High-elasticity and high-durability running shoe sole and manufacturing process

By designing the sole structure with elastic support embedded in the midsole and the sole filled with cushioned foam on the outsole, the problem of existing running shoes is difficult to take into account shock absorption, support and durability in long-distance running, achieving a high elastic and durable sole effect, and reducing glue usage through simplified processes.

CN119606110APending Publication Date: 2025-03-14XTEPCHINA
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Patent Information

Application Number
CN202510010330.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The soles of existing running shoes are difficult to take into account both shock absorption and cushioning, support stability and durability in long-distance running, and the production process has the problem of excessive glue use.

Method used

A sole structure including a midsole, a shoe outsole and an elastic support is designed. The midsole is embedded with an elastic support, and a cushioning cavity is installed on the sole of the shoe. The glue is reduced through mold forming and integrated molding.

Benefits of technology

It achieves high elasticity and durability of the sole, improves shock absorption and cushioning performance and support stability, reduces the use of glue, and makes the process more environmentally friendly and safe.

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Abstract

The invention discloses a high-elasticity and high-durability running shoe sole which comprises a shoe middle sole, a shoe outsole arranged below the shoe middle sole and an elastic supporting piece arranged in the shoe middle sole, side walls are arranged on the inner side and / or the outer side of the shoe middle sole, a through hole allowing the elastic supporting piece to be embedded is formed in the shoe middle sole, and the elastic supporting piece is arranged in the through hole. An arc-shaped wrapping piece is arranged at the position, corresponding to the half sole of a human body, of the upper surface of the shoe outsole in a protruding mode, a buffering cavity is formed between the arc-shaped wrapping piece and the shoe outsole, the buffering cavity is filled with integrally-formed buffering foam, and the bottom of the shoe insole is concaved upwards to form an arc-shaped groove allowing the arc-shaped wrapping piece to be embedded in. The high-elasticity and high-durability running shoe sole has good damping and buffering performance and supporting stability performance, and meanwhile is good in durability and rebound resilience. The invention further discloses a manufacturing process of the high-elasticity and high-durability running shoe sole, the process is simple, use of glue is reduced, and the high-elasticity and high-durability running shoe sole is more environmentally friendly and safer.
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Description

Technical Field

[0001] The invention relates to the technical field of shoe materials, and in particular to a high-elastic and high-durability running shoe sole and a manufacturing process thereof. Background Art

[0002] Marathon is a long-distance running sport. If you don’t have a pair of suitable running shoes, the impact on the runner’s knees will be great, which can easily cause damage and is not conducive to runners achieving good results. At present, the soles of running shoes are mostly divided into two layers: the outsole and the midsole. The midsole is close to the side of the foot. The midsole is often made of elastic flexible materials that are injection molded in one piece. The flexibility is used to absorb the impact force during exercise, thereby reducing the impact of the impact force on the foot, but it will affect the support and stability of the sole; the outsole is the one that rubs and contacts the ground. The outsole is generally made of rubber and has high grip performance. Most running shoes have a support structure added to the sole. Although it can improve the support of the sole, it will affect comfort. In addition, because long-distance running will cause the temperature of the sole material to rise, the physical properties of the material will deteriorate, and the durability will be difficult to meet the needs of long-distance running. Summary of the invention

[0003] The purpose of the present invention is to provide a high-elastic and high-durability running shoe sole, which has good shock-absorbing and buffering performance and supporting and stabilizing performance, and has good durability and resilience.

[0004] The present invention also aims to provide a manufacturing process for the high-elastic and high-durability running shoe sole, which has a simple process, reduces the use of glue, and is more environmentally friendly and safe.

[0005] In order to achieve the above object, the solution of the present invention is: A high-elasticity and high-durability running shoe sole comprises a midsole, an outsole arranged below the midsole, and an elastic support member arranged in the midsole, wherein the inner side and / or outer side of the midsole are provided with side walls, and the side walls extend from the midsole toward the human foot, and the midsole is provided with through holes for embedding the elastic support member, and an arc-shaped covering member is convexly provided on the upper surface of the outsole corresponding to the position of the human forefoot, a buffer cavity is formed between the arc-shaped covering member and the outsole, and the buffer cavity is filled with an integrally formed buffer foam, and the bottom of the midsole is recessed upward to form an arc-shaped groove for embedding the arc-shaped covering member.

[0006] The shoe midsole is an EVA popcorn midsole or a foam midsole, and the shoe outsole is a CPU shoe outsole.

[0007] The arc-shaped covering piece is integrally formed with the outsole.

[0008] The elastic support member is a carbon fiber plate, a nylon plate, a TPEE plate or a TPU plate.

