Gasification filter residue roasting device

By designing a gasified filter slag roasting device with multiple furnace beds and rotating center shafts, combined with a Z-type chain bucket conveyor and multiple sets of material distribution mechanisms, the problems of uneven heating and insufficient contact with air are solved, and uniform heating and efficient roasting of the gasified filter slag are achieved.

CN119617885APending Publication Date: 2025-03-14JIANGSU WARNER PETROCHEMICAL ENG GRP CO LTD
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Patent Information

Application Number
CN202411892631.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

When the existing roasting device treats the gasified filter slag, the gasified filter slag is stacked on the furnace bed, resulting in uneven heat and insufficient contact with the air, which in turn affects the roasting efficiency and effect.

Method used

A gasified filter slag roasting device is designed, using multiple equally arranged hearths and rotating center shafts, combined with Z-shaped chain bucket conveyors and multiple sets of material distribution mechanisms, and the central axis drives the material distribution mechanism to rotate clockwise or counterclockwise along the furnace bed to achieve uniform material distribution and material turning of gasified filter slag.

Benefits of technology

Through this device, the gasified filter slag can be heated evenly, improving the baking and oxidation efficiency, and ensuring that the gasified filter slag is fully calcined and oxidized.

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Abstract

The invention relates to the technical field of roasting devices, in particular to a gasification filter residue roasting device which comprises a roasting furnace body, a feeding pipe is fixedly inserted into the upper end of the roasting furnace body, a discharging seat is fixedly mounted at the lower end of an inner cavity of the roasting furnace body, and a discharging pipe is fixedly inserted into the bottom of the discharging seat. The lower end of the discharging pipe downwards penetrates through the bottom of the roasting furnace body and extends to the outside, a Z-shaped chain bucket conveyor is installed near the roasting furnace body, a feeding port of the Z-shaped chain bucket conveyor is connected with a discharging port of the stock bin, and the side face of the roasting furnace body is connected with a cyclone separator through a pipeline; the gasification furnace has the beneficial effects that the output shaft of the variable frequency motor firstly drives the center shaft to rotate clockwise or anticlockwise, and the center shaft drives the material spreading mechanism to rotate clockwise or anticlockwise along the upper end of the furnace hearth, so that a material spreading push plate in the material spreading mechanism can uniformly spread and turn over gasification filter residues, and the gasification filter residues can be uniformly heated; and the roasting and oxidizing efficiency and effect of the gasified filter residues are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of roasting devices, in particular to a gasification filter residue roasting device. Background Art

[0002] In the petrochemical industry, oil residue gasification is an important process device. Oil residue gasification will produce a large amount of gasification filter cake. The gasification filter cake is actually chemical sludge with high water content and contains a certain amount of carbon-containing organic matter and trace amounts of metal elements such as molybdenum, nickel, and vanadium. The gasification filter cake is a hazardous waste, so we need to treat it harmlessly.

[0003] The existing oil residue gasification filter cake is mostly processed by roasting device to recover molybdenum, nickel, vanadium, etc. in the form of metal oxides. The existing roasting device has certain defects during use. During the roasting process, the gasification filter residue is mostly piled on the furnace bed, which easily causes uneven heating of the gasification filter residue and insufficient contact with the air, resulting in insufficient roasting and low efficiency; although a spreading mechanism is added to the existing roasting device, the existing spreading mechanism has a relatively single material pushing and turning trajectory for the material, and the turning is uneven, which causes the gasification filter residue to still be unevenly heated and insufficiently contacted with the air, thereby affecting the roasting efficiency and effect of the gasification filter residue. Summary of the invention

[0004] The object of the present invention is to provide a gasification filter residue roasting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gasification filter residue roasting device, comprising a roasting furnace body, a feed pipe is fixedly inserted at the upper end of the roasting furnace body, a discharge seat is fixedly installed at the lower end of the inner cavity of the roasting furnace body, a discharge pipe is fixedly inserted at the bottom of the discharge seat, the lower end of the discharge pipe passes downward through the bottom of the roasting furnace body and extends to the outside, a Z-type chain bucket conveyor is installed near the roasting furnace body, the feed port of the Z-type chain bucket conveyor is connected to the discharge port of the silo, and a cyclone separator is connected to the side of the roasting furnace body through a pipeline; The inner cavity of the roasting furnace body is rotatably connected to the central axis, and the inner cavity of the roasting furnace body is provided with a plurality of furnace beds equidistantly arranged from top to bottom on the outer side of the central axis, the furnace beds are fixedly installed in the inner cavity of the roasting furnace body, and a plurality of material discharge troughs are provided in a circular array on the side of the furnace bed, a conical material guide hopper is fixedly connected to the lower end of the furnace bed, a material blocking sleeve is fixedly connected to the upper end of the furnace bed, and the material blocking sleeve is sleeved on the outer side of the central axis, the inner cavity of the roasting furnace body is fixedly connected with an annular fixing plate above each furnace bed, a limiting mechanism is installed on the inner side of the annular fixing plate, and a plurality of groups of material spreading mechanisms are fixedly installed on the side of the central axis equidistantly from top to bottom, and each group of material spreading mechanisms is arranged at the upper end of a corresponding furnace bed.

