Mixing equipment for compounding thickening agent and mixing process thereof
By designing a mixing equipment for compound thickener, using the linked rotation and annular bulk material method of multiple sets of twisted dragons, the problems of low mixing efficiency and agglomeration in existing equipment are solved, and efficient and uniform mixing effect is achieved.
Patent Information
- Application Number
- CN202510152805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing compound thickener mixing equipment, the flow direction of the stirring rod is too single, resulting in low mixing efficiency and uniformity, and some materials are prone to agglomeration, affecting the mixing quality and efficiency.
A mixing device for compound thickener is designed, including a rack body, a lifting mechanism, a barrel body, a stirring mechanism and a controller. The stirring mechanism is composed of a first twisted dragon and a number of groups of second twisted dragons. The driving component drives the linkage component to rotate, so that the first twisted dragon and the second twisted dragon rotate in opposite directions, and rotate around, forming a mixing method of up and down circulation flow. At the same time, the cutting assembly is used to uniformly discharge the feeding, and the high-speed uniform function of the stirring mechanism is used to reduce the occurrence of agglomeration.
Through rich flow directions and optimized cutting methods, the mixing efficiency and uniformity are significantly improved, the generation of agglomerations is reduced, and the overall operation stability and the utilization efficiency of power sources are improved.
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Figure CN119607947A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of thickener mixing machinery, and more specifically to a mixing device for compound thickeners and a mixing process thereof. Background Art
[0002] Compound thickeners refer to two or more different types of thickeners mixed in a certain proportion to achieve better thickening effect and improve product performance. They are widely used in the food industry, cosmetics industry, and pharmaceutical field. By compounding, the synergistic effect between various thickeners can be used to overcome the limitations of a single thickener, such as poor stability and poor taste. When compounding thickeners, stirring and mixing equipment is generally required to assist in the process, such as "Application No.: CN202322591339.0, a mixing device for a novel compound thickener" and "Application No.: CN202323101513.5, a mixing device for the production of a compound emulsified thickener", in which a "stirring rod" is used to mix the compound thickener, but the mixing flow direction of the "stirring rod" is too single, resulting in the disadvantages of low mixing efficiency and uniformity; Moreover, when compounding thickeners, if multiple compounding materials are directly placed in the mixing space for mixing at one time, for some materials that are prone to agglomeration, the quality and efficiency of compound mixing may be affected; Therefore, it is urgent to propose a compound thickener mixing device that can enhance the richness of the flow direction during mixing to enhance the mixing efficiency and facilitate the subsequent uniform addition of some materials. Summary of the invention
[0003] The purpose of the present invention is to solve the above technical problems and provide a mixing device for compound thickener and a mixing process thereof.
[0004] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: The present invention provides a mixing device for compound thickener, comprising a frame, a lifting mechanism fixed on the frame, a barrel placed inside the frame, a stirring mechanism fixed on the output end of the lifting mechanism, and a controller fixed on the frame, wherein the lifting mechanism drives the output end of the stirring mechanism to move up and down in the barrel; The stirring mechanism comprises: A support plate, the outer side of which is fixed to the output end of the lifting mechanism; The first auger is vertically located below the support plate and moves inside the barrel; A plurality of groups of second augers are arranged around the first augers, and the plurality of groups of second augers move in the barrel; A first linkage assembly is simultaneously fixedly connected to the first auger and a plurality of groups of second auger; A second linkage assembly, which is fixed between the first linkage assembly and the support plate; A drive assembly, which is fixed on the support plate; The output end of the driving component drives the first linkage component and the second linkage component to operate simultaneously, the first linkage component drives the first auger and the plurality of groups of second auger to rotate in opposite directions respectively, and the second linkage component drives the plurality of groups of second auger to rotate around the first auger; It also includes a material discharge component, which is fixed outside the second linkage component to follow the second augers of several groups to rotate outside the first augers; when the first augers and the second augers of several groups extend into the barrel body, the discharge end of the material discharge component is annularly facing the barrel body.
