Intelligent automatic block material bulk machine with visual identification function
By designing an intelligent automatic block bulk machine with visual recognition function, using bulk material control module and winch system, the problem of difficult to control the drop rate during block loading in the prior art is solved, safe and effective loading of blocks is achieved, and loading efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202411094113.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-03-11
AI Technical Summary
When existing bulk machines convey block materials, due to the large distance between the feed end and the loading equipment, it is difficult to effectively control the bulk drop rate, which makes the block materials easily fall inside the loading equipment, causing crushing and loading effects, and may cause damage to the loading equipment.
An intelligent automatic block bulk machine with visual recognition function is designed, using components such as mounting substrate, winch seat, winch roller, bulk control module, feed pipe, connecting bracket, guide wheel, lifting cable, reducer and winding wheel. The drop rate of block material is controlled through the bulk control module to prevent the block material from falling directly, and the winding and relaxation of the lifting cable is controlled to perform bulk operation through the winch system.
It effectively avoids the crushing of blocks during loading and damage to the loading equipment, improves loading efficiency and quality, and extends the service life of the loading equipment.
Smart Images

Figure CN119590901A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bulk loaders, and in particular to an intelligent automatic block material bulk loader with a visual recognition function. Background Art
[0002] A bulk loader is a device that transports materials to bulk trucks or ships. It is a type of material loading and unloading equipment, commonly used for loading and shipping granular or powdered materials such as clinker, cement, slag, etc. It is widely used in electricity, building materials, and chemicals, etc. Commonly used bulk loaders include clinker bulk loaders, bottom bulk loaders, side bulk loaders, etc.
[0003] Bulk materials generally refer to large quantities of unpackaged block, granular, or powdered materials piled together (referred to as bulk materials), such as coal, sand, grain, cement, and sugar cubes.
[0004] When the existing bulk loader is conveying block materials, there is a certain distance between the feed end of the bulk loader and the loading equipment, and it is difficult to effectively control the bulk falling rate when the block materials are conveyed. As a result, the block materials are easily smashed into the loading equipment during loading, causing the block materials to break and affecting the material loading effect. The difficulty in controlling the bulk falling rate also makes it easy for the block materials to damage the loading equipment. Summary of the invention
[0005] The present invention discloses an intelligent automatic block material bulk loader with a visual recognition function, which aims to solve the technical problems that when the existing bulk machine in the background technology is transporting block materials, there is a certain distance between the feed end of the bulk machine and the loading device, and it is difficult to effectively control the bulk falling rate when the block materials are transported, so that the block materials are easily smashed and fall into the loading device during loading, causing the block materials to break and affecting the material loading effect. In addition, the difficulty in controlling the bulk falling rate also makes it easy for the block materials to damage the loading device.
[0006] The intelligent automatic block material bulk loader with visual recognition function proposed in the present invention includes an installation base plate, four connecting brackets are fixedly connected to the outer walls of the opposite sides of the two installation base plates, and the tops of the two installation base plates are opened with circular openings, and the inner walls of the two circular openings are fixedly connected with the same feeding pipe, the outer wall of the feeding pipe is provided with a bulk material control module, and the top of one of the installation base plates is fixedly connected with a winch seat and three guide wheels, the winch seat is provided with a winch roller, the outer wall of the winch roller is provided with a reducer and three winding wheels, the three winding wheels are provided with lifting cables, the outer walls of the three lifting cables are respectively in contact with the inner walls of the three guide wheels, and a winch motor is provided on the outer wall of one side of the reducer, and the winch motor is fixedly connected to the top of one of the installation base plates.
[0007] By providing an installation base plate, a winch seat, a winch roller, a bulk material control module, a feed pipe, a connecting bracket, a guide wheel, a lifting cable, a reducer and a winding wheel, the feed pipe is used for conveying and feeding block materials. When in use, the bulk material control module can control the bulk material loading and falling rate of the block materials to prevent the block materials from falling into the loading equipment and then from breaking the block materials, thereby increasing the use effect of the device and meeting the bulk material needs; the lifting cable can be wound or loosened by the winch motor, the winch roller, the lifting cable and the guide wheel to control the equipment to perform lifting and bulk material operations.
[0008] In a preferred solution, the bulk material control module includes a control ring frame, which is fixedly connected to the outer wall of the feed pipe, and the top of the control ring frame is provided with three fixing ports, and the inner walls of the three fixing ports are movably connected with fixing seats, and the inner walls of the three fixing seats are fixedly connected with fixing clamps, and the insides of the three fixing clamps are provided with elastic clamps, and the tops of the three elastic clamps are fixedly connected with brake reels, and the three brake reels are provided with connecting ropes, and the outer wall of the feed pipe is provided with three through holes, and the inner walls of the three through holes are fixedly connected with guides, and the three connecting ropes are respectively located inside the three guides, and one end of the three connecting ropes is fixedly connected to the same annular seat, and the annular seat is located inside the feed pipe; three driving motors are fixedly connected to the control ring frame, and the output shafts of the three driving motors are connected to transmission gears through couplings, and the bottoms of the three fixed seats are fixedly connected to driven gears. The three driven gears are respectively meshed with the three transmission gears, and a plurality of mounting shaft rods are movably connected on the annular seat, the outer walls of the plurality of mounting shaft rods are fixedly connected with mounting rods, the outer walls on one side of the plurality of mounting rods are fixedly connected with elastic corrugated plates, the outer walls on one side of the plurality of elastic corrugated plates are respectively fixedly connected with the outer walls on the other side of the plurality of mounting rods; the outer walls on one side of the plurality of mounting rods are fixedly connected with ball end rods, the outer walls of the plurality of ball end rods are provided with connecting rods, one ends of the plurality of connecting rods are fixedly connected with resistance plate members, the outer walls of every two adjacent resistance plate members are movably connected with the same control sleeve, and the outer walls on the opposite side of every two adjacent resistance plate members are fixedly connected with the same pressure spring, the three pressure springs are respectively located inside the three control sleeves, the outer walls of the three control sleeves are fixedly connected with elastic soft plates, and the three elastic soft plates are fixedly connected to the bottom of the annular seat.