[0009] The elastic support piece is U-shaped at a position corresponding to the human heel, a breathable hollow area is provided at a position corresponding to the human arch, and a breathable through groove is provided at a position of the midsole corresponding to the breathable hollow area.

[0010] The elastic support member is provided with an arc-shaped shielding piece at a position corresponding to the breathable hollow area, one end of the arc-shaped shielding piece is connected to the elastic support member, and the other end of the arc-shaped shielding piece is upwardly warped, and the breathable hollow area is formed between the upwardly warped end of the arc-shaped shielding piece and the elastic support member.

[0011] The elastic support member is provided with side wings on the inner side and / or the outer side corresponding to the human body heel, and the side wings are extended from the elastic support member toward the human body heel.

[0012] The arc-shaped covering piece includes a first arc-shaped covering piece and a second arc-shaped covering piece arranged along the width direction of the shoe outsole. The first arc-shaped covering piece and the second arc-shaped covering piece are connected to form recessed parts at the front and rear ends of the arc-shaped covering piece.

[0013] The outsole includes a first large bottom plate arranged corresponding to the forefoot of a human body and a second large bottom plate arranged corresponding to the heel of a human body, the front end of the first large bottom plate is upwardly curled and fits with the front end of the midsole, the rear end of the first large bottom plate is adapted to the shape of the arc-shaped covering part, and the front end of the second large bottom plate is open and the middle part is a hollow structure.

[0014] A manufacturing process for a high-elastic and high-durability running shoe sole comprises the following steps: Step 1: First, an elastic support member is formed by a mold; Step 2, then putting the elastic support member into the midsole injection mold, pouring the midsole liquid material, and obtaining the shoe midsole with the elastic support member embedded therein after injection molding; Step 3, then forming an integrally formed cushioning foam through a mold; Step 4, then putting the cushioning foam into the outsole forming mold, pouring the outsole liquid material, and forming to obtain the shoe outsole covered with the cushioning foam; Step 5: Finally, the midsole and the outsole are bonded together to obtain the high-elastic and high-durability running shoe sole.

[0015] After adopting the above structure, the high-elasticity and high-durability running shoe sole of the present invention has the following beneficial effects: 1. An elastic support member is provided in the midsole of the shoe to improve the shock absorption and support performance of the sole; 2. Side walls are provided on the inner and / or outer sides of the midsole to prevent the foot from everting or turning inwards and improve stability; 3. A cushioning cavity is provided on the outsole of the shoe, and the cushioning cavity is filled with cushioning foam, so that the cushioning foam generates air compression in a confined space to produce a greater force response, while preventing the cushioning foam from being worn, and having good anti-attenuation performance, which plays a significant advantage in the process of long-distance running; 4. Placing the buffer foam in a closed buffer cavity can also reduce the heat generated during the friction process and achieve a heat-insulating effect.

[0016] Furthermore, the elastic support member is U-shaped at a position corresponding to the heel of a human body, which can not only ensure stable support of the elastic support member, but also reduce the weight of the sole.

[0017] Furthermore, the elastic support member is provided with a breathable hollow area at a position corresponding to the human arch, and the midsole is provided with a breathable through groove at a position corresponding to the breathable hollow area, so that the sole is thinner and more breathable.

[0018] Furthermore, the elastic support member is provided with side wings corresponding to the inner side and / or outer side of the human heel, which can provide stable support for the foot when the foot exerts force during running.

[0019] The invention discloses a manufacturing process for a running shoe sole with high elasticity and high durability. The cushioning foam and the shoe outsole are arranged together by an integrated molding process, thereby reducing the use of glue, simplifying the process flow, and being more environmentally friendly and safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a high-elasticity and high-durability running shoe sole of the present invention; Figure 2 This is a schematic diagram of the bottom structure of a high-elasticity and high-durability running shoe sole of the present invention; Figure 3 This is a schematic diagram of the exploded structure of a high-elasticity and high-durability running shoe sole of the present invention; Figure 4 Another schematic diagram of the exploded structure of a high-elasticity and high-durability running shoe sole of the present invention; Figure 5 It is a structural schematic diagram of the outsole forming mold in the present invention.

