Automatic wiring harness assembling double stop ring device in new energy vehicle and working method thereof
By designing an automatic wire harness double stop ring device, which utilizes a combination of servo modules and cylinders to achieve automatic picking and assembly of stop rings, the problem of low efficiency in traditional assembly is solved, assembly quality and stability are improved, and labor costs are saved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU GAOPIN AUTOMATION EQUIP
- Filing Date
- 2024-12-12
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional double stop ring assembly is inefficient, time-consuming, labor-intensive, and produces poor assembly quality, and is prone to damaging product parts, thus failing to meet the assembly requirements of new energy vehicle compressors.
An automatic wire harness assembly device with double stop rings was designed, including a base plate, a column, a mounting plate, a feeding mechanism, a picking mechanism, a transfer mechanism, and an assembly mechanism. Through a combination of servo modules and cylinders, the device realizes the automatic picking, retraction, and assembly of the stop rings, and is equipped with sensors to ensure assembly accuracy.
It improves assembly efficiency and quality, ensures assembly consistency and stability, saves labor costs, and achieves efficient and safe double stop ring assembly.
Smart Images

Figure CN119609593B_ABST
Abstract
Description
Automatic wiring harness double stop ring device and its working method in new energy vehicles Technical Field
[0001] This invention relates to a device and its working method, and more particularly to an automatic wiring harness double stop ring device and its working method in new energy vehicles, which belongs to the technical field of new energy vehicle compressor equipment. Background Technology
[0002] New energy vehicle compressors are used in air conditioning systems for cooling and heating. As the market penetration rate of new energy vehicles continues to increase, the demand for compressors, as a key component, is becoming increasingly prominent.
[0003] Energy Efficiency Improvement: With continuous technological research and innovation, the energy efficiency of compressors in new energy vehicles will continue to improve. Higher energy efficiency means lower energy consumption, which is of great significance for increasing the driving range of new energy vehicles. For example, new compressors have been optimized in terms of structural design and motor control, enabling them to compress refrigerant more efficiently and reduce energy loss.
[0004] Miniaturization and weight reduction: New energy vehicles have high requirements for the spatial layout and weight of components, so the miniaturization and weight reduction of compressors are future development trends. Manufacturers will adopt more advanced materials and design methods to reduce the size and weight of compressors, making them easier to install inside vehicles, while also helping to reduce the overall energy consumption of vehicles.
[0005] The compressor is mainly composed of several parts, including control unit, drive motor, fixed scroll, moving scroll, bearing, balance block, wiring harness, intake and exhaust pipes, and seals. Among them, the assembly of double stop rings in the wiring harness is a difficult process.
[0006] Traditional double retaining ring (circlip) assembly is done manually, which is inefficient, time-consuming and labor-intensive, and results in poor assembly quality, low pass rate, poor precision, and easy damage to product parts. This poses a risk to compressor manufacturing and cannot meet current assembly requirements.
[0007] Chinese patent CN111872646A, published on November 3, 2020, discloses an invention patent entitled "A Processing Method for a Stop Ring of a Scroll-Type Automotive Air Conditioning Compressor." The processing method includes the following steps: Step 1: Inspect the blank for defects such as lamination and cracks; Step 2: Use a punching die to punch the inner and outer diameters of the stop ring; Step 3: Use a hot pressing mechanism to punch and level the surface of the stop ring; Step 4: Perform soft grinding on both sides of the stop ring; Step 5: Perform medium-frequency quenching on the stop ring, followed by stress relief treatment at 220℃; Step 6: Perform thermal cycling cooling on the stop ring; Step 7: Perform chamfering on the stop ring; Step 8: Perform precision grinding on the outer and inner diameters of the stop ring; Step 9: Perform mechanical precision grinding on both sides of the stop ring; Step 10: Place the stop ring treated in Step 9 in air at room temperature for 6 hours to obtain the finished product. This patent greatly improves the precision of the stop ring processing and extends the service life of the stop ring, while this application is for "automatic wire harness double stop ring device and its working method". The content of protection of the two is obviously different. Summary of the Invention
[0008] The purpose of this invention is to overcome the above-mentioned shortcomings in the prior art and to provide an automatic wiring harness double stop ring device and its working method for new energy vehicles, which has a safe and reasonable structural design, is stable and reliable, has high assembly consistency, high efficiency, high assembly quality, and saves labor costs.