[0009] By providing a bulk material control module, the bulk material control module can buffer and control the bulk material loading falling rate of the block material when in use, thereby preventing the block material from directly falling into the loading equipment during use, preventing the block material from breaking, improving the use effect of the device, and at the same time increasing the bulk material loading quality of the device, and controlling the block material falling rate through the bulk material control module during use can reduce the impact force of the block material on the loading equipment, thereby preventing the loading equipment from being damaged by the impact force during use, thereby ensuring the service life of the loading equipment during use, thereby further increasing the use effect and use diversity of the device.
[0010] In a preferred solution, a bulk head and a plurality of bulk material conduits are provided at the bottom of the feed pipe, wherein the top of one of the bulk material conduits is fixedly connected to the bottom of the feed pipe, a fixed ring seat is fixedly connected to the outer wall of the bulk head, a bulk material vibration module and a visual recognition module are provided on the fixed ring seat, the interior of the bulk head and the outer walls of the plurality of bulk material conduits are fixedly connected with mounting ring frames, the outer walls of the opposite sides of every two mounting ring frames are provided with the same outer cloth bag, and one ends of three lifting cables are fixedly connected to the top of the mounting ring frame on the bulk head, wherein the tops of the plurality of mounting ring frames are provided with three interconnected circular holes, and the three lifting cables are respectively located inside the three circular holes.
[0011] By providing a bulk head, a bulk material duct, a fixed ring seat, a mounting ring frame, a bulk material beating module, a visual recognition module and an outer cloth bag, the bulk material beating module can beat the surface of the outer cloth bag and the mounting ring frame when in use, so that the outer cloth bag and the mounting ring frame vibrate during bulking, and then the bulk material duct vibrates, thereby avoiding fine materials from remaining inside the bulk material duct during bulking, thereby meeting bulking requirements; the visual recognition module is used to detect the height position of the bulk head when in use, so as to judge the material loading amount, so as to facilitate bulking operations, and the visual recognition module can clean the recognition equipment body when in use, to ensure recognition clarity and increase the use effect of the device.
[0012] In a preferred embodiment, the bulk material vibration module includes a gear ring, which is movably connected to the outer wall of the fixed ring seat, and the top of the gear ring is fixedly connected to a toothless gear ring, and the top of the fixed ring seat is movably connected to three gear twos, and the three gear twos are all meshed with the toothless gear ring, and the inner wall of the fixed ring seat is fixedly connected to three mounting brackets, and the three mounting brackets are movably connected to shaft rods, and one end of the three shaft rods is fixedly connected to gear one, and the three gear ones are respectively meshed with the three gear twos; the outer walls of the three shaft rods are fixedly connected to connecting pieces, and the tops of the three connecting pieces are fixedly connected to telescopic rods Parts, the outer walls of the three telescopic rods are fixedly connected with a slapping plate, and the tops of the three telescopic rods are fixedly connected with a hanging rope, the tops of the three hanging ropes are fixedly connected to the bottom of one of the mounting base plates, the outer walls of the three shaft rods are provided with torsion springs, one end of the three torsion springs are respectively fixedly connected to the outer walls of one side of the three connecting parts, and the other ends of the three torsion springs are respectively fixedly connected to the inner walls of one side of the three mounting brackets; the top of the fixed ring seat is fixedly connected with a fixed plate frame, and the fixed plate frame is fixedly connected with a stepping motor, the output shaft of the stepping motor is connected to a driving gear through a coupling, and the driving gear is meshed with the gear ring.
[0013] By providing a bulk material beating and vibration module, the bulk material beating and vibration module can beat the outer cloth bag and the mounting ring frame during bulk loading, and then drive the bulk material duct to vibrate during use, thereby preventing fine materials from remaining inside the bulk material duct during the bulk loading process to avoid waste of resources, while ensuring the bulk loading effect and avoiding the mixing of material residues when conveying different materials, which affects the bulk quality of the materials, thereby increasing the use effect and practicality of the device.