[0021] In the figure: Shoe midsole 1; side wall 11; Breathable slot 12; perspective hole 13; Arc groove 14; outsole 2; Arc-shaped covering member 21; first arc-shaped covering sheet 211; The second arc-shaped covering sheet 212; the first large bottom sheet 22; A second large bottom sheet 23; an elastic support member 3; Breathable hollow area 31; arc-shaped shielding piece 32; Side wings 33; cushioning foam 4; Outsole forming mold 5; Feed gun head 51. DETAILED DESCRIPTION

[0022] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0023] A high-elastic and high-durability running shoe sole, such as Figure 1-Figure 4 As shown, it includes a midsole 1, an outsole 2 arranged below the midsole 1, and an elastic support member 3 arranged in the midsole 1. The inner side and / or outer side of the midsole 1 are provided with a side wall 11, and the side wall 11 is directly extended from the inner side wall and / or outer side wall of the midsole 1 toward the human foot. Preferably, the side wall 11 is arranged on both the inner side and the outer side of the midsole 1. Preferably, the midsole 1 is an EVA popcorn midsole or a foam midsole, which has good rebound and cushioning performance.

[0024] The midsole 1 is provided with a perforation for embedding the elastic support member 3 , and the elastic support member 3 is a carbon fiber plate, a nylon plate, a TPEE plate or a TPU plate. Preferably, the elastic support member 3 is a carbon fiber plate, and the hardness of the elastic support member 3 is greater than the hardness of the midsole 1 .

[0025] Furthermore, the elastic support member 3 is shovel-shaped as a whole, and the position of the elastic support member 3 corresponding to the human heel is U-shaped, so that the rear end of the elastic support member 3 forms a first supporting foot and a second supporting foot, and the elastic support member 3 is provided with a breathable hollow area 31 at the position corresponding to the human arch, and a breathable groove 12 is opened at the position of the midsole 1 corresponding to the breathable hollow area 31.

[0026] Furthermore, an arc-shaped shielding piece 32 is provided at the position of the elastic support member 3 corresponding to the breathable hollow area 31. The wider end of the arc-shaped shielding piece 32 is connected to the elastic support member 3, and the other narrower end of the arc-shaped shielding piece 32 is upwardly tilted. A V-shaped breathable hollow area 31 is formed between the upwardly tilted part of the arc-shaped shielding piece 32 and the elastic support member 3, and the breathable through groove 12 is also V-shaped.

[0027] Furthermore, the elastic support member 3 is provided with side wings 33 on the inner side and / or outer side corresponding to the human body heel, and the side wings 33 are directly extended from the inner side wall and / or outer side wall of the elastic support member 3 toward the human body heel. Preferably, the elastic support member 3 is provided with side wings 33 on both the inner side and the outer side, so as to form a stable support for the foot when the foot is running. The midsole 1 is provided with perspective holes 13 at the positions corresponding to the side wings 33 of the elastic support member 3.

[0028] An arc-shaped covering part 21 is convexly provided on the upper surface of the outsole 2 at a position corresponding to the forefoot of the human body, and a buffer cavity is formed between the arc-shaped covering part 21 and the outsole 2. The buffer cavity is filled with an integrally formed buffer foam 4. The bottom of the midsole 1 is recessed upward to form an arc-shaped groove 14 for the arc-shaped covering part 21 to be embedded in.

[0029] Furthermore, the outsole 2 is a CPU outsole, and the arc-shaped covering part 21 is integrally formed with the outsole 2 .

[0030] Furthermore, the arc-shaped covering member 21 includes a first arc-shaped covering piece 211 and a second arc-shaped covering piece 212 arranged along the width direction of the shoe outsole 2 . The first arc-shaped covering piece 211 and the second arc-shaped covering piece 212 are connected to form recessed portions at the front and rear ends of the arc-shaped covering member 21 .

[0031] Furthermore, the outsole 2 includes a first large bottom plate 22 arranged corresponding to the forefoot of a human body and a second large bottom plate 23 arranged corresponding to the heel of a human body. The front end of the first large bottom plate 22 is upwardly curled and fits with the front end of the midsole 1, and the rear end of the first large bottom plate 22 is adapted to the shape of the arc-shaped covering component 21. The arc-shaped covering component 21 and the first large bottom plate 22 are integrally formed. The front end of the second large bottom plate 23 is open and the middle part is a hollow structure, thereby minimizing the weight of the sole while ensuring the stability of the sole.

[0032] After adopting the above structure, the high-elasticity and high-durability running shoe sole of the present invention has the following beneficial effects: 1. An elastic support member 3 is provided in the midsole 1 to improve the shock absorption and support performance of the sole; 2. A side wall 11 is provided on the inner side and / or outer side of the midsole 1 to prevent the foot from everting or turning inward and improve stability; 3. A buffer cavity is provided on the outsole 2, and the buffer cavity is filled with a buffer foam 4, so that the buffer foam 4 generates air compression in a confined space to generate a greater force response, while preventing the buffer foam 4 from being worn, having good anti-attenuation performance, and playing a significant advantage in the process of long-distance running; 4. Placing the buffer foam 4 in the closed buffer cavity can also reduce the heat generated during the friction process, play a heat insulation effect, and prevent the physical property of the material from deteriorating; 5. The entire sole is light in weight, has high supporting strength and good breathability.