[0005] As a preferred technical solution of the present invention, the driving assembly includes a frame fixed to the top of the support plate, a rotary driver fixed to the top of the frame, a driving shaft having one shaft end fixed to the output end of the rotary driver, a first main gear and a second main gear respectively enclosed outside the driving shaft, a first slave gear meshing with the first main gear, and a second slave gear meshing with the second main gear, and the driving shaft is rotatably connected to the frame and the support plate respectively.
[0006] As a preferred technical solution of the present invention, the circumference of the first master gear is greater than the circumference of the first slave gear, and the circumference of the second master gear is smaller than the circumference of the second slave gear.
[0007] As a preferred technical solution of the present invention, the first linkage assembly includes a first rotating rod passing through both ends of the top and bottom of the support plate, a third main gear enclosed outside the first rotating rod, a third slave gear meshing with the third main gear, and a second rotating rod fixedly passing through the third slave gear, the first auger is fixed at the bottom end of the first rotating rod, the second auger is fixed at the bottom end of the second rotating rod, the first slave gear is enclosed outside the first rotating rod, and the first rotating rod is rotatably connected to the frame.
[0008] As a preferred technical solution of the present invention, the second linkage assembly includes a first rod sleeve arranged outside the first rotating rod, several groups of connecting rods with one rod end fixed to the outside of the first rod sleeve, a second rod sleeve fixed to the other rod end of the connecting rod, a ring plate rotatably connected to the top end of the second rotating rod, and a thrust bearing fixed to the top end of the ring plate; the first rotating rod and the first rod sleeve are rotatably connected, the first rod sleeve passes through the top and bottom ends of the support plate and the support plate is rotatably connected to the first rod sleeve, the second rod sleeve is rotatably arranged outside the second rotating rod, a thrust bearing is fixed to the bottom end of the support plate, and the second slave gear is fixed outside the first rod sleeve.
[0009] As a preferred technical solution of the present invention, the material discharge component includes an annular material shell, a material cavity in the annular material shell, an annular material inlet provided on the annular material shell and connecting the material cavity with the outside of the annular material shell, a concave cavity on the annular material shell for the second rotating rod to penetrate, multiple groups of through holes evenly provided at the bottom end of the annular material shell, and a shell stabilizing component fixed on the annular material shell and the second linkage component, and the material cavity gradually decreases from top to bottom; when the first auger and several groups of second auger extend into the barrel body, the multiple groups of through holes are all located on the inner side directly above the barrel body.
[0010] As a preferred technical solution of the present invention, the stabilizing shell assembly includes an extension plate fixed to the ring plate, multiple groups of elastic members uniformly fixed between the extension plate and the outside of the annular shell, several groups of brackets fixed to the outside of the support plate, several groups of vibration motors fixed on the brackets, rolling elements fixed to the outside of the vibration motors, a movable guide groove for the rolling end of the rolling element to be placed in, and a convex ring fixed to the outside of the annular shell, the guide groove is provided on the convex ring, a wear-resistant pad is fitted and fixed on the inner wall of the guide groove and is fitted with the rolling end of the rolling element, and the convex ring is located on the downward side of the annular shell.
[0011] A mixing process for a compound thickener is proposed, which comprises the following steps: S1: stably placing a barrel on a frame, placing a portion of the mixed material that will not or is not likely to form lumps into the barrel in advance, and connecting the controller to an external power supply; S2: starting the lifting mechanism through the controller to drive the stirring mechanism to move downward until the first auger and several groups of second auger extend into the barrel; S3: The controller is operated to start the stirring mechanism, and the first auger rotates to make part of the mixed material put into the barrel surge upward, while the second auger of several groups rotates in the opposite direction to make the mixed material outside the upwardly surged mixed material surge downward, thereby forming an up-and-down circulation mixing mode to improve efficiency. At the same time, the second auger of several groups can also rotate synchronously around the first auger, thereby strengthening the stirring surface of the mixed material and further improving the mixing efficiency. S4: According to the above, when part of the mixed material is stirred evenly, another part of the mixed material that is prone to agglomeration is discharged into the barrel at the discharge assembly, and the discharge follows the second auger of several groups rotating around the first auger to enter, which can improve the uniformity of the discharge position, and cooperate with the high-speed uniform function of the stirring mechanism to quickly diffuse, so as to further reduce the generation of agglomerates; S5: After the mixing is completed, the controller turns off the stirring mechanism and controls the stirring mechanism to move upward, and the barrel can be directly lifted out. Only the first auger and several groups of second auger are in contact with the mixture and are directly exposed, so they can be easily cleaned.