[0014] In a preferred scheme, the visual recognition module includes a fixed bracket, which is fixedly connected to the bottom of the fixed ring seat, the fixed bracket is fixedly connected to the identification device body, and the inner wall of the fixed bracket is fixedly connected to two mounting brackets, the inner walls of the two mounting brackets are movably connected to a connecting kit, the outer walls of the two connecting kits on the opposite sides are fixedly connected to the same air pump, the two output ends of the air pump are fixedly connected to the same cleaning pipe, the outer wall of the cleaning pipe is provided with a plurality of air holes, the outer walls of the two connecting kits are provided with through openings, and the cleaning pipe is located inside the two through openings; the outer wall of one side of one of the mounting brackets is fixedly connected to a power motor, the output shaft of the power motor is connected to one end of one of the connecting kits through a coupling, and the input end of the air pump is fixedly connected to a filter bin, the inner walls on both sides of the filter bin are fixedly connected to telescopic springs, one end of the two telescopic springs are respectively fixedly connected to an impact frame and a filter frame, the outer wall of one side of the impact frame is in contact with the outer wall of one side of the filter frame, and the inner wall of the impact frame is provided with two elastic wind plates.
[0015] By providing a visual recognition module, the visual recognition module can be used in conjunction with the recognition device body during use, and the recognition device body can be cleaned during recognition to ensure the visual recognition clarity of the recognition device body in the bulk material loading link. Airflow is used for cleaning during use, and dust in the air can also be filtered during cleaning to avoid secondary pollution to the recognition device body. At the same time, the cleaning tube can be moved after cleaning to avoid obstruction of the recognition device body, thereby further increasing the use effect of the device.
[0016] From the above, it can be seen that the intelligent automatic block bulk loader with visual recognition function provided by the present invention has the function of improving the loading effect of bulk materials. When loading blocks, the device can control the falling rate of the block bulk loading, thereby avoiding the blocks from falling directly into the loading equipment when loading bulk materials, avoiding the blocks from breaking, and improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the overall side view structure of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the combined structure of the mounting ring frame and the feed pipe of the intelligent automatic bulk loader with visual recognition function proposed by the present invention;
[0020] Figure 4 This is a schematic diagram of the bulk material control module structure of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of the combined structure of a fixed seat and a brake reel of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0022] Figure 6 It is a partial structural cross-sectional schematic diagram of a bulk material control module of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0023] Figure 7 This is a schematic diagram of the partial structural disassembly of the bulk material control module of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0024] Figure 8 This is a schematic diagram of the overall structure of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0025] Fig. 9This is a schematic diagram of the bulk material vibration module structure of the intelligent automatic bulk material loader with visual recognition function proposed by the present invention;
[0026] Fig.10 This is a schematic diagram of the partial structural disassembly of the bulk material vibration module of the intelligent automatic bulk loader with visual recognition function proposed by the present invention;
[0027] Fig.11 This is a schematic diagram of the structure of the visual recognition module of the intelligent automatic block material bulk loader with visual recognition function proposed by the present invention.
[0028] In the figure: 1, mounting base plate; 2, guide wheel; 3, lifting cable; 4, hoisting motor; 5, hoisting roller; 6, winding wheel; 7, hoisting seat; 8, connecting bracket; 9, bulk material vibration module; 901, lifting rope; 902, slapping plate; 903, telescopic rod; 904, gear ring; 905, toothless gear ring; 906, gear 1; 907, connecting piece; 908, shaft rod; 909, torsion spring; 910, Gear 2; 911, stepper motor; 912, fixed plate frame; 913, driving gear; 914, mounting bracket; 10, bulk head; 11, outer bag; 12, visual recognition module; 1201, fixed bracket; 1202, air pump; 1203, cleaning tube; 1204, air hole; 1205, identification device body; 1206, connection kit; 1207, power motor; 1208, mounting bracket; 1209, filter bin; 1210, filter frame; 1211, impact frame; 1212, elastic wind plate; 1213, telescopic spring; 13, feed pipe; 14, bulk material control module; 1401, control ring frame; 1402, brake reel; 1403, connecting rope; 1404, guide; 1405, elastic corrugated plate; 1406, annular seat; 1407, driving motor; 1408, transmission gear; 1 409, elastic snap ring; 1410, fixed snap ring; 1411, fixed seat; 1412, driven gear; 1413, mounting rod; 1414, elastic soft plate; 1415, mounting shaft; 1416, ball end rod; 1417, connecting rod; 1418, resistance plate; 1419, pressure spring; 1420, control sleeve; 15, bulk material conduit; 16, mounting ring frame; 17, fixed ring seat. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] The intelligent automatic block material bulk loader with visual recognition function disclosed in the present invention is mainly used in scenarios where it is difficult to effectively control the bulk falling rate during block material transportation, which makes it easy for the blocks to fall into the loading equipment during loading, causing the blocks to break and affecting the material loading effect.
[0031] Reference Figure 1-Figure 11 , an intelligent automatic block material bulk loader with visual recognition function, includes a mounting base 1, four connecting brackets 8 are fixedly connected to the outer walls of the opposite sides of the two mounting bases 1, and the tops of the two mounting bases 1 are both provided with round openings, the inner walls of the two round openings are fixedly connected with the same feeding pipe 13, the outer wall of the feeding pipe 13 is provided with a bulk material control module 14, and the top of one of the mounting bases 1 is fixedly connected with a winch seat 7 and three guide wheels 2, a winch roller 5 is provided on the winch seat 7, a reducer and three winding wheels 6 are provided on the outer wall of the winch roller 5, and lifting cables 3 are provided on the three winding wheels 6, the outer walls of the three lifting cables 3 are respectively in contact with the inner walls of the three guide wheels 2, and a winch motor 4 is provided on the outer wall of one side of the reducer, and the winch motor 4 is fixedly connected to the top of one of the mounting bases 1.