[0033] The present invention also provides a manufacturing process for a running shoe sole with high elasticity and high durability, specifically taking the shoe midsole 1 as an EVA popcorn midsole, the elastic support member 3 as a carbon fiber plate, and the shoe outsole 2 as a CPU shoe outsole as an example, the manufacturing process comprises the following steps: Step 1: First, a carbon fiber plate is formed by a mold; Step 2, then putting the carbon fiber plate into the midsole injection mold, pouring EVA liquid material, and performing injection molding and foaming to obtain the shoe midsole 1 with the carbon fiber plate embedded therein; Step 3, then forming an integrally formed cushioning foam 4 through a mold; Step 4: Then put the cushioning foam 4 into the outsole forming mold 5, as shown in FIG. Figure 5 As shown, the CPU liquid is poured through the feeding gun head 51, and after molding, the shoe outsole 2 covering the cushioning foam 4 is obtained; Step 5: Finally, the midsole 1 and the outsole 2 are bonded together to obtain the high-elasticity and high-durability running shoe sole.

[0034] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A high-elastic and high-durability running shoe sole, comprising a midsole, an outsole arranged below the midsole, and an elastic support member arranged in the midsole, characterized in that: The inner side and / or outer side of the midsole are provided with side walls, and the side walls are extended from the midsole toward the human foot. The midsole is provided with a through hole for the elastic support member to be embedded. The upper surface of the outsole is provided with an arc-shaped covering member at a position corresponding to the forefoot of the human body. A buffer cavity is formed between the arc-shaped covering member and the outsole, and the buffer cavity is filled with an integrally formed buffer foam. The bottom of the midsole is recessed upward to form an arc-shaped groove for the arc-shaped covering member to be embedded.

2. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The shoe midsole is an EVA popcorn midsole or a foam midsole, and the shoe outsole is a CPU shoe outsole.

3. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The arc-shaped covering piece is integrally formed with the outsole.

4. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The elastic support member is a carbon fiber plate, a nylon plate, a TPEE plate or a TPU plate.

5. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The elastic support piece is U-shaped at a position corresponding to the human heel, a breathable hollow area is provided at a position corresponding to the human arch, and a breathable through groove is provided at a position of the midsole corresponding to the breathable hollow area.

6. The high-elastic and high-durability running shoe sole according to claim 5, characterized in that: The elastic support member is provided with an arc-shaped shielding piece at a position corresponding to the breathable hollow area, one end of the arc-shaped shielding piece is connected to the elastic support member, and the other end of the arc-shaped shielding piece is upwardly warped, and the breathable hollow area is formed between the upwardly warped end of the arc-shaped shielding piece and the elastic support member.

7. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The elastic support member is provided with side wings on the inner side and / or the outer side corresponding to the human body heel, and the side wings are extended from the elastic support member toward the human body heel.

8. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The arc-shaped covering piece includes a first arc-shaped covering piece and a second arc-shaped covering piece arranged along the width direction of the shoe outsole. The first arc-shaped covering piece and the second arc-shaped covering piece are connected to form recessed parts at the front and rear ends of the arc-shaped covering piece.

9. The high-elastic and high-durability running shoe sole according to claim 1, characterized in that: The outsole includes a first large bottom plate arranged corresponding to the forefoot of a human body and a second large bottom plate arranged corresponding to the heel of a human body, the front end of the first large bottom plate is upwardly curled and fits with the front end of the midsole, the rear end of the first large bottom plate is adapted to the shape of the arc-shaped covering part, and the front end of the second large bottom plate is open and the middle part is a hollow structure.

10. A process for manufacturing a high-elastic and high-durability running shoe sole as claimed in claim 1, characterized in that: The following steps are involved: Step 1: First, an elastic support member is formed by a mold; Step 2, then putting the elastic support member into the midsole injection mold, pouring the midsole liquid material, and obtaining the shoe midsole with the elastic support member embedded therein after injection molding; Step 3, then forming an integrally formed cushioning foam through a mold; Step 4, then putting the cushioning foam into the outsole forming mold, pouring the outsole liquid material, and forming to obtain the shoe outsole covered with the cushioning foam; Step 5: Finally, the midsole and the outsole are bonded together to obtain the high-elastic and high-durability running shoe sole.