Full-automatic high-precision LTCC (Low Temperature Co-Fired Ceramic) raw ceramic chip film pasting device and film pasting method
By designing a fully automatic high-precision LTCC raw ceramic sheet filming device, controlling tension and organizing with robots, the problems of raw ceramic sheet deformation and surface bubbles in the existing technology are solved, and the filming effect with high precision and high consistency is achieved.
Patent Information
- Application Number
- CN202411665690.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-11
AI Technical Summary
After the existing coating device is coated, the LTCC raw ceramic sheet has a large deformation and bubbles are present on the surface.
A fully automatic high-precision LTCC raw ceramic film patching device is designed, including a membrane retracting and discharging assembly, a workbench assembly, a fully automatic loading and unloading assembly and a finishing table assembly. By controlling the tension of the membrane retracting shaft and the membrane retracting shaft, the tension is ensured to be constant during the film application process, and precise membrane patching and finishing is achieved through components such as robots and cylinders.
It effectively reduces the deformation of the raw ceramic flakes, eliminates surface bubbles, and improves the accuracy and consistency of film.
Smart Images

Figure CN119590679A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of co-fired multi-layer ceramic substrate manufacturing, and in particular relates to a fully automatic high-precision LTCC green ceramic sheet film pasting device and a film pasting method. Background Art
[0002] With the rapid development of microelectronic information technology, the demand for miniaturization, portability, multi-function, digitization, high reliability and high performance of electronic equipment has further promoted the development of electronic components towards miniaturization, integration and high frequency, which requires the substrate to meet the requirements of high transmission speed, high wiring density and large chip packaging. In order to meet the development needs of the electronic information industry, many new component integration technologies have emerged, such as multi-chip modules (MCM), low temperature co-fired ceramic (LTCC) technology and chip size package (CSP) technology. Among them, LTCC technology has become the mainstream way of electronic component integration with its excellent electrical, mechanical, thermal and process characteristics such as high integration density and good high frequency characteristics, and is widely used in electronics, communications, aerospace, automobiles, computers and medical fields.
[0003] Green ceramic tape lamination is one of the important links in the LTCC process. The laminating machine is a process technology that covers a layer of micro-adhesive film on the green ceramic sheet after the green ceramic sheet is punched to prevent the green ceramic sheet from being deformed.
[0004] Aiming at the problem that the green ceramic sheet has large deformation and bubbles on the surface after lamination by the existing laminating device, the present invention proposes a fully automatic high-precision LTCC green ceramic sheet laminating device. Summary of the invention
[0005] In view of this, the object of the present invention is to provide a fully automatic high-precision LTCC green ceramic sheet film pasting device and film pasting method to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the technical solutions adopted are as follows:
[0007] A fully automatic high-precision LTCC green ceramic film laminating device, comprising a frame, an outer cover assembly, a film retracting assembly, a workbench assembly, a fully automatic loading and unloading assembly and a finishing table assembly;
[0008] The film retracting and releasing assembly includes a film retracting and releasing frame, a film retracting shaft, a film releasing shaft, a torque motor and a micro-mucosal film. The film retracting and releasing frame is fixedly mounted on the upper surface of the frame, the film retracting shaft is mounted on the upper rear side of the film retracting and releasing frame, and the film releasing shaft is mounted on the lower rear side of the film retracting and releasing frame. The film retracting shaft and the film releasing shaft are air expansion shafts to realize the expansion and retraction functions. Two torque motors are mounted on the film retracting and releasing frame. The torque motors control the film retracting shaft and the film releasing shaft to realize the material releasing function. The micro-mucosal film is mounted concentrically with the film releasing shaft and is expanded and fixed by the film releasing shaft.
