Rapid equal cutting device for crepe paper

By designing a quick equal-segment cut-off device for crumpled paper, the combination of winding roulette and cutting knife is used to solve the problem of low cutting efficiency of crumpled paper, and the transformation production efficiency is improved.

CN119612259APending Publication Date: 2025-03-14XD JINAN TRANSFORMER +1
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Patent Information

Application Number
CN202411903343.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-14

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Abstract

The invention relates to a crepe paper rapid equal cutting device which comprises a mounting mechanism and a winding mechanism, the mounting mechanism comprises a first supporting seat and a mounting shaft detachably arranged on the first supporting seat, and the winding mechanism comprises a second supporting seat and a winding wheel disc rotatably arranged on the second supporting seat. And a positioning cut-off groove is formed in the circumferential surface of the winding wheel disc. During application, according to the required length of crepe paper, the winding wheel disc with the corresponding perimeter is used, then the crepe paper disc is arranged on the mounting shaft in a penetrating manner, then one end of the crepe paper is aligned with the positioning cut-off groove to be fixed on the winding wheel disc, according to the required fixed-length crepe paper number, the winding wheel disc is rotated by the preset number of turns, and the crepe paper is cut off at the positioning cut-off groove. By the adoption of the quick equal-dividing and cutting-off device for the crepe paper, multiple pieces of crepe paper with the basically consistent length can be quickly obtained, the cutting efficiency is high, and the production efficiency of transformers can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of transformer production, and in particular to a crepe paper quick equal-dividing and cutting device. Background Art

[0002] Transformer lead insulation wrapping is an important process link, which is of great significance to ensure the safe and stable operation of the transformer. During the wrapping process, it should be carried out strictly in accordance with the operating procedures to ensure the reliability and safety of the insulation layer.

[0003] At present, crepe paper is used for transformer lead insulation wrapping. The crepe paper raw material is wound into a coil. When wrapping, the crepe paper needs to be cut into the required length. However, the cutting of crepe paper mainly depends on manual cutting by workers based on experience, which has low cutting efficiency, thereby resulting in low transformer production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a crepe paper quick equal-division and cutting device, so that the crepe paper can be quickly cut to a fixed length, the cutting efficiency is improved, and the transformer production efficiency is further improved.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A crepe paper quick equal-division and cutting device, comprising:

[0007] A mounting mechanism, the mounting mechanism comprising a first support seat and a mounting shaft detachably disposed on the first support seat;

[0008] The winding mechanism comprises a second supporting seat and a winding wheel rotatably arranged on the second supporting seat, and a positioning and cutting groove is arranged on the circumferential surface of the winding wheel.

[0009] In one embodiment of the present application, a support mechanism is further included, which includes a third support seat and a support roller rotatably disposed on the third support seat, the support mechanism is disposed between the mounting mechanism and the winding mechanism, and the support roller is used to rollingly support the crepe paper between the mounting mechanism and the winding mechanism.

[0010] In one embodiment of the present application, a moving cart is further included, and the mounting mechanism, the winding mechanism and the supporting mechanism are all arranged on the moving cart.

[0011] In one embodiment of the present application, the first support seat includes two first support plates arranged opposite to each other, and a downward inclined mounting groove is provided on the side of the first support plate away from the winding mechanism, and the two ends of the mounting shaft are respectively rotatably engaged with the mounting grooves on the two first support plates.

[0012] In one embodiment of the present application, the second support seat includes two second support plates that are oppositely arranged, and the winding wheel is rotatably arranged between the two second support plates.

[0013] In one embodiment of the present application, limit baffles are respectively provided on the axial side surfaces of the winding wheel, and the two limit baffles on the axial side surfaces of the winding wheel cooperate with each other to limit the crepe paper wound on the winding wheel.

[0014] In one embodiment of the present application, the third support seat includes two third support plates arranged opposite to each other, the support roller is rotatably arranged between the two third support plates, and the third support plate is arranged on the moving vehicle through the first support plate.

[0015] In one embodiment of the present application, the winding mechanism further includes a winding drive device, the winding drive device is disposed on the second support seat, and the winding drive device is drivingly connected to the winding wheel.

[0016] In one embodiment of the present application, a cutting mechanism is further included, which is arranged on the second support seat. The cutting mechanism includes a cutting knife and a cutting drive device. The cutting drive device is connected to the cutting knife to drive the cutting knife to reciprocate along the radial direction of the winding wheel to cut the crepe paper on the winding wheel.

