, so that the push plate 12 pushes the plate 2 to move, and because the large gear 8 is an incomplete gear, the large gear 8 rotates one circle and intermittently engages with the small gear 9 to drive the small gear 9 to rotate intermittently. When the large gear 8 and the small gear 9 are engaged, it drives the push plate 12 to push the plate 2 forward. When the large gear 8 and the small gear 9 are no longer engaged, the small gear 9 remains stationary, and the push plate 12 no longer pushes the plate 2 to move, so that the plate 2 remains stationary, and the plate 2 is sheared during this period.

[0025] The output end of the motor 4 drives the transmission rod 5, the active bevel gear 14, the driven bevel gear 15, and the reciprocating screw 16 to rotate. When the transmission rod 5 rotates one circle, the active bevel gear 14 is driven to rotate one circle. The diameter of the active bevel gear 14 is greater than the diameter of the driven bevel gear 15, and the driven bevel gear 15 and the reciprocating screw 16 can be driven to rotate multiple circles, so that the U-shaped plate 17, the lifting plate 18, the mounting plate 20 and the shearing knife 21 are lifted and lowered once. When the large gear 8 and the small gear 9 are no longer engaged, the plate 2 remains stationary, and the shearing knife 21 moves downward to shear the stationary plate 2. When the large gear 8 and the small gear 9 are engaged, the plate 2 moves. In this process, the shearing knife 21 moves upward and separates from the plate 2 without affecting the movement of the plate 2. The material of the plate 2 is wood, which is easy to be sheared. During shearing, the plate 2 does not move at will, and the shearing effect is good.

[0026] When performing shearing processing, the staff holds the handle 25 and rotates it to drive the worm 24, the worm wheel 23, the rotating shaft 22, the mounting plate 20 and the shearing knife 21 to rotate, so that the shearing knife 21 rotates with the rotating shaft 22 as the rotation center, and the angle of the shearing knife 21 is adjusted, so that different parallelogram products can be sheared.

[0027] Dust will be generated during shearing. At this time, the negative pressure fan 33 is started. The air in the dust box 30 can be sucked away through the negative pressure fan 33 and the second connecting pipe 32 to form a negative pressure. The dust-containing air from the outside is injected into the dust box 30 through multiple dust suction heads 28, the annular tube 27, and the first connecting pipe 29. The filter net 31 arranged in the dust box 30 can filter and intercept the dust in the air, and the dust generated by shearing is collected in the dust box 30, so that the air quality is good and the health of personnel is protected.

[0028] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A CNC shearing machine with adjustable shearing angle, comprising a CNC shearing machine workbench (1), characterized in that: A plate (2) is placed on the top of the CNC shearing machine workbench (1); a vertical plate (3) is fixedly connected to the rear end of the top of the CNC shearing machine workbench (1); a motor (4) is fixedly connected to the rear end of the vertical plate (3); a transmission rod (5) is fixedly connected to the output end of the motor (4); a rotating rod (7) is rotatably connected to the rear end of the vertical plate (3); a belt (6) is sleeved on the outer wall of the transmission rod (5) and the outer wall of the rotating rod (7); a large gear (8) is fixedly connected to the rear end of the rotating rod (7); a small gear (9) is meshed with the large gear (8); a threaded rod (10) is coaxially fixedly connected to the front end of the small gear (9); two limit blocks (11) are fixedly connected to the bottom of the CNC shearing machine workbench (1); the threaded rod (10) is fixedly connected to the rear end of the vertical plate (3); and the threaded rod (10) is fixedly connected to the rear end of the vertical plate (3). ) passes through two limit blocks (11) and is rotatably connected thereto, the outer wall of the threaded rod (10) is sleeved with a push plate (12) threadedly connected thereto, the push plate (12) passes through the CNC shearing machine worktable (1) and is slidably connected thereto, the front end of the push plate (12) is arranged to abut against the rear end of the plate (2), the top of the CNC shearing machine worktable (1) is fixedly connected to a U-shaped frame (13), a lifting plate (18) is provided above the CNC shearing machine worktable (1), a lifting mechanism is provided on the U-shaped frame (13), a mounting plate (20) is provided below the lifting plate (18), a shearing knife (21) is fixedly connected to the bottom of the mounting plate (20), an angle adjustment mechanism is provided on the lifting plate (18), and a dust removal mechanism is provided on the lifting plate (18).

2. A CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The lifting mechanism comprises a driving bevel gear (14) fixedly connected to the front end of the transmission rod (5), the driving bevel gear (14) meshing with a driven bevel gear (15), a reciprocating screw (16) coaxially fixedly connected to the bottom of the driven bevel gear (15), the reciprocating screw (16) passing through the U-shaped frame (13) and being rotatably connected thereto, the outer wall of the reciprocating screw (16) being sleeved with a U-shaped plate (17), the bottom of the U-shaped plate (17) being fixedly connected to the top of the lifting plate (18).

3. A CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The angle adjustment mechanism comprises a rotating shaft (22) fixedly connected to the top of the mounting plate (20), the rotating shaft (22) passing through the lifting plate (18) and being rotatably connected thereto, a worm wheel (23) fixedly connected to the top of the rotating shaft (22), a worm gear (24) meshing with the worm wheel (23), two fixed blocks (26) fixedly connected to the top of the lifting plate (18), the worm gear (24) passing through the two fixed blocks (26) and being rotatably connected thereto, and a handle (25) fixedly connected to the front end of the worm gear (24).

4. A CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The dust removal mechanism comprises an annular tube (27) arranged at the bottom of the lifting plate (18) and fixedly connected thereto; the bottom of the annular tube (27) is connected to a plurality of dust collecting heads (28) distributed at equal intervals; the side wall of the annular tube (27) is connected to a first connecting tube (29); the first connecting tube (29) penetrates the lifting plate (18) and is fixedly connected thereto; the top of the lifting plate (18) is fixedly connected to a dust collecting box (30); the first connecting tube (29) is connected to the side wall of the dust collecting box (30); the inner wall of the dust collecting box (30) is fixedly connected to a filter screen (31); the side wall of the dust collecting box (30) is connected to a second connecting tube (32); the top of the dust collecting box (30) is fixedly connected to a negative pressure fan (33); the second connecting tube (32) is connected to an air suction port of the negative pressure fan (33).

5. The CNC shearing machine with adjustable shearing angle according to claim 2, characterized in that: The U-shaped frame (13) is provided with two sliding grooves (19), and the two ends of the lifting plate (18) are respectively inserted into the two sliding grooves (19) and are slidably connected to the inner walls thereof.

6. The CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The outer wall of the transmission rod (5) is fixedly connected to a driving wheel, the outer wall of the rotating rod (7) is fixedly connected to a driven wheel, and the belt (6) is sleeved on the outer walls of the driving wheel and the driven wheel.

7. The CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The CNC shearing machine workbench (1) is provided with a sliding opening, and the push plate (12) passes through the sliding opening and is slidably connected to the inner wall thereof.

8. The CNC shearing machine with adjustable shearing angle according to claim 1, characterized in that: The large gear (8) is an incomplete gear.