An electrically charged installation transformer stub insulation sheath installation device

By designing a trumpet-shaped insulating sheath and a linear motor-driven installation device, the problem of cumbersome installation of the transformer pile head insulating sheath is solved, automation and flexible adaptation to installation of different wire diameters are achieved, and installation efficiency and safety are improved.

CN119601374BActive Publication Date: 2025-10-17STATE GRID ANHUI ELECTRIC POWER CO LTD SHOU COUNTY POWER SUPPLY CO
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Patent Information

Application Number
CN202411483076.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-10-17
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

In the prior art, the installation process of the transformer pile head insulation sheath is cumbersome and requires multiple manual adjustments. In addition, the device is not flexible in fixing wires of different diameters, posing a safety hazard.

Method used

A live transformer pile insulation sheath installation device was designed. It adopted a trumpet-shaped insulation sheath, a linear motor drive and an adjustable installation sleeve, combined with a spring block structure to achieve automated installation and flexible adaptation to different wire diameters.

Benefits of technology

It simplifies the installation process, reduces the number of manual adjustments, improves installation efficiency and safety, ensures that the insulating sheath is firmly attached to the transformer pile head, and reduces the risk of safety accidents.

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Abstract

The present application relates to the field of insulating sheath installation, in particular to a kind of live installation transformer stake head insulating sheath installation device, including installation pole one, installation pole two, connecting rod, the inside of installation sleeve is equipped with insulating sheath, insulating sheath is equipped with wire sheath, the same horizontal line of insulating sheath and wire sheath is all provided with wire groove, linear motor is installed in installation sleeve, linear motor output end is connected with the top of insulating sheath, air slot is provided in installation sleeve, spring one is installed in air slot, spring one is connected with clamping block, the top of insulating sheath is equipped with top block, the side of top block close to clamping block is provided with inclined plane corresponding with the side of clamping block, installation disc one is installed on the outside of installation sleeve, drive structure is provided in the inside of installation disc one, and drive structure is used to drive installation sleeve to rotate and realize the installation direction of adjusting insulating sheath and wire sheath, the present application does not need manual installation, reduces the risk of safety accident, and guarantees the life safety of operator.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of insulating sheath installation, in particular to a live installation transformer stub insulating sheath installation device. BACKGROUND

[0002] In the power system, the transformer is a crucial device, which plays a key role in changing voltage, transmitting electric energy, etc. The transformer stub is a key part connecting the wire and the transformer. Since it is directly connected with the power line, it is usually in a live state. If the insulation performance of the transformer stub is poor, there will be safety hazards such as electric leakage and short circuit, which may cause damage to power equipment, and even cause fire, electric shock and other serious accidents. Therefore, installing high-quality insulating sheath for the transformer stub is an important measure to ensure the safe and stable operation of the power system.

[0003] In the prior art, when placing the insulating sheath to the installation position, manual adjustment is needed multiple times. The insulating sheath needs to be picked up first, aligned with the transformer stub, and then slowly put on. If there is a position deviation in this process, it needs to be adjusted again. This makes the operation steps of the whole installation process very cumbersome, consumes a lot of time, and the insulating sheath installation device is not flexible enough in the design of the wire sheath part. For different wire diameters, the device may not provide suitable fixing and accommodating space.

[0004] Therefore, it is necessary to provide a live installation transformer stub insulating sheath installation device to solve the above problems. SUMMARY

[0005] The present application aims to provide a live installation transformer stub insulating sheath installation device to solve the problem that manual adjustment is needed multiple times, the insulating sheath needs to be picked up first, aligned with the transformer stub, and then slowly put on. If there is a position deviation in this process, it needs to be adjusted again. This makes the operation steps of the whole installation process very cumbersome, consumes a lot of time, and the insulating sheath installation device is not flexible enough in the design of the wire sheath part. For different wire diameters, the device may not provide suitable fixing and accommodating space.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0007] The utility model provides a live installation transformer stake head insulation sheath installation device, including installation rod one, installation rod two, connecting rod, installation rod one and installation rod two are connected through connecting rod and are installed, one end of installation rod two is provided with installation sleeve, the bottom of installation sleeve is open, inside is hollow structure, the inside of installation sleeve is installed insulation sheath, insulation sheath is trumpet shape, the outside of insulation sheath is installed wire sheath, the same horizontal line of insulation sheath and wire sheath all is provided with wire slot, the inside top of installation sleeve is installed linear motor, the output of linear motor is connected with the top of insulation sheath, the position of inside top of installation sleeve is provided with empty slot, two spring no.