[0006] As a further scheme of the present invention, the limiting mechanism includes an annular limiting plate rotatably installed on the inner side of the annular fixing plate, the inner side of the annular limiting plate is fixedly connected with a plurality of limiting teeth in an annular array, one side of the limiting teeth is set as a slope, the outer side of the annular limiting plate is fixedly connected with a plurality of fan-shaped slides in an annular array, the lower end of the annular limiting plate is symmetrically fixedly connected with two fan-shaped extrusion blocks, and the upper end of the annular limiting plate is symmetrically fixedly connected with a one-way rotation locking mechanism.

[0007] As a further solution of the present invention, an annular groove is provided on the inner side of the annular fixing plate, and the fan-shaped sliding plate is rotatably connected to the annular groove.

[0008] As a further solution of the present invention, the one-way rotation locking mechanism includes a positioning block fixedly connected to the upper end of the annular limit plate, the positioning block is provided with a convex groove inwardly on the side close to the annular fixed plate, a convex clamping block is slidably connected in the convex groove, a first spring sheet is fixedly installed on one side of the convex clamping block, and one side of the first spring sheet abuts against the innermost side of the convex groove.

[0009] As a further solution of the present invention, the upper end of the annular fixing plate is symmetrically provided with a clamping groove, the raised end of the convex clamping block extends to the outside through the convex groove and is clamped with the clamping groove, and one side of the raised end of the convex clamping block is a slope.

[0010] As a further solution of the present invention, a sealing mechanism is installed in the feed chute, and the sealing mechanism includes a movable seat slidably installed in the feed chute, and sliders are symmetrically fixedly connected on both sides of the movable seat, and a second elastic sheet is fixedly installed on one side of the slider, and a fan-shaped transmission block is fixedly connected to the upper end of the movable seat, and both sides of the fan-shaped transmission block are sloped.

[0011] As a further solution of the present invention, the inner side wall of the discharge chute is symmetrically provided with a slide groove matching the slider, the slider is slidably connected to the slide groove, and one side of the second spring sheet abuts against the inner side wall of the slide groove.

[0012] As a further solution of the present invention, the material spreading mechanism includes a rotating plate fixedly connected to the side of the central axis, the upper end of the rotating plate is recessed downward to open a mounting groove, the end of the mounting groove close to the outer side is fixedly connected to a fixed block, the upper end of the rotating plate is fixedly installed with an upper cover sealing the upper end of the mounting groove, a rack plate is slidably installed in the mounting groove, a side of the rack plate with teeth is equidistantly meshed with a plurality of gear rings, and a round shaft is inserted and inserted downwardly through the inner side of the gear ring; The lower end of the circular shaft passes through the bottom of the rotating plate downward and extends to the outside. A limit ring is fixedly sleeved on the circular shaft. The circular shaft is rotatably connected to the rotating plate. A material spreading push plate is fixedly installed on the lower end of the circular shaft. The material spreading push plate is inclined. The lower end of the material spreading push plate is in active contact with the upper end of the furnace bed. One end of the rack plate close to the outside is fixedly connected to a connecting plate, one side of the connecting plate close to the outside is fixedly connected to an extrusion head, and one side of the connecting plate close to the inside is fixedly installed with a third elastic sheet.

[0013] As a further solution of the present invention, a side of the rack plate away from the teeth is in sliding contact with an inner side wall of the mounting groove, and one side of the third elastic sheet is in contact with a fixing block.

[0014] The beneficial effects of the present invention are: 1. During operation, the gasification filter residue is added to the uppermost furnace bed through the cooperation of the Z-type chain bucket conveyor and the feed pipe. The output shaft of the frequency conversion motor first drives the central shaft to rotate clockwise or counterclockwise, and the central shaft drives the spreading mechanism to rotate clockwise or counterclockwise along the upper end of the furnace bed, so that the spreading push plate in the spreading mechanism can evenly spread and turn the gasification filter residue, so that the gasification filter residue can be evenly heated, thereby improving the roasting and oxidation efficiency and effect of the gasification filter residue.

[0015] 2. When it is necessary to make the gasification filter residue fall down to the next furnace bed, the output shaft of the frequency conversion motor drives the central shaft to rotate counterclockwise, and the central shaft drives the spreading mechanism to rotate counterclockwise, and the spreading push plate in the spreading mechanism pushes the gasification filter residue to move outward in a spiral shape along the upper end of the furnace bed; when the spreading push plate in the spreading mechanism pushes the gasification filter residue to move to the top of the lower material chute, a gap is generated between the movable seat and the innermost end of the lower material chute, and at this time, the spreading push plate pushes the gasification filter residue to fall down along the lower material chute to the inner cavity of the conical guide hopper, and the gasification filter residue falls down along the conical guide hopper to the next furnace bed. Through the multiple furnace beds arranged from top to bottom, the gasification filter residue can be well roasted and processed, so that the gasification filter residue can be fully roasted and oxidized.