[0032] Specifically, when in use, the feed pipe 13 is used for conveying and feeding block materials, and the bulk material control module 14 can control the bulk material loading and falling rate of the block materials when in use, to prevent the block materials from falling into the loading equipment, and then to prevent the block materials from breaking, thereby increasing the use effect of the device and meeting the bulk material needs; the lifting cable 3 can be wound or loosened through the hoisting motor 4, hoisting roller 5, lifting cable 3 and guide wheel 2 to control the equipment to perform lifting and bulk material operations.
[0033] Reference Figure 2-Figure 7In a preferred embodiment, the bulk material control module 14 includes a control ring frame 1401, which is fixedly connected to the outer wall of the feed pipe 13. Three fixing ports are opened on the top of the control ring frame 1401. The inner walls of the three fixing ports are connected to a fixing seat 1411 through a bearing. The inner walls of the three fixing seats 1411 are fixedly connected to a fixing clamping ring 1410. The insides of the three fixing clamping rings 1410 are all provided with elastic clamping rings 1409. The tops of the three elastic clamping rings 1409 are all fixedly connected to brake reels 1402. The three brake reels 1402 are all provided with connecting ropes 1 403, and the outer wall of the feeding pipe 13 is provided with three through holes, the inner walls of the three through holes are fixedly connected with guide members 1404, the three connecting cables 1403 are respectively located inside the three guide members 1404, one end of the three connecting cables 1403 is fixedly connected with the same annular seat 1406, and the annular seat 1406 is located inside the feeding pipe 13; three driving motors 1407 are fixedly connected to the control ring frame 1401, the output shafts of the three driving motors 1407 are connected with transmission gears 1408 through couplings, and the bottoms of the three fixed seats 1411 are fixedly connected with driven gears 141 2. The three driven gears 1412 are respectively meshed with the three transmission gears 1408, and the annular seat 1406 is connected to a plurality of mounting shafts 1415 through bearings, the outer walls of the plurality of mounting shafts 1415 are fixedly connected to mounting rods 1413, one side outer walls of the plurality of mounting rods 1413 are fixedly connected to elastic corrugated plates 1405, and one side outer walls of the plurality of elastic corrugated plates 1405 are respectively fixedly connected to the other side outer walls of the plurality of mounting rods 1413; one side outer walls of the plurality of mounting rods 1413 are fixedly connected to ball end rods 1416, and the outer walls of the plurality of ball end rods 1416 are fixedly connected to the outer walls of the plurality of mounting rods 1413. Each of the connecting rods 1417 is provided with a fixed end of each of the multiple connecting rods 1417 is fixedly connected to a resistance plate 1418, the outer walls of each two adjacent resistance plate members 1418 are slidably connected to the same control sleeve 1420, and the outer walls on the opposite side of each two adjacent resistance plate members 1418 are fixedly connected to the same pressure spring 1419, the three pressure springs 1419 are respectively located inside the three control sleeves 1420, the outer walls of the three control sleeves 1420 are fixedly connected to an elastic soft plate 1414, and the three elastic soft plates 1414 are fixedly connected to the bottom of the annular seat 1406.
[0034] Specifically, during bulk loading, the drive motor 1407 is started, and the drive motor 1407 drives the transmission gear 1408 to rotate. Since the transmission gear 1408 is meshed with the driven gear 1412, the drive motor 1407 can drive the fixed seat 1411 to rotate, and then the fixed seat 1411 drives the fixed clamping ring 1410, the elastic clamping ring 1409 and the brake reel 1402 to rotate synchronously, so as to loosen the connecting rope 1403 to adjust the height of the annular seat 1406, and then adjust the control position of the bulk falling rate of the block material. After that, when the material falls to the annular seat 1406, the material contacts the elastic corrugated plate 1405 and the installation rod 1413. At this time, the installation rod 1413 can drive the ball end rod 1416 to move, and then drive the connecting rod 1417 in the control sleeve The tube 1420 moves inside and deforms the elastic soft plate 1414 and the pressure spring 1419. At this time, there is a moving resistance between the resistance plate 1418 and the control sleeve 1420 to buffer the material, thereby reducing the falling rate. Then the elastic soft plate 1414 and the pressure spring 1419 recover, thereby driving the installation rod 1413 and the elastic corrugated plate 1405 to reset. Then the operation is repeated until the bulk is completed. When the impact force of the material contacting the annular seat 1406 is too large during use, the annular seat 1406 is subjected to a force drop, thereby pulling the connecting rope 1403 and deforming the elastic snap ring 1409, so that the elastic snap ring 1409 and the fixed snap ring 1410 are elastically clamped and decelerated to reduce the impact force on the annular seat 1406. Then the device is reset by the driving motor 1407.