[0012] The beneficial effects of the present invention are as follows: The output end of the driving component drives the first linkage component and the second linkage component to operate at the same time, the first linkage component drives the first auger and several groups of second auger to rotate in opposite directions respectively, and the second linkage component drives several groups of second auger to rotate around the first auger, which can enhance the richness of flow directions during mixing to enhance mixing efficiency; and only a single driving component and the first linkage component and the second linkage component are required to cooperate to achieve this, which can improve the stability of the overall operation and reduce the application of power sources; By adding a feeding component, the part of the mixed material that is prone to caking can be evenly placed into the barrel in a ring-shaped bulk manner, and quickly diffused with the high-speed uniform function of the stirring mechanism to reduce the formation of caking. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of the stirring mechanism of the present invention; Figure 3 yes Figure 2 Schematic diagram of the local structure G; Figure 4 yes Figure 2 Schematic diagram of the local structure H; Figure 5 It is a bottom view structural schematic diagram of the blanking assembly of the present invention.
[0014] Figure numerals: frame-1, lifting mechanism-2, barrel-3, stirring mechanism-4, controller-5, unloading assembly-6, support plate-a, driving assembly-b, first linkage assembly-c, second linkage assembly-d, first auger shaft-e, second auger-f, frame-b1, rotary drive-b2, driving shaft-b3, first main gear-b4, second main gear-b5, first slave gear-b6, second slave gear-b7, first rotating rod-c1, third main gear Gear-c2, third slave gear-c3, second rotating rod-c4, first rod sleeve-d1, connecting rod-d2, second rod sleeve-d3, ring plate-d4, thrust bearing-d5, annular material shell-61, material cavity-62, annular material inlet-63, concave cavity-64, through hole-65, stabilizing shell assembly-66, extension plate-661, elastic member-662, bracket-663, vibration motor-664, rolling member-665, guide groove-666, convex ring-667. DETAILED DESCRIPTION Embodiment 1:
[0015] like Figures 1 to 5 As shown, this embodiment proposes: a mixing device for compounding thickener, including a frame 1, a lifting mechanism 2 fixedly mounted on the frame 1, and the lifting mechanism 2 is as shown in FIG. Figure 1As shown, the bracket is used as an output end and two guide mechanisms are connected on the left and right sides of the bracket for stabilization, and a cylinder or a hydraulic cylinder is used at the top of the bracket to drive the bracket to move up and down; The barrel body 3 placed inside the frame body 1 is stably placed on the frame body 1, and a portion of the mixed material that will not or is not likely to form lumps is placed in the barrel body 3 in advance; A stirring mechanism 4 is fixedly mounted on the output end of the lifting mechanism 2, and the stirring mechanism 4 is located directly above the barrel body 3; and a controller 5 fixedly mounted on the frame 1, the controller 5 may be a PLC controller and connected to an external power source; The operation of the lifting mechanism 2 drives the output end of the stirring mechanism 4 to move up and down in the barrel 3. The stirring mechanism 4 is connected to the bracket of the lifting mechanism 2. The lifting mechanism 2 is started by the controller 5 to adjust the height of the stirring mechanism 4 as a whole. The stirring mechanism 4 comprises: The support plate a, the outer side of which is fixed to the output end of the lifting mechanism 2, is connected to the output end of the lifting mechanism 2 at the top of the support plate a; The first auger e is vertically located below the support plate a and moves in the barrel body 3; Several groups of second augers f surround the first augers e, and several groups of second augers f move in the barrel 3, that is, the first augers e and several groups of second augers f are respectively arranged under the support plate a, and multiple groups of second augers f are arranged and are evenly distributed around the first augers e as the center; A first linkage assembly c, which is simultaneously fixed to the first auger e and a plurality of groups of second auger f; A second linkage assembly d, which is fixed between the first linkage assembly c and the support plate a; A driving assembly b, which is fixed on the support plate a; The output end of the driving component b drives the first linkage component c and the second linkage component d to operate simultaneously, the first linkage component c drives the first auger e and the plurality of second auger f to rotate in opposite directions respectively, and the second linkage component d drives the plurality of second auger f to rotate around the first auger e, which can enhance the richness of the flow direction during mixing to enhance the mixing efficiency; Moreover, the overall multiple groups of second augers f rotate around the first auger e, and the first auger e and the multiple groups of second augers f rotate in opposite directions respectively, and the synchronous operation can be achieved by only a single driving component b and the first linkage component c and the second linkage component d, which can improve the stability of the overall operation and reduce the application of power sources.