[0009] The technical solution adopted by this invention to solve the above problems is as follows: The automatic wiring harness double stop ring device in this new energy vehicle includes a base plate, a column, and a mounting plate. The mounting plate is connected to the base plate via the column. Its features include: a material discharge mechanism, a picking mechanism, a transfer mechanism, an assembly mechanism, a picking / loading position switching mechanism, and a product positioning station. The assembly mechanism is connected to the mounting plate and cooperates with the picking / loading position switching mechanism. The product positioning station is fixed on the base plate. The picking mechanism is connected to the assembly mechanism. The material discharge mechanism is located on one side of the base plate. The material discharge mechanism includes a hopper, a discharge port, a counterweight, a column, an adjusting mounting plate, and a transition plate. The transition plate is connected to the adjusting mounting plate via the column. The mounting plate connects to the counterweight, which mates with the hopper, and the hopper matches the discharge port. The picking mechanism includes a picking cylinder, spring one, spring two, and a feeding cylinder. When the feeding cylinder's action is balanced with the force of spring two, the picking cylinder is vented, enabling the picking of the stop ring. Spring one is positioned on the upper part of the picking mechanism, allowing it to float. The transfer mechanism includes an anti-collision plate moving cylinder, a transfer fixing plate, a push cylinder assembly, a stop ring retraction mechanism, a floating mechanism, a transfer plate, and an anti-collision plate. The floating mechanism is connected to the transfer fixing plate via the transfer plate. The stop ring retraction mechanism is mounted on the floating mechanism. The push cylinder assembly is connected to the floating mechanism. The anti-collision plate moving cylinder is fixed on the transfer fixing plate. Connected to the anti-collapse plate; the assembly mechanism includes a large spring, an assembly top mounting plate, a vertically movable mounting plate, a floating assembly, a variable diameter cylinder, an unlocking cylinder component, a reset block, an assembly head, an unlocking cylinder component mounting plate, a foreign object sensor, an O-ring sensor, a stop ring sensor, a variable diameter reset spring, a transition rod, a stop ring assembly transmission positioning pin, a sensor protection spring, and an O-ring identification mechanism. The large spring is positioned between the floating assembly and the assembly top mounting plate. The floating assembly is connected to the vertically movable mounting plate. The unlocking cylinder component is fixed to the unlocking cylinder component mounting plate, which is mounted on the vertically movable mounting plate. The reset block is fixed to the unlocking cylinder. On the mounting plate, the assembly head is located at the lower part of the unlocking cylinder mounting plate, the variable diameter cylinder is mounted on the upper and lower movable mounting plate, the top mounting plate is fixed on the floating component and matches the adapter rod, the foreign object sensor is located in the middle of the top mounting plate and matches the large spring, the O-ring identification mechanism is located on the upper and lower movable mounting plate, the O-ring sensor is located inside the O-ring identification mechanism, the sensor protection spring is located outside the stop ring sensor, the variable diameter reset spring is located inside the reset block, the stop ring assembly transmission positioning pin is located between the adapter rod and the assembly head, the adapter rod is located between the assembly head and the stop ring sensor, and the stop ring assembly pin is located inside the assembly head.
[0010] Preferably, the transfer mechanism of the present invention further includes an unlocking cylinder, which is fixed to the transfer fixing plate.
[0011] Preferably, the transfer mechanism of the present invention further includes a second reset spring, a stop ring retraction seat, and a first reset spring. The first reset spring is disposed inside the stop ring retraction mechanism, and the second reset spring is disposed between the stop ring retraction seat and the unlocking cylinder.
[0012] Preferably, the transfer mechanism of the present invention further includes a product presence or absence sensor, which is mounted on the stop ring retraction mechanism.
[0013] Preferably, the assembly position of the product positioning station, the storage position of the transfer mechanism, and the discharge position of the discharge mechanism are all equidistant from each other.
[0014] Preferably, the distance between the picking end of the picking mechanism and the picking end of the assembly mechanism is matched with the discharge port position of the discharge mechanism and the transfer port position of the transfer mechanism.