[0017] In one embodiment of the present application, it also includes a control system, which includes a controller, a counting device and an angle sensor. The counting device is used to detect the number of rotations of the winding wheel. The controller is communicated with the counting device, the angle sensor, the winding drive device and the cutting drive device respectively. The controller is used to control the winding drive device to rotate the winding turntable to a position where the positioning and cutting groove is relative to the cutting knife according to the detection value of the angle sensor after the winding wheel rotates a preset number of times, and control the action of the cutting drive device.

[0018] It can be seen from the above technical scheme that the present invention discloses a device for quickly dividing and cutting crepe paper into equal parts, which includes a mounting mechanism and a winding mechanism, wherein the mounting mechanism includes a first support seat and a mounting shaft detachably arranged on the first support seat, and the winding mechanism includes a second support seat and a winding wheel rotatably arranged on the second support seat, and a positioning and cutting groove is arranged on the circumferential surface of the winding wheel.

[0019] When applied, according to the required length of crepe paper, a winding wheel with a corresponding circumference is used, and then the crepe paper wheel is inserted into the mounting shaft, and then one end of the crepe paper is aligned with the positioning and cutting groove and fixed on the winding wheel. According to the required number of fixed-length crepe papers, the winding wheel is rotated for a preset number of circles, and the crepe paper is cut at the positioning and cutting groove, so as to obtain crepe paper of the required length. By adopting the above-mentioned crepe paper rapid equal-division and cutting device, multiple pieces of crepe paper with basically the same length can be quickly obtained, and the cutting efficiency is high, which can improve the production efficiency of transformers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A front view of a device for quickly dividing and cutting crepe paper into equal parts provided by an embodiment of the present invention;

[0022] Figure 2 A side view of a device for quickly dividing and cutting crepe paper into equal parts provided by an embodiment of the present invention.

[0023] In the figure:

[0024] 1 is a mounting mechanism; 110 is a first support plate; 111 is a mounting groove; 120 is a mounting shaft; 2 is a winding mechanism; 210 is a second support plate; 220 is a winding wheel; 221 is a positioning cut-off groove; 222 is a limit baffle; 230 is a winding drive device; 3 is a supporting mechanism; 310 is a third support plate; 320 is a supporting roller; 4 is a mobile trolley; 410 is a trolley body; 420 is a roller. DETAILED DESCRIPTION

[0025] The core of the present invention is to provide a device for quickly dividing and cutting crepe paper into equal parts. The structural design of the device for quickly dividing and cutting crepe paper into equal parts enables it to quickly cut crepe paper into fixed lengths, thereby improving cutting efficiency and further improving transformer production efficiency.

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1 , Figure 1A front view of a device for quickly dividing and cutting crepe paper into equal parts provided by an embodiment of the present invention.

[0028] The embodiment of the present invention discloses a device for quickly dividing and cutting crepe paper into equal parts. The device comprises a mounting mechanism 1 and a winding mechanism 2.

[0029] Among them, the mounting mechanism 1 includes a first support seat and a mounting shaft 120 detachably arranged on the first support seat, the mounting shaft 120 can be fixed relative to the first support seat, or the mounting shaft 120 can be rotated relative to the first support seat. When the crepe paper needs to be cut, the mounting shaft 120 is first removed from the first support seat, the crepe paper disc is sleeved on the mounting shaft 120, and then the mounting shaft 120 is returned to the first support seat. The winding mechanism 2 includes a second support seat and a winding wheel 220 rotatably arranged on the second support seat, and a positioning and cutting groove 221 is arranged on the circumferential surface of the winding wheel 220. The positioning and cutting groove 221 extends along the axial direction of the winding wheel 220 and penetrates the winding wheel 220 along the axial direction. The positioning and cutting groove 221 can be a V-shaped groove, a U-shaped groove or an inverted trapezoidal groove, and the winding wheel 220 can be driven manually or by a motor.

[0030] Compared with the prior art, the crepe paper quick equal division and cutting device provided in the embodiment of the present invention is used. According to the required length of crepe paper, a winding wheel 220 of corresponding circumference is used, and then the crepe paper wheel is inserted into the mounting shaft 120, and then one end of the crepe paper is aligned with the positioning and cutting groove 221 and fixed on the winding wheel 220. According to the required number of fixed-length crepe papers, the winding wheel 220 is rotated for a preset number of turns. Since the crepe paper is relatively thin, the circumference of each turn after winding multiple turns is basically the same. The crepe paper is cut at the positioning and cutting groove 221, so as to obtain crepe paper of the required length. By using the above-mentioned crepe paper quick equal division and cutting device, multiple pieces of crepe paper of basically the same length can be quickly obtained, and the cutting efficiency is high, which can improve the production efficiency of transformers.

