Anti-deformation metal quenching cooling tank structure

Abstract

The utility model relates to the technical field of metal quenching, and solves the problems that when a metal workpiece is quenched, the metal workpiece is always positioned at the bottom of a cooling tank and does not change in any position, so that the cooling rates of the surface of the metal workpiece are inconsistent, and the metal workpiece is easy to deform. The anti-deformation metal quenching cooling tank structure comprises a quenching frame, a mounting groove is formed in one side of the interior of the quenching frame, an arc-shaped cover for enlarging the internal space is fixedly mounted in the mounting groove, a storage frame for storage is fixedly mounted on one side of the front face of the quenching frame, and a servo motor is fixedly mounted on one side of the surface of the quenching frame. A placing assembly is fixedly installed at the output end of the servo motor and comprises a rotating rod fixedly installed at the output end of the servo motor, a placing frame is fixedly installed at one end of the rotating rod, electric push rods are fixedly installed on the two sides of the interior of the placing frame, and clamping plates are fixedly installed at one ends of the electric push rods.

Description

Technical Field

[0001] This utility model relates to the field of metal quenching technology, specifically to a structure for a deformation-resistant metal quenching cooling tank. Background Technology

[0002] The quenching tank for rapid cooling of quenching medium disclosed in CN213203127U includes a quenching tank body filled with a quenching medium. A cooling assembly is provided outside the quenching tank body. The cooling assembly includes an outlet pipe, an inlet pipe, a water pump, a cooling pipe, and a cooling tank. The outlet pipe and the inlet pipe are both connected to the quenching tank body. The end of the outlet pipe away from the quenching tank body is connected to the inlet of the water pump. The outlet of the water pump is connected to one end of the cooling pipe. The cooling tank includes an inner cylinder and an outer cylinder, and a cooling cavity is formed between the inner cylinder and the outer cylinder. The cooling pipe is spirally coiled on the outer wall of the inner cylinder. The other end of the cooling pipe is connected to the inlet pipe. A condensate cavity is formed inside the inner cylinder, and circulating condensate is circulated in the condensate cavity.

[0003] It can rapidly cool the quenching medium in the quenching tank, preventing its temperature from becoming too high and ensuring the quenching quality.

[0004] However, when quenching metal workpieces, the metal workpieces are always at the bottom of the cooling tank and do not undergo any positional change, resulting in inconsistent cooling rates on the surface of the metal workpieces. This makes the metal workpieces prone to deformation, and this method does not provide uniform quenching and cooling for metal workpieces. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a deformation-resistant metal quenching cooling tank structure, which solves the problem that when quenching metal workpieces, the metal workpieces are always at the bottom of the cooling tank and do not undergo any positional changes, resulting in inconsistent cooling rates on the surface of the metal workpieces and causing them to easily deform.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a structure for a deformation-resistant metal quenching and cooling tank, comprising a quenching frame, an installation groove being provided on one side inside the quenching frame, an arc-shaped cover for increasing internal space being fixedly installed inside the installation groove, a storage frame for storage being fixedly installed on one side of the front of the quenching frame, a servo motor being fixedly installed on one side of the surface of the quenching frame, and a placement component being fixedly installed at the output end of the servo motor;

[0007] The placement assembly includes a rotating rod fixedly installed at the output end of a servo motor. A placement frame is fixedly installed at one end of the rotating rod. Electric push rods are fixedly installed on both sides inside the placement frame. A clamping plate is fixedly installed at one end of each electric push rod.

[0008] In one specific embodiment, the bottom of the placement frame is hollowed out, and the metal plate to be quenched is placed inside the placement frame. The hollowed-out groove design increases the contact area between the quenching water and the metal plate, making the quenching more uniform.

[0009] In one specific embodiment, rotating grooves are provided on both sides of the surface of the quenching frame. The size of the rotating grooves is adapted to the size of the rotating rod. The rotating grooves facilitate the installation of the rotating rod by personnel and improve the efficiency of the installation of the rotating rod.

[0010] In one specific embodiment, a sealing gasket is fixedly installed on the surface of the rotating rod. The diameter of the sealing gasket is larger than the diameter of the rotating groove. The installation of the sealing gasket reduces the occurrence of quenching water flowing out through the rotating groove.

[0011] In one specific embodiment, support feet for improving stability are provided at the four corners of the bottom of the quenching frame. The bottom of the support feet is provided with anti-slip rubber pads. The combined use of the support feet and anti-slip rubber pads improves the stability of the support feet supporting the quenching frame.

[0012] In one specific embodiment, a mounting groove is provided on one side of the surface of the storage frame for installation. A scale plate for observing the internal water volume is installed inside the mounting groove. A water pump is provided inside the storage frame. The storage frame can store quenching water, and the water pump can transport the quenching water to the inside of the quenching frame.

[0013] Compared with the prior art, this utility model provides a deformation-resistant metal quenching cooling tank structure, which has the following beneficial effects:

[0014] In the technical solution disclosed in this utility model, by using the quenching frame, servo motor and placement component together, after adding quenching water to the inside of the quenching frame, the servo motor is powered on, and its output end will drive the placement component to rotate. The metal plate inside the placement component will be in full contact with the quenching water, and the workpiece will be quenched evenly during the cooling process, ensuring that the cooling rate of each part is consistent and reducing the occurrence of deformation.