[0015] The present invention also provides a method for operating an automatic wire harness double stop ring device, characterized by the following specific steps:
[0016] (S1) The stop ring is manually fed into the hopper of the discharge mechanism. The discharge mechanism discharges the material. The pick-and-place position switching mechanism drives the servo module to move, causing the pickup mechanism and assembly mechanism to work together. The servo module drives the assembly mechanism and pickup mechanism to move up and down. The pickup mechanism picks up the stop ring. The assembly mechanism picks up the stop ring of the stop ring retraction mechanism in the transfer mechanism. The pick-and-place position switching mechanism and servo module move. Then the pickup mechanism and assembly mechanism move together. The servo module drives the assembly mechanism and pickup mechanism to move up and down. The assembly mechanism reaches the product positioning station position, and the pickup mechanism reaches the transfer mechanism position.
[0017] (S2) When the feeding cylinder and the spring in the picking mechanism are in balance, the picking cylinder is ventilated to realize the picking of the material from the stop ring to the transfer mechanism.
[0018] (S3) The working process of the assembly mechanism: Under the action of the external servo motor, the assembly mechanism moves downward; after the assembly head contacts the product, the O-ring sensor detects a signal and continues to move downward until the foreign object sensor detects a signal, the unlocking cylinder unlocks, the variable diameter cylinder finishes working, the assembly mechanism moves upward as a whole, and then moves downward after leaving the product position, the stop ring sensor detects a signal, confirms the double stop ring, and confirms that the stop ring is assembled in place;
[0019] (S4) Servo module reset, loading and unloading position switching mechanism reset, remove the double stop ring after assembly, and end the whole action.
[0020] Preferably, in step (S2) of the present invention, the working process of the transfer mechanism is as follows: the picking mechanism first puts out the material, then the anti-collapse plate reaches the working position, pushes the cylinder assembly to move, so that the stop ring contraction mechanism contracts the double stop ring, the anti-collapse plate moves to the initial position through the anti-collapse plate moving cylinder, the unlocking cylinder unlocks, and the assembly mechanism picks up the material.
[0021] Compared with the prior art, the present invention has the following advantages and effects: (1) The overall structure design is safe and reasonable, stable and reliable, and has good precision. It can realize the simultaneous installation of double stop rings, with high assembly efficiency and can guarantee product quality; (2) The spacing between the picking mechanism, the assembly mechanism, the material discharge mechanism, the transfer mechanism and the product positioning station and the transfer mechanism are equal, so that material picking and assembly are realized in the same position, which improves work efficiency; (3) Wire harness double stop ring picking mechanism: The lower tooling is designed with a piston mechanism, and the upper tooling is equipped with a ventilation pipe and a stop ring guide mechanism. After the lower tooling piston is in place, the stop ring is effectively pushed into the upper tooling. When the upper tooling is lifted, the piston mechanism of the lower tooling is automatically reset through the internal spring mechanism. This mechanism has a simpler structure and effectively improves the stability of the stop ring pickup. (4) Wiring harness double stop ring assembly mechanism: The structure is equipped with a combination of servo, cylinder and spring drive to enable the two assembly tools to automatically open and reset, effectively solving the problem of the stop ring assembly position eccentricity. After the two assembly tools are opened into place, the tooling is introduced to bear the force so that the two stop rings are assembled into the target assembly position at the same time. The assembly tool is equipped with a sensor to confirm that the stop ring has been correctly installed. This mechanism has a simpler structure and effectively improves the stability of the stop ring assembly. Attached Figure Description
[0022] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
[0023] Figure 2 is a schematic diagram showing the position and structure of the discharge mechanism and the pickup mechanism in an embodiment of the present invention.
[0024] Figure 3 is a schematic diagram of the rotating mechanism in an embodiment of the present invention.
[0025] Figure 4 is a partial cross-sectional view of the rotating mechanism in an embodiment of the present invention.
[0026] Figure 5 is a schematic diagram of the assembly mechanism according to an embodiment of the present invention.
[0027] Figure 6 is a partial cross-sectional view of the assembly mechanism according to an embodiment of the present invention.
[0028] In the diagram: 1. Discharge mechanism; 2. Pick-up mechanism; 3. Transfer mechanism; 4. Assembly mechanism; 5. Base plate; 6. Column; 7. Mounting plate; 8. Pick-up and loading position switching mechanism; 9. Product positioning station; 10. Servo module.