[0035] In a specific application scenario, the bulk material control module 14 is suitable for the bulk loading link of block materials, that is, the bulk material control module 14 can buffer and control the falling rate of the bulk loading of the block materials when in use, thereby avoiding the block materials from falling directly into the loading equipment during use, avoiding the block materials from breaking, improving the use effect of the device, and increasing the bulk loading quality of the device. When in use, controlling the falling rate of the block materials through the bulk material control module 14 can reduce the impact force of the block materials on the loading equipment, thereby avoiding damage to the loading equipment due to the impact force during use, thereby ensuring the service life of the loading equipment during use, thereby further increasing the use effect and diversity of the device.
[0036] Reference Figure 1 , Figure 2 and Figure 8In a preferred embodiment, a bulk head 10 and a plurality of bulk material conduits 15 are provided at the bottom of the feed pipe 13, wherein the top of one of the bulk material conduits 15 is fixedly connected to the bottom of the feed pipe 13, a fixed ring seat 17 is fixedly connected to the outer wall of the bulk head 10, a bulk material vibration module 9 and a visual recognition module 12 are provided on the fixed ring seat 17, the interior of the bulk head 10 and the outer walls of the plurality of bulk material conduits 15 are fixedly connected with a mounting ring frame 16, the outer walls of the opposite sides of every two mounting ring frames 16 are provided with the same outer cloth bag 11, and one end of the three lifting cables 3 are fixedly connected to the top of the mounting ring frame 16 on the bulk head 10, wherein the tops of the plurality of mounting ring frames 16 are provided with three interconnected circular holes, and the three lifting cables 3 are respectively located inside the three circular holes.
[0037] Specifically, the bulk material beating module 9 can beat the surface of the outer cloth bag 11 and the mounting ring frame 16 when in use, so that the outer cloth bag 11 and the mounting ring frame 16 vibrate when bulking, and then the bulk material duct 15 vibrates, thereby preventing fine materials from remaining inside the bulk material duct 15 during bulking, thereby meeting bulking requirements; the visual recognition module 12 is used to detect the height position of the bulk head 10 when in use, so as to judge the material loading amount, so as to facilitate bulking operations, and the visual recognition module 12 can clean the recognition device body 1205 when in use, to ensure recognition clarity and increase the use effect of the device.
[0038] Reference Figure 1 , Figure 2 , Figure 8 , Fig. 9 and Fig.10In a preferred embodiment, the bulk material vibration module 9 includes a gear ring 904, which is rotatably connected to the outer wall of the fixed ring seat 17, and the top of the gear ring 904 is fixedly connected to a toothless gear ring 905, and the top of the fixed ring seat 17 is connected to three gear twos 910 through a bearing, and the three gear twos 910 are all meshed with the toothless gear ring 905, and the inner wall of the fixed ring seat 17 is fixedly connected to three mounting brackets 914, and the three mounting brackets 914 are all connected to shaft rods 908 through bearings, and one end of the three shaft rods 908 is fixedly connected to a gear one 906, and the three gear ones 906 are respectively meshed with the three gear twos 910; the outer walls of the three shaft rods 908 are fixedly connected to connecting members 907, and the tops of the three connecting members 907 are fixedly connected to extension rods 908. The retractable rod member 903, the outer walls of the three telescopic rod members 903 are fixedly connected with the slapping plate 902, and the tops of the three telescopic rod members 903 are fixedly connected with the hanging rope 901, the tops of the three hanging ropes 901 are fixedly connected to the bottom of one of the mounting base plates 1, the outer walls of the three shaft rod members 908 are provided with torsion springs 909, one end of the three torsion springs 909 are respectively fixedly connected to the outer walls of one side of the three connecting members 907, and the other ends of the three torsion springs 909 are respectively fixedly connected to the inner walls of one side of the three mounting brackets 914; the top of the fixed ring seat 17 is fixedly connected with a fixed plate frame 912, and the fixed plate frame 912 is fixedly connected with a stepping motor 911, and the output shaft of the stepping motor 911 is connected to a driving gear 913 through a coupling, and the driving gear 913 is meshed with the gear ring member 904.
[0039] Specifically, during the bulk loading process, as the bulk loading head 10 moves, the lifting rope 901 pulls the telescopic rod 903 for transportation to increase the slapping force point. At this time, the stepper motor 911 is started, and the stepper motor 911 drives the gear ring 904 to rotate, and then drives the toothless gear ring 905 to rotate. At this time, since the toothless gear ring 905 is meshed with the gear 2 910, it can drive the gear 2 910 to rotate, and then drive the gear 1 906 and the shaft rod 908 to rotate through the gear 2 910, and make the torsion spring 909 deform. At this time, the shaft rod 908 drives the telescopic rod 903 and the slapping plate 902 to rotate, and then the gear 2 910 is temporarily separated from the toothless gear, and the torsion spring 909 can drive the telescopic rod 903 and the slapping plate 902 to reset, and contact with the outer cloth bag 11 and the mounting ring frame 16, so that the bulk material conduit 15 vibrates until the bulk loading is completed;
[0040] In a specific application scenario, the bulk material beating and vibration module 9 is suitable for the bulk material loading link, that is, the bulk material beating and vibration module 9 can beat the outer cloth bag 11 and the mounting ring frame 16 during bulk loading, and then drive the bulk material conduit 15 to vibrate during use, thereby avoiding fine materials in the bulk loading process from remaining inside the bulk material conduit 15 to avoid waste of resources, while ensuring the bulk loading effect and avoiding the mixing of material residues when conveying different materials, which affects the bulk quality of the materials, thereby increasing the use effect and practicality of the device.
