Flange detection device
By designing a flange detection device, the flange workpiece aperture is automatically detected using the transport belt and detection structure, and the existing problems of low detection efficiency and high labor consumption are solved, and efficient and accurate detection is achieved.
Patent Information
- Application Number
- CN202411902550.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-14
AI Technical Summary
The existing flange aperture detection tools are inefficient and require a lot of manpower to conduct inspections one by one, resulting in low detection efficiency.
A flange detection device is designed, including a transport belt and a detection structure, which conveys flange workpieces through the transport belt and uses the detection structure to automatically detect the position and size of the through holes, reducing manpower participation.
It improves the efficiency of flange aperture detection, reduces manpower consumption, and realizes automated, fast and accurate inspection.
Smart Images
Figure CN119608596A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical detection, and in particular to a flange detection device. Background Art
[0002] Flanges are one of the key components widely used in industrial production, especially in the petroleum, chemical, electric power and other industries, playing a vital role.
[0003] Flange is a disc-shaped part, which is most common in pipeline engineering. Flanges are used in pairs. In pipeline engineering, flanges are mainly used to connect pipelines. At the ends of two pipes that need to be connected, a flange is installed on each end and then fastened with bolts.
[0004] As an important component for connecting pipes or equipment, the quality and safety of flanges are crucial to the stable operation of the pipeline system. The size and accuracy of the aperture directly affect the connection between the flange and the pipe or equipment, so the aperture of the flange must be tested.
[0005] Currently, most tools for aperture detection are vernier calipers and tape measures. Although they are simple and easy to operate, manual inspection of flanges one by one consumes a lot of manpower and has low detection efficiency. Summary of the invention
[0006] In order to reduce manpower consumption in the flange aperture detection process and improve detection efficiency, the present application provides a flange detection device.
[0007] A flange detection device provided in the present application adopts the following technical solution: it includes a conveyor belt and a detection structure, the conveyor belt is used to convey the processed flange workpieces one by one, the detection structure is arranged at the middle position of the conveyor belt along the conveying direction of the conveyor belt, the detection structure is used to detect whether the through hole position and size of the flange workpiece are accurate, and a conveying structure is also arranged between the conveyor belt and the detection structure, and the conveying structure is used to convey the flange workpiece on the conveyor belt to the detection structure for detection.
[0008] By adopting the above technical solution, the conveyor belt transports the processed flange workpiece. When it is transported to a position close to the detection structure, the flange workpiece is transported to the detection structure for detection through the conveying structure, thereby reducing the manpower consumption in the flange aperture detection process and improving the detection efficiency.
[0009] Preferably, a plurality of clamping members are arranged on the conveyor belt, the clamping members are fixedly connected to the conveyor belt, the clamping members are used to clamp the two end faces of the flange workpiece, and the conveyor belt drives the plurality of clamping members to approach the detection structure one by one.
[0010] By adopting the above technical solution, the clamping member enables the flange workpiece to slide on the conveyor belt in an orderly manner, thereby improving the stability of the flange workpiece during transportation.
[0011] Preferably, the clamping member includes a clamping seat and a clamping block arranged on the clamping seat, the clamping seat is fixedly connected to the conveyor belt, the clamping seat is provided with a flange embedding groove for embedding the flange workpiece, each clamping seat is provided with two clamping blocks, the two clamping blocks are respectively connected to the opposite side groove walls of the flange embedding groove, and the clamping blocks and the groove walls of the flange embedding groove are connected by a clamping spring.
[0012] By adopting the above technical solution, a stable clamping structure is formed between the clamping block and the flange groove wall, and the clamping spring can provide a stable clamping force, further improving the stability and safety of the flange workpiece during transportation.