[0029] Discharge mechanism 1: hopper 11, discharge port 12, counterweight 13, support column 14, adjusting mounting plate 15, transition plate 16;
[0030] Picking mechanism 2: picking cylinder 21, spring 1 22, spring 2 23, feeding cylinder 24;
[0031] Transfer Mechanism 3: Anti-collision plate moving cylinder 30, transfer fixing plate 31, pushing cylinder assembly 32, stop ring retraction mechanism 33, floating mechanism 34, unlocking cylinder 35, second return spring 36, product presence / absence sensor 37, stop ring retraction seat 38, adapter plate 39, anti-collision plate 310, first return spring 311.
[0032] Assembly Mechanism 4: Large spring 40, top mounting plate 41, vertical moving mounting plate 42, floating assembly 43, variable diameter cylinder 44, unlocking cylinder component 45, reset block 46, assembly head 47, unlocking cylinder component mounting plate 48, foreign object sensor 49, O-ring sensor 410, stop ring sensor 411, variable diameter reset spring 412, stop ring assembly pin 413, adapter rod 414, stop ring assembly transmission positioning pin 415, sensor protection spring 416, O-ring recognition mechanism 417. Detailed Implementation
[0033] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.
[0034] Example
[0035] Referring to Figures 1 to 6, the automatic wire harness double stop ring device of this embodiment includes a discharge mechanism 1, a pickup mechanism 2, a transfer mechanism 3, an assembly mechanism 4, a base plate 5, a column 6, a mounting plate 7, a pickup / loading position switching mechanism 8, and a product positioning station 9. The mounting plate 7 is connected to the base plate 5 through the column 6. The assembly mechanism 4 is connected to the mounting plate 7. The assembly mechanism 4 and the pickup / loading position switching mechanism 8 work together. The product positioning station 9 is fixed on the base plate 5. The pickup mechanism 2 is connected to the assembly mechanism 4. The discharge mechanism 1 is located on one side of the base plate 5.
[0036] In this embodiment, the discharge mechanism 1 includes a hopper 11, a discharge port 12, a counterweight 13, a support column 14, an adjustment mounting plate 15, and a transition plate 16. The transition plate 16 is connected to the adjustment mounting plate 15 through the support column 14. The counterweight 13 cooperates with the hopper 11, and the hopper 11 matches the discharge port 12.
[0037] In this embodiment, the picking mechanism 2 includes a picking cylinder 21, a first spring 22, a second spring 23, and a feeding cylinder 24. When the feeding cylinder 24 operates in balance with the force of the second spring 23, the picking cylinder 21 is vented to pick up the stop ring. The first spring 22 is located on the upper part of the picking mechanism 2 to enable the mechanism to float.
[0038] In this embodiment, the transfer mechanism 3 includes an anti-collision plate moving cylinder 30, a transfer fixing plate 31, a push cylinder assembly 32, a stop ring retraction mechanism 33, a floating mechanism 34, an unlocking cylinder 35, a second reset spring 36, a product presence / absence sensor 37, a stop ring retraction seat 38, a connecting plate 39, and an anti-collision plate 310. The floating mechanism 34 is connected to the transfer fixing plate 31 via the connecting plate 39. The stop ring retraction mechanism 33 is mounted on the floating mechanism 34, and the push cylinder assembly 32 is connected to the floating mechanism 34. The anti-collapse plate moving cylinder 30 is fixed on the transfer fixing plate 31, and the anti-collapse plate moving cylinder 30 is connected to the anti-collapse plate 310; the cylinder assembly 32 is pushed to move, which drives the symmetrical plate in the stop ring retraction mechanism 33 to perform corresponding actions; the unlocking cylinder 35 is fixed on the transfer fixing plate 31; the first reset spring 311 is set in the stop ring retraction mechanism 33, and the second reset spring 36 is set between the stop ring retraction seat 38 and the unlocking cylinder 35; the product presence sensor 37 is set on the stop ring retraction mechanism 33.