[0016] The specific structure of the above-mentioned driving component b is as follows: The driving assembly b includes a frame b1 fixed to the top of the support plate a, a rotary driver b2 fixed to the top of the frame b1, a driving shaft b3 having one shaft end fixed to the output end of the rotary driver b2, a first main gear b4 and a second main gear b5 respectively enclosed outside the driving shaft b3, a first slave gear b6 meshed with the first main gear b4, and a second slave gear b7 meshed with the second main gear b5. The driving shaft b3 is rotatably connected to the frame b1 and the support plate a respectively, and the rotary driver b2 can be a servo motor. like Figure 2~3 As shown: frame b1 is fixedly mounted on the top of the support plate a, a rotary driver b2 is fixedly mounted on the top of the frame b1, the output end of the rotary driver b2 faces downward and is connected to the top of the driving shaft b3, the driving shaft b3 is driven to rotate by the rotary driver b2, the driving shaft b3 is supported on the support plate a and the frame b1 through rotating parts such as bearings, the first main gear b4 and the second main gear b5 are respectively fixed on the outer periphery of the driving shaft b3 so as to rotate synchronously with the driving shaft b3, and the first main gear b4 and the second main gear b5 are respectively meshed with the first slave gear b6 and the second slave gear b7 on the left side so as to rotate synchronously in the opposite direction; Among them, the circumference of the first main gear b4 is greater than that of the first slave gear b6, and the circumference of the second main gear b5 is smaller than that of the second slave gear b7, that is, the first slave gear b6 rotates faster than the second slave gear b7.
[0017] The specific implementation structure of the first linkage component c is as follows: The first linkage assembly c includes a first rotating rod c1 penetrating both ends of the top and bottom of the support plate a, a third main gear c2 enclosed outside the first rotating rod c1, a third slave gear c3 meshing with the third main gear c2, and a second rotating rod c4 fixedly penetrating the third slave gear c3, a first auger e is fixed at the bottom end of the first rotating rod c1, a second auger f is fixed at the bottom end of the second rotating rod c4, a first slave gear b6 is enclosed outside the first rotating rod c1, and the first rotating rod c1 is rotatably connected to the frame b1; like Figure 2~3 As shown: the third main gear c2 is fixed to the outer periphery of the first rotating rod c1, the first auger e is fixed to the bottom end of the first rotating rod c1, the third slave gear c3 is symmetrically meshed on the left and right sides of the third main gear c2, and the second rotating rod c4 is fixed in the center of the third slave gear c3, the second auger f is fixed to the bottom end of the second rotating rod c4, and the first slave gear b6 is fixed to the upper side of the first rotating rod c1, that is, when the first slave gear b6 rotates, the third main gear c2 and the first auger e rotate synchronously, and the third main gear c2, the second rotating rod c4 and the second auger f rotate synchronously in the opposite direction.