[0013] Preferably, the detection structure includes a conical guide column, an L-shaped detection rod and a drive motor, the conical guide column and the output shaft of the drive motor are coaxially connected via a connecting bearing, the conical guide column is used for being sleeved on the flange workpiece, the L-shaped detection rod is composed of a short rod and a long rod, one end of the short rod is vertically connected to one end of the long rod, the length direction of the long rod is radially arranged along the conical guide column, one end of the long rod away from the short rod is connected to the output shaft of the drive motor, the drive motor is used to drive the L-shaped detection rod to rotate axially along the conical guide column and is connected to the drive motor, and the short rod is used to stick to the side wall of the flange workpiece.
[0014] By adopting the above technical solution, since the tapered guide column and the output shaft of the driving motor are coaxially connected, and the short rod of the L-shaped detection rod is attached to the flange workpiece, that is, the sizes of the tapered guide column and the L-shaped detection rod are just adapted to the flange workpiece to be inspected, if the position and size of the through hole of the flange workpiece are accurate, the L-shaped detection rod just sticks to the flange workpiece and goes around the flange workpiece; if the position of the through hole of the flange workpiece is incorrect or the size of the through hole deviates from the preset value, the L-shaped detection rod cannot move circumferentially around the flange workpiece, which is an unqualified processed product.
[0015] Preferably, a pressure sensor is embedded on a side wall of the short rod close to the conical guide column, and the side wall of the pressure sensor is flush with the side wall of the short rod.
[0016] By adopting the above technical solution, the pressure sensor can monitor in real time the pressure changes when the L-shaped detection rod contacts the flange workpiece, thereby judging the surface state and dimensional deviation of the flange workpiece, and can more accurately judge whether the through hole opening position of the flange workpiece is accurate and whether the through hole size deviates from the preset value.
[0017] Preferably, a limiting disc is coaxially arranged between the conical guide column and the driving motor, a limiting member is arranged on the column wall of the conical guide column, and the limiting disc and the limiting member are used to respectively abut against two end faces of the flange workpiece.
[0018] By adopting the above technical solution, the limiting disc and the limiting member respectively abut against the two end faces of the flange workpiece, which can reduce the probability of the flange workpiece being offset or falling off during the detection process, thereby ensuring the stability and reliability of the detection process.
[0019] Preferably, the limiting member includes a limiting block and a limiting spring, a limiting groove for embedding the limiting member is opened on the column wall of the conical guide column, one end of the limiting spring is connected to the bottom of the limiting groove, and the other end of the limiting spring is connected to the limiting block, the limiting block is partially embedded in the limiting groove, and a side wall on one side of the limiting block is used to contact an end face of a flange workpiece.
[0020] By adopting the above technical scheme, when the flange workpiece is sleeved on the tapered guide column until the wall of the through hole of the flange workpiece presses against the limit block, the limit spring is gradually compressed until the limit block is completely embedded in the limit groove, and the flange workpiece continues to slide close to the limit disk. The wall of the through hole of the flange workpiece no longer presses on the limit block, and the rebound force of the limit spring drives the limit block to slide in the direction away from the bottom of the limit groove until the limit block is partially embedded in the limit groove. At this time, one side wall of the limit block contacts the end face of the flange workpiece away from the limit disk.
[0021] Preferably, the conveying structure includes a first conveying component and a second conveying component, the first conveying component is used to drive the flange workpiece on the conveyor belt to approach the conical guide column, and the second conveying component drives the flange workpiece to be sleeved on the conical guide column and drives the flange workpiece to slide axially along the conical guide column from one end of the conical guide column to the other end of the conical guide column.
[0022] By adopting the above technical solution, the first conveying assembly and the second conveying assembly cooperate to convey the flange workpiece from the conveyor belt to a state where it is sleeved on the tapered guide column, thereby improving the efficiency of detection.
[0023] Preferably, the first conveying component is used to clamp the flange workpiece, and the first conveying component drives the flange workpiece to slide back and forth in a positionable manner along a conveying direction perpendicular to the conveying belt so as to approach or move away from the conveying belt, and the first conveying component drives the flange workpiece to slide back and forth in a positionable manner along the axial direction of the conical guide column so as to move between the conveying belt and the conical guide column.