[0016] 3. When the gasification filter residue falls downward from the lowest furnace bed, the gasification filter residue completes roasting and oxidation. At this time, the gasification filter residue falls downward along the conical guide hopper to the discharge seat, and the gasification filter residue slides along the discharge seat into the discharge pipe, and finally the gasification filter residue is discharged downward along the discharge pipe; when the spreading mechanism is set, the gasification filter residue can be spread and turned differently when it rotates clockwise or counterclockwise, which greatly improves the roasting and oxidation effect and efficiency of the gasification filter residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the arrangement of the gasification filter residue roasting process of the present invention; Figure 2 It is a structural stereogram of the gasification filter residue roasting device of the present invention; Figure 3 It is a structural cross-sectional view of the gasification filter residue roasting device of the present invention; Figure 4It is a partial schematic diagram of the internal structure of the gasification filter residue roasting device of the present invention; Figure 5 for Figure 4 A schematic diagram of the structure enlargement in the middle; Figure 6 It is a partial structural cross-sectional view of the gasification filter residue roasting device of the present invention; Figure 7 It is a cross-sectional view of the hearth structure of the present invention; Figure 8 It is a schematic diagram of the extrusion contact structure between the extrusion head and the limiting teeth of the present invention; Fig. 9 It is a schematic diagram of the extrusion contact structure of the sector-shaped extrusion block and the sector-shaped transmission block of the present invention; Fig.10 It is an exploded view of the roasting furnace body, the limiting mechanism, the one-way rotation locking mechanism and the sealing mechanism of the present invention; Fig.11 It is an exploded view of the material spreading mechanism structure of the present invention.

[0018] In the figure: 1, roasting furnace body; 11, feed pipe; 12, material discharging seat; 13, material discharging pipe; 14, Z-type chain bucket conveyor; 15, material bin; 16, cyclone separator; 17, central axis; 2, furnace bed; 21, material discharging chute; 22, chute; 23, conical guide hopper; 24, material blocking sleeve; 3, annular fixing plate; 31, annular groove; 32, clamping groove; 4, annular limit plate; 41, limit teeth; 42, fan-shaped slide Plate; 43, fan-shaped extrusion block; 5, positioning block; 51, convex groove; 52, convex clamping block; 53, first spring piece; 6, movable seat; 61, slider; 62, second spring piece; 63, fan-shaped transmission block; 7, rotating plate; 71, mounting groove; 72, fixed block; 73, upper cover; 8, rack plate; 81, gear ring; 82, round shaft; 83, material spreading push plate; 9, connecting plate; 91, extrusion head; 92, third spring piece. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figures 1 to 11The present invention provides a technical solution: a gasification filter residue roasting device, comprising a roasting furnace body 1, a feed pipe 11 is fixedly inserted at the upper end of the roasting furnace body 1, a material discharge seat 12 is fixedly installed at the lower end of the inner cavity of the roasting furnace body 1, a discharge pipe 13 is fixedly inserted at the bottom of the discharge seat 12, the lower end of the discharge pipe 13 passes downward through the bottom of the roasting furnace body 1 and extends to the outside, a Z-type chain bucket conveyor 14 is installed near the roasting furnace body 1, the feed port of the Z-type chain bucket conveyor 14 is connected to the discharge port of the silo 15, and a cyclone separator 16 is connected to the side of the roasting furnace body 1 through a pipeline; The inner cavity of the roasting furnace body 1 is connected with the feed pipe 11 and the discharge pipe 13 respectively. The upper end of the feed pipe 11 and the lower end of the discharge pipe 13 are both installed with a flip cover. The discharge port of the Z-type chain bucket conveyor 14 is connected to the upper end of the feed pipe 11. The Z-type chain bucket conveyor 14 can transport the gasified filter residue in the silo 15 to the feed pipe 11, and the gasified filter residue falls downward along the feed pipe 11 into the roasting furnace body 1, completing the loading operation.

[0021] The inner cavity of the roasting furnace body 1 is rotatably connected with a central axis 17, which is inserted through and inserted into the material discharge seat 12, and the central axis 17 is rotatably connected to the material discharge seat 12. The central axis 17 is vertically arranged on the roasting furnace body 1, and the lower end of the central axis 17 is driven by the output shaft of a frequency conversion motor fixedly installed at the lower end of the roasting furnace body 1. The inner cavity of the roasting furnace body 1 is equidistantly sleeved with a plurality of furnace beds 2 from top to bottom on the outside of the central axis 17. The furnace beds 2 are fixedly installed in the inner cavity of the roasting furnace body 1. The furnace beds 2 and the central axis 17 are rotatably connected, and a circular hole can also be opened from top to bottom at the center position of the furnace bed 2, and the central axis 17 is arranged in the circular hole so that the central axis 17 can rotate freely.