[0018] The specific implementation structure of the second linkage component d is as follows: The second linkage assembly d includes a first rod sleeve d1 arranged outside the first rotating rod c1, a plurality of connecting rods d2 with one rod end fixedly connected to the outside of the first rod sleeve d1, a second rod sleeve d3 fixed to the other rod end of the connecting rod d2, a ring plate d4 rotatably connected to the top end of the second rotating rod c4, and a thrust bearing d5 fixedly installed to the top end of the ring plate d4, the first rotating rod c1 is rotatably connected to the first rod sleeve d1, the first rod sleeve d1 passes through the top and bottom ends of the support plate a, and the support plate a is rotatably connected to the first rod sleeve d1, the second rod sleeve d3 is arranged outside the second rotating rod c4 and rotatably connected, the bottom end of the support plate a is fixedly installed with a thrust bearing d5, and the second slave gear b7 is fixed to the outside of the first rod sleeve d1; like Figure 2 As shown: the first rod sleeve d1 is sleeved on the outside of the first rotating rod c1 and connected with the rotating part of the bearing, the first rod sleeve d1 and the support plate a passing through it are connected with the rotating part of the bearing, the second rod sleeve d3 is sleeved on the outside of the second rotating rod c4 and connected with the rotating part of the bearing, and then the first rod sleeve d1 and the second rod sleeve d3 are fixedly connected with the connecting rod d2, and when the second slave gear b7 fixed on the upper side of the first rod sleeve d1 rotates, it can drive the first rod sleeve d1, the connecting rod d2 and the second rotating rod c4 to rotate, so that multiple groups of second augers f can be formed to rotate around the first augers e to stir; and the top end of the second rotating rod c4 is rotatably connected to the ring plate d4, and a thrust bearing d5 is installed between the top end of the ring plate d4 and the bottom end of the support plate a as a supporting component when the second rotating rod c4 rotates, and the rotation stability is high.
[0019] In summary, the stirring mechanism 4 only needs a single rotary driver b2 and cooperates with the first linkage component c and the second linkage component d to synchronize the rotation of the second augers f around the first augers e, and the first augers e and the second augers f rotate in opposite directions, respectively, with rich functionality and simple structure. At the same time, according to the above, the speed of the first slave gear b6 is faster than that of the second slave gear b7, providing that the speed at which multiple groups of second augers f rotate around the first augers e is slower than the speed at which multiple groups of second augers f and the first augers e themselves rotate, so as to be more in line with practical use. Embodiment 2:
[0020] like Figures 1 to 5 As shown, the difference between it and the embodiment 1 is that it also includes a material discharge component 6, which is fixed outside the second linkage component d to follow the plurality of groups of second augers f to rotate around outside the first augers e; when the first augers e and the plurality of groups of second augers f extend into the barrel body 3, the material discharge component 6 can be annularly fed into the barrel body 3 to improve uniformity and reduce the possibility of block generation; The above-mentioned blanking assembly 6 is specifically implemented as follows: The material discharge assembly 6 comprises an annular material shell 61, a material cavity 62 in the annular material shell 61, an annular material inlet 63 provided on the annular material shell 61 to connect the material cavity 62 with the outside of the annular material shell 61, a concave cavity 64 on the annular material shell 61 for the second rotating rod c4 to penetrate, a plurality of groups of through holes 65 evenly provided at the bottom end of the annular material shell 61, and a stabilizing shell assembly 66 fixed on the annular material shell 61 and the second linkage assembly d, and the material cavity 62 gradually decreases from top to bottom; when the first auger e and a plurality of groups of second auger f extend into the barrel body 3, the plurality of groups of through holes 65 are all located on the inner side directly above the barrel body 3; like Figure 2 , 4 As shown in Figure 5, a stabilizing shell component 66 is fixedly installed on the periphery of the second linkage component d, and the stabilizing shell component 66 is connected to the annular material shell 61 for fixing, and the annular material shell 61 surrounds the stirring mechanism 4 in an annular manner. In order to provide the movement of the second rotating rod c4, a concave cavity 64 is also set on the inner side of the annular material shell 61, and an annular material inlet 63 is set on the upper side of the periphery of the annular material shell 61. In this way, when adding materials, the annular material shell 61 itself rotates, and only needs to be at a fixed position to evenly add another part of the mixed material that is prone to agglomeration to the annular material inlet 63, and the