[0024] By adopting the above technical solution, the first conveying component first slides close to the conveyor belt, and after clamping the flange workpiece on the conveyor belt, the first conveying component clamps the flange workpiece away from the conveyor belt and then approaches the conical guide column to complete the inspection and loading of the flange workpiece.
[0025] Preferably, the second conveying assembly is used to clamp the flange workpiece, and the second conveying assembly is arranged between the conveyor belt and the conical guide column in a reciprocating sliding manner that can be positioned axially along the conical guide column, and the second conveying assembly and the conical guide column are at the same height along the conveying direction perpendicular to the conveying belt.
[0026] By adopting the above technical solution, the second conveying assembly drives the flange workpiece to be sleeved on the tapered guide column and clamps the flange workpiece between the limiting member and the limiting disc, thereby improving the detection efficiency.
[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. The conveyor belt transports the processed flange workpiece. When it is transported to a position close to the detection structure, the flange workpiece is transported to the detection structure for detection through the conveying structure, which reduces the manpower consumption in the flange aperture detection process and improves the detection efficiency; 2. The pressure sensor can monitor the pressure changes when the L-shaped detection rod contacts the flange workpiece in real time, so as to judge the surface state and dimensional deviation of the flange workpiece, and can more accurately judge whether the through hole opening position of the flange workpiece is accurate and whether the through hole size deviates from the preset value. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of this application; Figure 2 It is a partial structural diagram of this application; Figure 3 It is a partial structural diagram of this application; Figure 4 It is a cross-sectional schematic diagram of a part of the structure of the present application; Figure 5 It is a cross-sectional schematic diagram of a part of the structure of the present application; Figure 6 yes Figure 1 A partial enlarged schematic diagram of part A.
[0029] Description of reference numerals: 1. flange workpiece; 110. conveyor belt; 111. gantry; 112. sliding groove; 113. first screw adjustment assembly; 1131. first adjustment screw; 1132. first screw motor; 114. sliding block; 115. second screw adjustment assembly; 1151. second screw motor; 1152. second adjustment screw; 120. detection structure; 121. tapered guide column; 122. L-shaped detection rod; 1221. short rod; 1222. long rod; 123. driving motor; 124. connecting bearing; 125. pressure sensor; 126. unqualified collection cylinder; 130. clamping member; 131. clamping seat; 132. Clamping block; 133. Flange groove; 134. Guide arc surface; 135. Clamping spring; 140. Limiting disc; 141. Limiting member; 1411. Limiting block; 1412. Limiting spring; 142. Limiting groove; 150. First conveying assembly; 151. Flange clamp; 152. Telescopic adjustment rod; 1521. Adjusting inner rod; 1522. Adjusting outer rod; 153. Adjusting cylinder; 160. Second conveying assembly; 161. Telescopic clamping rod; 1611. Clamping inner rod; 1612. Clamping outer rod; 163. Conveying track bar; 164. Sliding track; 165. Clamping spring; 166. L-shaped rubber block. DETAILED DESCRIPTION
[0030] The present application is further described in detail below in conjunction with the accompanying drawings.
[0031] The present application discloses a flange detection device, which is used to reduce manpower consumption in the flange aperture detection process and improve detection efficiency.
[0032] refer to Figure 1 , Figure 2 A flange detection device includes a conveyor belt 110 and a detection structure 120, wherein the conveyor belt 110 is used to convey the processed flange workpieces 1 one by one, and the detection structure 120 is arranged at the middle position of the conveyor belt 110 along the conveying direction of the conveyor belt 110, and the detection structure 120 is used to detect the flange workpiece 1. A conveying structure is also arranged between the conveyor belt 110 and the detection structure 120, and the conveying structure is used to convey the flange workpiece 1 on the conveyor belt 110 to the detection structure 120 for detection. The conveyor belt 110 conveys the processed flange workpiece 1. When it is conveyed to a position close to the detection structure 120, the flange workpiece 1 is conveyed to the detection structure 120 for detection through the conveying structure, which reduces the manpower consumption in the flange aperture detection process, improves the detection efficiency, and achieves the purpose of automatic, fast and accurate detection of the flange workpiece 1.
