Wire straightening device for automobile wire harness production line
By designing the automotive wire harness production line straightening device, including straightening mechanism, line stroke mechanism, line inlet mechanism, line outflow mechanism and cutting mechanism, the problem of low straightening and cutting efficiency in the existing technology has been solved, and stable and efficient wire processing has been achieved.
Patent Information
- Application Number
- CN202411824266.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-14
AI Technical Summary
The prior art is difficult to achieve long-term stable and effective wire straightening and cutting in automotive wire harness production, resulting in low production efficiency.
A line straightening device for production of automobile wire harness is designed, including a straightening mechanism, a line pulling mechanism, a line inlet mechanism, a line outlet mechanism and a cutting mechanism. The straightening mechanism and a line pulling mechanism are driven by the power mechanism to achieve stable straightening and cutting of the wire.
The stable straightening and cutting of wires is achieved, production efficiency is improved, and the straightness and consistency of the wire harness are ensured.
Smart Images

Figure CN119608999A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automobile wiring harnesses, and in particular to a wire straightening device for an automobile wiring harness production line. Background Art
[0002] The automotive wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the contact terminal (connector) made of copper material, which is crimped with the wires and cables, and then the insulator is plastic-pressed on the outside or a metal shell is added, etc., to form a component that connects the circuit. It can be seen that the main body of the automotive wiring harness is still assembled through several cables, and the cables used to produce automotive wiring harnesses are mostly produced by separate manufacturers. After production, the cables are generally wound in bundles. Because these cables are set in bundles, the cables themselves have a certain degree of curvature before they are cut to the specified length. In order to facilitate subsequent operations such as stripping and crimping, straightening operations are generally performed before cutting, so that the cut wire harness will become relatively straight.
[0003] The cable itself is relatively soft and easy to deform, so the traditional straightening method used for metal rods cannot be used here, and the raw material cable is relatively long as a whole, so how to achieve long-term and stable and effective straightening and cutting according to the specified length cannot be well achieved. The existing technology can only straighten a certain length according to the regulations, and then stop the machine for manual control cutting, which is time-consuming and labor-intensive, and the production efficiency is relatively low.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention
[0005] The object of the present invention is to provide a wire straightening device for automobile wire harness production line to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A wire straightening device for automobile wiring harness production line comprises a table top, a table frame is fixedly installed on the bottom of the table top, a straightening mechanism arranged along the length direction of the table top is installed at the center of the top of the table top, and wire drawing mechanisms are provided on both ends of the length direction of the straightening mechanism, a wire feed mechanism is fixedly installed at one end of the top of the table top, a wire outlet mechanism is installed on the side of the table top away from the wire feed mechanism, a cutting mechanism is also fixedly installed on the end of the top of the table top close to the wire outlet mechanism, a power mechanism for driving the straightening mechanism and the wire drawing mechanism is installed at the bottom of the table top, and the straightening mechanism, wire drawing mechanism, wire feed mechanism, The outlet mechanism and the cutting mechanism are both colinearly installed on the table top, the straightening mechanism comprises two oppositely arranged strip plates, the two ends of the two strip plates are fixedly connected by end plates, a hollow shaft is integrally provided at the center of one end face of the end plate away from the strip plate, the hollow shaft is rotatably installed on the top of the table top through a first bearing seat, a plurality of straightening assemblies are evenly distributed between the two strip plates along their length direction, and the installation directions of two adjacent straightening assemblies are oppositely arranged, a first pulley is also fixedly installed at the end of the hollow shaft arranged near the inlet mechanism, and the first pulley is transmission-connected to the power mechanism;
[0008] The camming mechanism comprises a bottom plate fixedly mounted on the top of the table top, the top of the bottom plate is fixedly mounted with a vertical frame, the inner bottom end of the vertical frame is fixedly mounted with a fixing block, the inner bottom end of the vertical frame is fixedly mounted with a first rotating shaft, the inner part of the fixing block is penetrated by a first thread wheel, one end portion of the first rotating shaft is fixedly mounted with a first thread wheel, the other end portion of the first rotating shaft is fixedly mounted with a second pulley, the second pulley is transmission-connected with a power mechanism, a driving gear arranged near the second pulley is also installed on the first rotating shaft, an adjusting block is also provided inside the vertical frame, the two ends of the adjusting block are fixedly mounted with a clamping plate arranged outside the vertical frame, the second rotating shaft is penetrated by a second rotating shaft, the two ends of the second rotating shaft are arranged through the clamping plate, the end portion of the second rotating shaft close to the first thread wheel is fixedly mounted with a second thread wheel, and the other end of the second rotating shaft is fixedly mounted with a driven gear, the driven gear is meshed with the driving gear.
[0009] The second fixing plate is fixedly mounted on the outer wall of the U-shaped plate by a fixing bolt, and the fixing bolt has a first end and a second end.
[0010] Furthermore, an extension block is fixedly installed on the outer wall of the side of the vertical frame away from the second pulley, and a clamping block is fixedly installed on the outside of the extension block away from the vertical frame, and a wire tube is fixedly installed between the extension block, and the wire tube is arranged directly between the first wire wheel and the second wire wheel. A second bearing seat is fixedly installed on the inner top wall of the vertical frame, and a threaded sleeve is rotatably installed inside the second bearing seat, and a screw rod is threadedly installed inside the threaded sleeve, and a connecting column is fixedly installed on the bottom end of the screw rod, and the bottom end of the connecting column is tightly against the top wall of the adjusting block, and an adjusting handle is also fixedly installed on the top outside of the threaded sleeve.