[0039] In this embodiment, the assembly mechanism 4 includes a large spring 40, an assembly top mounting plate 41, a vertically movable mounting plate 42, a floating assembly 43, a variable diameter cylinder 44, an unlocking cylinder component 45, a reset block 46, an assembly head 47, an unlocking cylinder component mounting plate 48, a foreign object sensor 49, an O-ring sensor 410, a stop ring sensor 411, a variable diameter reset spring 412, a stop ring assembly pin 413, an adapter rod 414, a stop ring assembly transmission positioning pin 415, a sensor protection spring 416, and an O-ring identification mechanism 417. The large spring 40 is disposed between the floating assembly 43 and the assembly top mounting plate 41. The floating assembly 43 is connected to the vertically movable mounting plate 42. The unlocking cylinder component 45 is fixed on the unlocking cylinder component mounting plate 48, which is mounted on the vertically movable mounting plate 42. The reset block 46 is fixed on the unlocking cylinder component mounting plate 48. On mounting plate 48, mounting head 47 is located at the lower part of unlocking cylinder mounting plate 48, variable diameter cylinder 44 is mounted on vertically movable mounting plate 42, mounting top mounting plate 41 is fixed on floating component 43 and matches with adapter rod 414, foreign object sensor 49 is located in the middle of mounting top mounting plate 41 and matches with large spring 40, O-ring recognition mechanism 417 is located on vertically movable mounting plate 42, O-ring sensor 410 is located inside O-ring recognition mechanism 417, sensor protection spring 416 is provided outside of stop ring sensor 411, variable diameter reset spring 412 is located inside reset block 46, stop ring assembly transmission positioning pin 415 is located between adapter rod 414 and mounting head 47, adapter rod 414 is located between mounting head 47 and stop ring sensor 411, and stop ring assembly pin 413 is located inside mounting head 47.
[0040] The assembly position of product positioning station 9, the storage position of transfer mechanism 3, and the discharge position of discharge mechanism 1 are all equidistant.
[0041] The distance between the picking end of the picking mechanism 2 and the picking end of the assembly mechanism 4 matches the discharge port position of the discharge mechanism 1 and the transfer port position of the transfer mechanism 3.
[0042] Discharge mechanism 1: Two stop rings are automatically pushed out from the feeding rod. The feeding rod is equipped with a special counterweight 13 so that the stop rings can slide down smoothly.
[0043] Transfer mechanism 3: Pick-up mechanism 2 puts the stop ring into transfer mechanism 3. Transfer mechanism 3 uses positioning fixtures to retract the two stop rings to the assembly angle for the assembly mechanism to pick up.
[0044] The working steps of the automatic wire harness double stop ring device in this embodiment are as follows:
[0045] (S1) The stop ring is manually fed into the hopper 11 of the discharge mechanism 1. The discharge mechanism 1 discharges the material. The loading / unloading position switching mechanism 8 drives the servo module 10 to operate, causing the pickup mechanism 2 and the assembly mechanism 4 to work together. The servo module 10 drives the assembly mechanism 4 and the pickup mechanism 2 to move up and down. The pickup mechanism 2 picks up the stop ring. The assembly mechanism 4 picks up the stop ring of the stop ring retraction mechanism 33 in the transfer mechanism 3. The loading / unloading position switching mechanism 8 and the servo module 10 operate. Then the pickup mechanism 2 and the assembly mechanism 4 operate together. The servo module 10 drives the assembly mechanism 4 and the pickup mechanism 2 to move up and down. The assembly mechanism 4 reaches the product positioning station 9, and the pickup mechanism 2 reaches the transfer mechanism 3.
[0046] (S2) When the feeding cylinder 24 and the spring 23 in the picking mechanism 2 are in equilibrium, the picking cylinder 21 is ventilated to realize the picking of the material from the stop ring to the transfer mechanism 3.
[0047] The working process of the transfer mechanism 3 is as follows: the picking mechanism 2 first puts out the material, then the anti-collision plate 310 reaches the working position, pushes the cylinder assembly 32 to move, so that the stop ring retraction mechanism 33 retracts the double stop ring, the anti-collision plate 310 moves to the initial position through the anti-collision plate moving cylinder 30, the unlocking cylinder 35 unlocks, and the assembly mechanism 4 picks up the material.
[0048] (S3) Working process of assembly mechanism 4: Under the action of external servo motor, assembly mechanism 4 moves downward; after assembly head 47 contacts product, O-ring sensor 410 detects signal and continues to move downward until foreign object sensor 49 detects signal, unlocking cylinder 45 unlocks, after variable diameter cylinder 44 finishes working, assembly mechanism 4 moves upward as a whole, and then moves downward after leaving product position, stop ring sensor 411 detects signal, confirms double stop ring, and confirms that stop ring is assembled in place;
[0049] (S4) Servo module 10 is reset, loading and unloading position switching mechanism 8 is reset, the double stop ring after assembly is removed, and the whole action ends.