[0033] Specifically, refer to Figure 1 , Figure 3A plurality of clamping members 130 are arranged on the conveyor belt 110, and the clamping members 130 are fixedly connected to the conveyor belt 110. The clamping members 130 are used to clamp the two end surfaces of the flange workpiece 1. The conveyor belt 110 drives the plurality of clamping members 130 to approach the detection structure 120 one by one. The clamping members 130 include a clamping seat 131 and a clamping block 132 arranged on the clamping seat 131. The clamping seat 131 is fixedly connected to the conveyor belt 110. The plurality of clamping seats 131 are arranged at equal distances on the outer side of the entire conveyor belt 110 along the conveying direction of the conveyor belt 110, so that the flange workpiece 1 is in order. The flange workpiece 1 can slide on the conveyor belt 110 to improve the stability of the flange workpiece 1 during transportation; a flange embedding groove 133 for embedding the flange workpiece 1 is provided on the clamping seat 131, and two clamping blocks 132 are provided on each clamping seat 131. The two clamping blocks 132 are respectively connected to the opposite side groove walls of the flange embedding groove 133. In this embodiment, the end surfaces of the two clamping blocks 132 away from the bottom of the flange embedding groove 133 are provided with guide arc surfaces 134, and the convex arc surfaces of the two guide arc surfaces 134 are opposite to each other and the top end spacing of the two clamping blocks 132 is greater than the bottom end spacing of the two clamping blocks 132.
[0034] The clamping block 132 is connected to the wall of the flange groove 133 via a clamping spring 135. The clamping spring 135 between the clamping block 132 and the wall of the flange groove 133 can be a coil spring or a leaf spring to provide a stable clamping force. A stable clamping structure is formed between the clamping block 132 and the wall of the flange groove 133 to ensure the stability and safety of the flange workpiece 1 during transportation.
[0035] refer to Figure 1 , Figure 2The measuring structure 120 includes a tapered guide column 121, an L-shaped detection rod 122 and a drive motor 123. The output shafts of the tapered guide column 121 and the drive motor 123 are coaxially connected through a connecting bearing 124. The tapered guide column 121 is used for the flange workpiece 1 to be set. The L-shaped detection rod 122 is composed of a short rod 1221 and a long rod 1222. One end of the short rod 1221 is vertically connected to one end of the long rod 1222. The length direction of the long rod 1222 is radially arranged along the tapered guide column 121. One end of the long rod 1222 away from the short rod 1221 is connected to the output shaft of the drive motor 123. The drive motor 123 is used to drive the L-shaped detection rod 122 to rotate axially along the tapered guide column 121. It is dynamically connected to the driving motor 123, and the short rod 1221 is used to stick to the side wall of the flange workpiece 1. Since the tapered guide column 121 and the output shaft of the driving motor 123 are coaxially connected, and the short rod 1221 of the L-shaped detection rod 122 is attached to the flange workpiece 1, that is, the sizes of the tapered guide column 121 and the L-shaped detection rod 122 are just adapted to the flange workpiece 1 to be inspected. If the position and size of the through hole of the flange workpiece 1 are accurate, the L-shaped detection rod 122 just sticks to the flange workpiece 1 and goes around the flange workpiece 1 for one circle; if the position of the through hole of the flange workpiece 1 is incorrect or the size of the through hole deviates from the preset value, the L-shaped detection rod 122 cannot make circumferential motion around the flange workpiece 1, which is an unqualified processed product.