[0011] Furthermore, the power mechanism includes a first motor fixedly installed on the bottom of the table top, the output shaft end shaft of the first motor is connected to the first connecting shaft, and the third pulley is fixedly installed on the end of the first connecting shaft away from the first motor, and the third pulley is arranged directly below the first pulley, and a square hole is opened on the table top between the first pulley and the third pulley, and the first pulley and the third pulley are connected by a first transmission belt, and the first transmission belt passes through the square hole, and the bottom of the table top is also rotatably installed on the second connecting shaft, one end of the second connecting shaft is connected to the first connecting shaft through a bevel gear assembly, and the other end of the second connecting shaft is fixedly installed with a fourth pulley, and a strip hole arranged along its length direction is also opened on the table top, and a vertical plate located on the side of the strip hole is fixedly installed on the top of the table board, and a steering wheel is symmetrically installed on a side wall of the vertical plate facing the strip hole along the center, and the second pulley, the fourth pulley and the steering wheel are connected by a second transmission belt.
[0012] Furthermore, a support block is fixedly installed on the top of the table top, and the first bearing seat is fixedly installed on the top end of the support block.
[0013] Furthermore, the wire feeding mechanism includes a square frame fixedly installed on the top of the table top, the square frame is arranged opposite to the wire drawing mechanism, and the top and bottom of one end surface of the square frame away from the wire drawing mechanism are symmetrically installed with protrusions along the center, and the end of the protrusion away from the square frame is hinged with a crank, and a vertical roller is provided between the two cranks arranged opposite to each other up and down, and the axial end of the vertical roller is fixedly connected to the end of the crank, and a transverse roller is rotatably installed at the bottom of the square frame, a pressure roller is provided directly above the transverse roller, and a slider is installed on the axial end of the pressure roller, and a slide groove is provided on the outer side wall of the slider, and a accommodating opening is provided on the side wall of the square frame, and a slide rail is fixedly installed on the inner side wall of the accommodating opening, the slider is provided in the accommodating opening, and the slide groove is slidably connected to the slide rail.
[0014] Furthermore, an adjusting rod is fixedly installed at the top center of the slider, and adjusting handles are rotatably installed at both ends of the top of the square frame. The top end of the adjusting rod is threaded, and a threaded hole is provided inside the adjusting handle. The top end of the adjusting rod is screwed into the threaded hole.
[0015] Furthermore, the wire-out mechanism includes a vertical plate fixedly mounted on the top of the table board, a motor frame fixedly mounted on one side of the vertical plate, a second motor fixedly mounted on the outer side of the motor frame, a driving shaft fixedly mounted on the end of the output shaft of the second motor, an end of the driving shaft away from the second motor passes through the vertical plate and fixedly mounted with a supporting wheel, a hinged ear fixedly mounted at one end of the top of the vertical plate, a flip plate hingedly mounted on the hinged ear, an assembly shaft penetrates through the flip plate, a pressure wheel is fixedly mounted on one end of the assembly shaft close to the supporting wheel, a swing rod is hingedly mounted on one end of the top of the vertical plate away from the hinged ear, an end of the swing rod away from the vertical plate is screwed on an oil locking button, and a notch is provided on one end of the flip plate away from the hinged ear.
[0016] Furthermore, the cutting mechanism includes two supporting plates fixedly installed on the top of the table top, an I-shaped plate is fixedly installed on the top end of the supporting plate, a guide groove arranged along the length direction of the I-shaped plate is opened on the inner side of the I-shaped plate, a rack is slidably installed in the guide groove, a linkage gear is rotatably installed at the center of the I-shaped plate, the linkage gear is meshed with the racks on both sides, an extension plate is fixedly installed on the end of the two racks away from each other, an L-shaped plate is fixedly installed on the end of the extension plate, a cutter is fixedly installed on the end of the L-shaped plate, and the two cutters are arranged opposite to each other.
[0017] Furthermore, a cylinder is fixedly mounted on one side outer wall of the I-shaped plate, a connecting plate is fixedly mounted on the end of the output shaft of the cylinder, a connecting rod is fixedly mounted on one end of the connecting plate away from the cylinder, and the end of the connecting rod away from the connecting plate is fixedly mounted on the adjacent rack.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The wire-straightening mechanism provided in the present invention can effectively and stably position the wire harness to be straightened through the first wire wheel and the second wire wheel, thereby ensuring the stability of the wire harness entering the straightening mechanism and making the output of the wire harness from the straightening mechanism more stable. The straightening mechanism is provided with multiple sets of straightening components, and the straightening components can rotate with the hollow shaft to straighten the wire harness. The straightening wheels provided inside the straightening components can be adjusted, and can straighten wires of different thicknesses in the subsequent process. At the same time, the rotation adjustment of the straightening components and the working adjustment of the wire-straightening mechanism can be synchronously opened and closed by the first motor, thereby saving the time of operation control.
