A reaction device for preparing anti-algae anti-pollution flashover coating for insulating material coating

Abstract

The present invention discloses a reaction device for preparing an anti-algae anti-fouling flashover coating for insulating material coating, comprising: a reaction barrel; a heat exchange mechanism, comprising a multifunctional pipe fitting and a heat exchange jacket, a connection assembly is fixedly connected to the multifunctional pipe fitting according to height, the connection assembly comprises a plurality of transversely arranged connection heat exchange pipe fittings, and the outer ends of the connection heat exchange pipe fittings are respectively sealed and penetrated and installed between the reaction barrel and the heat exchange jacket; a stirring mechanism, comprising a rotating seat, and the rotating seat is fixedly connected to the stirring assembly outward; a stirring drive mechanism, comprising an annular member, the upper end of the annular member is evenly provided with inclined protrusions, and the discharge end of the connection heat exchange pipe fitting is directly opposite to the inclined protrusion; a plurality of magnet members are evenly provided at the lower end of the annular member, and the outer ends of the stirring assembly are respectively fixedly connected with corresponding magnetic metal members. The present invention can save costs and ensure the uniform distribution effect of nano silver material in the coating.

Description

Technical Field

[0001] The invention relates to a reaction device for preparing a coating, and specifically refers to a reaction device for preparing an anti-algae anti-pollution flashover coating for insulating material coating, which can realize the reaction processing of the anti-algae anti-pollution flashover coating under the action of low energy consumption. Background Art

[0002] Long-term practice has proved that coating RTV anti-pollution flashover coating on the insulating materials of power grids can play a significant role in preventing pollution flashover. However, in southern China, due to the rainy and foggy environment all year round and the humid air, even if the RTV anti-pollution flashover coating is coated on the surface of the external insulating materials of many power equipment, large areas of moss, mold, etc. are still grown. These mosses easily absorb moisture and inorganic salts in the air, thereby forming a conductive layer on their surface. This will affect the safe and stable operation of the power system, which requires the development of an anti-pollution flashover coating with excellent mildew and moss resistance as soon as possible. In view of the shortcomings of the prior art, the applicant began to try to apply nanosilver technology to anti-pollution flashover coatings. Through the intervention of nanosilver materials, the anti-pollution flashover coating not only has excellent anti-pollution flashover performance, but also can effectively inhibit the growth of algae and bacteria, thereby extending the service life of the coating and reducing maintenance costs. However, the intervention of nanosilver materials also requires the coating to be stirred for a longer time during the reaction process to ensure the uniform distribution of the nanosilver material in the coating. Long-term stirring operations will significantly increase energy consumption, thereby increasing the cost of coating preparation.

[0003] Therefore, the research result of the present invention is to design a reaction equipment for preparing anti-algae and anti-fouling flashover coating for insulating material coating, which can achieve long-term stirring of materials under low energy consumption conditions, thereby saving costs and ensuring the uniform distribution of nano-silver materials in the coating. Summary of the invention

[0004] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a reaction equipment for preparing anti-algae anti-pollution flashover coating for coating of insulating materials, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0005] The technical solution of the present invention is:

[0006] A reaction device for preparing an anti-algae anti-fouling flashover coating for insulating material coating, comprising:

[0007] The reaction barrel is fixedly mounted on a corresponding frame, and a corresponding cover is installed on the top of the reaction barrel in a liftable manner;

[0008] The heat exchange mechanism comprises a multifunctional pipe member vacantly arranged at the center of the reaction barrel body, and a heat exchange jacket fixedly connected to the outside of the reaction barrel body in a sandwich state; the upper end of the multifunctional pipe member is closed, and the bottom of the multifunctional pipe member is connected to a corresponding heat exchange medium inlet pipe outwardly, and a plurality of corresponding connecting components are fixedly connected to the multifunctional pipe member in different heights; the connecting components respectively comprise a plurality of connecting heat exchange pipe members arranged transversely, the inner ends of the connecting heat exchange pipe members are respectively connected and fixedly connected to the multifunctional pipe members, the outer ends of the connecting heat exchange pipe members are respectively sealed and installed through and between the reaction barrel body and the heat exchange jacket, and the outer ends of the connecting heat exchange pipe members are respectively arranged in a downwardly inclined shrinking shape; the heat exchange jacket is externally connected to a corresponding heat exchange medium discharge pipe;