[0036] In addition, reference Figure 4 A pressure sensor 125 is embedded on the side wall of the short rod 1221 close to the tapered guide column 121. The side wall of the pressure sensor 125 is flush with the side wall of the short rod 1221. The pressure sensor 125 can monitor the pressure change when the L-shaped detection rod 122 contacts the flange workpiece 1 in real time, so as to judge the surface state and size deviation of the flange workpiece 1, and can more accurately judge whether the through hole opening position of the flange workpiece 1 is accurate and whether the through hole size deviates from the preset value, that is, when the reading monitored by the pressure sensor 125 is greater than the preset reading, it indicates that the flange workpiece 1 being inspected is an unqualified processed product. In this embodiment, an unqualified collection cylinder 126 is arranged between the conveyor belt 110 and the detection structure 120, and the two unqualified processed products are pushed into the unqualified collection cylinder 126 through the conveying structure.
[0037] Furthermore, a limiting disc 140 is coaxially arranged between the conical guide column 121 and the driving motor 123, and a limiting member 141 is arranged on the column wall of the conical guide column 121. The limiting disc 140 and the limiting member 141 are used to respectively abut against the two end surfaces of the flange workpiece 1, and the limiting member 141 includes a limiting block 1411 and a limiting spring 1412. A limiting groove 1411 is provided on the column wall of the conical guide column 121 for the limiting member 141 to be embedded. 2. One end of the limit spring 1412 is connected to the bottom of the limit groove 142, and the other end of the limit spring 1412 is connected to the limit block 1411. The limit block 1411 is partially embedded in the limit groove 142. The side wall of the limit block 1411 is used to contact the end face of the flange workpiece 1. When the flange workpiece 1 is sleeved on the tapered guide column 121 until the hole wall of the flange workpiece 1 is pressed against the limit block 1411, the limit spring 1412 is in the state of being pressed against the limit block 1411. 12 is gradually compressed until the limit block 1411 is completely embedded in the limit groove 142, the flange workpiece 1 continues to slide close to the limit disk 140, and the through hole wall of the flange workpiece 1 is no longer pressed on the limit block 1411. The rebound force of the limit spring 1412 drives the limit block 1411 to slide in the direction away from the bottom of the limit groove 142 until the limit block 1411 is partially embedded in the limit groove 142. At this time, one side wall of the limit block 1411 abuts against an end face of the flange workpiece 1 away from the limit disk 140, and the limit disk 140 and the limit block 1411 respectively abut against two end faces of the flange workpiece 1, which can reduce the probability of the flange workpiece 1 being offset or falling off during the detection process, thereby ensuring the stability and reliability of the detection process. In this embodiment, two groups of limit members 141 are provided, and the two groups of limit members 141 are symmetrically arranged on the column wall of the tapered guide column 121.
[0038] In addition, reference Figure 2 , Figure 5 The conveying structure includes a first conveying component 150 and a second conveying component 160. The first conveying component 150 is used to drive the flange workpiece 1 on the conveyor belt 110 to approach the conical guide column 121. The second conveying component 160 drives the flange workpiece 1 to be sleeved on the conical guide column 121 and drives the flange workpiece 1 to slide axially from one end of the conical guide column 121 to the other end of the conical guide column 121 along the conical guide column 121. The first conveying component 150 and the second conveying component 160 cooperate to convey the flange workpiece 1 from the conveyor belt 110 to a state of being sleeved on the conical guide column 121, thereby improving the efficiency of detection.
[0039] refer to Figure 2-Figure 6 The first conveying component 150 is used to clamp the flange workpiece 1. The first conveying component 150 drives the flange workpiece 1 to slide back and forth along the conveying direction perpendicular to the conveying belt 110 so as to be positioned close to or away from the conveying belt 110, and the first conveying component 150 drives the flange workpiece 1 to slide back and forth between the conveying belt 110 and the conical guide column 121 so as to be positioned axially along the conical guide column 121.