multiple groups of through holes 65 at the bottom of the annular material shell 61 are used to evenly disperse the materials into the barrel 3 and cooperate with the high-speed uniform function of the stirring mechanism 4 for rapid diffusion, so as to further reduce the generation of agglomerates. At the same time, the stabilizing shell component 66 can generate continuous vibration to the annular material shell 61 to ensure the smoothness of the through hole 65 when the materials are discharged: The structure of the above-mentioned housing stabilizing component 66 is specifically implemented as follows: The stabilizing shell assembly 66 comprises an extension plate 661 fixed to the ring plate d4, a plurality of groups of elastic members 662 uniformly fixed between the extension plate 661 and the outside of the annular shell 61, a plurality of groups of brackets 663 fixed to the outside of the support plate a, a plurality of groups of vibration motors 664 fixed to the brackets 663, rolling members 665 fixed to the outside of the vibration motors 664, a guide groove 666 for the rolling end of the rolling member 665 to be placed in a movable manner, and a convex ring 667 fixed to the outside of the annular shell 61, the guide groove 666 is provided on the convex ring 667, a wear-resistant pad is fixedly attached to the inner wall of the guide groove 666 and is attached to the rolling end of the rolling member 665, the convex ring 667 is located on the side of the annular shell 61 facing downward, the elastic member 662 can be a spring, the rolling member 665 can be a universal ball or roller, and the wear-resistant pad is a rubber pad; like Figure 2 , 4As shown in , 5, the extension plate 661 is annular and extends and is fixedly arranged on the periphery of the ring plate d4. A plurality of groups of elastic members 662 are elastically connected between the bottom end of the extension plate 661 and the annular shell 61 to provide stability for the annular shell 61; two groups of brackets 663 are symmetrically fixed on the left and right sides of the support plate a, a part of the bracket 663 is on the side of the annular shell 61 facing downward, and two groups of vibration motors 664 are installed on the bracket 663 on the side of the annular shell 61 facing downward, and a rolling member 665 is installed on the vibration motor 664 to further drag the annular shell 61 by fitting on the rubber pad of the guide groove 666, so that the stability of the annular shell 61 after installation is better; At the same time, the elastic member 662 provides elastic compression for the annular material shell 61, so that the rolling member 665 fits more stably on the rubber pad. When the annular material shell 61 rotates, the rolling member 665 has good stability when it rolls in close contact. When the vibration motor 664 generates vibration, the elastic member 662 can also reduce the hard transmission to the extension plate 661, so as to provide good protection for the stirring mechanism 4. At the same time, the vibration motor 664 is selected to have a smaller amplitude. When the vibration motor 664 generates vibration, it can ensure that the rolling member 665 will not fall out of the guide groove 666.
[0021] A mixing process for a compound thickener is proposed, which comprises the following steps: S1: stably placing the barrel 3 on the frame 1, placing part of the mixed material that will not or is not likely to form lumps into the barrel 3 in advance, and connecting the controller 5 to an external power supply; S2: The controller 5 is operated to start the lifting mechanism 2 to drive the stirring mechanism 4 to move downward until the first auger e and several groups of second auger f extend into the barrel 3; S3: The controller 5 is operated to start the stirring mechanism 4, and the first auger e rotates to make part of the mixed material put into the barrel 3 surge upward, while the second auger f of several groups rotates in the opposite direction to make the mixed material outside the upwardly surging mixed material surge downward, thereby forming a mixing mode of up and down circulation flow to improve efficiency. At the same time, the second auger f of several groups can also rotate synchronously around the first auger e, thereby strengthening the stirring surface of the mixed material and further improving the mixing efficiency. S4: According to the above, when part of the mixed material is stirred evenly, another part of the mixed material that is prone to agglomeration is discharged into the barrel 3 at the discharge assembly 6, and the discharge follows a plurality of groups of second auger f rotating around the outside of the first auger e to enter, which can improve the uniformity of the discharge position, and cooperate with the high-speed uniform function of the stirring mechanism 4 for rapid diffusion, so as to further reduce the generation of agglomerates; S5: After the mixing is completed, the controller 5 turns off the operation of the stirring mechanism 4 and controls the stirring mechanism 4 to move upward, and the barrel 3 can be directly lifted out. Only the first auger e and several groups of second auger f are in contact with the mixture and are directly exposed, so they can be easily cleaned.
