Tension providing device for fiber winding machine

Abstract

The invention discloses a tension providing device for a fiber winding machine, and belongs to the technical field of fiber winding production equipment. Comprising a frame, a middle partition plate is arranged in the middle of the frame and divides the interior of the frame into an upper cavity and a lower cavity, a plurality of glass fiber materials are arranged in the two cavities, and a plurality of yarn guiding mechanisms are arranged at the tops of the two cavities. The single yarn guide mechanism is arranged corresponding to the top of the single glass fiber material; the feeding mechanism is arranged above each glass fiber material, and standby glass fiber materials for quick replacement are clamped in the feeding mechanisms, so that after the internal glass fiber materials are used up, new glass fiber materials can be quickly placed, subsequent quick yarn feeding treatment of workers is facilitated, and the production efficiency is improved. And the operation speed of workers can be increased, and the neutral gear time of equipment is greatly shortened.

Description

Technical Field

[0001] The invention belongs to the technical field of filament winding production equipment, and in particular relates to a tension-providing device for a filament winding machine. Background Art

[0002] Filament winding is one of the main manufacturing processes for resin-based composite materials. It is a method in which continuous fiber roving or cloth tape is impregnated with resin glue under controlled tension and predetermined linear shape, continuously wound on a core mold or liner corresponding to the inner cavity size of the product, and then cured at room temperature or under heating conditions to form a product of a certain shape.

[0003] After each corresponding glass fiber material in the device is used up, workers are required to manually replace it. However, since multiple glass fiber materials are working in the device at the same time, sometimes multiple glass fiber materials need to be replaced at the same time, resulting in untimely replacement by workers, which will affect subsequent operations. Summary of the invention

[0004] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a tension providing device for a fiber winding machine.

[0005] The above technical problems of the present invention are mainly solved by the following technical solutions: A tension device for a fiber winding machine, comprising a frame, characterized in that: a middle partition is arranged in the middle of the frame, the middle partition divides the interior of the frame into two upper and lower cavities, a plurality of glass fiber materials are arranged in the two cavities, a plurality of yarn guide mechanisms are arranged on the tops of the two cavities, a single yarn guide mechanism is arranged corresponding to the top of a single glass fiber material, the glass fiber materials in each cavity are divided into two groups, a sensor is arranged at the middle position of the two groups of glass fiber materials corresponding to each glass fiber material, a feeding mechanism is arranged on the top of each glass fiber material, and glass fiber materials are installed inside each feeding structure, a tension mechanism is arranged on the right side of the frame, a plurality of side frames are arranged on the front and rear sides of the tension mechanism, the tension structure is connected to the frame through the side frames, a discharging rack is inserted in the right side of the frame, and a plurality of discharging rollers corresponding to the cavities are arranged on the right side of the top of the discharging rack.

[0006] Preferably, a material tray is provided at the bottom of each of the glass fiber materials, and a rotating shaft is provided through the middle of the top of each of the material trays.

[0007] Preferably, a plurality of mounting plates are provided on one side of the top of the frame, and a forward-bent discharge roller is provided on the top of each mounting plate.

[0008] Preferably, the feeding mechanism includes a mounting plate, an electric telescopic rod, a jacket, a positioning pin, an articulated arm, a material pressing frame, a rubber sleeve, a fixing rod, a mounting frame, an auxiliary material roller and a positioning rod. Glass fiber material for loading is placed inside the feeding mechanism. The mounting plate is correspondingly arranged on the front side of the frame. The electric telescopic rod is arranged on the mounting plate, and the output end is arranged toward the inside of the frame. The jacket is arranged on the output end of the electric telescopic rod. The connection between the jacket and the electric telescopic rod is connected by a positioning pin. The articulated arms are respectively arranged on both sides of the jacket, and the connection parts are rotatably connected to each other. The jacket is correspondingly arranged above the glass fiber material.

[0009] Preferably, the press frames are respectively arranged at the top and bottom of the left and right sides of the glass fiber material, and the ends of the two hinged arms away from the jacket are rotatably connected to the side faces of the press frames corresponding to the same side. A slide groove is provided at both ends of each press frame, and the fixed rod passes through the slide groove and is inserted into the press frame, and the fixed rod is arranged from top to bottom between the two press frames, and the rubber sleeve is arranged at the top and bottom of the connection between the fixed rod and the press frame, and the top of the fixed rod is fixedly installed on the top of the inner wall of the frame, and the positioning rod is inserted and arranged on the left and right sides of the two upper and lower press frames.