[0009] The stirring mechanism comprises a rotating seat rotatably mounted on the multifunctional pipe member at the lower side of the connecting assembly, and the rotating seat is fixedly connected to a plurality of corresponding stirring assemblies outwardly;

[0010] The stirring drive mechanism includes an annular member rotatably installed between the reaction barrel body and the heat exchange jacket, the upper end of the annular member is evenly provided with a plurality of corresponding inclined protrusions, and the discharge end of the connecting heat exchange pipe member is opposite to the inclined protrusions; the lower end of the annular member is evenly provided with a plurality of magnet members corresponding to the outer end of the stirring component, and the outer end of the stirring component is respectively fixed with corresponding magnetic metal parts.

[0011] The stirring assembly comprises a rigid support member and a stirring blade which are fixedly connected to the rotating seat according to height, and the magnetic metal member is fixedly connected to the rigid support member and the end of the stirring blade which is not connected to the rotating seat.

[0012] The stirring blade is fixedly connected to the bottom side of the rigid support member in a T-shape.

[0013] The annular member is rotatably mounted on the reaction barrel body through corresponding mounting bearings. The annular member is fixedly connected with corresponding mounting plates at positions corresponding to the magnet members, and the magnet members are fixedly connected to corresponding mounting plates.

[0014] The heat exchange medium adopts liquid heat exchange medium. The external heat exchange medium enters the multifunctional pipe by pumping, and is pressurized and sprayed out through the discharge end of the connecting heat exchange pipe, so as to form liquid flow impact on the inclined surface protrusion at multiple points. After the inclined surface protrusion is subjected to the impact force, it drives the annular part to rotate, thereby driving the magnet part to rotate, so as to drive the stirring component to rotate under the action of magnetic attraction to stir the material.

[0015] The frame comprises a base and a column fixedly connected to the base, the top of the column is laterally fixedly connected with a corresponding crossbeam, and the cover is lifted and lowered by a driving cylinder fixedly installed on the crossbeam.

[0016] The crossbeam is fixedly mounted with a corresponding guide rail, and the cylinder body of the driving oil cylinder is movably mounted on the crossbeam by cooperating with the guide rail through a corresponding guide seat.

[0017] The guide seat is driven by a screw drive mechanism fixedly mounted on the crossbeam.

[0018] The sealing cover is evenly provided with locking bolts which are screwed to the top end of the reaction barrel body at equal angles.

[0019] The bottom of the reaction barrel is externally connected to a discharge pipe equipped with a discharge valve.

[0020] Advantages of the present invention:

[0021] 1) The present invention improves the design of the heat exchange mechanism, so that the heat exchange medium passes through the heat exchange medium inlet pipe, multifunctional pipe fittings, connecting heat exchange pipe fittings, and heat exchange jacket in sequence, and then is discharged along the heat exchange medium outlet pipe. This effectively and significantly increases the contact rate between the heat exchange medium and the material, greatly improves the heat exchange effect, and thus accurately controls the reaction temperature.

[0022] 2) The present invention further adds a stirring drive mechanism. When the heat exchange medium is pressurized and discharged through the shrinkage of each heat exchange pipe, it forms a pressurized flushing on the inclined protrusions of the ring part, thereby driving the ring part to rotate, and then driving the magnet part to rotate to drive the magnetic metal part at the outer end of the stirring component to rotate, that is, driving the stirring component to continuously stir the reacting materials. In this way, long-term stirring of the material can be achieved under low energy consumption conditions, which can save costs and ensure the uniform distribution of the nanosilver material in the coating.

[0023] 3) The stirring assembly of the present invention comprises a rigid support member fixed on a rotating seat and a stirring blade, and the stirring blade is fixed to the bottom side of the rigid support member in a T-shape, so as to ensure the connection stability between the rigid support member and the stirring blade, and effectively ensure the stirring surface, thereby effectively further improving the stirring effect of the material.