[0022] The side of the furnace bed 2 is provided with a plurality of material discharge chutes 21 in a circular array, and a conical material guide hopper 23 is fixedly connected to the lower end of the furnace bed 2, so that when the gasified filter residue after roasting falls downward along the material discharge chutes 21, the gasified filter residue will fall into the conical material guide hopper 23, and then slide downward along the conical material guide hopper 23. The conical material guide hopper 23 is distributed in an inverted cone shape, and a material blocking sleeve 24 is fixedly connected to the upper end of the furnace bed 2. The material blocking sleeve 24 is sleeved on the outside of the central axis 17, and the material blocking sleeve 24 is set to prevent the gasified filter residue from contacting the central axis 17, thereby preventing the gasified filter residue from moving to the contact position between the central axis 17 and the furnace bed 2.

[0023] The inner cavity of the roasting furnace body 1 is fixedly connected with an annular fixing plate 3 above each hearth 2, and a limiting mechanism is installed on the inner side of the annular fixing plate 3. A plurality of groups of spreading mechanisms are fixedly installed on the side of the central axis 17 at equal intervals from top to bottom. The spreading mechanisms can be automatically adjusted with the rotation of the central axis 17. The number of groups of spreading mechanisms is consistent with the number of hearths 2, and each group of spreading mechanisms is arranged at the upper end of a corresponding hearth 2.

[0024] See also Figure 4 , Figure 6 and Fig.10 The limiting mechanism includes an annular limiting plate 4 rotatably mounted on the inner side of the annular fixing plate 3, a plurality of limiting teeth 41 are fixedly connected to the inner side of the annular limiting plate 4 in an annular array, one side of the limiting teeth 41 is set as a slope, and the limiting teeth 41 is composed of a right-angled trapezoidal block, and a plurality of fan-shaped slide plates 42 are fixedly connected to the outer side of the annular limiting plate 4 in an annular array, and two fan-shaped extrusion blocks 43 are symmetrically fixedly connected to the lower end of the annular limiting plate 4, and a one-way rotation locking mechanism is symmetrically fixedly connected to the upper end of the annular limiting plate 4.

[0025] An annular groove 31 is formed on the inner side of the annular fixing plate 3 , and the fan-shaped sliding plate 42 is rotatably connected to the annular groove 31 .

[0026] When the annular limiting plate 4 rotates along the inner side of the annular fixing plate 3 , the annular limiting plate 4 drives the fan-shaped slide plate 42 to rotate along the annular groove 31 . The fan-shaped slide plate 42 cooperates with the annular groove 31 , so that the annular limiting plate 4 can rotate stably.

[0027] See also Figure 4 , Figure 5 and Fig.10 The one-way rotation locking mechanism includes a positioning block 5 fixedly connected to the upper end of the annular limiting plate 4. A convex groove 51 is opened inwardly on one side of the positioning block 5 close to the annular fixing plate 3. A convex clamping block 52 is slidably connected in the convex groove 51. A first elastic sheet 53 is fixedly installed on one side of the convex clamping block 52. One side of the first elastic sheet 53 abuts against the innermost side of the convex groove 51.

[0028] A slot 32 is symmetrically provided at the upper end of the annular fixing plate 3. The raised end of the convex clamping block 52 extends through the convex slot 51 to the outside and is clamped with the slot 32. One side of the raised end of the convex clamping block 52 is a slope. The inclination direction of the slope of the raised part of the convex clamping block 52 is opposite to the inclination direction of the slope on one side of the limiting tooth 41, and the two slopes are symmetrical in an eight-shaped shape.

[0029] The first spring piece 53 applies an elastic force to the convex block 52 , and the convex block 52 is inserted into the slot 32 under the action of the elastic force of the first spring piece 53 . At this time, the annular limiting plate 4 cannot rotate clockwise but can only rotate counterclockwise.

[0030] When the annular limiting plate 4 rotates counterclockwise, the annular limiting plate 4 drives the convex clamping block 52 to rotate counterclockwise through the positioning block 5. At this time, the slope of the convex end of the convex clamping block 52 slides along the end of the clamping groove 32, and the convex clamping block 52 is pushed to shrink into the convex groove 51 of the positioning block 5 through the annular fixing plate 3 until the convex end of the convex clamping block 52 is completely moved out of the clamping groove 32. At this time, the convex clamping block 52 squeezes the first spring piece 53, and under the action of the elastic force of the first spring piece 53, the convex clamping block 52 always maintains a tendency to pop outward.

[0031] See also Figure 7 , Fig. 9 and Fig.10 A sealing mechanism is installed in the material discharge chute 21, and the sealing mechanism includes a movable seat 6 slidably installed in the material discharge chute 21, and sliders 61 are symmetrically fixedly connected on both sides of the movable seat 6, and a second elastic piece 62 is fixedly installed on one side of the slider 61. A fan-shaped transmission block 63 is fixedly connected to the upper end of the movable seat 6, and both sides of the fan-shaped transmission block 63 are sloped. The slopes on both sides of the fan-shaped transmission block 63 are in an eight-shaped shape, so that the inner end of the fan-shaped transmission block 63 is successively reduced from the outside to the inside.