[0040] Specifically, a gantry 111 is provided on one side of the conveyor belt 110 close to the detection structure 120, and sliding grooves 112 are provided on the two vertical rods of the gantry 111. Two groups of first screw rod adjustment components 113 are provided on the gantry 111. The two groups of first screw rod adjustment components 113 are symmetrically arranged on the gantry 111. The first screw rod adjustment components 113 include a first adjustment screw rod 1131 and a first screw rod motor 1132. The first screw rod motor 1132 is provided on the gantry. On the gantry 111, the first adjusting screw rod 1131 is embedded in the sliding groove 112, and the gantry 111 is provided with two sliding blocks 114, and the two sliding blocks 114 are respectively embedded in the two sliding grooves 112, and one end of the first adjusting screw rod 1131 is axially fixedly connected to the groove wall of the sliding groove 112 for circumferential rotation, and the other end of the first adjusting screw rod 1131 passes through the sliding block 114 and the groove wall of the sliding groove 112 and is coaxially connected to the output shaft of the first screw motor 1132. The block 114 is used to connect with the first conveying assembly 150. The first conveying assembly 150 is provided with two groups. The two groups of first conveying assemblies 150 are symmetrically arranged on the gantry 111. The first conveying assembly 150 includes a flange gripper 151 and a telescopic adjustment rod 152. The length direction of the telescopic adjustment rod 152 is parallel to the axial direction of the tapered guide column 121. The telescopic adjustment rod 152 includes an adjustment inner rod 1521 and an adjustment outer rod 1522. The adjustment inner rod 1521 and the adjustment outer rod 1522 are arranged on the gantry 111. 522 is slidably connected, one end of the adjusting outer rod 1522 is sleeved on the adjusting inner rod 1521, and the other end of the adjusting outer rod 1522 is connected to the sliding block 114. An adjusting cylinder 153 is arranged on the gantry 111, and the adjusting cylinder 153 is connected with the adjusting outer rod 1522 through penetration, and the piston rod of the adjusting cylinder 153 is connected with the adjusting inner rod 1521. In this embodiment, the adjusting inner rod 1521 is L-shaped, and the other end of the adjusting inner rod 1521 is connected to the flange clamp 151.
[0041] The two first screw motors 1132 work synchronously to drive the two first adjusting screws 1131 to rotate synchronously, thereby driving the two sliding blocks 114 to slide downward and approach the conveyor belt 110 at the same time. After the two flange clamps 151 clamp the two sides of the flange workpiece 1 on the conveyor belt 110, the first screw motor 1132 works to drive the first adjusting screw 1131 to rotate in the opposite direction, thereby driving the sliding block 114 to slide upward to the same height as the conical guide column 121, and then the adjusting cylinder 153 works to drive the flange workpiece 1 to approach the conical guide column 121.
[0042] The second conveying assembly 160 is used to clamp the flange workpiece 1. The second conveying assembly 160 is arranged between the conveyor belt 110 and the conical guide column 121 in a reciprocating sliding manner that can be positioned along the axial direction of the conical guide column 121, and the second conveying assembly 160 and the conical guide column 121 are at the same height along the conveying direction perpendicular to the conveying belt 110; in this embodiment, the second conveying assembly 160 includes a telescopic clamping rod 161 and a clamping spring 165, and conveying track bars 163 are arranged on the inner walls of the opposite sides of the gantry 111. The two conveying track bars 163 are parallel to each other and the length direction of the conveying track bars 163 is parallel to the axial direction of the conical guide column 121. Sliding tracks 164 are opened on the side walls of the opposite sides of the two conveying track bars 163. The telescopic clamping rod 161 includes a clamping inner rod 1611 and a clamping outer rod 1612. One end of the clamping outer rod 1612 is embedded in the sliding track 164, and the clamping outer rod 1 The other end of 612 is sleeved on the clamping inner rod 1611, and the clamping spring 165 is embedded in the clamping outer rod 1612. One end of the clamping spring 165 is connected to the clamping inner rod 1611, and the clamping outer rod 1612 is slidingly connected to the clamping inner rod 1611. An L-shaped rubber stop block 166 is provided at one end of the clamping inner rod 1611 away from the clamping outer rod 1612; in addition, a second screw adjustment assembly 115 is provided on the conveying track bar 163, and the second screw adjustment assembly 115 includes a second screw motor 1151 and a second adjusting screw 1152. The second screw motor 1151 is provided at one end of the conveying track bar 163, one end of the second adjusting screw 1152 is axially fixed and circumferentially connected to the inner wall of the sliding track 164, and the other end of the second adjusting screw 1152 passes through the clamping outer rod 1612 and the inner wall of the sliding track 164 and is coaxially connected to the output shaft of the second screw motor 1151.