[0010] Preferably, the mounting bracket is arranged in the middle of the fixed rod, the auxiliary material roller is arranged between the mounting brackets on the two fixed rods on the same side, and the auxiliary material roller is extended outwardly away from the glass fiber material.

[0011] Preferably, a base is provided on one side of the mounting plate, a plurality of discharge grooves are provided on the base, a positioning block is provided on the top of the base, and a pressing block is provided at the bottom of the positioning block corresponding to the discharge groove.

[0012] The beneficial effects of the present invention are as follows: a feeding mechanism is provided above each glass fiber material, and spare glass fiber materials for quick replacement are clamped inside the feeding mechanism, so that when the glass fiber materials inside are used up, new glass fiber materials can be quickly placed therein, which is convenient for workers to quickly process the yarn in the subsequent process, and can speed up the workers' operation speed, greatly reducing the idle time of the equipment; at the same time, a plurality of discharge rollers are provided on the top of the frame, and the discharge rollers can be used to store glass fiber materials that can replace auxiliary glass fiber materials, which is convenient for workers to quickly replace the auxiliary glass fiber materials after loading; then, a base and a positioning block are provided on one side of the feeding mechanism, a plurality of discharge troughs for placing glass fiber material thread ends are provided on the base, and positioning blocks corresponding to the discharge troughs are provided on the positioning blocks, so that the pulled thread ends can be clamped, and when the auxiliary glass fiber materials are unloaded, the thread ends can be quickly picked out, which is convenient for workers to take out the thread ends for quick installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0014] Figure 2 It is a schematic diagram of a three-dimensional structure after the feeding mechanism of the present invention is installed;

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention;

[0016] Figure 4 It is a three-dimensional structural schematic diagram of a partial structure of the feeding mechanism of the present invention;

[0017] Figure 5 yes Figure 3 A schematic diagram of an enlarged structure at A in the middle.

[0018] In the figure: 1. frame; 11. middle partition; 12. yarn guide mechanism; 13. sensor; 14. material tray; 141. rotating shaft; 2. glass fiber material; 3. tension mechanism; 31. side frame; 4. discharge rack; 41. discharge roller; 5. feeding mechanism; 51. mounting plate; 52. electric telescopic rod; 53. jacket; 54. positioning pin; 55. articulated arm; 56. pressing rack; 561. slide groove; 562. rubber sleeve; 57. fixing rod; 58. mounting rack; 59. auxiliary material roller; 510. positioning rod; 61. mounting tray; 62. discharge roller; 71. base; 72. discharge trough; 73. positioning block; 74. pressing block. DETAILED DESCRIPTION

[0019] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0020] Embodiment: A tension device for a filament winding machine, such as Figure 1-Figure 5As shown, it includes a frame 1, a plurality of mounting plates 61 are arranged on one side of the top of the frame 1, a front-bent discharge roller 62 is arranged on the top of each mounting plate 61, a middle partition 11 is arranged in the middle of the frame 1, the middle partition 11 separates the interior of the frame 1 into two upper and lower cavities, a plurality of glass fiber materials 2 are arranged in the two cavities, a material tray 14 is arranged at the bottom of each glass fiber material 2, a rotating shaft 141 is arranged downwardly through the middle of the top of each material tray 14, when the glass fiber material 2 is yarned, the material tray 14 is arranged at the bottom to facilitate the rotation of the glass fiber material 2, so that the feeding effect is better, a plurality of yarn guide mechanisms 12 are arranged on the top of the two cavities, a single yarn guide mechanism 12 is arranged corresponding to the top of a single glass fiber material 2, and each The glass fiber materials 2 in each cavity are divided into two groups, and a sensor 13 is provided in the middle position of the two groups of glass fiber materials 2 corresponding to each glass fiber material 2. The sensor 13 adopts a diffuse reflection sensor 13, and a feeding mechanism 5 is provided on the top of each glass fiber material 2. The feeding mechanism 5 located in the top cavity is arranged on the frame 1, and the feeding mechanism 5 located in the bottom cavity is arranged at the bottom of the middle partition 11. Glass fiber materials 2 are installed inside each feeding structure, and a tension mechanism 3 is provided on the right side of the frame 1. A plurality of side frames 31 are provided on the front and rear sides of the tension mechanism 3. The tension structure is connected to the frame 1 through the side frames 31, and a discharging rack 4 is inserted in the right side of the frame 1, and a plurality of discharging rollers 41 corresponding to the cavities are provided on the top right side of the discharging rack 4.