[0041] Reference Figure 2 and Fig.11 In a preferred embodiment, the visual recognition module 12 includes a fixed bracket 1201, the fixed bracket 1201 is fixedly connected to the bottom of the fixed ring seat 17, the fixed bracket 1201 is fixedly connected to the identification device body 1205, and the inner wall of the fixed bracket 1201 is fixedly connected to two mounting brackets 1208, the inner walls of the two mounting brackets 1208 are connected to a connecting kit 1206 through a bearing, the outer walls of the two connecting kits 1206 on the opposite side are fixedly connected to the same air pump 1202, the two output ends of the air pump 1202 are fixedly connected to the same cleaning pipe 1203, the outer wall of the cleaning pipe 1203 is provided with a plurality of air holes 1204, and the outer walls of the two connecting kits 1206 are fixedly connected to the same air pump 1202. The walls are provided with openings, and the cleaning pipe 1203 is located inside the two openings; a power motor 1207 is fixedly connected to the outer wall of one side of one of the mounting frames 1208, and the output shaft of the power motor 1207 is connected to one end of one of the connecting kits 1206 through a coupling, and the input end of the air pump 1202 is fixedly connected to the filter bin 1209, and the inner walls on both sides of the filter bin 1209 are fixedly connected with telescopic springs 1213, and one end of the two telescopic springs 1213 is respectively fixedly connected to an impact frame 1211 and a filter frame 1210, and an outer wall of one side of the impact frame 1211 is in contact with an outer wall of one side of the filter frame 1210, and the inner wall of the impact frame 1211 is provided with two elastic wind plates 1212.
[0042] Specifically, when in use, the air pump 1202 and the power motor 1207 are started, the power motor 1207 drives the connecting sleeve to rotate, and then drives the air pump 1202 and the cleaning tube 1203 to rotate through the connecting kit 1206, so that the cleaning tube 1203 moves to the outside of the identification device body 1205, and the air pump 1202 sucks in air, and the air is filtered through the filter frame 1210, and then the airflow is transported to the inside of the filter bin 1209, and the airflow contacts the elastic air plate 1212, so that the impact frame 121 1 is separated from the filter frame 1210, and then the impact frame 1211 moves back and forth with the cooperation of the telescopic spring 1213, and impacts with the filter frame 1210 to prevent the filter frame 1210 from being blocked. Then the filtered air is transported to the inside of the cleaning pipe 1203 through the air pump 1202, and the identification device body 1205 is cleaned through the air hole 1204. After cleaning, the power motor 1207 is started again to drive the cleaning pipe 1203 to rotate, so as to prevent the cleaning pipe 1203 from blocking the identification device body 1205;
[0043] In a specific application scenario, the visual recognition module 12 is suitable for the equipment operation link, that is, the visual recognition module 12 can be used in conjunction with the identification device body 1205 when in use, and can clean the identification device body 1205 during identification to ensure the visual recognition clarity of the identification device body 1205 in the bulk material loading link, and airflow is used for cleaning when in use, and dust in the air can also be filtered during cleaning to avoid secondary pollution to the identification device body 1205. At the same time, the cleaning tube 1203 can be moved after cleaning to avoid obstruction of the identification device body 1205, thereby further increasing the use effect of the device.