[0043] The second screw motor 1151 drives the telescopic clamping rod 161 and the L-shaped rubber stopper 166 to approach the flange workpiece 1 on the flange clamp 151. When the L-shaped rubber stopper 166 clamps the flange workpiece 1, the second screw motor 1151 drives the flange workpiece 1 to be sleeved on the conical guide column 121, and pushes the flange workpiece 1 axially along the conical guide column 121 until the end face of the flange workpiece 1 is tightly attached to the limiting disc 140. When the flange workpiece 1 is limited between the limiting block 1411 and the limiting disc 140, the second screw motor 1151 drives the telescopic clamping rod 161 and the L-shaped rubber stopper 166 to move closer to the flange workpiece 1 on the flange clamp 151. The rubber stopper 166 moves away from the limiting disc 140 until the L-shaped rubber stopper contacts the end surface of the conical guide column 121 away from the limiting disc 140; when the flange workpiece 1 is inspected, the second conveying assembly 160 clamps the flange workpiece 1 again. If the flange workpiece 1 is detected as an unqualified product, the unqualified flange workpiece 1 is discarded into the unqualified collection barrel 126; if the flange workpiece 1 is detected as a qualified product, it is transferred to the first conveying assembly 150 through the second conveying assembly 160, and then transferred to the first conveying assembly 150 to be inserted between the two clamping blocks 132.
[0044] The implementation principle of a flange detection device in an embodiment of the present application is as follows: the flange workpiece 1 is transported to the detection position one by one by the clamping member 130 on the conveyor belt 110, and then the flange workpiece 1 is clamped from the conveyor belt 110 and close to the tapered guide column 121 by the flange clamp 151, and the flange workpiece 1 is pushed axially along the tapered guide column 121 by the second conveying component 160 until the end face of one end of the flange workpiece 1 is close to the limit disc 140, and then the flange workpiece 1 is detected by the L-shaped detection rod 122. During the detection process, L The short rod 1221 of the L-shaped detection rod 122 is attached to the side wall of the flange workpiece 1, and the L-shaped detection rod 122 is driven by the driving motor 123 to rotate, thereby realizing the all-round detection of the flange workpiece 1; and by adding the pressure sensor 125 and the limiter 141, the contact pressure between the L-shaped detection rod 122 and the flange workpiece 1 can be more accurately controlled, thereby improving the detection accuracy, and the limiter 141 can prevent the flange workpiece 1 from deflecting or falling off during the detection process, ensuring the stability and reliability of the detection. This design not only improves the accuracy and efficiency of the detection, but also reduces the manpower consumption in the flange aperture detection process and improves the detection efficiency.
[0045] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A flange detection device, characterized in that: The invention comprises a conveyor belt (110) and a detection structure (120), wherein the conveyor belt (110) is used to convey processed flange workpieces (1) one by one, and the detection structure (120) is arranged at a middle position of the conveyor belt (110) along the conveying direction of the conveyor belt (110), and the detection structure (120) is used to detect whether the position and size of the through hole of the flange workpiece (1) are accurate. A conveying structure is also arranged between the conveyor belt (110) and the detection structure (120), and the conveying structure is used to convey the flange workpiece (1) on the conveyor belt (110) to the detection structure (120) for detection.
2. A flange detection device according to claim 1, characterized in that: A plurality of clamping members (130) are arranged on the conveyor belt (110), the clamping members (130) are fixedly connected to the conveyor belt (110), the clamping members (130) are used to clamp the two end faces of the flange workpiece (1), and the conveyor belt (110) drives the plurality of clamping members (130) to approach the detection structure (120) one by one.