[0009] The workbench assembly is installed above the frame, and the workbench assembly includes a workbench frame, an adsorption platform assembly, a film pulling assembly, a film pressing assembly and a cutting assembly. The workbench frame is installed on the upper part of the frame, and the adsorption platform assembly includes an adsorption platform and a platform module. The platform module is vertically arranged, and the platform module is installed on the workbench frame. The adsorption platform is slidably installed on the platform module. The film pulling assembly is installed on the workbench frame. The film pulling assembly includes a film pulling module and a film pulling manipulator. The film pulling module is installed on the workbench frame. The film pulling manipulator is installed on the film pulling module, which can drive the film pulling manipulator to move and cooperate with each other to complete the film clamping and film pulling actions; the film pressing assembly is installed on the workbench frame. The film pressing assembly includes a film pressing manipulator, a film pressing module 1 and a film pressing module 2. The film pressing module 1 is installed on the workbench frame The film pressing robot is installed on the film pressing module one, and the film pressing module two is vertically installed on the film pressing robot. The film pressing module one controls the movement of the film pressing robot, and the film pressing module two controls the movement of the film pressing robot in the vertical direction. After the film pressing robot moves to the specified position, the film pressing action is completed; the cutting component includes a clamping plate, a cutting knife mechanism, an auxiliary robot and an auxiliary module. The clamping plate is installed on the workbench frame, and the clamping plate closes and clamps the micro-mucosa. The cutting knife mechanism is installed at the lower part of the workbench frame. The cutting knife mechanism includes a cutter and a cutting knife module. The cutter is installed on the cutting knife module. The cutting knife module controls the movement of the cutter and cuts off the micro-mucosa. The auxiliary robot and the auxiliary module are installed on the workbench frame. The auxiliary module controls the movement of the auxiliary robot. After the auxiliary robot moves to the specified position, the auxiliary film sticking action is completed.
[0010] Preferably, the outer cover assembly includes an outer cover, a power supply, an air source, an alarm light and an operating system. The outer cover is fixedly mounted on the outside of the frame, and ground anchor casters are installed at the four corners of the bottom of the frame; the power supply is installed on the left rear side of the outer cover, the air source is installed on the right rear side of the outer cover, the alarm light is installed on the top of the outer cover, and the operating system is installed on the outer cover.
[0011] Preferably, the fully automatic loading and unloading assembly includes a loading and unloading frame, a conveying shaft module, a lifting shaft module, a manipulator, a loading frame and a unloading frame; the loading and unloading frame is installed on the frame, the conveying shaft module is installed on the loading and unloading frame, the lifting shaft module is installed on the conveying shaft module, the manipulator is installed at the lower end of the lifting shaft module, and the loading frame and the unloading frame are fixedly installed at both ends of the loading and unloading frame.
[0012] Preferably, the sorting table assembly includes a sorting table base, an inclined sorting cylinder, a sorting cylinder and a sorting adsorption platform. The sorting table base is installed on the frame, the bottom of the inclined sorting cylinder is installed on the sorting table base, the upper end of the inclined sorting cylinder is connected to the sorting adsorption platform, the sorting adsorption platform is installed on the sorting table base, and the sorting adsorption platform is installed on the upper end of the inclined sorting cylinder. The two sorting cylinders are respectively located on both sides of the sorting table assembly, and the upper end of the sorting cylinder is installed at the lower part of the sorting adsorption platform. The sorting table assembly limits the left and rear positions of the raw ceramic sheets through the two sorting cylinders to realize the raw ceramic sheet sorting function.
[0013] Preferably, the film collecting shaft and the film releasing shaft are air-expanding shafts to realize the expansion and retraction functions.