[0008] Preferably, the driving structure includes a gear ring fixedly installed on the installation sleeve, a motor fixedly installed at the bottom of the installation disc one, a gear wheel in transmission connection with the motor and arranged in the installation disc one, the gear ring in transmission connection with the gear wheel in meshing, a slide rod fixedly provided on the gear ring, slide grooves provided on the upper and lower surfaces of the installation disc one, the slide rod in sliding connection with the slide grooves, and a limiting ring installed on the upper end of the slide rod in contact with the slide grooves.

[0009] Preferably, the installation disc two is internally provided with a recess, and a snap ring is arranged on the recess and fixedly installed on the outside of the installation sleeve.

[0010] Preferably, the wire slot is fixedly installed with a base on both sides, a spring two is connected to the base, one end of the spring two is connected with a clamping plate, the clamping plate is rotatably installed on the inner wall of the wire sheath, and one end of the clamping plates on both sides of the wire slot abuts against each other.

[0011] Preferably, the installation disc two is fixedly installed with a connecting seat at the top, and one end of the installation rod two is fixedly installed with a connecting piece rotatably installed on the connecting seat.

[0012] Preferably, the insulation sheath is in a hollow structure, and the wire slots are arranged on one side of the insulation sheath and the wire sheath.

[0013] Preferably, the connecting part of the first mounting rod and the second mounting rod and the connecting rod is fixedly provided with a threaded joint, and the inner two ends of the connecting rod are provided with threads matched with the threaded joint.

[0014] Preferably, an insulating sleeve is fixedly arranged on the first mounting rod near the bottom, and the insulating sleeve is provided with anti-skid stripes.

[0015] Technical effects and advantages of the present application:

[0016] 1. The cooperation of the top block at the top of the insulating sleeve and the clamping block and spring one in the inner part of the mounting sleeve provides stable preliminary fixation for the insulating sleeve. In the installation process, even if the device is subjected to certain vibration or shaking, the insulating sleeve will not easily fall off from the mounting sleeve, which provides protection for subsequent accurate installation. The larger end of the trumpet-shaped opening makes it easier to align the transformer stub during installation. In the actual operating environment, there may be other equipment or space limitations around the transformer stub, and it is difficult for the operator to accurately align the sleeve with the stub. The trumpet-shaped opening provides more fault tolerance space, like a funnel. The operator only needs to roughly align the opening with the stub to start the installation process, greatly reducing the difficulty of alignment.

[0017] 2. The linear motor can directly push the insulating sleeve to move and quickly cover the transformer stub, without the need for manual installation, which reduces the risk of safety accidents and ensures the safety of the operator.

[0018] 3. The operator can control the mounting sleeve, the insulating sleeve inside it, and the wire sleeve by holding the mounting rod, without the need for close-range operation near the live transformer stub, greatly reducing the probability of electric shock accidents.

[0019] 4. The clamping plates on both sides of the wire slot in the wire sleeve are connected by spring two. When the wire is placed in the wire slot, the elastic force of spring two allows the clamping plates to abut against each other, preventing the wire from falling out of the wire sleeve during installation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structure schematic view of the live installation transformer stub insulating sleeve installation device in the present application.

[0021] Figure 2 It is an internal structure schematic view of the mounting sleeve in the present application.

[0022] Figure 3 It is an internal structure schematic view of the mounting sleeve in the present application. Figure 2 It is an enlarged structure schematic view of A.

[0023] Figure 4 It is a structure schematic view of the first mounting disc in the present application.

[0024] Figure 5 Figure 2 is a schematic diagram of the internal structure of the mounting disc 1 in the present application.

[0025] Figure 6 Figure 3 is a schematic diagram of the internal structure of the mounting disc 2 in the present application.

[0026] Figure 7 Figure 4 is a schematic diagram of the structure of the wire sheath in the present application.

[0027] Figure 8 Figure 5 is a schematic diagram of the structure of the mounting rod in the present application.