[0050] Based on the above description, those skilled in the art are already able to implement it.
[0051] Furthermore, it should be noted that the specific embodiments described in this specification may differ in the shape and name of their parts and components. The above description is merely illustrative of the structure of the present invention. All equivalent or simple variations made based on the structure, features, and principles described in this patent concept are included within the protection scope of this patent. Those skilled in the art can make various modifications or additions to the described specific embodiments or use similar methods to substitute them, as long as they do not deviate from the structure of the present invention or exceed the scope defined in these claims, all of which should fall within the protection scope of this invention.
Claims
1. An automatic wiring harness double stop ring device for new energy vehicles, comprising a base plate (5), a column (6), and a mounting plate (7), wherein the mounting plate (7) is connected to the base plate (5) via the column (6), characterized in that: It also includes a discharge mechanism (1), a pickup mechanism (2), a transfer mechanism (3), an assembly mechanism (4), a pickup / loading position switching mechanism (8), and a product positioning station (9). The assembly mechanism (4) is connected to the mounting plate (7), and the assembly mechanism (4) works in conjunction with the pickup / loading position switching mechanism (8). The product positioning station (9) is fixed on the base plate (5). The pickup mechanism (2) is connected to the assembly mechanism (4). The discharge mechanism (1) is located on one side of the base plate (5). The discharge mechanism (1) includes a hopper (11), a discharge port (12), a counterweight (13), a support column (14), an adjusting mounting plate (15), and a transition plate (16). The transition plate (16) is connected to the adjusting mounting plate (15) through the support column (14). The counterweight (13) works in conjunction with the hopper (11), and the hopper (11) matches the discharge port (12). The pickup mechanism (2) includes a pickup cylinder (21), a spring (22), and a spring (23). 22) Spring 2 (23) and feeding cylinder (24). When the action of the feeding cylinder (24) is balanced with the force of spring 2 (23), the picking cylinder (21) is vented to pick up the stop ring. Spring 1 (22) is set on the upper part of the picking mechanism (2) to realize the floating of the mechanism. The transfer mechanism (3) includes anti-collapse plate moving cylinder (30), transfer fixing plate (31), push cylinder assembly (32), stop ring retraction mechanism (33), and floating. The floating mechanism (34), the adapter plate (39), and the anti-collapse plate (310) are connected to the transfer fixed plate (31) through the adapter plate (39). The stop ring retraction mechanism (33) is mounted on the floating mechanism (34). The push cylinder assembly (32) is connected to the floating mechanism (34). The anti-collapse plate moving cylinder (30) is fixed on the transfer fixed plate (31) and connected to the anti-collapse plate (310).The assembly mechanism (4) includes a large spring (40), an assembly top mounting plate (41), an up-and-down moving mounting plate (42), a floating assembly (43), a variable diameter cylinder (44), an unlocking cylinder component (45), a reset block (46), an assembly head (47), an unlocking cylinder component mounting plate (48), a foreign object sensor (49), an O-ring sensor (410), a stop ring sensor (411), a variable diameter reset spring (412), a stop ring assembly pin (413), and an adapter rod (414). The assembly includes a stop ring, a transmission positioning pin (415), a sensor protection spring (416), and an O-ring recognition mechanism (417). The large spring (40) is positioned between the floating assembly (43) and the top mounting plate (41). The floating assembly (43) is connected to the vertically movable mounting plate (42). The unlocking cylinder component (45) is fixed on the unlocking cylinder component mounting plate (48), which is mounted on the vertically movable mounting plate (42). The reset block (46) is fixed on the unlocking cylinder component mounting plate. On the mounting plate (48), the assembly head (47) is located at the lower part of the unlocking cylinder mounting plate (48), the variable diameter cylinder (44) is mounted on the vertically movable mounting plate (42), the assembly top mounting plate (41) is fixed on the floating assembly (43) and matches the adapter rod (414), the foreign object sensor (49) is located in the middle of the assembly top mounting plate (41) and matches the large spring (40), the O-ring recognition mechanism (417) is located on the vertically movable mounting plate (42), and the O-ring sensor... (410) A sensor protection spring (416) is provided outside the O-ring recognition mechanism (417) for the presence or absence of a stop ring sensor (411). A variable diameter reset spring (412) is located inside the reset block (46). A stop ring assembly transmission positioning pin (415) is provided between the adapter rod (414) and the assembly head (47). The adapter rod (414) is located between the assembly head (47) and the presence or absence of a stop ring sensor (411). A stop ring assembly pin (413) is provided inside the assembly head (47).