[0020] The wire feeding mechanism provided in the present invention can perform a certain preliminary limit on the wire to be straightened through the setting of vertical rollers, horizontal rollers and pressure rollers, thereby ensuring the stability of the wire when entering the wire drawing mechanism, and the wire outlet mechanism arranged at the wire outlet end can compress and convey the straightened wire through the pressure wheel and the support wheel, so that the wire can stably pass between the two cutters, and then operate the cylinder according to the required length of the wire, so as to achieve fast and stable cutting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 2 is a schematic structural diagram of a wire straightening device for an automobile wiring harness production line according to an embodiment of the present invention;
[0023] Figure 2 is a structural schematic diagram of a straightening mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0024] Figure 3 is a structural schematic diagram of a straightening assembly in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0025] Figure 42 is a schematic structural diagram of a strip plate in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0026] Figure 5 It is a structural schematic diagram of a wire straightening mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0027] Figure 6 It is a structural schematic diagram of a vertical frame in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0028] Figure 7 It is a structural schematic diagram of a fixing block in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0029] Figure 8 It is a structural schematic diagram of an adjusting block in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0030] Fig. 9 2 is a schematic diagram of the top structure of a table top in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0031] Fig.10 2 is a schematic diagram of the bottom structure of a table top in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0032] Fig.11 It is a structural schematic diagram of a wire feeding mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0033] Fig.12 2 is a schematic structural diagram of a pressure roller in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0034] Fig.13 It is a structural schematic diagram of a square frame in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0035] Fig.14 It is a structural schematic diagram of a wire outlet mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0036] Fig.15 This is a schematic structural diagram of another state of a wire outlet mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0037] Fig.16 is a structural schematic diagram of a cutting mechanism in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention;
[0038] Fig.17The present invention is a schematic structural diagram of an I-shaped plate in a wire straightening device for an automobile wire harness production line according to an embodiment of the present invention.
[0039] Reference numerals:
[0040] 1. Table top; 2. Table frame; 3. Straightening mechanism; 4. Wire drawing mechanism; 5. Wire feeding mechanism; 6. Wire outlet mechanism; 7. Cutting mechanism; 8. Power mechanism; 9. Strip plate; 10. End plate; 11. Hollow shaft; 12. First bearing seat; 13. Straightening assembly; 14. First pulley; 15. Limiting groove; 16. Fixing hole; 17. First fixing plate; 18. Second fixing plate; 19. Fixing bolt; 20. U-shaped block; 21. Straightening wheel; 22. First nut; 23. First adjusting screw bolt; 24, second nut; 25, second adjusting bolt; 26, bottom plate; 27, vertical frame; 28, fixing block; 29, first rotating shaft; 30, first wire wheel; 31, driving gear; 32, second pulley; 33, adjusting block; 34, clamping plate; 35, second rotating shaft; 36, second wire wheel; 37, driven gear; 38, extension block; 39, clamping block; 40, wire tube; 41, second bearing seat; 42, threaded sleeve; 43, screw rod; 44, connecting column; 45, adjusting handle; 46 , support block; 47, vertical plate; 48, steering wheel; 49, strip hole; 50, square hole; 51, first motor; 52, first connecting shaft; 53, third pulley; 54, first transmission belt; 55, second connecting shaft; 56, fourth pulley; 57, second transmission belt; 58, bevel gear assembly; 59, square frame; 60, bump; 61, crank; 62, vertical roller; 63, horizontal roller; 64, pressure roller; 65, slider; 66, slide groove; 67, receiving port; 68, slide rail; 69, Adjusting rod; 70, adjusting handle; 71, vertical plate; 72, motor frame; 73, second motor; 74, driving shaft; 75, supporting wheel; 76, hinged ear; 77, flip plate; 78, assembly shaft; 79, pressing wheel; 80, rocker arm; 81, locking button; 82, notch groove; 83, supporting plate; 84, I-shaped plate; 85, guide groove; 86, rack; 87, linkage gear; 88, extension plate; 89, L-shaped plate; 90, cutting knife; 91, cylinder; 92, connecting plate; 93, connecting rod. DETAILED DESCRIPTION
[0041] Below, the invention is further described in conjunction with the accompanying drawings and specific embodiments:
[0042] Example 1: Please refer to Figure 1-4According to an embodiment of the present invention, a wire straightening device for an automobile wiring harness production line comprises a table top 1, a table frame 2 is fixedly installed at the bottom of the table top 1, a straightening mechanism 3 arranged along its length direction is installed at the top center of the table top 1, and wire drawing mechanisms 4 are provided on both ends of the length direction of the straightening mechanism 3, a wire feed mechanism 5 is fixedly installed at one end of the top of the table top 1, a wire outlet mechanism 6 is installed on the side of the table top 1 away from the wire feed mechanism 5, a cutting mechanism 7 is also fixedly installed at the end of the top of the table top 1 close to the wire outlet mechanism 6, a power mechanism 8 is installed at the bottom of the table top 1, and the power mechanism 8 is used to drive the straightening mechanism 3 and the wire drawing mechanism 4 to work, and the straightening mechanism 3, the wire drawing mechanism 4, the wire feed mechanism 5, the wire outlet mechanism 6 and the cutting mechanism 7 are all installed on the table top 1 in a colinear manner. Pass one end of the wire through the wire feed mechanism 5, and then send it into the wire reeling mechanism 4 arranged near the wire feed mechanism 5, and then pass it through the straightening mechanism 3, and then pass it through the wire reeling mechanism 4 on the other side, and finally pass it out of the wire outlet mechanism 6, and then start the power mechanism 8, the power mechanism 8 will drive the straightening mechanism 3 and the wire reeling mechanism 4 to work, so as to straighten the wire passing through them, and the wire feed mechanism 5 and the wire outlet mechanism 6 arranged on both sides can ensure the stability of the wire in and out, and the cutting mechanism 7 arranged at the same time can also cut the wire after the subsequent straightening is completed, so that the length of the wire meets the requirements.