[0028] In the figure: 1, mounting rod 1; 2, mounting rod 2; 3, connecting rod; 4, mounting sleeve; 5, insulating sheath; 6, wire slot; 7, wire sheath; 8, linear motor; 9, empty slot; 10, spring 1; 11, clamping block; 12, top block; 13, mounting disc 1; 14, driving structure; 1401, tooth ring; 1402, motor; 1403, gear; 1404, sliding rod; 1405, limiting ring; 1406, sliding groove; 15, mounting disc 2; 16, clamping ring; 17, groove; 18, base; 19, spring 2; 20, clamping plate; 21, connecting piece; 22, connecting seat; 23, threaded joint; 24, thread; 25, insulating sleeve. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0030] The present application provides a linear motor as Figures 1-8The utility model provides an installation device for the insulating sheath of transformer pile head, which comprises a first installation rod 1, a second installation rod 2 and a connecting rod 3. The first installation rod 1 is connected to the second installation rod 2 through the connecting rod 3. The second installation rod 2 is provided with an installation sleeve 4 at one end. The bottom of the installation sleeve 4 is open, and the inside is a hollow structure. An insulating sheath 5 is installed in the installation sleeve 4. The insulating sheath 5 is in the shape of a horn. A wire sheath 7 is installed on the outside of the insulating sheath 5. Wire grooves 6 are provided on the same horizontal line of the insulating sheath 5 and the wire sheath 7. A linear motor 8 is installed at the top of the inside of the installation sleeve 4. The output end of the linear motor 8 is connected to the top of the insulating sheath 5. An empty groove 9 is provided at the position close to the top of the inside of the installation sleeve 4. Two spring 1s 10 are fixedly installed in the empty groove 9. The two spring 1s 10 are symmetrically arranged in the empty groove 9. One end of each spring 1 is connected to a clamping block 11. The clamping block 11 is in the shape of a triangle. The clamping block 11 is slidingly arranged on the empty groove 9. Two top blocks 12 are fixedly installed at the top of the insulating sheath 5. A slope is provided on the side of the top block 12 close to the clamping block 11. The slope is adapted to the side surface of the clamping block 11. An installation disc 1 3 is installed on the outside of the installation sleeve 4. The inside of the installation disc 1 3 is a hollow structure. A driving structure 14 is arranged in the inside of the installation disc 1 3. The driving structure 14 is used to drive the installation sleeve 4 to rotate to adjust the installation direction of the insulating sheath 5 and the wire sheath 7. An installation disc 2 15 is installed at the top of the installation sleeve 4. The installation disc 2 15 is fixedly connected to the installation disc 1 3.

[0031] Please refer to Figures 1-4 Firstly, the insulating sheath 5 is placed in the inside of the installation sleeve 4. The wire sheath 7 on the outside of the insulating sheath 5 is also placed. When the insulating sheath 5 is placed in the installation sleeve 4, the top block 12 at the top of the insulating sheath 5 will move close to the clamping block 11 with the movement of the insulating sheath 5. Since the slope is provided on the side of the top block 12 close to the clamping block 11, when the top block 12 continues to move upwards, the clamping block 11 will be pressed, so that the clamping block 11 is retracted into the empty groove 9, and the spring 1 in the empty groove 9 is compressed. When the top block 12 moves to a certain position, the clamping block 11 will clamp the bottom of the top block 12 under the elastic force of the spring 1, so as to preliminarily fix the insulating sheath 5 in the installation sleeve 4, preventing the insulating sheath 5 from falling off the installation sleeve 4 when the insulating sheath 5 is installed. Then, the linear motor 8 pushes the insulating sheath 5 to cover the transformer pile head, so as to realize the installation of the insulating sheath of the transformer pile head. When the driving structure 14 in the inside of the installation disc 1 3 works, the driving structure 14 drives the installation sleeve 4 to rotate, so as to adjust the installation direction of the insulating sheath 5 and the wire sheath 7, to adapt to the installation requirements of the transformer pile head at different positions and angles, to improve the installation efficiency, to enhance the installation stability, and to ensure the installation safety.

[0032] The driving structure 14 comprises a tooth ring 1401 fixedly installed on the mounting sleeve 4, the bottom of the mounting disc one 13 is fixedly installed with a motor 1402, the motor 1402 is drivingly connected with a gear 1403, the gear 1403 is arranged in the mounting disc one 13, the tooth ring 1401 is in meshing transmission connection with the gear 1403, the tooth ring 1401 is fixedly provided with a sliding rod 1404, the upper and lower surfaces of the mounting disc one 13 are provided with sliding grooves 1406, the two ends of the sliding rod 1404 are slidingly arranged on the sliding grooves 1406, the upper end of the sliding rod 1404 in contact with the sliding grooves 1406 is installed with a limiting ring 1405, the inside of the mounting disc two 15 is provided with a groove 17, the groove 17 is provided with a clamping ring 16, and the clamping ring 16 is fixedly installed on the outside of the mounting sleeve 4;