[0021] The feeding mechanism 5 includes a mounting plate 51, an electric telescopic rod 52, a jacket 53, a positioning pin 54, an articulated arm 55, a material pressing frame 56, a rubber sleeve 562, a fixing rod 57, a mounting frame 58, an auxiliary material roller 59 and a positioning rod 510. The feeding mechanism 5 is provided with a glass fiber material 2 for feeding. The mounting plate 51 is correspondingly arranged on the front side of the frame 1. The electric telescopic rod 52 is arranged on the mounting plate 51, and the output end is arranged toward the inside of the frame 1. The jacket 53 is arranged on the output end of the electric telescopic rod 52. The connection between the jacket 53 and the electric telescopic rod 52 is connected by a positioning pin 54. The articulated arms 55 are respectively arranged on both sides of the jacket 53, and the connection parts are rotatably connected to each other. The sleeve 53 is correspondingly arranged above the glass fiber material 2, and the pressing frames 56 are respectively correspondingly arranged at the top and bottom of the left and right sides of the glass fiber material 2. The ends of the two hinged arms 55 away from the sleeve 53 are rotatably connected to the sides of the pressing frames 56 corresponding to the same side. Both ends of each pressing frame 56 are provided with a slide groove 561, and the fixing rod 57 passes through the slide groove 561 and is inserted into the pressing frame 56, and the fixing rod 57 passes through and is arranged between the two pressing frames 56 from top to bottom. The rubber sleeve 562 is set at the top and bottom of the connection between the fixing rod 57 and the pressing frame 56, and the top of the fixing rod 57 is fixedly installed on the top of the inner wall of the frame 1, and the positioning rod 510 is inserted and arranged on the left and right sides of the upper and lower pressing frames 56.

[0022] The mounting frame 58 is arranged in the middle of the fixed rod 57, and the auxiliary material roller 59 is arranged between the mounting frames 58 on the two fixed rods 57 on the same side, and the auxiliary material roller 59 is extended outward away from the glass fiber material 2. The auxiliary material roller 59 is arranged to prevent the bottom glass fiber material 2 from being affected by the feeding mechanism 5 when the yarn is being put on, thereby preventing the yarn from being broken.

[0023] A base 71 is provided on one side of the mounting plate 51, and a plurality of discharge grooves 72 are provided on the base 71. A positioning block 73 is provided on the top of the base 71, and a pressing block 74 is provided at the bottom of the positioning block 73 corresponding to the discharge groove 72. A plurality of discharge grooves 72 for placing the ends of the glass fiber material 2 are provided on the base 71, and a positioning block 73 corresponding to the discharge groove 72 is provided on the positioning block 73, so that the pulled-out ends can be clamped. When the auxiliary glass fiber material 2 is unloaded, the ends can be quickly picked out, which is convenient for workers to take out the ends for quick installation.

[0024] The principle of the present invention is as follows: when one of the glass fiber materials 2 in the frame 1 is used up, the sensor 13 on one side does not sense the yarn, and transmits a signal to the central control device, and the central control device sends a signal to the electric telescopic rod 52, and the electric telescopic rod 52 opens and extends upward, driving the jacket 53 and the articulated arms 55 on both sides to move backward, thereby driving the press frame 56 connected to the outside of the two articulated arms 55 to push open to both sides, and since the top press frame 56 and the bottom press frame 56 are synchronously limited by the positioning rod 510, when the top press frame 5 6 is pushed outward, the bottom pressing frame 56 will also open outward, and the top pressing frame 56 and the bottom pressing frame 56 are simultaneously moved and limited by the fixing rod 57 fixed on the frame 1, so that the spare glass fiber material 2 located between the top pressing frame 56 and the bottom pressing frame 56 on both sides loses the clamping and falls downward to the bottom material tray 14. Since the thread ends of the auxiliary glass fiber material 2 are clamped between the base 71 and the positioning block 73 in advance, the workers can quickly identify the position of the thread ends after they fall, which is convenient for the workers to operate quickly.

[0025] The worker sends the thread end of the auxiliary glass fiber material 2 backward through the top yarn guide mechanism 12 to the right to the tension mechanism 3, and then sends it to the next process through the discharge roller 41. At the same time, the auxiliary glass fiber material 2 is lost in the feeding mechanism 5 at the top. Then the worker takes out the glass fiber material 2 set on the top discharge roller 62, and sends the glass fiber material 2 into the feeding mechanism 5 to facilitate the next loading.