[0043] The straightening mechanism 3 includes two oppositely arranged strip plates 9, the two ends of the two strip plates 9 are fixedly connected by an end plate 10, a hollow shaft 11 is integrally arranged at the center of one end face of the end plate 10 away from the strip plate 9, and the hollow shaft 11 is rotatably mounted on the top of the table board 1 through a first bearing seat 12, and a plurality of straightening assemblies 13 are evenly distributed between the two strip plates 9 along the length direction thereof, and the installation directions of two adjacent straightening assemblies 13 are arranged in opposite directions, and a first pulley 14 is also fixedly mounted at the end of the hollow shaft 11 arranged near the wire feeding mechanism 5, and the first pulley 14 is transmission-connected to the power mechanism 8. By driving the first pulley 14 to rotate through the power mechanism 8, the end plate 10 and the strip plate 9 can be driven to rotate synchronously through the hollow shaft 11, and then the synchronous rotation of the straightening assembly 13 can be realized, and when the wire passes through the inside of the hollow shaft 11 and then passes through the inside of the straightening assembly 13 in turn, the straightening assembly 13 rotates around the central axis of the hollow shaft 11, and the straightening operation of the wire can be realized.
[0044] The straightening assembly 13 includes a first fixing plate 17 and a second fixing plate 18, which are respectively fixedly mounted on different side walls of the two strip plates 9, and a U-shaped block 20 is further arranged between the first fixing plate 17 and the second fixing plate 18, the opening of the U-shaped block 20 is arranged toward the second fixing plate 18, and a straightening wheel 21 is rotatably installed inside the U-shaped block 20, and a limiting groove 15 is symmetrically provided on one side opposite to the two strip plates 9, and the outer wall of the U-shaped block 20 is slidably arranged in the limiting groove 15, and a fixing wheel 21 is provided on one side wall of the strip plate 9 facing the first fixing plate 17 and the second fixing plate 18 The fixing hole 16, the first fixing plate 17 and the second fixing plate 18 are fixedly installed on the outer wall of the strip plate 9 by fixing bolts 19. The first fixing plate 17 is fixedly installed with a first nut 22 in the middle of one end away from the U-shaped block 20. The first nut 22 is threadedly penetrated with a first adjusting bolt 23. The end of the first adjusting bolt 23 is set tightly against the U-shaped block 20. The second fixing plate 18 is symmetrically installed with a second nut 24 on one end away from the U-shaped block 20. The second nut 24 is threadedly penetrated with a second adjusting bolt 25. The end of the second adjusting bolt 25 is set tightly against the two ends of the opening of the U-shaped block 20. The U-shaped block 20 does not directly contact the first fixing plate 17 and the second fixing plate 18, but is clamped and fixed by the first adjusting bolt 23 and the second adjusting bolt 25. In this way, the position of the U-shaped block 20 can be adjusted according to the thickness of the wire in actual conditions, and then the two adjacent straightening wheels 21 can realize the top holding of different wires. When the strip plate 9 rotates, the straightening operation of the wire can be realized by the straightening wheel 21.
[0045] See also Figure 5-8The wire-winding mechanism 4 includes a bottom plate 26 fixedly mounted on the top of the table top 1, a vertical frame 27 fixedly mounted on the top of the bottom plate 26, a fixed block 28 fixedly mounted on the bottom end of the vertical frame 27, a first rotating shaft 29 penetrated and installed inside the fixed block 28, a first wire wheel 30 fixedly mounted on one end of the first rotating shaft 29, a second pulley 32 fixedly mounted on the other end of the first rotating shaft 29, the second pulley 32 is transmission-connected to the power mechanism 8, and a first rotating shaft 29 is also installed near the second pulley 30. 2, the vertical frame 27 is further provided with an adjusting block 33 inside, and the two ends of the adjusting block 33 are fixedly installed with a clamping plate 34 arranged outside the vertical frame 27, and the interior of the adjusting block 33 is penetrated by a second rotating shaft 35, and the two ends of the second rotating shaft 35 are arranged to pass through the clamping plate 34, and the second rotating shaft 35 is fixedly installed with a second wire wheel 36 at one end of the second rotating shaft 35 close to the first wire wheel 30, and the other end of the second rotating shaft 35 is fixedly installed with a driven gear 37, and the driven gear 37 is meshed with the driving gear 31. Pass the wire between the first wire wheel 30 and the second wire wheel 36. When the power mechanism 8 drives the second pulley 32 to rotate, the first rotating shaft 29 can be driven to rotate synchronously. The rotation of the first rotating shaft 29 will also drive the driven gear 37 to rotate through the driving gear 31, thereby realizing the synchronous rotation of the first rotating shaft 29 and the second rotating shaft 35, realizing the synchronous rotation of the first wire wheel 30 and the second wire wheel 36, and then feeding the wire between the two. The wire straightening mechanism 4 arranged near the wire feeding mechanism 5 can realize the wire feeding and straightening of the wire, and the wire straightening mechanism 4 arranged near the wire outlet mechanism 6 can realize the delivery and straightening of the straightened wire.
[0046] An extension block 38 is fixedly installed on the outer wall of the side of the vertical frame 27 away from the second pulley 32, and a clamping block 39 is fixedly installed on the outside of the extension block 38 away from the vertical frame 27. A wire reel 40 is fixedly installed between the extension block 38. The wire reel 40 is arranged between the first wire wheel 30 and the second wire wheel 36. The wire reel 40 can stabilize the wire and ensure the stability of the wire passing through and out of the first wire wheel 30 and the second wire wheel 36.