[0033] Please refer to Figures 4-6 When the motor 1402 works, the output shaft drives the gear 1403 to rotate, with the rotation of the gear 1403, due to the meshing effect of the gear 1403 and the tooth ring 1401, the tooth ring 1401 will start to rotate, and since the tooth ring 1401 is fixedly installed on the mounting sleeve 4, the rotation of the tooth ring 1401 will drive the mounting sleeve 4 to rotate together, so as to realize the adjustment of the installation direction of the insulating sheath 5 and the wire sheath 7. In the process of rotating the tooth ring 1401, the sliding rod 1404 fixedly provided on the tooth ring 1401 will move together with the tooth ring 1401, the two ends of the sliding rod 1404 are slidingly arranged on the sliding grooves 1406 on the upper and lower surfaces of the mounting disc one 13, the sliding rod 1404 slides in the sliding grooves 1406, which plays a guiding and supporting role for the rotation of the tooth ring 1401, at the same time, the upper end of the sliding rod 1404 in contact with the sliding grooves 1406 is installed with a limiting ring 1405, the limiting ring 1405 can prevent the mounting sleeve 4 from falling off from the mounting disc one 13, further ensuring the stability and reliability of the whole driving structure.

[0034] The wire sheath 7 is provided with a base 18 on both sides of the wire slot 6, the base 18 is connected with a spring two 19, one end of the spring two 19 is connected with a clamping plate 20, the clamping plate 20 is rotatably installed on the inner wall of the wire sheath 7, and one end of the clamping plate 20 on both sides of the wire slot 6 abuts against each other;

[0035] Please refer to Figure 7, initially, under the elastic force of spring two 19, one end of the clamping plate 20 on both sides of the wire slot 6 abuts each other, in a closed state, when installing the transformer pile head insulation sheath, the wire is inserted from the end where the clamping plate 20 abuts each other, the insertion of the wire will extrude the clamping plate 20 on both sides, so that the clamping plate 20 overcomes the elastic force of spring two 19, rotates outward around its rotating installation point, thereby opening a channel to allow the wire to smoothly enter the wire slot 6, when the wire is completely put into the wire sheath 7, the elastic force of spring two 19 makes the clamping plate 20 return to the initial state, so that the clamping plate 20 abuts each other, the mutual abutment of the clamping plate 20 on both sides forms a sealed space, fixing the wire in the wire sheath 7, preventing the wire from falling off from the wire sheath 7

[0036] .

[0037] The top of the mounting disc two 15 is fixedly installed with a connecting seat 22, one end of the mounting rod two 2 is fixedly installed with a connecting piece 21, the connecting piece 21 is rotatably installed on the connecting seat 22, the insulation sheath 5 is in a hollow structure, and the wire slot 6 is arranged on one side of the insulation sheath 5 and the wire sheath 7;

[0038] Please refer to Figure 1 The connecting seat 22 on the top of the mounting disc two 15 cooperates with the connecting piece 21 at one end of the mounting rod two 2, and the connecting piece 21 is rotatably installed on the connecting seat 22. This allows the mounting rod two 2 and the mounting disc two 15 to be relatively rotatable. In actual operation, the operator can adjust the angle of the mounting disc two 15 to change the position and direction of the mounting sleeve 4 and the internal insulation sheath 5 and the wire sheath 7, so as to better install the insulation sheath 5 on the transformer pile head. The insulation sheath 5 is in a horn shape and a hollow structure, which is beneficial to the installation of the insulation sheath 5 on the transformer pile head. The larger end of the horn-shaped opening can be more conveniently aligned with the pile head for installation. The electric wire is installed in the wire sheath 7 through the wire slot 6. As the installation proceeds, the pile head is gradually wrapped, thereby playing a good insulation protection role and improving the installation flexibility and optimizing the installation convenience of the insulation sheath.

[0039] Threaded joints 23 are fixedly installed at the connection positions of the mounting rod one 1, the mounting rod two 2 and the connecting rod 3, threads 24 matched with the threaded joints 23 are arranged at the two ends of the connecting rod 3, an insulating sleeve 25 is fixedly installed on the mounting rod one 1 close to the bottom, and anti-skid stripes are arranged on the insulating sleeve 25;

[0040] Please refer to Figure 8When the connection is needed, the threaded joint 23 is screwed into the corresponding thread 24 at both ends of the connecting rod 3 inside, and the threaded joint 23 is gradually tightened in the thread 24 by rotating, so as to firmly connect the mounting rod one 1, the mounting rod two 2 and the connecting rod 3 together. For different length requirements, different specifications and lengths of connecting rods 3 can be selected. This connection method is similar to the principle of threaded connection, and the engagement of the thread is used to realize the fixation and connection between the parts. The connection is firm and easy to disassemble, which improves the use convenience and flexibility of the device.

