Flange separator for pipeline maintenance
By designing a flange separator for pipeline maintenance, using a motor-driven clamping mechanism and a hydraulic rod driven by the cylinder, the existing flange separator requires a lot of tools and time to disassemble, achieving a fast and simple flange separation effect.
Patent Information
- Application Number
- CN202411931856.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
AI Technical Summary
The existing flange separator needs to carry a large number of tools when used, and the disassembly screws are cumbersome and the flange is prone to rust and difficult to separate, which causes the staff to spend a lot of time disassembly.
A flange separator for pipeline maintenance is designed, including a chassis, clamping mechanism, oil cylinder and separator. The clamping mechanism is driven by a motor drive shaft to rotate, twist the screw, and the hydraulic rod is driven to extend through the oil cylinder, so that the separator is opened on the rotating seat to separate the flange.
The flange screws can be quickly removed without other tools, and the flange separation process is simplified through the extension function of the hydraulic rod, significantly reducing the operating time of the staff.
Smart Images

Figure CN119610015A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to flange separators, and in particular to a flange separator used for pipeline maintenance. Background Art
[0002] Flange, derived from the English word Flange, is also called flange flange or flange. Its basic meaning refers to a protruding structure on an object, or an object with a protruding structure, such as flange bolts, flange shafts, etc. Since flange structures are often used for connections between shafts, between pipe ends, or between equipment, the flange usually refers to a part or structure used for connection in the mechanical field, such as pipe flanges and reducer flanges.
[0003] The existing flange separators need to carry a lot of tools to remove the screws of the flanges when in use, and the flanges are prone to rust and stick together after long-term use, making them difficult to separate, requiring workers to spend a lot of time to disassemble. Summary of the invention
[0004] The object of the present invention is to provide a flange separator for pipeline maintenance to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A flange separator for pipeline maintenance comprises a chassis, an upper end of the chassis is penetrated and connected with a heat dissipation hole, a clamping mechanism is fixedly installed on the right side of the outside of the chassis, a fixing block is fixedly installed on the right side of the outside of the clamping mechanism, a handle is fixedly connected on the left side of the outside of the clamping mechanism, an oil cylinder is fixedly installed on the left side of the handle, an oil inlet is penetrated and connected on the right side of the outside of the oil cylinder, a rotating seat is fixedly installed on the left side of the oil cylinder, a separator is movably installed on the outside of the rotating seat, a motor is fixedly installed inside the chassis, a shaft is fixedly connected on the right side of the motor, and a spring is fixedly installed inside the clamping mechanism.
[0007] Preferably, a hydraulic rod with an arc-shaped structure is fixedly installed inside the separator, and a parallel and symmetrical fixing seat is fixedly installed on one side of the hydraulic rod.
[0008] Preferably, a fixing screw hole with equidistantly arranged threads laterally is fixedly provided on the outside of the oil cylinder, a handle is movably mounted inside the fixing screw hole, and the outer diameter of the fixing thread on the left side of the handle is equal to the inner diameter of the fixing screw hole.
[0009] Preferably, the clamping mechanism is provided with fixing blocks which are arranged longitudinally at equal distances, and the number of the fixing blocks is 4 in total.
[0010] Preferably, the clamping mechanism is provided with springs which are equidistantly arranged longitudinally, and the number of the springs is 4 in total.
[0011] Preferably, the separator on the left side of the rotating seat is triangular in shape, and the separators are arranged in parallel and symmetrically.
[0012] Compared with the prior art, the beneficial effects of the present invention are: before use, the clamping mechanism is placed on the screw, the fixing block will shrink inward according to the size of the screw, and then the shaft rod is driven by the rotation of the motor, and the shaft rod drives the clamping mechanism to rotate, so that the clamping mechanism twists off the screw without using other tools. When the flange needs to be separated, the separator is inserted into the flange gap, and then the hydraulic rod is extended by the oil cylinder to make the separator open on the rotating seat, thereby separating the flange, and the fixing screw hole and the fixing thread are convenient for the staff to disassemble the clamping mechanism and the oil cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a flange separator for pipeline maintenance according to the present invention;
[0014] Figure 2 This is a schematic diagram of the structure of a clamping mechanism of a flange separator for pipeline maintenance according to the present invention;
[0015] Figure 3 A schematic diagram of the separator structure of a flange separator for pipeline maintenance according to the present invention;
[0016] Figure 4 The present invention is a schematic diagram of a handle structure of a flange separator for pipeline maintenance.