[0047] A second bearing seat 41 is fixedly mounted on the inner top wall of the vertical frame 27, a threaded sleeve 42 is rotatably mounted inside the second bearing seat 41, a screw rod 43 is threadedly mounted inside the threaded sleeve 42, a connecting column 44 is fixedly mounted on the bottom end of the screw rod 43, the bottom end of the connecting column 44 is tightly against the top wall of the adjustment block 33, and an adjustment handle 45 is also fixedly mounted on the top of the threaded sleeve 42. By rotating the adjustment handle 45, the adjustment handle 45 can drive the threaded sleeve 42 to rotate, and the rotation of the threaded sleeve 42 will adjust the screw rod 43, so that the screw rod 43 drives the connecting column 44 to tighten the top of the adjustment block 33, ensuring the stability of the adjustment block 33, and the adjustment block 33 can be easily dismantled, maintained and replaced in the subsequent process.
[0048] See also Figure 9-10 The power mechanism 8 includes a first motor 51 fixedly mounted on the bottom of the table top 1, the output shaft end of the first motor 51 is connected to a first connecting shaft 52, and a third pulley 53 is fixedly mounted on the end of the first connecting shaft 52 away from the first motor 51, and the third pulley 53 is arranged directly below the first pulley 14, and a square hole 50 is opened on the table top 1 between the first pulley 14 and the third pulley 53, and the first pulley 14 and the third pulley 53 are connected through a first transmission belt 54, and the first transmission belt 54 is arranged through the square hole 50, and the bottom of the table top 1 The part is also rotatably installed on the second connecting shaft 55, one end of the second connecting shaft 55 is transmission-connected to the first connecting shaft 52 through a bevel gear assembly 58, and the other end of the second connecting shaft 55 is fixedly installed with a fourth pulley 56. The table top 1 is also provided with a strip hole 49 arranged along its length direction, and a vertical plate 47 located on the side of the strip hole 49 is fixedly installed on the top of the table top 1. A steering wheel 48 is rotationally installed on one side wall of the vertical plate 47 facing the strip hole 49 along the center, and the second pulley 32, the fourth pulley 56 and the steering wheel 48 are transmission-connected by a second transmission belt 57.
[0049] Start the first motor 51, and the first motor 51 can drive the first connecting shaft 52 to rotate. The first connecting shaft 52 then drives the first pulley 14 to rotate through the third pulley 53 and the first transmission belt 54, thereby realizing the rotation adjustment of the straightening component 13 and realizing the straightening operation of the wire. The rotation of the first connecting shaft 52 will also drive the second connecting shaft 55 to rotate through the bevel gear assembly 58. When the second connecting shaft 55 rotates, it will drive the second pulley 32 to rotate through the fourth pulley 56 and the second transmission belt 57. The rotation of the second pulley 32 will drive the driven gear 37 to rotate synchronously through the driving gear 31, thereby realizing the synchronous rotation adjustment of the first wire wheel 30 and the second wire wheel 36 and realizing the wire feeding and outlet operations.
[0050] A support block 46 is also fixedly mounted on the top of the table top 1 , and the first bearing seat 12 is fixedly mounted on the top end of the support block 46 .
[0051] Through the above-mentioned scheme of the present invention, the wire-straightening mechanism 4 provided in the present invention can effectively and stably position the wire harness to be straightened through the first wire wheel 30 and the second wire wheel 36, thereby ensuring the stability of the wire harness entering the straightening mechanism 3, and can also make the output of the wire harness after straightening from the straightening mechanism 3 more stable. The straightening mechanism 3 is provided with multiple groups of straightening components 13, and the straightening components 13 can rotate with the hollow shaft 11 to achieve straightening of the wire harness, and the straightening wheels 21 provided inside the straightening components 13 can be adjusted, and can be used to straighten wires of different thicknesses in the subsequent process. At the same time, the rotation adjustment of the straightening components 13 and the working adjustment of the wire-straightening mechanism 4 can be synchronously opened and closed by the first motor 51, thereby saving the time of operation control.
[0052] Example 2: Please refer to Figure 11-13 For the first embodiment, in order to enable the wire feeding mechanism 5 to position the wire entering the wire drawing mechanism 4, in this embodiment, the wire feeding mechanism 5 includes a square frame 59 fixedly mounted on the top of the table 1, the square frame 59 is arranged opposite to the wire drawing mechanism 4, and a protrusion 60 is symmetrically installed along the center at the top and bottom of one end face of the square frame 59 away from the wire drawing mechanism 4, and a crank 61 is hinged at one end of the protrusion 60 away from the square frame 59, and a crank 61 is arranged between the two cranks 61 arranged opposite to each other. The vertical roller 62, the shaft end of the vertical roller 62 is fixedly connected to the end of the crank 61, the bottom of the square frame 59 is rotatably installed with a horizontal roller 63, a pressure roller 64 is arranged just above the horizontal roller 63, a slider 65 is arranged at the shaft end of the pressure roller 64, a slide groove 66 is provided on the outer wall of the slider 65, a receiving opening 67 is provided on the side wall of the square frame 59, a slide rail 68 is fixedly installed on the inner wall of the receiving opening 67, the slider 65 is arranged in the receiving opening 67, and the slide groove 66 is slidably connected to the slide rail 68. The two vertical rollers 62, in combination with the horizontal roller 63 and the pressure roller 64, can limit the incoming wire to a certain extent, ensuring that the wire is relatively stable when entering the wire drawing mechanism 4.