[0022] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.
[0023] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0024] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mixing device for a compound thickener, comprising a frame (1), a lifting mechanism (2) fixedly mounted on the frame (1), a barrel (3) placed inside the frame (1), a stirring mechanism (4) fixedly mounted on the output end of the lifting mechanism (2), and a controller (5) fixedly mounted on the frame (1), wherein the lifting mechanism (2) operates to drive the output end of the stirring mechanism (4) to move up and down in the barrel (3); It is characterized in that The stirring mechanism (4) comprises: A support plate (a), the outer side of which is fixed to the output end of the lifting mechanism (2); A first auger (e), which is vertically located below the support plate (a), and the first auger (e) moves inside the barrel body (3); A plurality of groups of second augers (f) are arranged around the first augers (e), and the plurality of groups of second augers (f) move within the barrel (3); A first linkage assembly (c) is simultaneously fixedly connected to the first auger (e) and a plurality of groups of second auger (f); A second linkage assembly (d) fixedly mounted between the first linkage assembly (c) and the support plate (a); A driving assembly (b) fixedly mounted on the support plate (a); The output end of the driving component (b) drives the first linkage component (c) and the second linkage component (d) to operate simultaneously, so that the first linkage component (c) drives the first auger (e) and the plurality of groups of second auger (f) to rotate in opposite directions respectively, and the second linkage component (d) drives the plurality of groups of second auger (f) to rotate around the first auger (e); It also includes a material discharge assembly (6) which is fixedly mounted outside the second linkage assembly (d) to follow the plurality of groups of second augers (f) to rotate around the outside of the first augers (e); when the first augers (e) and the plurality of groups of second augers (f) extend into the barrel body (3), the discharge end of the material discharge assembly (6) is annularly directed toward the inside of the barrel body (3); The material discharge assembly (6) comprises an annular material shell (61), a material cavity (62) in the annular material shell (61), an annular material inlet (63) provided on the annular material shell (61) and connecting the material cavity (62) with the outside of the annular material shell (61), a concave cavity (64) on the annular material shell (61) for the second rotating rod (c4) to penetrate, a plurality of groups of through holes (65) evenly provided at the bottom end of the annular material shell (61), and a shell stabilizing assembly (66) fixedly mounted on the annular material shell (61) and the second linkage assembly (d), wherein the material cavity (62) gradually decreases from top to bottom; when the first auger (e) and the plurality of groups of second auger (f) extend into the barrel body (3), the plurality of groups of through holes (65) are all located on the inner side directly above the barrel body (3).
2. A mixing device for compound thickener according to claim 1, characterized in that: The driving assembly (b) comprises a frame (b1) fixedly mounted on the top of the support plate (a), a rotary driver (b2) fixedly mounted on the top of the frame (b1), a driving shaft (b3) having one shaft end fixed to the output end of the rotary driver (b2), a first main gear (b4) and a second main gear (b5) respectively enclosed outside the driving shaft (b3), a first slave gear (b6) meshed with the first main gear (b4), and a second slave gear (b7) meshed with the second main gear (b5). The driving shaft (b3) is rotationally connected to the frame (b1) and the support plate (a), respectively.
3. A mixing device for compound thickener according to claim 2, characterized in that: The circumference of the first main gear (b4) is greater than the circumference of the first slave gear (b6), and the circumference of the second main gear (b5) is smaller than the circumference of the second slave gear (b7).