[0044] Working principle: When loading in bulk, start the drive motor 1407, and drive the transmission gear 1408 to rotate through the drive motor 1407. Since the transmission gear 1408 is meshed with the driven gear 1412, the drive motor 1407 can drive the fixed seat 1411 to rotate, and then the fixed seat 1411 drives the fixed clamping ring 1410, the elastic clamping ring 1409 and the brake reel 1402 to rotate synchronously, so as to loosen the connecting rope 1403 to adjust the height of the annular seat 1406, and then adjust the control position of the bulk falling rate of the block material. Then, when the material falls to the annular seat 1406, , the material contacts the elastic corrugated plate 1405 and the mounting rod 1413. At this time, the mounting rod 1413 can drive the ball end rod 1416 to move, and then drive the connecting rod 1417 to move inside the control sleeve 1420, and make the elastic soft plate 1414 and the pressure spring 1419 deform. At this time, there is a movement resistance between the resistance plate 1418 and the control sleeve 1420 to buffer the material, thereby reducing the falling rate. After that, the elastic soft plate 1414 and the pressure spring 1419 are restored, thereby driving the mounting rod 1413 and the elastic corrugated plate 1405 to reset, and then repeat the operation until the bulk is completed, and During use, when the impact force when the material contacts the annular seat 1406 is too large, the force on the annular seat 1406 decreases, thereby pulling the connecting rope 1403 and causing the elastic snap ring 1409 to deform, so that the elastic snap ring 1409 and the fixed snap ring 1410 are elastically engaged and decelerated to reduce the impact force on the annular seat 1406, and then the device is reset by the driving motor 1407; during the bulk loading process, as the position of the bulk loading head 10 moves, the lifting rope 901 pulls the telescopic rod 903 for transportation to increase the impact force point, and at this time, the stepping motor 911 is started, and the stepping motor 911 drives the gear ring 904 to rotate The toothed ring 905 is moved, and then the toothed ring 905 is driven to rotate. At this time, the toothed ring 905 is meshed with the gear 2 910, so that the gear 2 910 can be driven to rotate, and then the gear 1 906 and the shaft member 908 are driven to rotate through the gear 2 910, and the torsion spring 909 is deformed. At this time, the shaft member 908 drives the telescopic rod 903 and the slapping plate 902 to rotate, and then the gear 2 910 is temporarily separated from the toothed gear, and the torsion spring 909 can drive the telescopic rod 903 and the slapping plate 902 to reset, and contact with the outer cloth bag 11 and the mounting ring frame 16, so that the bulk material conduit 15 vibrates until the bulking is completed;When in use, the air pump 1202 and the power motor 1207 are started, and the power motor 1207 drives the connecting sleeve to rotate, and then drives the air pump 1202 and the cleaning tube 1203 to rotate through the connecting kit 1206, so that the cleaning tube 1203 moves to the outside of the identification device body 1205. At this time, the air pump 1202 inhales air, and the air is filtered through the filter frame 1210, and then the airflow is transported to the inside of the filter bin 1209. At this time, the airflow contacts the elastic wind plate 1212, so that the collision frame 1211 and the cleaning tube 1203 are connected. The filter frame 1210 is separated, and then the impact frame 1211 moves back and forth with the cooperation of the telescopic spring 1213, and impacts with the filter frame 1210 to prevent the filter frame 1210 from being blocked. Then the filtered air is transported to the inside of the cleaning tube 1203 through the air pump 1202, and cleans the identification device body 1205 through the air hole 1204. After cleaning, the power motor 1207 is started again to drive the cleaning tube 1203 to rotate, so as to prevent the cleaning tube 1203 from blocking the identification device body 1205. ;
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An intelligent automatic bulk material loader with visual recognition function, comprising a mounting base plate (1), characterized in that: Four connecting brackets (8) are fixedly connected to the outer walls of opposite sides of the two mounting substrates (1), and the tops of the two mounting substrates (1) are both provided with circular openings, and the inner walls of the two circular openings are fixedly connected to the same feeding pipe (13), and the outer wall of the feeding pipe (13) is provided with a bulk material control module (14), and the top of one of the mounting substrates (1) is fixedly connected to a hoisting seat (7) and three guide wheels (2), and a hoisting roller (5) is provided on the hoisting seat (7), and a reducer and three winding wheels (6) are provided on the outer wall of the hoisting roller (5), and lifting cables (3) are provided on the three winding wheels (6), and the outer walls of the three lifting cables (3) are respectively in contact with the inner walls of the three guide wheels (2), and a hoisting motor (4) is provided on the outer wall of one side of the reducer, and the hoisting motor (4) is fixedly connected to the top of one of the mounting substrates (1).
2. The intelligent automatic bulk material loader with visual recognition function according to claim 1 is characterized in that: The bulk material control module (14) comprises a control ring frame (1401), the control ring frame (1401) is fixedly connected to the outer wall of the feed pipe (13), the top of the control ring frame (1401) is provided with three fixing openings, the inner walls of the three fixing openings are all movably connected to fixing seats (1411), the inner walls of the three fixing seats (1411) are all fixedly connected to fixing clamping rings (1410), the interiors of the three fixing clamping rings (1410) are all provided with elastic clamping rings (1409), and the three elastic clamping rings (1409) are The tops of the three brake reels (1402) are fixedly connected, and connecting ropes (1403) are provided on the three brake reels (1402). The outer wall of the feed pipe (13) is provided with three through holes, and the inner walls of the three through holes are fixedly connected with guide members (1404). The three connecting ropes (1403) are respectively located inside the three guide members (1404), and one end of the three connecting ropes (1403) is fixedly connected to the same annular seat (1406), and the annular seat (1406) is located inside the feed pipe (13).
3. The intelligent automatic bulk material loader with visual recognition function according to claim 2 is characterized in that: The control ring frame (1401) is fixedly connected to three driving motors (1407), the output shafts of the three driving motors (1407) are connected to transmission gears (1408) via couplings, the bottoms of the three fixed seats (1411) are fixedly connected to driven gears (1412), the three driven gears (1412) are respectively meshed with the three transmission gears (1408), and the annular seat (1406) is movably connected to a plurality of mounting shafts (1415), the outer walls of the plurality of mounting shafts (1415) are fixedly connected to mounting rods (1413), one side outer walls of the plurality of mounting rods (1413) are fixedly connected to elastic corrugated plates (1405), and one side outer walls of the plurality of elastic corrugated plates (1405) are respectively fixedly connected to the other side outer walls of the plurality of mounting rods (1413).