[0053] An adjusting rod 69 is fixedly installed at the top center of the slider 65, and adjusting handles 70 are rotatably installed at the top two ends of the square frame 59. The top end of the adjusting rod 69 is threaded, and a threaded hole is provided inside the adjusting handle 70. The top of the adjusting rod 69 is screwed into the threaded hole. By rotating the adjusting handle 70, the adjusting handle 70 can drive the top of the adjusting rod 69 to move up and down through the threaded hole inside it, thereby changing the overall height of the adjusting rod 69. At the same time, the adjusting rod 69 can drive the slider 65 to rise and fall synchronously, and finally change the height of the pressing roller 64. According to the specifications of the wire, the pressing roller 64 can cooperate with the cross roller 63 to better stabilize the wire.
[0054] See also Figure 14-15The wire outlet mechanism 6 includes a vertical plate 71 fixedly mounted on the top of the table board 1, a motor frame 72 is fixedly mounted on one side of the vertical plate 71, a second motor 73 is fixedly mounted on the outer side of the motor frame 72, a driving shaft 74 is fixedly mounted on the output shaft end of the second motor 73, the end of the driving shaft 74 away from the second motor 73 passes through the vertical plate 71 and is fixedly mounted with a supporting wheel 75, a hinged ear 76 is fixedly mounted at one end of the top of the vertical plate 71, a flip plate 77 is hingedly mounted on the hinged ear 76, an assembly shaft 78 is penetrated and installed on the flip plate 77, and a pressure wheel 79 is fixedly mounted on one end of the assembly shaft 78 close to the support wheel 75, a swing rod 80 is hingedly mounted on one end of the top of the vertical plate 71 away from the hinged ear 76, and an end of the swing rod 80 away from the vertical plate 71 is screwed on the oil locking button 81, and a notch groove 82 is opened at one end of the flip plate 77 away from the hinged ear 76. Flip the notch groove 82 of the flip plate 77 to the position of the vertical plate 71 near the rocker bar 80, then rotate the rocker bar 80 into the notch groove 82, and turn the locking button 81 to position the flip plate 77. The pressure wheel 79 can be adjusted to be directly above the support wheel 75. The wire straightened by the straightening mechanism 3 passes through the inside of the wire-winding mechanism 4, and then passes between the pressure wheel 79 and the support wheel 75. This can ensure the stability of the wire harness after straightening, which is convenient for subsequent cutting.
[0055] See also Figure 16-17 The cutting mechanism 7 includes two supporting plates 83 fixedly mounted on the top of the table board 1, an I-shaped plate 84 is fixedly mounted on the top end of the supporting plate 83, a guide groove 85 arranged along the length direction of the I-shaped plate 84 is opened on the inner side of the I-shaped plate 84, a rack 86 is slidably mounted in the guide groove 85, a linkage gear 87 is rotatably mounted on the center of the I-shaped plate 84, the linkage gear 87 is meshed with the racks 86 on both sides, an extension plate 88 is fixedly mounted on one end of the two racks 86 away from each other, an L-shaped plate 89 is fixedly mounted on the end of the extension plate 88, a cutter 90 is fixedly mounted on the end of the L-shaped plate 89, and the two cutters 90 are arranged opposite to each other. When one of the racks 86 slides in the guide groove 85 due to external force, the L-shaped plate 89 and the cutter 90 can be driven to move synchronously through the extension plate 88, and the rack 86 can also drive the rack 86 on the other side to move synchronously through the linkage gear 87. Because the two racks 86 are driven to each other through the linkage gear 87, the moving directions of the two cutters 90 are always opposite, and the wires passing through each other can be cut off.
[0056] A cylinder 91 is also fixedly mounted on one side outer wall of the I-shaped plate 84, a connecting plate 92 is fixedly mounted on the end of the output shaft of the cylinder 91, a connecting rod 93 is fixedly mounted on one end of the connecting plate 92 away from the cylinder 91, and the end of the connecting rod 93 away from the connecting plate 92 is fixedly mounted on the adjacent rack 86.
[0057] Through the above-mentioned scheme of the present invention, the wire feeding mechanism 5 provided in the present invention can perform a certain preliminary limit on the wire to be straightened through the setting of the vertical roller 62, the horizontal roller 63 and the pressure roller 64, thereby ensuring the stability of the wire when entering the wire straightening mechanism 4, and the wire outlet mechanism 6 arranged at the wire outlet end can press and convey the straightened wire through the pressure wheel 79 and the support wheel 75, so that the wire can stably pass between the two cutters 90, and then operate the cylinder 91 according to the required length of the wire, so as to realize fast and stable cutting operation.
[0058] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.
[0059] The wire-straightening mechanism 4 provided in the present invention can effectively and stably position the wire harness to be straightened through the first wire wheel 30 and the second wire wheel 36, thereby ensuring the stability of the wire harness entering the straightening mechanism 3 and making the output of the wire harness from the straightening mechanism 3 more stable. The straightening mechanism 3 is provided with multiple groups of straightening components 13, and the straightening components 13 can rotate along with the hollow shaft 11 to straighten the wire harness. The straightening wheels 21 provided inside the straightening components 13 can be adjusted, and can straighten wires of different thicknesses in the subsequent process. At the same time, the rotation adjustment of the straightening components 13 and the working adjustment of the wire-straightening mechanism 4 can be synchronously opened and closed by the first motor 51, thereby saving the time of operation control.
[0060] The wire feeding mechanism 5 provided in the present invention can perform a certain preliminary limit on the wire to be straightened by the arrangement of the vertical roller 62, the horizontal roller 63 and the pressure roller 64, thereby ensuring the stability of the wire when entering the wire drawing mechanism 4, and the wire outlet mechanism 6 arranged at the wire outlet end can press and convey the straightened wire through the pressure wheel 79 and the support wheel 75, so that the wire can stably pass between the two cutters 90, and then operate the cylinder 91 according to the required length of the wire, so as to realize a fast and stable cutting operation.