4. A mixing device for compound thickener according to claim 3, characterized in that: The first linkage assembly (c) includes a first rotating rod (c1) passing through the top and bottom ends of the support plate (a), a third main gear (c2) enclosed outside the first rotating rod (c1), a third slave gear (c3) meshing with the third main gear (c2), and a second rotating rod (c4) fixedly passing through the third slave gear (c3); a first auger (e) is fixed at the bottom end of the first rotating rod (c1), a second auger (f) is fixed at the bottom end of the second rotating rod (c4), a first slave gear (b6) is enclosed outside the first rotating rod (c1), and the first rotating rod (c1) is rotatably connected to the frame (b1).
5. A mixing device for compound thickener according to claim 4, characterized in that: The second linkage assembly (d) comprises a first rod sleeve (d1) arranged outside the first rotating rod (c1), a plurality of connecting rods (d2) with one rod end fixedly connected to the outside of the first rod sleeve (d1), a second rod sleeve (d3) fixed to the other rod end of the connecting rod (d2), a ring plate (d4) rotatably connected to the top end of the second rotating rod (c4), and a thrust bearing (d5) fixed to the top end of the ring plate (d4); the first rotating rod (c1) and the first rod sleeve (d1) are rotatably connected, the first rod sleeve (d1) passes through the top and bottom ends of the support plate (a), and the support plate (a) and the first rod sleeve (d1) are rotatably connected, the second rod sleeve (d3) is arranged outside the second rotating rod (c4) and rotatably connected, the thrust bearing (d5) is fixedly installed at the bottom end of the support plate (a), and the second slave gear (b7) is fixed outside the first rod sleeve (d1).
6. A mixing device for compound thickener according to claim 5, characterized in that: The shell stabilizing assembly (66) comprises an extension plate (661) fixed to the ring plate (d4), a plurality of groups of elastic members (662) uniformly fixed between the extension plate (661) and the outside of the annular shell (61), a plurality of groups of brackets (663) fixed to the outside of the support plate (a), a plurality of groups of vibration motors (664) fixed to the brackets (663), a rolling member (665) fixed to the outside of the vibration motor (664), a movable guide groove (666) for the rolling end of the rolling member (665) to be placed, and a convex ring (667) fixed to the outside of the annular shell (61), wherein the guide groove (666) is provided on the convex ring (667), a wear-resistant pad is fixedly attached to the inner wall of the guide groove (666) and is in contact with the rolling end of the rolling member (665), and the convex ring (667) is located on the side of the annular shell (61) facing downward.
7. A mixing process for a compound thickener, characterized in that: The mixing device for compound thickener according to any one of claims 1 to 6 comprises the following steps: S1: stably placing a barrel (3) on a frame (1), placing a portion of the mixed material that will not or is not likely to form lumps into the barrel (3), and connecting the controller (5) to an external power supply; S2: operating the lifting mechanism (2) through the controller (5) to drive the stirring mechanism (4) to move downward until the first auger (e) and the plurality of groups of second auger (f) extend into the barrel (3); S3: The controller (5) is then operated to start the stirring mechanism (4), and the first auger (e) rotates to cause part of the mixed material put into the barrel (3) to surge upward, while the plurality of groups of second auger (f) rotate in the opposite direction to cause the mixed material outside the upwardly surging mixed material to surge downward, thereby forming an up-and-down circulation mixing method to improve efficiency. At the same time, the plurality of groups of second auger (f) can also synchronously rotate around the first auger (e), thereby strengthening the stirring surface of the mixed material and further improving the mixing efficiency. S4: According to the above, when a part of the mixed material is stirred evenly, another part of the mixed material that is prone to agglomeration is discharged into the barrel (3) at the discharge assembly (6), and the discharged material follows a plurality of groups of second augers (f) rotating around the outside of the first augers (e), thereby improving the uniformity of the discharge position, and cooperating with the high-speed uniform function of the stirring mechanism (4) to quickly diffuse, so as to further reduce the generation of agglomerates; S5: After the mixing is completed, the controller (5) turns off the operation of the stirring mechanism (4) and controls the stirring mechanism (4) to move upward, and the barrel (3) can be directly lifted out, so that only the first auger (e) and several groups of second auger (f) are in contact with the mixed material and are directly exposed to the outside, so that they can be easily cleaned.
Citation Information
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