[0017] In the figure: 1, chassis; 101, motor; 102, shaft; 2, heat dissipation hole; 3, clamping mechanism; 301, spring; 4, fixing block; 5, handle; 6, cylinder; 7, oil inlet; 8, rotating seat; 9, separator; 10, hydraulic rod; 11, fixing seat; 12, fixing screw hole; 13, fixing thread. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-4The present invention provides a technical solution: a flange separator for pipeline maintenance, comprising a chassis 1, a heat dissipation hole 2 is penetrated and connected at the upper end of the chassis 1, a clamping mechanism 3 is fixedly installed on the right side of the outside of the chassis 1, a fixing block 4 is fixedly installed on the right side of the outside of the clamping mechanism 3, a handle 5 is fixedly connected on the left side of the outside of the clamping mechanism 3, an oil cylinder 6 is fixedly installed on the left side of the handle 5, an oil inlet 7 is penetrated and connected on the right side of the outside of the oil cylinder 6, a rotating seat 8 is fixedly installed on the left side of the oil cylinder 6, a separator 9 is movably installed on the outside of the rotating seat 8, a motor 101 is fixedly installed inside the chassis 1, a shaft 102 is fixedly connected on the right side of the motor 101, and a spring 301 is fixedly installed inside the clamping mechanism 3.
[0020] A hydraulic rod 10 having an arc-shaped structure is fixedly installed inside the separator 9 , and a parallel and symmetrical fixing seat 11 is fixedly installed on one side of the hydraulic rod 10 .
[0021] A fixing screw hole 12 with equidistantly arranged threads is fixedly provided on the outside of the oil cylinder 6 , and a handle 5 is movably installed inside the fixing screw hole 12 , and the outer diameter of the fixing thread 13 on the left side of the handle 5 is equal to the inner diameter of the fixing screw hole 12 .
[0022] The clamping mechanism 3 is provided with fixing blocks 4 which are arranged longitudinally at equal intervals. There are four fixing blocks 4 in total.
[0023] The clamping mechanism 3 is provided with springs 301 arranged longitudinally at equal intervals, and there are four springs 301 in total.
[0024] The separator 9 on the left side of the rotating seat 8 has a triangular shape, and the separators 9 are arranged in parallel and symmetrically.
[0025] It should be noted that the present invention is a flange separator for pipeline maintenance. Before use, the clamping mechanism 3 is placed on the screw, and the fixing block 4 will shrink inward according to the size of the screw, and then the motor 101 is rotated to drive the shaft 102, and the shaft 102 drives the clamping mechanism 3 to rotate, so that the clamping mechanism 3 unscrews the screw without using other tools. When the flange needs to be separated, the separator 9 is inserted into the flange gap, and then the hydraulic rod 10 is extended by the cylinder 6 to open the separator 9 on the rotating seat 8, thereby separating the flange, and the fixing screw hole 12 and the fixing thread 13 facilitate the staff to disassemble the clamping mechanism 3 and the cylinder 6.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flange separator for pipeline maintenance, characterized in that: The invention comprises a chassis (1), wherein a heat dissipation hole (2) is provided through the upper end of the chassis (1), a clamping mechanism (3) is fixedly installed on the right side of the outside of the chassis (1), a fixing block (4) is fixedly installed on the right side of the outside of the clamping mechanism (3), a handle (5) is fixedly connected on the left side of the outside of the clamping mechanism (3), an oil cylinder (6) is fixedly installed on the left side of the handle (5), an oil inlet (7) is connected through the right side of the outside of the oil cylinder (6), a rotating seat (8) is fixedly installed on the left side of the oil cylinder (6), a separator (9) is movably installed on the outside of the rotating seat (8), a motor (101) is fixedly installed inside the chassis (1), a shaft (102) is fixedly connected on the right side of the motor (101), and a spring (301) is fixedly installed inside the clamping mechanism (3).
2. A flange separator for pipeline maintenance according to claim 1, characterized in that: A hydraulic rod (10) having an arc-shaped structure is fixedly installed inside the separator (9), and a parallel and symmetrical fixing seat (11) is fixedly installed on one side of the hydraulic rod (10).
3. A flange separator for pipeline maintenance according to claim 1, characterized in that: A fixing screw hole (12) with threads arranged in a horizontal manner at equal intervals is fixedly provided on the outside of the oil cylinder (6), a handle (5) is movably mounted inside the fixing screw hole (12), and the outer diameter of the fixing screw thread (13) on the left side of the handle (5) is equal to the inner diameter of the fixing screw hole (12).
4. A flange separator for pipeline maintenance according to claim 1, characterized in that: The clamping mechanism (3) is provided with fixed blocks (4) arranged longitudinally at equal distances inside, and the number of the fixed blocks (4) is four in total.
5. A flange separator for pipeline maintenance according to claim 1, characterized in that: The clamping mechanism (3) is provided with springs (301) arranged longitudinally at equal distances therefrom, and the number of the springs (301) is four in total.
6. A flange separator for pipeline maintenance according to claim 1, characterized in that: The separator (9) on the left side of the rotating seat (8) has a triangular shape and structure, and the separators (9) are arranged in parallel and symmetrically.