[0061] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0062] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire straightening device for automobile wiring harness production line, comprising a table (1), characterized in that: A table frame (2) is fixedly installed at the bottom of the table top (1); a straightening mechanism (3) is installed at the center of the top of the table top (1) along its length direction; both ends of the straightening mechanism (3) are provided with threading mechanisms (4); a wire feed mechanism (5) is fixedly installed at one end of the top of the table top (1); a wire outlet mechanism (6) is installed on the side of the table top (1) away from the wire feed mechanism (5); a cutting mechanism (7) is also fixedly installed at one end of the top of the table top (1) close to the wire outlet mechanism (6); a power mechanism (8) for driving the straightening mechanism (3) and the threading mechanism (4) is installed at the bottom of the table top (1); the straightening mechanism (3), the threading mechanism (4), the wire feed mechanism (5), the wire outlet mechanism (6) and the cutting mechanism (7) are all installed on the table top (1) in a colinear manner; The straightening mechanism (3) comprises two strip plates (9) arranged opposite to each other, the two ends of the two strip plates (9) are fixedly connected by an end plate (10), a hollow shaft (11) is integrally arranged at the center of one end face of the end plate (10) away from the strip plate (9), the hollow shaft (11) is rotatably mounted on the top of the table top (1) through a first bearing seat (12), a plurality of straightening assemblies (13) are evenly distributed between the two strip plates (9) along their length direction, and the installation directions of two adjacent straightening assemblies (13) are arranged in opposite directions, and a first pulley (14) is also fixedly mounted at the end of the hollow shaft (11) arranged near the line feed mechanism (5), and the first pulley (14) is transmission-connected to the power mechanism (8); The wire-winding mechanism (4) comprises a bottom plate (26) fixedly mounted on the top of the table top (1); a vertical frame (27) is fixedly mounted on the top of the bottom plate (26); a fixed block (28) is fixedly mounted on the bottom end of the vertical frame (27); a first rotating shaft (29) is installed through the inside of the fixed block (28); a first wire pulley (30) is fixedly mounted on one end of the first rotating shaft (29); a second pulley (32) is fixedly mounted on the other end of the first rotating shaft (29); the second pulley (32) is connected to the power mechanism (8) in transmission; a first rotating shaft (29) is also installed near the second pulley (30); 2) a driving gear (31) is provided, an adjusting block (33) is also provided inside the vertical frame (27), a clamping plate (34) provided outside the vertical frame (27) is fixedly installed at both ends of the adjusting block (33), a second rotating shaft (35) is installed through the inside of the adjusting block (33), both ends of the second rotating shaft (35) are arranged to pass through the clamping plate (34), a second wire wheel (36) is fixedly installed at one end of the second rotating shaft (35) close to the first wire wheel (30), a driven gear (37) is fixedly installed at the other end of the second rotating shaft (35), and the driven gear (37) is meshed with the driving gear (31).
2. The automobile wiring harness production line wire straightening device according to claim 1, characterized in that: The straightening assembly (13) comprises a first fixing plate (17) and a second fixing plate (18), wherein the first fixing plate (17) and the second fixing plate (18) are respectively fixedly mounted on different side walls of two strip plates (9), and a U-shaped block (20) is further arranged between the first fixing plate (17) and the second fixing plate (18), wherein an opening of the U-shaped block (20) is arranged facing the second fixing plate (18), and a straightening wheel (21) is rotatably mounted inside the U-shaped block (20), and limiting grooves (15) are symmetrically arranged on opposite sides of the two strip plates (9), and an outer wall of the U-shaped block (20) is slidably arranged in the limiting groove (15), and a side wall of the strip plate (9) facing the first fixing plate (17) and the second fixing plate (18) is opened. A fixing hole (16) is provided. The first fixing plate (17) and the second fixing plate (18) are fixedly mounted on the outer wall of the strip plate (9) by fixing bolts (19). A first nut (22) is fixedly mounted at the middle of one end of the first fixing plate (17) away from the U-shaped block (20). A first adjusting bolt (23) is threadedly penetrated in the first nut (22). The end of the first adjusting bolt (23) is tightly against the U-shaped block (20). A second nut (24) is symmetrically mounted on one end of the second fixing plate (18) away from the U-shaped block (20). A second adjusting bolt (25) is threadedly penetrated in the second nut (24). The end of the second adjusting bolt (25) is tightly against the two ends of the opening of the U-shaped block (20).
3. The automobile wiring harness production line wire straightening device according to claim 2, characterized in that: An extension block (38) is fixedly mounted on an outer wall of a side of the vertical frame (27) away from the second pulley (32); a clamping block (39) is fixedly mounted on the outside of one end of the extension block (38) away from the vertical frame (27); a wire barrel (40) is fixedly mounted between the extension block (38); the wire barrel (40) is arranged directly between the first wire wheel (30) and the second wire wheel (36); a second bearing seat (41) is fixedly mounted on an inner top wall of the vertical frame (27); a threaded sleeve (42) is rotatably mounted inside the second bearing seat (41); a screw rod (43) is threadedly mounted inside the threaded sleeve (42); a connecting column (44) is fixedly mounted on the bottom end of the screw rod (43); the bottom end of the connecting column (44) is tightly against the top wall of the adjustment block (33); an adjustment handle (45) is also fixedly mounted on the top outside of the threaded sleeve (42).