4. The intelligent automatic bulk material loader with visual recognition function according to claim 3 is characterized in that: The outer walls of one side of the plurality of mounting rods (1413) are fixedly connected to a ball-end rod (1416), the outer walls of the plurality of ball-end rods (1416) are provided with connecting rods (1417), one ends of the plurality of connecting rods (1417) are fixedly connected to a resistance plate (1418), the outer walls of every two adjacent resistance plate (1418) are movably connected to the same control sleeve (1420), and the outer walls of the opposite side of every two adjacent resistance plate (1418) are fixedly connected to the same pressure spring (1419), the three pressure springs (1419) are respectively located inside the three control sleeves (1420), the outer walls of the three control sleeves (1420) are fixedly connected to an elastic soft plate (1414), and the three elastic soft plates (1414) are fixedly connected to the bottom of the annular seat (1406).
5. The intelligent automatic bulk material loader with visual recognition function according to claim 1, characterized in that: A bulk head (10) and a plurality of bulk material conduits (15) are provided at the bottom of the feed pipe (13), wherein the top of one of the bulk material conduits (15) is fixedly connected to the bottom of the feed pipe (13), a fixed ring seat (17) is fixedly connected to the outer wall of the bulk head (10), a bulk material vibration module (9) and a visual recognition module (12) are provided on the fixed ring seat (17), the interior of the bulk head (10) and the outer walls of the plurality of bulk material conduits (15) are fixedly connected with a mounting ring frame (16), the outer walls of the opposite sides of every two mounting ring frames (16) are provided with the same outer bag (11), and one end of three lifting cables (3) are fixedly connected to the top of the mounting ring frame (16) on the bulk head (10), wherein the tops of the plurality of mounting ring frames (16) are provided with three interconnected circular holes, and the three lifting cables (3) are respectively located inside the three circular holes.
6. The intelligent automatic bulk material loader with visual recognition function according to claim 5, characterized in that: The bulk material vibration module (9) comprises a gear ring (904), which is movably connected to the outer wall of a fixed ring seat (17); a toothless gear ring (905) is fixedly connected to the top of the gear ring (904); three gear twos (910) are movably connected to the top of the fixed ring seat (17); the three gear twos (910) are all meshed with the toothless gear ring (905); and three mounting brackets (914) are fixedly connected to the inner wall of the fixed ring seat (17); the three mounting brackets (914) are all movably connected to shaft rods (908); one end of the three shaft rods (908) is fixedly connected to gear one (906); the three gear ones (906) are respectively meshed with the three gear twos (910).
7. The intelligent automatic bulk material loader with visual recognition function according to claim 6, characterized in that: The outer walls of the three shaft rods (908) are fixedly connected to connecting members (907), the tops of the three connecting members (907) are fixedly connected to telescopic rods (903), the outer walls of the three telescopic rods (903) are fixedly connected to slapping plates (902), and the tops of the three telescopic rods (903) are fixedly connected to hanging ropes (901), the tops of the three hanging ropes (901) are fixedly connected to the bottom of one of the mounting base plates (1), and the outer walls of the three shaft rods (908) are provided with torsion springs (909), one end of the three torsion springs (909) is fixedly connected to the outer walls of one side of the three connecting members (907), and the other ends of the three torsion springs (909) are fixedly connected to the inner walls of one side of the three mounting brackets (914).
8. The intelligent automatic bulk material loader with visual recognition function according to claim 7, characterized in that: The top of the fixed ring seat (17) is fixedly connected to a fixed plate frame (912), the fixed plate frame (912) is fixedly connected to a stepping motor (911), the output shaft of the stepping motor (911) is connected to a driving gear (913) via a coupling, and the driving gear (913) is meshed with the gear ring (904).
9. The intelligent automatic bulk material loader with visual recognition function according to claim 5, characterized in that: The visual recognition module (12) comprises a fixed bracket (1201), the fixed bracket (1201) is fixedly connected to the bottom of the fixed ring seat (17), the fixed bracket (1201) is fixedly connected to an identification device body (1205), and the inner wall of the fixed bracket (1201) is fixedly connected to two mounting brackets (1208), the inner walls of the two mounting brackets (1208) are movably connected to a connecting kit (1206), the outer walls of the two connecting kits (1206) on the opposite side are fixedly connected to the same air pump (1202), the two output ends of the air pump (1202) are fixedly connected to the same cleaning pipe (1203), the outer wall of the cleaning pipe (1203) is provided with a plurality of air holes (1204), the outer walls of the two connecting kits (1206) are provided with through openings, and the cleaning pipe (1203) is located inside the two through openings.
10. The intelligent automatic bulk material loader with visual recognition function according to claim 9, characterized in that: A power motor (1207) is fixedly connected to an outer wall of one side of one of the mounting frames (1208); an output shaft of the power motor (1207) is connected to one end of one of the connection kits (1206) via a coupling; and an input end of the air pump (1202) is fixedly connected to a filter bin (1209); inner walls on both sides of the filter bin (1209) are fixedly connected to telescopic springs (1213); one end of the two telescopic springs (1213) are respectively fixedly connected to an impact frame (1211) and a filter frame (1210); an outer wall of one side of the impact frame (1211) is in contact with an outer wall of one side of the filter frame (1210); and two elastic air plates (1212) are provided on the inner wall of the impact frame (1211).