[0014] A film attaching method of a fully automatic high-precision LTCC green ceramic film attaching device comprises the following steps:
[0015] S1: Load the micro-adhesive film into the film-retracting and film-releasing assembly, control the film-retracting axis and the film-releasing axis to keep the tension constant during the film-laminating process, improve the laminating accuracy, and feed the film into the workbench assembly with a set length and constant tension;
[0016] Film laying shaft speed: Torque of film unwinding shaft: T G1 =F1R 11 iη;
[0017] Power of film placing shaft:
[0018] Speed of film collecting shaft: Power of film collecting shaft:
[0019] In the formula, R 10 R is the initial radius of the film strip on the film axis, 20 is the initial radius of the film belt of the film collecting shaft, B1 is the thickness of the micro-mucosal membrane, B2 is the thickness of the protective film, t is the single film covering time, T is the total film covering time, N is the number of film coverings, and F1 is the torque of the film placing shaft;
[0020] S2: placing the green ceramic sheet to be laminated into the loading frame of the fully automatic loading and unloading assembly;
[0021] S3: The film-pulling manipulator in the film-pulling assembly clamps the film, and the film-pulling module in the film-pulling assembly drives the film-pulling manipulator to pull the micro-mucosal film to a set length. The pressing plate in the cutting assembly presses the other end of the film, and the cutter in the cutter mechanism cuts the film. The film-pulling assembly transports the film to the laminating position;
[0022] S4: The robot in the fully automatic loading and unloading assembly takes out the green ceramic sheet from the loading frame, and transports the green ceramic sheet to the sorting table assembly for sorting through the conveying shaft module and the lifting shaft module. After sorting, the robot transports the green ceramic sheet to the adsorption platform in the adsorption platform assembly, and the adsorption platform runs to the bottom of the film drawing assembly through the platform module;
[0023] S5: The film pressing assembly moves left and right through the film pressing module 1 and moves up and down through the film pressing module 2, thereby completing the film sticking action;
[0024] S6: After the film is pasted, the adsorption platform assembly returns to the initial position through the platform module, and the robot in the automatic loading and unloading assembly transports the raw ceramic sheet to the unloading frame through the conveying shaft module and the lifting shaft module, thus completing the entire process.
[0025] The beneficial effects of the present invention are:
[0026] The present invention uses a film retracting and releasing algorithm to control the film retracting axis and the film releasing axis to maintain constant tension during the film pasting process, thereby improving the film coating accuracy; after the micro-mucosal film is loaded into the film retracting and releasing assembly, the raw ceramic sheet to be pasted is placed in the loading frame of the full-automatic loading and unloading assembly, the film is pulled to a fixed length by the film pulling assembly, and at the same time, the manipulator in the full-automatic loading and unloading assembly puts the raw ceramic sheet on the adsorption platform in the adsorption platform assembly, the adsorption platform runs to the bottom of the film pulling assembly through the platform module, the film is cut by the cutting assembly, the film pressing assembly covers the micro-mucosal film on the raw ceramic sheet through the film pressing manipulator, and finally the adsorption platform assembly returns to the initial position and is transported to the unloading frame by the full-automatic loading and unloading assembly to complete the entire process; the deformation of the raw ceramic sheet pasted by the device is small, and surface bubbles are eliminated. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0028] Figure 1 It is a structural schematic diagram of the present invention;
[0029] Figure 2 It is a structural schematic diagram of the outer cover assembly in the present invention;
[0030] Figure 3 It is a structural schematic diagram of the retractable membrane assembly in the present invention;
[0031] Figure 4 It is a structural schematic diagram of the workbench assembly in the present invention;
[0032] Figure 5 It is an axonometric view of the workbench assembly of the present invention;
[0033] Figure 6It is a schematic diagram of the structure of the cutting component in the present invention;
[0034] Figure 7 It is a structural schematic diagram of the cutting mechanism in the present invention;
[0035] Figure 8 It is a structural schematic diagram of the fully automatic loading and unloading assembly of the present invention;
[0036] Fig. 9 It is a structural schematic diagram of the finishing table assembly in the present invention. DETAILED DESCRIPTION
[0037] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0038] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
[0039] Please refer to Figure 1-9 A fully automatic high-precision LTCC green ceramic film laminating device comprises a frame 1, an outer cover assembly 6, a film retracting assembly 5, a workbench assembly 3, a fully automatic loading and unloading assembly 4 and a finishing table assembly 2;
[0040] The film retracting and unwinding assembly 5 includes a film retracting and unwinding frame 17, a film retracting shaft 18, a film unwinding shaft 19, a torque motor 20 and a micro-mucosal film 21. The film retracting and unwinding frame 17 is fixedly mounted on the upper surface of the frame 1, the film retracting shaft 18 is mounted on the upper rear side of the film retracting and unwinding frame 17, and the film unwinding shaft 19 is mounted on the lower rear side of the film retracting and unwinding frame 17. Two torque motors 20 are mounted on the film retracting and unwinding frame 17. The torque motor 20 controls the film retracting shaft 18 and the film unwinding shaft 19 to realize the unwinding function. The micro-mucosal film 21 is mounted concentrically with the film unwinding shaft 19 and is fixed by expanding the film unwinding shaft 19.