[0041] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A device for installing an insulating sheath of a transformer pile head under power, comprising a first installation rod (1), a second installation rod (2), and a connecting rod (3), characterized in that: The first mounting rod (1) and the second mounting rod (2) are connected and installed via a connecting rod (3). A mounting sleeve (4) is provided at one end of the second mounting rod (2). The bottom of the mounting sleeve (4) is open and the interior is a hollow structure. An insulating sleeve (5) is installed inside the mounting sleeve (4). The insulating sleeve (5) is trumpet-shaped. A wire sleeve (7) is installed outside the insulating sleeve (5). A wire groove (6) is provided on the same horizontal line of the insulating sleeve (5) and the wire sleeve (7). A linear motor (8) is installed at the top of the interior of the mounting sleeve (4). The output end of the linear motor (8) is connected to the top of the insulating sleeve (5). An empty groove (9) is provided near the top of the interior of the mounting sleeve (4). Two springs (10) are fixedly installed in the empty groove (9). The springs (10) are aligned in the empty groove (9). Said setting is that one end of the two springs (10) is connected to a clamping block (11), the clamping block (11) is triangular, and the clamping block (11) is slidably set on the empty slot (9), and two top blocks (12) are fixedly installed on the top of the insulating sheath (5), and a side of the top block (12) close to the clamping block (11) is provided with an inclined surface adapted to the side of the clamping block (11), and a mounting plate (13) is installed on the outside of the mounting sleeve (4), and the interior of the mounting plate (13) is a hollow structure, and a driving structure (14) is provided inside the mounting plate (13), and the driving structure (14) is used to drive the mounting sleeve (4) to rotate to adjust the installation direction of the insulating sheath (5) and the wire sheath (7), and a mounting plate (2) (15) is installed on the top of the mounting sleeve (4), and the mounting plate (2) (15) is fixedly connected to the mounting plate (13).

2. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: The driving structure (14) includes a gear ring (1401), the gear ring (1401) is fixedly mounted on the mounting sleeve (4), a motor (1402) is fixedly mounted on the bottom of the mounting plate (13), the motor (1402) is transmission-connected with a gear (1403), the gear (1403) is arranged in the mounting plate (13), the gear ring (1401) is meshed with the gear (1403) for transmission connection, a slide rod (1404) is fixedly penetrated on the gear ring (1401), a slide groove (1406) is provided on both the upper and lower surfaces of the mounting plate (13), both ends of the slide rod (1404) are slidably arranged on the slide groove (1406), and a limit ring (1405) is installed on the upper end of the slide rod (1404) at the contact position with the slide groove (1406).

3. The device for installing the insulation sheath of a live transformer pile head according to claim 1, characterized in that: A groove (17) is provided inside the second mounting plate (15), a snap ring (16) is provided on the groove (17), and the snap ring (16) is fixedly mounted on the outside of the mounting sleeve (4).

4. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: A base (18) is fixedly mounted on both sides of the wire trough (6) inside the wire sheath (7), a spring 2 (19) is connected to the base (18), one end of the spring 2 (19) is connected to a clamping plate (20), and the clamping plate (20) is rotatably mounted on the inner wall of the wire sheath (7), and one end of the clamping plates (20) on both sides of the wire trough (6) abuts against each other.

5. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: A connecting seat (22) is fixedly mounted on the top of the second mounting plate (15), a connecting piece (21) is fixedly mounted on one end of the second mounting rod (2), and the connecting piece (21) is rotatably mounted on the connecting seat (22).

6. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: The insulating sheath (5) has a hollow structure, and the wire troughs (6) are arranged on one side of the insulating sheath (5) and the wire sheath (7).

7. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: The connection points between the first mounting rod (1), the second mounting rod (2) and the connecting rod (3) are all fixedly mounted with threaded joints (23), and both ends of the interior of the connecting rod (3) are provided with threads (24) that are compatible with the threaded joints (23).

8. The device for installing an insulating sheath on a live transformer pile head according to claim 1, characterized in that: An insulating sleeve (25) is fixedly mounted on the mounting rod (1) at a position close to the bottom, and anti-slip stripes are provided on the insulating sleeve (25).

Citation Information

Patent Citations

  • Insulating protective cover for live-line installation of transformer and installation tool

    CN216849545U

  • Tool for live-line installation of insulating sheath

    CN219801469U