[0032] The inner side wall of the material discharge chute 21 is symmetrically provided with a slide groove 22 matching the slider 61 . The slider 61 is slidably connected to the slide groove 22 . One side of the second elastic sheet 62 abuts against the inner side wall of the slide groove 22 .

[0033] When the movable seat 6 slides along the feed chute 21, the movable seat 6 drives the slider 61 to slide along the slide groove 22, so that the movable seat 6 can slide stably, and at the same time prevent the movable seat 6 from falling or moving out of the feed chute 21. In the initial state, the innermost end of the movable seat 6 abuts against the inner end of the feed chute 21, so that the inner end of the feed chute 21 is sealed. At this time, the gasified filter residue cannot fall downward along the feed chute 21.

[0034] When the annular limit plate 4 rotates counterclockwise, it drives the fan-shaped extrusion block 43 to rotate. When one end of the fan-shaped extrusion block 43 contacts the slope of the fan-shaped transmission block 63, the fan-shaped extrusion block 43 continues to rotate. At this time, the fan-shaped extrusion block 43 squeezes the fan-shaped transmission block 63, and the fan-shaped extrusion block 43 pushes the fan-shaped transmission block 63 to move outward. The fan-shaped transmission block 63 drives the movable seat 6 to slide outward along the discharge chute 21. The movable seat 6 drives the slider 61 to slide along the slide groove 22. The slider 61 squeezes the second spring piece 62. The innermost end of the movable seat 6 is separated from the innermost end of the discharge chute 21, and a gap appears. At this time, the gasified filter residue can fall downward along the gap into the conical guide hopper 23.

[0035] When the outermost side of the fan-shaped extrusion block 43 contacts the innermost end of the fan-shaped transmission block 63, the fan-shaped transmission block 63 no longer moves outward, and the movable seat 6 no longer slides outward along the material discharge chute 21. At this time, the gap between the innermost end of the movable seat 6 and the innermost end of the material discharge chute 21 is the largest; When the sector-shaped extruding block 43 is separated from the sector-shaped transmission block 63 , the slider 61 is reset under the action of the elastic force of the second elastic sheet 62 , and the slider 61 drives the movable seat 6 and the sector-shaped transmission block 63 to reset.

[0036] See also Figure 4 , Figure 6 , Figure 8 and Fig.11The material spreading mechanism includes a rotating plate 7 fixedly connected to the side of the central axis 17, the upper end of the rotating plate 7 is recessed downward to open a mounting groove 71, and a fixing block 72 is fixedly connected to the end of the mounting groove 71 close to the outer side, and an upper cover 73 sealing the upper end of the mounting groove 71 is fixedly installed on the upper end of the rotating plate 7, and a rack plate 8 is slidably installed in the mounting groove 71, and a plurality of gear rings 81 are equidistantly meshed on one side of the rack plate 8 with teeth, and a round shaft 82 is inserted and inserted downwardly through the inner side of the gear ring 81, and the gear ring 81 is fixedly sleeved on the upper end of the round shaft 82; The lower end of the circular shaft 82 passes through the bottom of the rotating plate 7 downward and extends to the outside. A limiting ring is fixedly sleeved on the circular shaft 82. The circular shaft 82 is rotatably connected to the rotating plate 7. The gear ring 81 is in rotational contact with the bottom of the mounting groove 71. The limiting ring is in rotational contact with the lower end of the rotating plate 7. The gear ring 81 and the limiting ring cooperate to enable the circular shaft 82 to stably rotate along the rotating plate 7. A material spreading push plate 83 is fixedly installed at the lower end of the circular shaft 82. The material spreading push plate 83 is inclined, and the lower end of the material spreading push plate 83 is in active contact with the upper end of the furnace bed 2. The end of the rack plate 8 close to the outside is fixedly connected to a connecting plate 9, the side of the connecting plate 9 close to the outside is fixedly connected to an extrusion head 91, the side of the connecting plate 9 close to the inside is fixedly installed with a third elastic piece 92, and the extrusion head 91 is arranged on the inner side of the annular limiting plate 4, but the two are not in contact.

[0037] The side of the rack plate 8 away from the teeth is in sliding contact with the inner wall of the mounting groove 71 , and one side of the third elastic sheet 92 is in contact with the fixing block 72 , so that the third elastic sheet 92 applies elastic force to the extrusion head 91 .