[0041] The workbench assembly 3 is installed above the frame 1. The workbench assembly 3 includes a workbench frame 22, an adsorption platform assembly 23, a film pulling assembly 24, a film pressing assembly 25 and a cutting assembly 26. The workbench frame 22 is installed on the upper part of the frame 1. The adsorption platform assembly 23 includes an adsorption platform 27 and a platform module 28. The platform module 28 is arranged vertically. The platform module 28 is installed on the workbench frame 22. The adsorption platform 27 is slidably installed on the platform module 28. The film pulling assembly 24 is installed on the workbench frame 22. On the table frame 22, the film drawing assembly 24 includes a film drawing module 30 and a film drawing manipulator 29. The film drawing module 30 is installed on the workbench frame 22, and the film drawing manipulator 29 is installed on the film drawing module 30, which can drive the film drawing manipulator 29 to move, and cooperate with each other to complete the film clamping and film drawing actions; the film pressing assembly 25 is installed on the workbench frame 22, and the film pressing assembly 25 includes a film pressing manipulator 31, a film pressing module 1 33 and a film pressing module 2 32, and the film pressing module 1 33 is installed on the workbench frame 22. The laminating robot 31 is installed on the laminating module 1 33, and the laminating module 2 32 is vertically installed on the laminating robot 31. The laminating module 1 33 controls the movement of the laminating robot 31, and the laminating module 2 32 controls the movement of the laminating robot 31 in the vertical direction. After the laminating robot 31 moves to the specified position, the laminating action is completed; the cutting assembly 26 includes a clamping plate 35, a cutting knife mechanism 34, an auxiliary robot 36 and an auxiliary module 37. The clamping plate 35 is installed on the workbench frame 22. The clamping plate 35 closes and clamps the micro-mucosal membrane 21. The cutting mechanism 34 is installed at the lower part of the workbench frame 22. The cutting mechanism 34 includes a cutting knife 48 and a cutting module 49. The cutting knife 48 is installed on the cutting module 49. The cutting module 49 controls the movement of the cutting knife 48 and cuts off the micro-mucosal membrane 21. The auxiliary manipulator 36 and the auxiliary module 37 are installed on the workbench frame 22. The auxiliary module 37 controls the movement of the auxiliary manipulator 36. After the auxiliary manipulator 36 moves to the specified position, the auxiliary film-sticking action is completed.
[0042] The outer cover assembly 6 includes an outer cover 12, a power supply 13, an air source 14, an alarm light 15 and an operating system 16. The outer cover 12 is fixedly installed on the outside of the frame 1, and anchor casters 11 are installed at the four corners of the bottom of the frame 1; the power supply 13 is installed on the left rear side of the outer cover 12, the air source 14 is installed on the right rear side of the outer cover 12, the alarm light 15 is installed on the top of the outer cover 12, and the operating system 16 is installed on the outer cover 12.
[0043] The fully automatic loading and unloading assembly 4 includes a loading and unloading frame 38, a conveying shaft module 39, a lifting shaft module 40, a manipulator 41, a loading frame 42 and a unloading frame 47; the loading and unloading frame 38 is installed on the frame 1, the conveying shaft module 39 is installed on the loading and unloading frame 38, the lifting shaft module 40 is installed on the conveying shaft module 39, the manipulator 41 is installed at the lower end of the lifting shaft module 40, and the loading frame 42 and the unloading frame 47 are fixedly installed at both ends of the loading and unloading frame 38.