[0031] In actual application, the crepe paper between the mounting mechanism 1 and the winding mechanism 2 will sag due to gravity, which will affect the winding effect of the winding mechanism 2. Therefore, in one embodiment of the present application, Figure 1 As shown, the crepe paper quick equal-division and cutting device also includes a support mechanism 3, which includes a third support seat and a support roller 320 rotatably arranged on the third support seat. The support mechanism 3 is arranged between the mounting mechanism 1 and the winding mechanism 2. The support roller 320 is used for rolling and supporting the crepe paper between the mounting mechanism 1 and the winding mechanism 2. The support mechanism 3 provides support for the crepe paper between the mounting mechanism 1 and the winding mechanism 2 to prevent the crepe paper from sagging excessively and ensure the normal winding of the winding mechanism 2.

[0032] In order to facilitate the movement of the crepe paper quick-dividing and cutting device, so as to facilitate the operation when insulating and wrapping the leads of different transformers, in one embodiment of the present application, as Figure 1 and Figure 2 As shown, the crepe paper quick equal-dividing and cutting device also includes a moving trolley 4, the mounting mechanism 1, the winding mechanism 2 and the supporting mechanism 3 are all arranged on the moving trolley 4, the moving trolley 4 includes a body 410 and four rollers 420 arranged under the body 410, at least two of the four rollers 420 are universal wheels, and at least two of the rollers 420 are provided with a stopping device to achieve stable positioning of the moving trolley 4, and the mounting mechanism 1, the winding mechanism 2 and the supporting mechanism 3 are all arranged on the body 410.

[0033] To facilitate the installation and disassembly of the mounting shaft 120, in one embodiment of the present application, Figure 1 As shown, the first support seat includes two first support plates 110 arranged opposite to each other, and a downwardly inclined mounting groove 111 is arranged on the side of the first support plate 110 away from the winding mechanism 2, and the two ends of the mounting shaft 120 are rotatably engaged with the mounting grooves 111 on the two first support plates 110 respectively. When in use, when it is necessary to disassemble or assemble the mounting shaft 120, the mounting shaft 120 can be taken out or put in along the direction of the mounting groove 111. During the winding process, due to the inclined setting of the mounting groove 111, under the action of its own gravity and the tension of the crepe paper, the mounting shaft 120 can be stably maintained in the mounting groove 111 and cannot fall out of the mounting groove 111.

[0034] like Figure 1 and Figure 2 As shown, in one embodiment of the present application, the second support seat includes two second support plates 210 that are oppositely disposed, and the winding wheel 220 is rotatably disposed between the two second support plates 210 .

[0035] In order to ensure that the crepe paper remains stable during the winding process, in one embodiment of the present application, Figure 1 and Figure 2 As shown, limiting baffles 222 are respectively provided on the axial side surfaces of the winding wheel 220. Multiple limiting baffles 222 can be provided along the circumference of the winding wheel 220. The positioning and cutting grooves 221 are located between two adjacent limiting baffles 222. The limiting baffles 222 can also be an integrated structure in the circumference of the winding wheel 220. In this case, it is necessary to leave an avoidance space at the position of the positioning and cutting grooves 221 to facilitate the cutting operation. The two limiting baffles 222 on the axial side surfaces of the winding wheel 220 cooperate with each other to limit the crepe paper wound on the winding wheel 220.

[0036] like Figure 1As shown, in one embodiment of the present application, the third support seat includes two third support plates 310 arranged opposite to each other, the support roller 320 is rotatably arranged between the two third support plates 310, and the third support plate 310 is arranged on the moving vehicle 4 through the first support plate 110.

[0037] It should be noted that the structure of the above-mentioned first support seat, the second support seat and the third support seat is only a preferred implementation scheme provided in the present application, and is not actually limited to the above-mentioned structure. As long as it can provide stable support for the installation shaft 120, the support roller 320 and the winding wheel 220, no limitation is made here.

[0038] like Figure 2 As shown, in one embodiment of the present application, the winding mechanism 2 also includes a winding drive device 230, the winding drive device 230 is arranged on the second support seat, and the winding drive device 230 is transmission-connected to the winding wheel 220, and the winding drive device 230 drives the winding wheel 220 to rotate. Specifically, the winding drive device 230 is a motor.