[0026] Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention should be considered to belong to the protection scope of the present invention.

Claims

1. A tensioning device for a filament winding machine, comprising a frame (1), characterized in that: A middle partition (11) is provided in the middle of the frame (1), and the middle partition (11) separates the interior of the frame (1) to form two upper and lower cavities, a plurality of glass fiber materials (2) are provided in the two cavities, a plurality of yarn guide mechanisms (12) are provided at the tops of the two cavities, and a single yarn guide mechanism (12) is provided corresponding to the top of a single glass fiber material (2). The glass fiber materials (2) in each cavity are divided into two groups, and a middle position of the two groups of glass fiber materials (2) is provided corresponding to each glass fiber material (2). A sensor (13) is provided, a feeding mechanism (5) is provided on the top of each of the glass fiber materials (2), a glass fiber material (2) is installed inside each of the feeding structures, a tension mechanism (3) is provided on the right side of the frame (1), a plurality of side frames (31) are provided on the front and rear sides of the tension mechanism (3), the tension structure is connected to the frame (1) through the side frames (31), a discharging frame (4) is inserted into the right side of the frame (1), and a plurality of discharging rollers (41) corresponding to the cavities are provided on the top right side of the discharging frame (4).

2. A tension device for a filament winding machine according to claim 1, characterized in that: A material tray (14) is provided at the bottom of each of the glass fiber materials (2), and a rotating shaft (141) is provided through the middle of the top of each of the material trays (14) and extends downward.

3. A tension-providing device for a filament winding machine according to claim 1, characterized in that: A plurality of mounting plates (61) are arranged on one side of the top of the frame (1), and a forward-bent discharge roller (62) is arranged on the top of each mounting plate (61).

4. The tension-providing device for a filament winding machine according to claim 1, characterized in that: The feeding mechanism (5) comprises a mounting plate (51), an electric telescopic rod (52), a jacket (53), a positioning pin (54), an articulated arm (55), a material pressing frame (56), a rubber sleeve (562), a fixing rod (57), a mounting frame (58), an auxiliary material roller (59) and a positioning rod (510). Auxiliary glass fiber materials (2) for feeding are placed inside the feeding mechanism (5). The mounting plate (51) is correspondingly arranged on the front side of the frame (1). The electric telescopic rod (52) is arranged on the mounting plate (51) with the output end facing the inside of the frame (1). The jacket (53) is arranged on the output end of the electric telescopic rod (52). The connection between the jacket (53) and the electric telescopic rod (52) is connected by a positioning pin (54). The articulated arms (55) are respectively arranged on both sides of the jacket (53), and the connection is rotatably connected to each other. The jacket (53) is correspondingly arranged above the glass fiber material (2).

5. A tension-providing device for a filament winding machine according to claim 4, characterized in that: The pressing frames (56) are respectively arranged at the top and bottom of the left and right sides of the glass fiber material (2), and the ends of the two hinged arms (55) away from the jacket (53) are rotatably connected to the side of the pressing frame (56) corresponding to the same side. Both ends of each pressing frame (56) are provided with a slide groove (561), and the fixing rod (57) passes through the slide groove (561) and is inserted into the pressing frame (56), and the fixing rod (57) passes through and is arranged between the two pressing frames (56) from top to bottom. The rubber sleeve (562) is arranged at the top and bottom of the connection between the fixing rod (57) and the pressing frame (56), and the top of the fixing rod (57) is fixedly installed on the top of the inner wall of the frame (1), and the positioning rod (510) is inserted and arranged on the left and right sides of the two upper and lower pressing frames (56).

6. A tension-providing device for a filament winding machine according to claim 5, characterized in that: The mounting frame (58) is arranged in the middle of the fixed rod (57), and the auxiliary material roller (59) is arranged between the mounting frames (58) on the two fixed rods (57) on the same side, and the auxiliary material roller (59) is extended outwardly away from the glass fiber material (2).

7. A tension-providing device for a filament winding machine according to claim 4, characterized in that: A base (71) is provided on one side of the mounting plate (51), a plurality of material discharge grooves (72) are provided on the base (71), a positioning block (73) is provided on the top of the base (71), and a material pressing block (74) is provided at the bottom of the positioning block (73) corresponding to the material discharge groove (72).

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