[0044] The sorting table assembly 2 includes a sorting table base 43, an oblique sorting cylinder 44, a sorting cylinder 46 and a sorting adsorption platform 45. The sorting table base 43 is installed on the frame 1, the bottom of the oblique sorting cylinder 44 is installed on the sorting table base 43, the upper end of the oblique sorting cylinder 44 is connected to the sorting adsorption platform 45, the sorting adsorption platform 45 is installed on the sorting table base 43, the sorting adsorption platform 45 is installed on the upper end of the oblique sorting cylinder 44, the two sorting cylinders 46 are respectively located on both sides of the sorting table assembly 2, the upper end of the sorting cylinder 46 is installed on the lower part of the sorting adsorption platform 45, and the sorting table assembly 2 limits the left and rear positions of the raw porcelain sheet through the two sorting cylinders 46 to realize the raw porcelain sheet sorting function.
[0045] The film collecting shaft 18 and the film unwinding shaft 19 are air-expanding shafts, which realize the functions of expanding, opening and retracting.
[0046] A film attaching method of a fully automatic high-precision LTCC green ceramic film attaching device comprises the following steps:
[0047] S1: Load the micro-adhesive film 21 into the film-retracting and -releasing assembly 5, control the film-retracting shaft 18 and the film-releasing shaft 19 to keep the tension constant during the film-laminating process, improve the laminating accuracy, and feed the film into the workbench assembly 3 with a set length and constant tension;
[0048] Rotation speed of film placing shaft 19:
[0049] Torque of film placing shaft 19: T G1 =F1R 11 iη;
[0050] Power of film placing shaft 19:
[0051] Rotation speed of film collecting shaft 18:
[0052] Power of film collecting shaft 18:
[0053] In the formula, R 10 R is the initial radius of the film strip on the film axis 19, 20 is the initial radius of the film strip of the film collecting shaft 18, B1 is the thickness of the micro-mucosal film 21, B2 is the thickness of the protective film, t is the single film coating time, T is the total film coating time, N is the number of film coatings, and F1 is the torsional force of the film placing shaft;
[0054] S2: placing the green ceramic sheet to be laminated into the loading frame 42 of the fully automatic loading and unloading assembly;
[0055] S3: The film-pulling manipulator 29 in the film-pulling assembly 24 clamps the film, and the film-pulling module in the film-pulling assembly 24 drives the film-pulling manipulator 29 to pull the micro-mucosal film 21 to a set length, and the pressing plate 35 in the cutting assembly 26 presses the other end of the film, and the cutter 48 in the cutter mechanism 34 cuts the film, and the film-pulling assembly 24 transports the film to the laminating position;
[0056] S4: The manipulator 41 in the fully automatic loading and unloading assembly 4 takes out the green ceramic sheet from the loading frame 42, and transports the green ceramic sheet to the sorting table assembly 2 for sorting through the conveying shaft module 39 and the lifting shaft module 40. After sorting, the manipulator 41 transports the green ceramic sheet to the adsorption platform 27 in the adsorption platform assembly 23, and the adsorption platform 27 runs to the bottom of the film drawing assembly 24 through the platform module 28;
[0057] S5: The film pressing assembly 25 moves left and right through the film pressing module 1 33 and moves up and down through the film pressing module 2 32, thereby completing the film sticking action;
[0058] S6: After the film pasting is completed, the adsorption platform component 23 returns to the initial position through the platform module 28, and the robot 41 in the automatic loading and unloading component 4 transports the raw ceramic sheet to the unloading frame 47 through the conveying shaft module 39 and the lifting shaft module 40, thus completing the entire process.