[0039] Preferably, in one embodiment of the present application, the crepe paper rapid equal-division and cutting device further comprises a cutting mechanism, which is disposed on a second support seat, and comprises a cutting knife and a cutting drive device, which is transmission-connected to the cutting knife to drive the cutting knife to reciprocate along the radial direction of the winding wheel 220 to cut the crepe paper on the winding wheel 220. When the winding wheel 220 rotates a preset number of circles and the positioning cutting groove 221 is opposite to the blade of the cutting knife, the production staff can control the cutting mechanism to perform cutting.

[0040] To further optimize the above technical solution, the crepe paper rapid equal-division and cutting device also includes a control system, which includes a controller, a counting device and an angle sensor. The counting device is used to detect the number of rotations of the winding wheel 220, and the angle sensor is used to detect the angle of the winding wheel 220, so that the controller can obtain the current position of the winding wheel 220, so as to control the positioning and cutting groove 221 relative to the blade of the cutting knife. The controller is respectively communicated with the counting device, the angle sensor, the winding drive device 230 and the cutting drive device. The controller is used to control the winding drive device 230 to rotate the winding turntable to the position where the positioning and cutting groove 221 is relative to the cutting knife according to the detection value of the angle sensor after the winding wheel 220 rotates a preset number of times, and control the action of the cutting drive device. In this way, the crepe paper rapid equal-division and cutting device can realize automatic cutting of crepe paper, further improve cutting efficiency, and reduce work intensity.

[0041] It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0042] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the core idea of ​​the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A crepe paper quick dividing and cutting device, characterized in that: include: A mounting mechanism, the mounting mechanism comprising a first support seat and a mounting shaft detachably disposed on the first support seat; The winding mechanism comprises a second supporting seat and a winding wheel rotatably arranged on the second supporting seat, and a positioning and cutting groove is arranged on the circumferential surface of the winding wheel.

2. The crepe paper rapid equal-division and cutting device according to claim 1, characterized in that: It also includes a supporting mechanism, which includes a third supporting seat and a supporting roller rotatably arranged on the third supporting seat, the supporting mechanism is arranged between the mounting mechanism and the winding mechanism, and the supporting roller is used for rolling and supporting the crepe paper between the mounting mechanism and the winding mechanism.

3. The crepe paper rapid equal-division and cutting device according to claim 2, characterized in that: It also includes a moving trolley, and the mounting mechanism, the winding mechanism and the supporting mechanism are all arranged on the moving trolley.

4. The crepe paper rapid equal-division and cutting device according to claim 3, characterized in that: The first support seat includes two first support plates arranged opposite to each other. A downwardly inclined mounting groove is arranged on one side of the first support plate away from the winding mechanism. Both ends of the mounting shaft are rotatably engaged with the mounting grooves on the two first support plates.

5. The crepe paper quick dividing and cutting device according to claim 4, characterized in that: The second support seat includes two second support plates which are arranged opposite to each other, and the winding wheel is rotatably arranged between the two second support plates.

6. The crepe paper quick dividing and cutting device according to claim 5, characterized in that: Limit baffles are respectively arranged on the two axial side surfaces of the winding wheel, and the two limit baffles on the two axial side surfaces of the winding wheel cooperate with each other to limit the crepe paper wound on the winding wheel.

7. The crepe paper rapid equal-division and cutting device according to any one of claims 4 to 6, characterized in that: The third support seat comprises two third support plates which are arranged opposite to each other, the support roller is rotatably arranged between the two third support plates, and the third support plate is arranged on the moving trolley through the first support plate.

8. The crepe paper rapid equal-division and cutting device according to any one of claims 1 to 6, characterized in that: The winding mechanism also includes a winding drive device, which is disposed on the second support seat and is drivingly connected to the winding wheel.

9. The crepe paper rapid equal-division and cutting device according to claim 8, characterized in that: It also includes a cutting mechanism, which is arranged on the second supporting seat. The cutting mechanism includes a cutting knife and a cutting drive device. The cutting drive device is connected to the cutting knife to drive the cutting knife to reciprocate along the radial direction of the winding wheel to cut the crepe paper on the winding wheel.

10. The crepe paper rapid equal-division and cutting device according to claim 9, characterized in that: It also includes a control system, which includes a controller, a counting device and an angle sensor. The counting device is used to detect the number of rotations of the winding wheel. The controller is communicated with the counting device, the angle sensor, the winding drive device and the cutting drive device respectively. The controller is used to control the winding drive device to rotate the winding turntable to a position where the positioning and cutting groove is relative to the cutting knife according to the detection value of the angle sensor after the winding wheel rotates a preset number of times, and control the action of the cutting drive device.