[0024] 4) The frame of the present invention includes a base and a column fixed to the base, a crossbeam is laterally fixed to the top of the column, and the cover is lifted and lowered by a driving cylinder fixedly mounted on the crossbeam; the most important thing is that the cylinder body of the driving cylinder is movably mounted on the crossbeam and driven by a screw drive mechanism fixedly mounted on the crossbeam. This is because: the improved design of the heat exchange mechanism and stirring mechanism of the present invention makes it unnecessary to set a drive source on the cover. Therefore, when loading, the cover can be directly opened and moved laterally to improve the convenience of the loading process, thereby effectively improving the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention.

[0026] Figure 2 It is a side view of the present invention.

[0027] Figure 3 It is a cross-sectional view of the present invention.

[0028] Figure 4 It is a structural schematic diagram of the ring component being rotatably installed on the outside of the reaction barrel.

[0029] Figure 5 It is the assembly diagram of the stirring mechanism and the stirring drive mechanism.

[0030] In the accompanying drawings: reaction barrel 1, frame 2, base 201, column 202, beam 203, cover 3, heat exchange mechanism 4, multifunctional pipe fitting 401, heat exchange jacket 402, heat exchange medium inlet pipe 403, connection assembly 404, heat exchange medium discharge pipe 405, stirring mechanism 5, rotating seat 501, stirring assembly 502, rigid support member 5021, stirring blade 5022, stirring drive mechanism 6, annular member 601, inclined surface protrusion 6011, magnet member 602, magnetic metal member 603, bearing 7, mounting plate 8, driving cylinder 9, guide rail 10, guide seat 11, screw drive mechanism 12, locking bolt 13, discharge valve 14, discharge pipe 15. DETAILED DESCRIPTION

[0031] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments in conjunction with the accompanying drawings:

[0032] refer to Figure 1-5 , a reaction device for preparing an anti-algae anti-fouling flashover coating for insulating material coating, comprising:

[0033] The reaction barrel 1 is fixedly mounted on the corresponding frame 2, and the top of the reaction barrel 1 is movably mounted with a corresponding cover 3;

[0034] The heat exchange mechanism 4 comprises a multifunctional pipe fitting 401 vacantly arranged at the center of the reaction barrel body 1, and a heat exchange jacket 402 fixedly connected to the outside of the reaction barrel body 1 in a sandwich state; the upper end of the multifunctional pipe fitting 401 is closed, and the bottom of the multifunctional pipe fitting 401 is connected to a corresponding heat exchange medium inlet pipe 403 outwardly, and a plurality of corresponding connecting components 404 are fixedly connected to the multifunctional pipe fitting 401 according to height; the connecting components 404 respectively comprise a plurality of transversely arranged connecting heat exchange pipe fittings, the inner ends of the connecting heat exchange pipe fittings are respectively connected and fixedly connected to the multifunctional pipe fittings 401, and the outer ends of the connecting heat exchange pipe fittings are respectively sealed and installed between the reaction barrel body 1 and the heat exchange jacket 402, and the outer ends of the connecting heat exchange pipe fittings are respectively arranged in a downwardly inclined shrinking shape; the heat exchange jacket 402 is externally connected to a corresponding heat exchange medium discharge pipe 405;

[0035] The stirring mechanism 5 comprises a rotating seat 501 rotatably mounted on the multifunctional pipe 401 at the lower side of the connecting component 404, and the rotating seat 501 is fixedly connected to a plurality of corresponding stirring components 502 outwardly;

[0036] The stirring drive mechanism 6 includes an annular member 601 rotatably installed between the reaction barrel body 1 and the heat exchange jacket 402, and a plurality of corresponding inclined protrusions 6011 are evenly distributed on the upper end of the annular member 601, and the discharge end of the connecting heat exchange pipe fitting is opposite to the inclined protrusion 6011; a plurality of magnet members 602 corresponding to the outer end portions of the stirring component 502 are evenly distributed on the lower end portion of the annular member 601, and the outer end portions of the stirring component 502 are respectively fixedly connected with corresponding magnetic metal members 603.