[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully automatic high-precision LTCC green ceramic film laminating device, characterized in that: It comprises a frame (1), an outer cover assembly (6), a film retracting and releasing assembly (5), a workbench assembly (3), a fully automatic loading and unloading assembly (4) and a finishing table assembly (2); The film retracting and unwinding assembly (5) comprises a film retracting and unwinding frame (17), a film retracting shaft (18), a film unwinding shaft (19), a torque motor (20) and a micro-mucosal membrane (21), wherein the film retracting and unwinding frame (17) is fixedly mounted on the upper surface of the frame (1), the film retracting shaft (18) is mounted on the upper rear side of the film retracting and unwinding frame (17), and the film unwinding shaft (19) is mounted on the lower rear side of the film retracting and unwinding frame (17), two torque motors (20) are mounted on the film retracting and unwinding frame (17), the torque motor (20) controls the film retracting shaft (18) and the film unwinding shaft (19) to realize the unwinding function, and the micro-mucosal membrane (21) is mounted concentrically with the film unwinding shaft (19) and is fixed by expanding and opening the film unwinding shaft (19); The workbench assembly (3) is installed above the frame (1), and the workbench assembly (3) includes a workbench frame (22), an adsorption platform assembly (23), a film pulling assembly (24), a film pressing assembly (25) and a cutting assembly (26). The workbench frame (22) is installed on the upper part of the frame (1), the adsorption platform assembly (23) includes an adsorption platform (27) and a platform module (28), the platform module (28) is arranged vertically, the platform module (28) is installed on the workbench frame (22), the adsorption platform (27) is slidably installed on the platform module (28), and the film pulling assembly (24) is installed On the workbench frame (22), a film drawing assembly (24) includes a film drawing module (30) and a film drawing manipulator (29), the film drawing module (30) is installed on the workbench frame (22), and the film drawing manipulator (29) is installed on the film drawing module (30), which can drive the film drawing manipulator (29) to move, and cooperate with each other to complete the film clamping and film drawing actions; a film pressing assembly (25) is installed on the workbench frame (22), and the film pressing assembly (25) includes a film pressing manipulator (31), a film pressing module 1 (33) and a film pressing module 2 (32), and the film pressing module 1 (33) is installed on the workbench frame (22 ), the film pressing robot (31) is installed on the film pressing module group 1 (33), the film pressing module group 2 (32) is vertically installed on the film pressing robot (31), the film pressing module group 1 (33) controls the film pressing robot (31) to move, and the film pressing module group 2 (32) controls the film pressing robot (31) to move in the vertical direction. After the film pressing robot (31) moves to the specified position, the film pressing action is completed; the cutting component (26) includes a clamping plate (35), a cutting knife mechanism (34), an auxiliary robot (36) and an auxiliary module (37), the clamping plate (35) is installed on the workbench frame (22), the clamping plate (35) is installed on the workbench frame (22), and the clamping plate (35) is installed on the workbench frame (22). The tightening plate (35) is closed to compress the micro-mucosal membrane (21); the cutting mechanism (34) is mounted on the lower part of the workbench frame (22); the cutting mechanism (34) comprises a cutting knife (48) and a cutting knife module (49); the cutting knife (48) is mounted on the cutting knife module (49); the cutting knife module (49) controls the cutting knife (48) to move and cut the micro-mucosal membrane (21); the auxiliary manipulator (36) and the auxiliary module (37) are mounted on the workbench frame (22); the auxiliary module (37) controls the movement of the auxiliary manipulator (36); after the auxiliary manipulator (36) moves to a specified position, the auxiliary film sticking action is completed.
2. The fully automatic high-precision LTCC green ceramic film laminating device according to claim 1, characterized in that: The outer cover assembly (6) comprises an outer cover (12), a power source (13), an air source (14), an alarm light (15) and an operating system (16); the outer cover (12) is fixedly mounted on the outside of the frame (1), and ground anchor casters are mounted at the four corners of the bottom of the frame (1); the power source (13) is mounted on the left rear side of the outer cover (12), the air source (14) is mounted on the right rear side of the outer cover (12), the alarm light (15) is mounted on the top of the outer cover (12), and the operating system (16) is mounted on the outer cover (12).
3. The fully automatic high-precision LTCC green ceramic film laminating device according to claim 1, characterized in that: The fully automatic loading and unloading assembly (4) comprises a loading and unloading frame (38), a conveying shaft module (39), a lifting shaft module (40), a manipulator (41), a loading frame (42) and a unloading frame (47); the loading and unloading frame (38) is mounted on the frame (1), the conveying shaft module (39) is mounted on the loading and unloading frame (38), the lifting shaft module (40) is mounted on the conveying shaft module (39), the manipulator (41) is mounted at the lower end of the lifting shaft module (40), and the loading frame (42) and the unloading frame (47) are fixedly mounted at both ends of the loading and unloading frame (38).
