Mold size measuring device and method for vehicle lamp injection mold processing
By designing a mold size measurement device for vehicle lamp injection mold processing, the ring light source, point light source and adjustment components are used to solve the measurement deviation problems caused by the constant light angle and light occlusion when measuring the dimensions of the vehicle lamp groove, and achieve higher measurement accuracy and efficiency.
Patent Information
- Application Number
- CN202510148780.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of the headlight injection mold, it is difficult for the image measuring instrument to accurately measure the groove size, because the light angle remains unchanged, the shadow appears, or the light is blocked by grooves of different heights, resulting in a deviation in the measurement result.
A mold size measuring device is designed, including an image measuring instrument body, annular light source, a point light source and a displacement sensor. Combined with the transfer assembly and the adjustment assembly, the inclination angle and height of the mold body are adjusted to ensure that the light rays fully illuminate the groove.
It improves the accuracy of measurement results, reduces position errors, ensures that the image measuring instrument acquires clear and accurate images, shortens the measurement cycle, and improves detection efficiency and accuracy.
Smart Images

Figure CN119618067A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mold size measurement, and in particular to a mold size measurement device and method for processing an injection mold for a vehicle lamp. Background Art
[0002] The image measuring instrument uses the principle of optical imaging to capture images through a camera and analyze and calculate them by a computer-aided measurement system to determine the specific size of the workpiece. At present, in the process of processing the injection mold of the headlight, due to the irregular curved surface of the headlight, the depth of the groove varies. When using the image measuring instrument to measure the size of the groove, it is easy to cause shadows inside the groove due to the unchanged illumination angle, resulting in deviations in the measurement results. There are also image measuring instruments installed with adjustable light source angles, but when illuminating the headlight groove on the mold, the light is easily blocked by the grooves of different heights, which can only reduce the scope of the shadow, and the effect is relatively general; For example, the image measuring instrument disclosed by announcement number CN207622694U has the problem that the illumination angle remains unchanged. When illuminating the groove of the headlight mold with a difficult depth, the light is easily blocked by the grooves of different heights, and shadows exist in the grooves, resulting in deviations in the measurement results. The light source angle adjustment mechanism and image measuring instrument disclosed by announcement number CN205899113U, although the application can adjust the light source angle, the height of the light source is fixed. When illuminating the groove of the headlight mold with a difficult depth, the light is easily blocked by the grooves of different heights, and shadows still exist in the grooves. If the height of the light source can also be adjusted, the wiring requirements for the wires will be more stringent and difficult. Therefore, a mold size measuring device and method for processing an automobile lamp injection mold are proposed. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a mold size measuring device and method for processing an automobile lamp injection mold, which solves the problems raised in the background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a mold size measuring device for processing a headlight injection mold, comprising an image measuring instrument body for measuring the size of a headlight groove provided on a mold body, a ring light source, a point light source and a displacement sensor installed on the image measuring instrument body for illumination, the image measuring instrument body being provided with a transfer component for transferring the mold body to be measured and an adjustment component for changing the inclination angle of the mold body, the adjustment component comprising: The positioning rod is located inside the image measuring instrument body and transmits the power to change the inclination angle of the mold body; The sliding column, fixed on the top of the positioning rod, drives the mold body to change its tilt angle; The moving block has a bottom that slides against the top of the sliding column and a top that slides against the bottom of the mold body, thereby assisting in changing the inclination angle of the mold body; A power motor for providing power is installed in the body of the image measuring instrument.
[0005] Preferably, the transfer assembly comprises: The output shaft, one end of which is fixed to the output end of the power motor, is used to transmit power; An upper pressure plate is fixed to the other end of the output shaft; The movable ring is abutted against the bottom of the upper pressing plate and cooperates with the upper pressing plate to switch the driving object; A sliding rod is slidably arranged in the movable ring and is used to transmit the power required for the operation of the transfer component; The power gear is fixed at the bottom of the sliding rod and is used to drive the transfer assembly to operate.