[0037] The present invention improves the design of the heat exchange mechanism 4, so that the heat exchange medium passes through the heat exchange medium inlet pipe 403, the multifunctional pipe 401, the connecting heat exchange pipe, and the heat exchange jacket 402 in sequence, and then is output along the heat exchange medium outlet pipe 405. This effectively and significantly improves the contact rate between the heat exchange medium and the material, greatly improves the heat exchange effect, and thus accurately controls the reaction temperature.

[0038] The present invention further adds a stirring drive mechanism 6, and when the heat exchange medium is pressurized and discharged through the shrinkage of each heat exchange pipe, it forms a pressurized flushing on the inclined protrusion 6011 of the ring member 601, thereby driving the ring member 601 to rotate, and then driving the magnet member 602 to rotate to drive the magnetic metal member 603 at the outer end of the stirring component 502 to rotate, that is, driving the stirring component 502 to continuously stir the reacting materials. Therefore, it is possible to achieve long-term stirring of the materials under low energy consumption conditions, which can save costs and ensure the uniform distribution of the nano silver material in the coating.

[0039] The stirring assembly 502 includes a rigid support member 5021 and a stirring blade 5022 fixedly connected to the rotating seat 501 according to height, and the magnetic metal member 603 is fixedly connected to the rigid support member 5021 and the end of the stirring blade 5022 not connected to the rotating seat 501. The stirring blade 5022 is fixedly connected to the bottom side of the rigid support member 5021 in a T-shape.

[0040] The stirring assembly 502 of the present invention comprises a rigid support 5021 and a stirring blade 5022 fixedly connected to the rotating seat 501, wherein the stirring blade 5022 is fixedly connected to the bottom side of the rigid support 5021 in a T-shape, so as to ensure the connection stability between the rigid support 5021 and the stirring blade 5022 and effectively ensure the stirring surface, thereby effectively further improving the stirring effect of the material.

[0041] The annular member 601 is rotatably mounted on the reaction barrel body 1 through corresponding mounting bearings 7 . The annular member 601 is fixedly connected with corresponding mounting plates 8 at positions corresponding to the magnet members 602 . The magnet members 602 are fixedly connected to corresponding mounting plates 8 .

[0042] The heat exchange medium adopts liquid heat exchange medium. The external heat exchange medium enters the multifunctional pipe 401 by pumping, and is pressurized and sprayed out through the discharge end of the connecting heat exchange pipe, so as to form liquid flow impact on the inclined surface protrusion 6011 at multiple points. After the inclined surface protrusion 6011 is subjected to the impact force, it drives the annular part 601 to rotate, thereby driving the magnet part 602 to rotate, so as to drive the stirring component 502 to rotate under the action of magnetic attraction to stir the material.

[0043] The frame 2 comprises a base 201 and a column 202 fixedly connected to the base 201. A corresponding crossbeam 203 is transversely fixedly connected to the top of the column 202. The cover 3 is lifted and lowered by a driving cylinder 9 fixedly mounted on the crossbeam 203. A corresponding guide rail 10 is fixedly mounted on the crossbeam 203. The cylinder body of the driving cylinder 9 can be movably mounted on the crossbeam 203 through a corresponding guide seat 11 in cooperation with the guide rail 10. The guide seat 11 is driven by a screw drive mechanism 12 fixedly mounted on the crossbeam 203.

[0044] Due to the improved design of the heat exchange mechanism 4 and the stirring mechanism 5 of the present invention, the present invention does not need to set a driving source on the cover 3. Therefore, when loading, the cover 3 can be directly opened and moved laterally to improve the convenience of the loading process, thereby effectively improving the practical effect of the present invention.

[0045] The cover 3 is provided with locking bolts 13 which are screwed to the top of the reaction barrel 1 at equal angles. A discharge pipe 15 with a discharge valve 14 is connected to the bottom of the reaction barrel 1.