3. A flange detection device according to claim 2, characterized in that: The clamping member (130) comprises a clamping seat (131) and a clamping block (132) arranged on the clamping seat (131); the clamping seat (131) is fixedly connected to the conveyor belt (110); the clamping seat (131) is provided with a flange embedding groove (133) for embedding the flange workpiece (1); each clamping seat (131) is provided with two clamping blocks (132); the two clamping blocks (132) are respectively connected to opposite side groove walls of the flange embedding groove (133); the clamping block (132) and the groove wall of the flange embedding groove (133) are connected via a clamping spring (135).
4. A flange detection device according to claim 1, characterized in that: The detection structure (120) comprises a tapered guide column (121), an L-shaped detection rod (122) and a drive motor (123); the tapered guide column (121) and the output shaft of the drive motor (123) are coaxially connected via a connecting bearing (124); the tapered guide column (121) is used for sleeve mounting of the flange workpiece (1); the L-shaped detection rod (122) is composed of a short rod (1221) and a long rod (1222); one end of the short rod (1221) and the long rod (1222) are connected to each other. 2), the length direction of the long rod (1222) is arranged radially along the tapered guide column (121), one end of the long rod (1222) away from the short rod (1221) is connected to the output shaft of the drive motor (123), the drive motor (123) is used to drive the L-shaped detection rod (122) to rotate axially along the tapered guide column (121), and is connected to the drive motor (123), and the short rod (1221) is used to stick to the side wall of the flange workpiece (1).
5. A flange detection device according to claim 4, characterized in that: A pressure sensor (125) is embedded on a side wall of the short rod (1221) close to the conical guide column (121), and the side wall of the pressure sensor (125) is flush with the side wall of the short rod (1221).
6. A flange detection device according to claim 4, characterized in that: A limiting disc (140) is coaxially arranged between the conical guide column (121) and the drive motor (123), a limiting member (141) is arranged on the column wall of the conical guide column (121), and the limiting disc (140) and the limiting member (141) are used to respectively abut against two end faces of the flange workpiece (1).
7. A flange detection device according to claim 6, characterized in that: The limiting member (141) comprises a limiting block (1411) and a limiting spring (1412); a limiting groove (142) for the limiting member (141) to be embedded is provided on the column wall of the conical guide column (121); one end of the limiting spring (1412) is connected to the bottom of the limiting groove (142); the other end of the limiting spring (1412) is connected to the limiting block (1411); the limiting block (1411) is partially embedded in the limiting groove (142); and a side wall of one side of the limiting block (1411) is used to abut against an end face of one end of the flange workpiece (1).
8. A flange detection device according to claim 4, characterized in that: The conveying structure comprises a first conveying component (150) and a second conveying component (160), wherein the first conveying component (150) is used to drive the flange workpiece (1) on the conveyor belt (110) to approach the conical guide column (121), and the second conveying component (160) drives the flange workpiece (1) to be sleeved on the conical guide column (121) and drives the flange workpiece (1) to slide axially along the conical guide column (121) from one end of the conical guide column (121) to the other end of the conical guide column (121).
9. A flange detection device according to claim 8, characterized in that: The first conveying component (150) drives the flange workpiece (1) to slide back and forth in a positionable manner along a conveying direction perpendicular to the conveying belt (110) so as to approach or move away from the conveying belt (110), and the first conveying component (150) drives the flange workpiece (1) to slide back and forth in a positionable manner along the axial direction of the conical guide column (121) so as to move between the conveying belt (110) and the conical guide column (121).
10. A flange detection device according to claim 8, characterized in that: The second conveying component (160) is used to clamp the flange workpiece (1), and the second conveying component (160) is arranged between the conveying belt (110) and the conical guide column (121) so as to be reciprocatingly slidably positioned along the axial direction of the conical guide column (121), and the second conveying component (160) and the conical guide column (121) are at the same height along a conveying direction perpendicular to the conveying belt (110).