[0038] When the central shaft 17 drives the material spreading mechanism to rotate clockwise, the material spreading push plate 83 in the material spreading mechanism rotates clockwise along the upper end of the furnace bed 2. At this time, the material spreading push plate 83 in the material spreading mechanism pushes the gasified filter residue on the upper end of the furnace bed 2 to spread out, and at the same time, the gasified filter residue moves in a spiral shape along the furnace bed 2 toward the center position; When the central shaft 17 drives the material spreading mechanism to rotate counterclockwise, the material spreading push plate 83 in the material spreading mechanism pushes the gasified filter residue to move outward along the furnace bed 2, so that the gasified filter residue moves outward in a spiral shape; When it is necessary to unload the materials, the spreading mechanism rotates counterclockwise, causing the outermost gasified filter residue on the furnace bed 2 to fall downward along the unloading trough 21, and the spreading mechanism pushes the gasified filter residue to move outward in a spiral shape, causing the gasified filter residue to fall downward in sequence. At this time, the gasified filter residue on the inner side of the furnace bed 2 is still spread and pushed by the spreading push plate 83 in the spreading mechanism, so that the gasified filter residue can be fully heated.

[0039] The central shaft 17 drives the spreading mechanism to rotate clockwise or counterclockwise, so that the gasified filter residue can be spread well. The gasified filter residue first moves toward the center along the furnace bed 2, and then moves outward along the furnace bed 2 to prevent the gasified filter residue that has not been baked from falling downward.

[0040] When the material spreading mechanism rotates clockwise, the extrusion head 91 in the material spreading mechanism sequentially squeezes and contacts with the plurality of limiting teeth 41 inside the annular limiting plate 4. At this time, the convex block 52 in the one-way rotation locking mechanism at the upper end of the annular limiting plate 4 is engaged with the card slot 32, and the annular limiting plate 4 does not rotate clockwise. When the material spreading mechanism drives the extrusion head 91 to rotate clockwise, after the extrusion head 91 approaches the limiting teeth 41, the extrusion head 91 first contacts the slope of the limiting teeth 41, and then the extrusion head 91 continues to rotate clockwise, and the extrusion head 91 slides toward the end along the slope of the limiting teeth 41, and is pushed by the limiting teeth 41 to slide into the mounting groove 71 of the rotating plate 7. When the end of the extrusion head 91 contacts the end of the limiting teeth 41, the extrusion head 91 slides the most into the mounting groove 71. When the extrusion head 91 slides into the installation slot 71, the connection plate 9 is driven to move, the connection plate 9 squeezes the third spring piece 92, and the connection plate 9 drives the rack plate 8 to slide inward along the installation slot 71. At this time, the rack plate 8 drives the gear ring 81 to rotate clockwise, and the gear ring 81 drives the material spreading push plate 83 to rotate clockwise through the circular shaft 82; When the extrusion head 91 is separated from the limiting teeth 41, the connecting plate 9 drives the rack plate 8 and the extrusion head 91 to move outward and reset under the action of the elastic force of the third spring piece 92. When the rack plate 8 moves outward, it drives the gear ring 81 to rotate counterclockwise. The gear ring 81 drives the spreading push plate 83 to rotate counterclockwise through the circular shaft 82 to reset, and so on. During the rotation process, the extrusion head 91 is squeezed and contacted with multiple limiting teeth 41, so that the spreading push plate 83 in the spreading mechanism can rotate continuously, which greatly improves the spreading and turning efficiency of the gasification filter residue, so that the gasification filter residue can be fully roasted and oxidized.

[0041] When the material spreading mechanism is to rotate counterclockwise, the extrusion head 91 in the material spreading mechanism should be located near the inner side of the fan-shaped extrusion block 43. The best position is that the extrusion head 91 is located above the center of the inner side of the fan-shaped extrusion block 43. When the material spreading mechanism rotates counterclockwise, when the extrusion head 91 contacts the limiting teeth 41, the side of the extrusion head 91 abuts against the side of the limiting teeth 41 away from the slope. At this time, the extrusion head 91 continues to rotate counterclockwise, which will drive the limiting teeth 41 to rotate counterclockwise synchronously. The limiting teeth 41 drive the annular limiting plate 4 to rotate counterclockwise, and the annular limiting plate 4 drives the fan-shaped extrusion block 43 to rotate synchronously. At this time, the extrusion head 91 will not slide back and forth along the mounting groove 71, and the gasified filter residue is pushed to move outward along the furnace bed 2 through the material spreading push plate 83 in the material spreading mechanism. When the material spreading push plate 83 pushes the gasified filter residue to move to the top of the discharge chute 21, the fan-shaped extrusion block 43 pushes the fan-shaped transmission block 63 to move, and the fan-shaped transmission block 63 drives the movable seat 6 to move, opening the innermost end of the discharge chute 21. At this time, the material spreading push plate 83 pushes the gasified filter residue to fall downward along the discharge chute 21.