4. The wire straightening device for automobile wiring harness production line according to claim 3, characterized in that: The power mechanism (8) comprises a first motor (51) fixedly mounted on the bottom of the table top (1); the output shaft end of the first motor (51) is connected to a first connecting shaft (52); a third pulley (53) is fixedly mounted on an end of the first connecting shaft (52) away from the first motor (51); the third pulley (53) is arranged directly below the first pulley (14); a square hole (50) is provided on the table top (1) between the first pulley (14) and the third pulley (53); the first pulley (14) and the third pulley (53) are connected in transmission via a first transmission belt (54); the first transmission belt (54) passes through the square hole (50); the table top (1) The bottom of the table top (1) is also rotatably mounted on a second connecting shaft (55); one end of the second connecting shaft (55) is transmission-connected to the first connecting shaft (52) via a bevel gear assembly (58); a fourth pulley (56) is fixedly mounted on the other end of the second connecting shaft (55); a strip hole (49) arranged along its length direction is also opened on the table top (1); a vertical plate (47) located on the side of the strip hole (49) is fixedly mounted on the top of the table top (1); a steering wheel (48) is rotatably mounted on a side wall of the vertical plate (47) facing the strip hole (49) along the center; the second pulley (32), the fourth pulley (56) and the steering wheel (48) are transmission-connected via a second transmission belt (57).
5. The wire straightening device for automobile wiring harness production line according to claim 4, characterized in that: A support block (46) is also fixedly mounted on the top of the table top (1), and the first bearing seat (12) is fixedly mounted on the top end of the support block (46).
6. The automobile wiring harness production line wire straightening device according to claim 5, characterized in that: The wire feeding mechanism (5) comprises a square frame (59) fixedly mounted on the top of the table top (1), the square frame (59) being arranged opposite to the wire drawing mechanism (4), a protrusion (60) being symmetrically mounted on the top and bottom of one end face of the square frame (59) away from the wire drawing mechanism (4) along the center, the end of the protrusion (60) away from the square frame (59) being hingedly connected to a crank (61), a vertical roller (62) being arranged between the two cranks (61) arranged opposite to each other in the upper and lower directions, and the shaft end of the vertical roller (62) being fixedly connected to the end of the crank (61) A transverse roller (63) is rotatably mounted at the bottom of the square frame (59), a pressure roller (64) is arranged just above the transverse roller (63), a slider (65) is mounted on the axial end of the pressure roller (64), a slide groove (66) is provided on the outer wall of the slider (65), a receiving opening (67) is provided on the side wall of the square frame (59), a slide rail (68) is fixedly mounted on the inner wall of the receiving opening (67), the slider (65) is arranged in the receiving opening (67), and the slide groove (66) is slidably connected to the slide rail (68).
7. The automobile wiring harness production line wire straightening device according to claim 6, characterized in that: An adjusting rod (69) is fixedly mounted at the top center of the slider (65), and adjusting handles (70) are rotatably mounted at both ends of the top of the square frame (59). The top end of the adjusting rod (69) is arranged in a threaded shape, and a threaded hole is arranged inside the adjusting handle (70), and the top end of the adjusting rod (69) is screwed into the threaded hole.
8. The automobile wiring harness production line wire straightening device according to claim 7, characterized in that: The outlet mechanism (6) comprises a vertical plate (71) fixedly mounted on the top of the table top (1); a motor frame (72) is fixedly mounted on one side of the vertical plate (71); a second motor (73) is fixedly mounted on the outer side of the motor frame (72); a drive shaft (74) is fixedly mounted on the end of the output shaft of the second motor (73); an end of the drive shaft (74) away from the second motor (73) passes through the vertical plate (71) and is fixedly mounted with a support wheel (75); and a hinge ear (76) is fixedly mounted at one end of the top of the vertical plate (71). A flip plate (77) is hingedly mounted on the hinged ear (76), an assembly shaft (78) is installed through the flip plate (77), a pressure wheel (79) is fixedly mounted on one end of the assembly shaft (78) close to the support wheel (75), a swing rod (80) is hingedly mounted on one end of the top of the vertical plate (71) away from the hinged ear (76), an end of the swing rod (80) away from the vertical plate (71) is screwed to an oil locking button (81), and a notch groove (82) is provided on one end of the flip plate (77) away from the hinged ear (76).
9. The automobile wiring harness production line wire straightening device according to claim 8, characterized in that: The cutting mechanism (7) comprises two support plates (83) fixedly mounted on the top of the table top (1); an I-shaped plate (84) is fixedly mounted on the top end of the support plate (83); a guide groove (85) arranged along the length direction of the I-shaped plate (84) is provided on the inner side of the I-shaped plate (84); a rack (86) is slidably mounted in the guide groove (85); a linkage gear (87) is rotatably mounted at the center of the I-shaped plate (84); the linkage gear (87) is meshed with the racks (86) on both sides; an extension plate (88) is fixedly mounted on one end of the two racks (86) away from each other; an L-shaped plate (89) is fixedly mounted on the end of the extension plate (88); a cutter (90) is fixedly mounted on the end of the L-shaped plate (89); and the two cutters (90) are arranged opposite to each other.
10. The automobile wiring harness production line wire straightening device according to claim 1, characterized in that: A cylinder (91) is also fixedly mounted on an outer wall of one side of the I-shaped plate (84); a connecting plate (92) is fixedly mounted on the end of the output shaft of the cylinder (91); a connecting rod (93) is fixedly mounted on one end of the connecting plate (92) away from the cylinder (91); and one end of the connecting rod (93) away from the connecting plate (92) is fixedly mounted on an adjacent rack (86).
Citation Information
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Processing and straightening device for cable core material
CN121551505A