[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A reaction device for preparing an anti-algae anti-pollution flashover coating for insulating material coating, characterized in that: include: A reaction barrel (1) is fixedly mounted on a corresponding frame (2), and a corresponding cover (3) is mounted on the top of the reaction barrel (1) in a liftable manner; The heat exchange mechanism (4) comprises a multifunctional pipe fitting (401) disposed in the center of the reaction barrel (1) and a heat exchange jacket (402) fixedly connected to the outside of the reaction barrel (1) in a sandwich state; the upper end of the multifunctional pipe fitting (401) is closed, the bottom of the multifunctional pipe fitting (401) is connected outwardly with a corresponding heat exchange medium inlet pipe (403), and a plurality of corresponding connecting components (404) are fixedly connected to the multifunctional pipe fitting (401) in different heights; the connecting components (404) respectively comprise a plurality of transversely arranged connecting heat exchange pipe fittings, the inner ends of the connecting heat exchange pipe fittings are respectively connected and fixedly connected to the multifunctional pipe fitting (401), the outer ends of the connecting heat exchange pipe fittings are respectively sealed and installed between the reaction barrel (1) and the heat exchange jacket (402), and the outer ends of the connecting heat exchange pipe fittings are respectively arranged in a downwardly inclined shrinking shape; the heat exchange jacket (402) is connected outwardly with a corresponding heat exchange medium discharge pipe (405); The stirring mechanism (5) comprises a rotating seat (501) rotatably mounted on the multifunctional pipe (401) at the lower side of the connecting component (404), wherein the rotating seat (501) is externally fixedly connected with a plurality of corresponding stirring components (502); The stirring drive mechanism (6) comprises an annular member (601) rotatably mounted between the reaction barrel (1) and the heat exchange jacket (402); a plurality of corresponding inclined surface protrusions (6011) are evenly arranged at the upper end of the annular member (601); the discharge end of the connecting heat exchange pipe member faces the inclined surface protrusions (6011); a plurality of magnet members (602) corresponding to the outer ends of the stirring components (502) are evenly arranged at the lower end of the annular member (601); and the outer ends of the stirring components (502) are respectively fixedly connected with corresponding magnetic metal members (603).

2. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 1 is characterized in that: The stirring assembly (502) comprises a rigid support member (5021) and a stirring blade (5022) fixedly connected to the rotating seat (501) in accordance with height, and the magnetic metal member (603) is fixedly connected to the rigid support member (5021) and an end of the stirring blade (5022) that is not connected to the rotating seat (501).

3. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 2 is characterized in that: The stirring blade (5022) is fixedly connected to the bottom side of the rigid support member (5021) in a T-shape.

4. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 3 is characterized in that: The annular member (601) is rotatably mounted on the reaction barrel body (1) via a corresponding mounting bearing (7); the annular member (601) is fixedly connected to corresponding mounting plates (8) at positions corresponding to the magnet members (602); and the magnet members (602) are fixedly connected to corresponding mounting plates (8).

5. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 4, characterized in that: The heat exchange medium is a liquid heat exchange medium. The external heat exchange medium enters the multifunctional pipe (401) by pumping, and is pressurized and ejected through the discharge end of the connected heat exchange pipe, so as to form a liquid flow impact on the inclined surface protrusion (6011) at multiple points. After the inclined surface protrusion (6011) is subjected to the impact force, it drives the annular part (601) to rotate, thereby driving the magnet part (602) to rotate, so as to drive the stirring component (502) to rotate under the action of magnetic attraction to stir the material.

6. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 1, characterized in that: The frame (2) comprises a base (201) and a column (202) fixedly connected to the base (201); a corresponding crossbeam (203) is laterally fixedly connected to the top of the column (202); and the cover (3) is lifted and lowered by a driving cylinder (9) fixedly mounted on the crossbeam (203).

7. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 6, characterized in that: A corresponding guide rail (10) is fixedly mounted on the crossbeam (203), and a cylinder body of the driving oil cylinder (9) is movably mounted on the crossbeam (203) by cooperating with the guide rail (10) via a corresponding guide seat (11).

8. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 7, characterized in that: The guide seat (11) is driven by a screw drive mechanism (12) fixedly mounted on the crossbeam (203).

9. The reaction equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 1, characterized in that: The sealing cover (3) is provided with locking bolts (13) which are evenly spaced at equal angles and are screwed to the top end of the reaction barrel body (1).

10. The reaction equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1, characterized in that: The bottom of the reaction barrel (1) is externally connected to a discharge pipe (15) equipped with a discharge valve (14).

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