[0042] When the material spreading mechanism moves to the vicinity of the corresponding material feeding trough 21, the fan-shaped extrusion block 43 moves synchronously to the vicinity of the material feeding trough 21, and at the same time moves the movable seat 6 in the material feeding trough 21, so that a gap is formed between the movable seat 6 and the innermost end of the material feeding trough 21 for material feeding; When it is necessary to stop feeding, the convex block 52 in the one-way rotation locking mechanism at the upper end of the annular limit plate 4 needs to be engaged with the slot 32; If it is not engaged, when the material spreading mechanism drives the extrusion head 91 to rotate clockwise, the extrusion head 91 will drive the limiting teeth 41 to rotate clockwise for a period of time, and the limiting teeth 41 will drive the annular limiting plate 4 to rotate a certain angle until the convex block 52 in the one-way rotation locking mechanism at the upper end of the annular limiting plate 4 is engaged with the slot 32. At this time, the annular limiting plate 4 can no longer rotate clockwise, and the reset is completed.

[0043] By arranging multiple furnace beds 2 from top to bottom, the gasification filter residue can be well roasted and processed, so that the gasification filter residue can be fully roasted and oxidized. The temperature of the inner cavity of the roasting furnace body 1 can be controlled by zone according to needs. This can be achieved by all existing roasting furnaces and will not be described in detail here.

[0044] Working principle: During operation, the gasified filter residue is added to the uppermost furnace bed 2 through the feed pipe 11 by the Z-type chain bucket conveyor 14. At this time, the central shaft 17 is driven to rotate clockwise by the output shaft of the variable frequency motor, and the central shaft 17 drives the material spreading mechanism to rotate clockwise along the upper end of the furnace bed 2. At the same time, the extrusion head 91 in the material spreading mechanism rotates along the inner side of the limit mechanism, so that the extrusion head 91 is pressed and contacted with the multiple limit teeth 41 in the limit mechanism in turn, so that the material spreading push plate 83 in the material spreading mechanism performs reciprocating forward and reverse rotations. The material spreading mechanism pushes the gasified filter residue to move outward along the furnace bed 2, so that the gasified filter residue moves outward in a spiral shape. The material spreading mechanism rotates counterclockwise and counterclockwise, so that the gasified filter residue can be well spread and turned over, so that the gasified filter residue can be evenly heated.

[0045] When the gasified filter residue needs to fall down to the next furnace bed 2, the output shaft of the frequency conversion motor drives the central shaft 17 to rotate counterclockwise, and the central shaft 17 drives the material spreading mechanism to rotate counterclockwise. When the extrusion head 91 of the material spreading mechanism contacts the limit teeth 41, the side of the extrusion head 91 abuts against the side of the limit teeth 41 away from the slope. At this time, the extrusion head 91 continues to rotate counterclockwise to drive the limit teeth 41 and the annular limit plate 4 to rotate counterclockwise, and the annular limit plate 4 drives the fan-shaped extrusion block 43 to rotate synchronously. When the spreading push plate 83 in the spreading mechanism pushes the gasified filter residue to move above the discharge chute 21, the fan-shaped extrusion block 43 pushes the fan-shaped transmission block 63 to move, and the fan-shaped transmission block 63 drives the movable seat 6 to move, so that a gap is generated between the movable seat 6 and the innermost end of the discharge chute 21. At this time, the spreading push plate 83 pushes the gasified filter residue to fall downward along the discharge chute 21 to the inner cavity of the conical guide hopper 23. The gasified filter residue falls downward along the conical guide hopper 23 to the next furnace bed 2. By arranging multiple furnace beds 2 from top to bottom, the gasified filter residue can be well roasted and processed, so that the gasified filter residue can be fully roasted and oxidized.

[0046] When the gasified filter residue falls downward from the lowest furnace bed 2, the gasified filter residue completes roasting and oxidation. At this time, the gasified filter residue falls downward along the conical guide hopper 23 to the discharge seat 12, and the gasified filter residue slides along the discharge seat 12 to the discharge pipe 13, and finally the gasified filter residue is discharged downward along the discharge pipe 13.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gasification filter residue roasting device, comprising a roasting furnace body (1), wherein a feed pipe (11) is fixedly inserted at the upper end of the roasting furnace body (1), a discharge seat (12) is fixedly installed at the lower end of the inner cavity of the roasting furnace body (1), a discharge pipe (13) is fixedly inserted at the bottom of the discharge seat (12), the lower end of the discharge pipe (13) passes downward through the bottom of the roasting furnace body (1) and extends to the outside, a Z-shaped chain bucket conveyor (14) is installed near the roasting furnace body (1), the feed port of the Z-shaped chain bucket conveyor (14) is connected to the discharge port of a silo (15), and a cyclone separator (16) is connected to the side of the roasting furnace body (1) through a pipeline; Features: The inner cavity of the roasting furnace body (1) is rotatably connected to a central axis (17), and a plurality of furnace beds (2) are equidistantly sleeved on the outer side of the central axis (17) from top to bottom of the inner cavity of the roasting furnace body (1). The furnace beds (2) are fixedly installed in the inner cavity of the roasting furnace body (1), and a plurality of material discharge troughs (21) are provided in a circular array on the side of the furnace bed (2). A conical material guide hopper (23) is fixedly connected to the lower end of the furnace bed (2), and a material blocking sleeve (24) is fixedly connected to the upper end of the furnace bed (2). The material blocking sleeve (24) is sleeved on the outer side of the central axis (17). The inner cavity of the roasting furnace body (1) is fixedly connected to an annular fixing plate (3) above each furnace bed (2), and a limiting mechanism is installed on the inner side of the annular fixing plate (3). A plurality of groups of material spreading mechanisms are fixedly installed on the side of the central axis (17) from top to bottom at equal intervals, and each group of material spreading mechanisms is arranged at the upper end of a corresponding furnace bed (2).