2. The automatic wiring harness double stop ring device in new energy vehicles according to claim 1, characterized in that: The transfer mechanism (3) also includes an unlocking cylinder (35) which is fixed on the transfer fixing plate (31).
3. The automatic wiring harness double stop ring device in new energy vehicles according to claim 2, characterized in that: The transfer mechanism (3) also includes a second reset spring (36), a stop ring retraction seat (38), and a first reset spring (311). The first reset spring (311) is located inside the stop ring retraction mechanism (33), and the second reset spring (36) is located between the stop ring retraction seat (38) and the unlocking cylinder (35).
4. The automatic wiring harness double stop ring device in new energy vehicles according to claim 1, characterized in that: The transfer mechanism (3) also includes a product presence or absence sensor (37), which is installed on the stop ring retraction mechanism (33).
5. The automatic wiring harness double stop ring device in new energy vehicles according to claim 1, characterized in that: The assembly position of the product positioning station (9), the storage position of the transfer mechanism (3), and the discharge position of the discharge mechanism (1) are all equidistant.
6. The automatic wiring harness double stop ring device in new energy vehicles according to claim 1, characterized in that: The distance between the picking end of the picking mechanism (2) and the picking end of the assembly mechanism (4) matches the discharge port position of the discharge mechanism (1) and the transfer port position of the transfer mechanism (3).
7. A method for operating an automatic wiring harness double stop ring device in a new energy vehicle, comprising the automatic wiring harness double stop ring device in a new energy vehicle as described in any one of claims 1 to 6, characterized in that: The specific steps are as follows: (S1) The stop ring is manually loaded onto the hopper (11) in the discharge mechanism (1). The discharge mechanism (1) discharges the material. The pick-up and loading position switching mechanism (8) drives the servo module (10) to move, which drives the picking mechanism (2) and the assembly mechanism (4) to work together. The servo module (10) drives the assembly mechanism (4) and the picking mechanism (2) to move up and down. The picking mechanism (2) picks up the stop ring. The assembly mechanism (4) picks up the stop ring of the stop ring retraction mechanism (33) in the transfer mechanism (3). The pick-up and loading position switching mechanism (8) and the servo module (10) move. Then the picking mechanism (2) and the assembly mechanism (4) move together. The servo module (10) drives the assembly mechanism (4) and the picking mechanism (2) to move up and down. The assembly mechanism (4) reaches the product positioning station (9). The picking mechanism (2) reaches the transfer mechanism (3). (S2) Pick up the material. When the feeding cylinder (24) and the spring (23) in the mechanism (2) are in equilibrium, the picking cylinder (21) is ventilated to realize the picking of the stop ring to the transfer mechanism (3); (S3) The working process of the assembly mechanism (4): Under the action of the external servo motor, the assembly mechanism (4) moves downward; after the assembly head (47) contacts the product, the O-ring sensor (410) detects a signal and continues to move downward until the foreign object sensor (49) detects a signal, the unlocking cylinder (45) is unlocked, the variable diameter cylinder (44) finishes working, the assembly mechanism (4) moves upward as a whole, and then moves downward after leaving the product position. The stop ring sensor (411) detects a signal to confirm the double stop ring and confirm that the stop ring is assembled in place; (S4) the servo module (10) is reset, the picking and loading position switching mechanism (8) is reset, the double stop ring after assembly is taken away, and the whole action ends.
8. The working method of the automatic wiring harness double stop ring device in a new energy vehicle according to claim 7, characterized in that: In step (S2), the working process of the transfer mechanism (3) is as follows: the picking mechanism (2) first puts out the material, then the anti-collapse plate (310) reaches the working position, pushes the cylinder assembly (32) to move, so that the stop ring contraction mechanism (33) contracts the double stop ring, the anti-collapse plate (310) moves to the initial position through the anti-collapse plate moving cylinder (30), the unlocking cylinder (35) unlocks, and the assembly mechanism (4) picks up the material.
Citation Information
Patent Citations
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CN111872646A
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