4. The fully automatic high-precision LTCC green ceramic film laminating device according to claim 1, characterized in that: The arranging table assembly (2) comprises an arranging table base (43), an oblique arranging cylinder (44), an arranging cylinder (46) and an arranging adsorption platform (45). The arranging table base (43) is mounted on a frame (1). The bottom of the oblique arranging cylinder (44) is mounted on the arranging table base (43). The upper end of the oblique arranging cylinder (44) is connected to the arranging adsorption platform (45). The arranging adsorption platform (45) is mounted on the arranging table base (43). The arranging adsorption platform (45) is mounted on the upper end of the oblique arranging cylinder (44). Two arranging cylinders (46) are respectively located on both sides of the arranging table assembly (2). The upper end of the arranging cylinder (46) is mounted on the lower part of the arranging adsorption platform (45). The arranging table assembly (2) limits the left side and rear side positions of the raw ceramic sheet through the two arranging cylinders (46) to realize the arranging function of the raw ceramic sheet.
5. The fully automatic high-precision LTCC green ceramic film laminating device according to claim 1, characterized in that: The film collecting shaft (18) and the film releasing shaft (19) are air-expanding shafts, realizing the functions of expanding, opening and retracting.
6. A film-mounting method of a fully automatic high-precision LTCC green ceramic film-mounting device, characterized in that: The following steps are involved: S1: Load the micro-adhesive film (21) into the film-retracting and -releasing assembly (5), control the film-retracting shaft (18) and the film-releasing shaft (19) to maintain a constant tension during the film-laminating process, improve the laminating accuracy, and feed the film into the workbench assembly (3) at a set length and constant tension; Rotation speed of film placing shaft (19): Torque of film unwinding shaft (19): T G1 =F1R 11 iη; Power of film placing shaft (19): Rotation speed of film collecting shaft (18): Power of film collecting shaft (18): In the formula, R 10 R is the initial radius of the film strip on the film-laying axis (19), 20 is the initial radius of the film strip of the film collecting shaft (18), B1 is the thickness of the micro-mucosal membrane (21), B2 is the thickness of the protective film, t is the single film coating time, T is the total film coating time, N is the number of film coatings, and F1 is the torsional force of the film releasing shaft; S2: placing the green ceramic sheet to be laminated into the loading frame (42) of the fully automatic loading and unloading assembly; S3: The film-pulling manipulator (29) in the film-pulling assembly (24) clamps the film, and the film-pulling module in the film-pulling assembly (24) drives the film-pulling manipulator (29) to pull the micro-adhesive film (21) to a set length, and the pressing plate (35) in the cutting assembly (26) presses the other end of the film, and the cutter (48) in the cutter mechanism (34) cuts the film, and the film-pulling assembly (24) transports the film to the film-laminating position; S4: The robot (41) in the fully automatic loading and unloading assembly (4) takes out the raw ceramic sheet from the loading frame (42), and transports the raw ceramic sheet to the sorting table assembly (2) for sorting through the conveying shaft module (39) and the lifting shaft module (40). After sorting, the robot (41) transports the raw ceramic sheet to the adsorption platform (27) in the adsorption platform assembly (23), and the adsorption platform (27) moves to the bottom of the film drawing assembly (24) through the platform module (28); S5: The film pressing assembly (25) moves left and right through the film pressing module 1 (33) and moves up and down through the film pressing module 2 (32), thereby completing the film sticking action; S6: After the film pasting is completed, the adsorption platform component (23) returns to the initial position through the platform module (28), and the robot (41) in the full-automatic loading and unloading component (4) transports the raw ceramic sheet to the unloading frame (47) through the conveying shaft module (39) and the lifting shaft module (40), thus completing the entire process.
Citation Information
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