2. The gasification filter residue roasting device according to claim 1, characterized in that: The limiting mechanism comprises an annular limiting plate (4) rotatably mounted on the inner side of the annular fixing plate (3); the inner side of the annular limiting plate (4) is fixedly connected to a plurality of limiting teeth (41) in an annular array; one side of the limiting teeth (41) is provided with a slope; the outer side of the annular limiting plate (4) is fixedly connected to a plurality of fan-shaped sliding plates (42) in an annular array; the lower end of the annular limiting plate (4) is symmetrically fixedly connected to two fan-shaped extrusion blocks (43); and the upper end of the annular limiting plate (4) is symmetrically fixedly connected to a one-way rotation locking mechanism.

3. The gasification filter residue roasting device according to claim 2, characterized in that: An annular groove (31) is provided on the inner side of the annular fixing plate (3), and the fan-shaped sliding plate (42) is rotatably connected to the annular groove (31).

4. The gasification filter residue roasting device according to claim 2, characterized in that: The one-way rotation locking mechanism comprises a positioning block (5) fixedly connected to the upper end of the annular limiting plate (4); a convex groove (51) is provided inwardly on a side of the positioning block (5) close to the annular fixing plate (3); a convex clamping block (52) is slidably connected in the convex groove (51); a first spring sheet (53) is fixedly mounted on one side of the convex clamping block (52); and one side of the first spring sheet (53) abuts against the innermost side of the convex groove (51).

5. The gasification filter residue roasting device according to claim 4, characterized in that: The upper end of the annular fixing plate (3) is symmetrically provided with a clamping groove (32), the convex end of the convex clamping block (52) passes through the convex groove (51) and extends to the outside and is clamped with the clamping groove (32), and one side of the convex end of the convex clamping block (52) is a sloped surface.

6. The gasification filter residue roasting device according to claim 1, characterized in that: A sealing mechanism is installed in the material discharge chute (21), and the sealing mechanism comprises a movable seat (6) slidably installed in the material discharge chute (21), two sides of the movable seat (6) are symmetrically fixedly connected with sliders (61), one side of the slider (61) is fixedly installed with a second elastic piece (62), and the upper end of the movable seat (6) is fixedly connected with a fan-shaped transmission block (63), and both sides of the fan-shaped transmission block (63) are sloped.

7. The gasification filter residue roasting device according to claim 6, characterized in that: The inner side wall of the material discharge chute (21) is symmetrically provided with a slide groove (22) matching the slide block (61), the slide block (61) is slidably connected to the slide groove (22), and one side of the second elastic sheet (62) abuts against the inner side wall of the slide groove (22).

8. The gasification filter residue roasting device according to claim 1, characterized in that: The material spreading mechanism comprises a rotating plate (7) fixedly connected to the side of the central shaft (17); the upper end of the rotating plate (7) is recessed downwards and has a mounting groove (71); a fixing block (72) is fixedly connected to the end of the mounting groove (71) close to the outside; an upper cover (73) is fixedly installed on the upper end of the rotating plate (7) to seal the upper end of the mounting groove (71); a rack plate (8) is slidably installed in the mounting groove (71); a side of the rack plate (8) having teeth is equidistantly meshed with a plurality of gear rings (81); a round shaft (82) is inserted and penetrated downwards through the inner side of the gear ring (81); The lower end of the circular shaft (82) passes through the bottom of the rotating plate (7) downward and extends to the outside. A limit ring is fixedly sleeved on the circular shaft (82). The circular shaft (82) is rotatably connected to the rotating plate (7). A material spreading push plate (83) is fixedly mounted on the lower end of the circular shaft (82). The material spreading push plate (83) is inclined, and the lower end of the material spreading push plate (83) is in active contact with the upper end of the furnace bed (2). The end of the rack plate (8) close to the outside is fixedly connected to a connecting plate (9), the side of the connecting plate (9) close to the outside is fixedly connected to an extrusion head (91), and the side of the connecting plate (9) close to the inside is fixedly mounted with a third spring sheet (92).

9. The gasification filter residue roasting device according to claim 8, characterized in that: The side of the rack plate (8) away from the teeth is in sliding contact with the inner wall of the mounting groove (71), and one side of the third elastic sheet (92) is in abutment with the fixing block (72).