[0015] With the servo motor and placement assembly provided by this utility model, during use, the metal plate is placed inside the placement frame, and then the electric push rod will drive the clamping plate to move synchronously towards the middle part. The clamping plate clamps and positions the metal plate inside the placement frame. Then, the servo motor is powered on, and its output end will drive the rotating rod to rotate. When the rotating rod rotates, it will drive the placement frame to rotate, so that the quenching water inside the quenching frame and the metal plate are in full contact, thereby improving the efficiency of quenching the metal plate. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the quenching frame structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the placement component structure of this utility model.

[0021] In the diagram: 1. Quenching frame; 2. Arc-shaped cover; 3. Storage frame; 4. Servo motor; 5. Placement component; 51. Rotating rod; 52. Placement frame; 53. Electric push rod; 54. Clamping plate; 6. Support foot. Detailed Implementation

[0022] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0023] Figures 1-4 As an embodiment of this utility model, a structure for a deformation-resistant metal quenching and cooling tank includes a quenching frame 1. An installation groove is provided on one side inside the quenching frame 1. An arc-shaped cover 2 for increasing the internal space is fixedly installed inside the installation groove. A storage frame 3 for storage is fixedly installed on one side of the front of the quenching frame 1. A servo motor 4 is fixedly installed on one side of the surface of the quenching frame 1. A placement component 5 is fixedly installed at the output end of the servo motor 4.

[0024] The specific problem addressed in this embodiment is: when quenching metal workpieces, because the workpiece remains at the bottom of the cooling tank without any positional change, the cooling rate of the workpiece surface becomes inconsistent, making the workpiece prone to deformation. This invention utilizes the combined use of a quenching frame 1, a servo motor 4, and a placement component 5. After adding quenching water to the inside of the quenching frame 1, the servo motor 4 is powered on, and its output will drive the placement component 5 to rotate. The metal plate inside the placement component 5 will then be in full contact with the quenching water, ensuring uniform quenching of the workpiece during the cooling process, guaranteeing a consistent cooling rate for all parts, and reducing the likelihood of deformation.

[0025] The placement assembly 5 includes a rotating rod 51 fixedly installed at the output end of the servo motor 4. A placement frame 52 is fixedly installed at one end of the rotating rod 51. Electric push rods 53 are fixedly installed on both sides inside the placement frame 52. A clamping plate 54 is fixedly installed at one end of the electric push rod 53. The bottom of the placement frame 52 is hollow, and a metal plate to be quenched is placed inside the placement frame 52. Rotating grooves are opened on both sides of the surface of the quenching frame 1. The size of the rotating grooves is adapted to the size of the rotating rod 51. A sealing gasket is fixedly installed on the surface of the rotating rod 51. The diameter of the sealing gasket is... Since the diameter is larger than the diameter of the rotating groove, in this specific embodiment, the metal plate is placed inside the placement frame 52. Then, the electric push rod 53 will drive the clamping plate 54 to move synchronously towards the middle part. The clamping plate 54 clamps and positions the metal plate inside the placement frame 52. Then, the personnel servo motor 4 is powered on, and its output end will drive the rotating rod 51 to rotate. When the rotating rod 51 rotates, it will drive the placement frame 52 to rotate, so that the quenching water inside the quenching frame 1 and the metal plate are in full contact, which improves the efficiency of quenching the metal plate.

[0026] In this specific embodiment, support feet 6 for improving stability are provided at the four corners of the bottom of the quenching frame 1. Anti-slip rubber pads are provided at the bottom of the support feet 6. An embedding groove for installation is opened on one side of the surface of the storage frame 3. A scale plate for observing the internal water volume is installed inside the embedding groove. A water pump is provided inside the storage frame 3.

[0027] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0028] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deformation-resistant metal quenching cooling tank structure, comprising a quenching frame (1), characterized in that: An installation slot is provided on one side inside the quenching frame (1). An arc-shaped cover (2) for increasing the internal space is fixedly installed inside the installation slot. A storage frame (3) for storage is fixedly installed on one side of the front of the quenching frame (1). A servo motor (4) is fixedly installed on one side of the surface of the quenching frame (1). A placement component (5) is fixedly installed at the output end of the servo motor (4). The placement assembly (5) includes a rotating rod (51) fixedly installed at the output end of the servo motor (4). A placement frame (52) is fixedly installed at one end of the rotating rod (51). Electric push rods (53) are fixedly installed on both sides inside the placement frame (52). A clamping plate (54) is fixedly installed at one end of the electric push rod (53).

2. The anti-deformation metal quenching cooling tank structure according to claim 1, characterized in that: The bottom of the placement frame (52) is hollowed out, and the metal plate that needs to be quenched is placed inside the placement frame (52).

3. The anti-deformation metal quenching cooling tank structure according to claim 1, characterized in that: The quenching frame (1) has rotating grooves on both sides of its surface, and the size of the rotating grooves is adapted to the size of the rotating rod (51).

4. The anti-deformation metal quenching cooling tank structure according to claim 1, characterized in that: A sealing gasket is fixedly installed on the surface of the rotating rod (51), and the diameter of the sealing gasket is larger than the diameter of the rotating groove.

5. The anti-deformation metal quenching cooling tank structure according to claim 1, characterized in that: The four corners of the bottom of the quenching frame (1) are provided with support feet (6) to improve stability, and the bottom of the support feet (6) is provided with anti-slip rubber pads.

6. The anti-deformation metal quenching cooling tank structure according to claim 1, characterized in that: The storage frame (3) has an inlay groove on one side of its surface for installation. The inlay groove is equipped with a scale plate for observing the water volume inside. The storage frame (3) is equipped with a water pump inside.

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