[0006] Preferably, the transfer component also includes: A support plate is movably mounted outside the movable ring to provide support for the movable ring; A guide rod, one end of which is fixed to the bottom of the image measuring instrument body, and the other end of which is slidably inserted into the support plate to limit the moving direction of the support plate; Spring 1, one end of which is fixed to the bottom of the image measuring instrument body, and the other end of which is fixed to the top of the support plate; A lower electromagnet is fixed on the top of the support plate; The upper electromagnet is fixed at the bottom of the image measuring instrument body and cooperates with the lower electromagnet magnetically to change the driving object.
[0007] Preferably, the transfer assembly further includes: The rack is meshed with the power gear to drive the transfer assembly to move; a support rod, fixed to the top of the rack; A sliding sleeve, one end of which is arranged on the supporting rod; The fixing plate is fixed to the other end of the sliding sleeve, and a suction cup is provided on the front side for sucking and fixing the mold body.
[0008] Preferably, the transfer assembly further includes: A telescopic sleeve fixed on the fixed plate; The left electromagnet is fixed on the top of the telescopic sleeve; The right electromagnet cooperates magnetically with the left electromagnet to change the position of the fixed plate; A telescopic rod, one end of which is slidably inserted into the telescopic sleeve; The extension sleeve has a side wall connected to the other end of the telescopic rod to provide support for the telescopic rod; An extension rod, one end of which is slidably inserted into the extension sleeve to limit the moving direction of the extension sleeve; The guide rail is fixed on the image measuring instrument body, and the sliding sleeve is arranged outside the extension rod to limit the moving direction of the extension rod.
[0009] Preferably, the transfer assembly further includes: A bottom rod, fixed to the side wall of the fixed plate; The inclined block is fixed on the image measuring instrument body and slides with the bottom bar to change the height of the mold body; The air pump is fixed in the image measuring instrument body and provides power to the fixed mold body; The air pipe has one end connected to the output end of the air pump and the other end connected to the fixed plate to transmit gas.
[0010] Preferably, the transfer assembly further includes: A driven rack, one end of which is fixed to the top of the rack; The driven gear meshes with the driven rack to transmit power; The driven shaft has one end movably mounted on the bottom of the image measuring instrument body and one end fixedly penetrated on the driven gear; The toggle rod is fixedly sleeved on the driven shaft and abuts against the air pipe.
[0011] Preferably, the adjustment component also includes: A limit rod, one end of which is fixed on the side wall of the moving block, and the other end of which is slidably inserted into the body of the image measuring instrument to limit the moving direction of the moving block; Spring 2 has one end fixed to the bottom of the limit rod and the other end fixed to the body of the image measuring instrument to provide elastic force for resetting the limit rod.
[0012] The present invention also provides a measuring method applicable to a mold size measuring device for processing a vehicle lamp injection mold, comprising the following steps: S1. Place the headlight injection molding mold body whose dimensions are to be measured in the preparation position; S2, start the transfer component, the transfer component sucks and fixes the mold body and then transfers it to the detection position, and uses the displacement sensor to detect whether the mold body reaches the detection position; S3, after the mold body reaches the detection position, the ring light source and the point light source are turned on; S4, switching the driving object to the adjustment component, changing the angle of the mold body, so that the light is fully irradiated into the headlight groove, and the image measuring instrument body obtains the groove image; S5. After the measurement is completed, the driving object is switched to the transfer component, and the mold body is moved back to the preparation position.
[0013] Preferably, the angle change range of the mold body is between 0-30°.
[0014] The present invention provides a mold size measuring device and method for processing a car lamp injection mold. Compared with the prior art, the device has the following beneficial effects: (1) The mold size measuring device and method for processing a headlight injection mold are as follows: a headlight injection mold body to be inspected is placed for inspection; a ring light source is used in combination with a point light source to illuminate the groove of the mold body; an image measuring instrument body measures key data such as the depth and angle of the irregular headlight groove on the mold body, thereby determining whether the size of the processed mold body meets the requirements; the headlight injection mold body to be inspected is fixed by a fixing plate and then transferred to the inspection position of the image measuring instrument body, thereby ensuring that the position of the mold is consistent each time, reducing the position error caused by the different placement positions each time, thereby improving the accuracy of the measurement result, preventing the mold body from moving or vibrating during the measurement process, ensuring that the image measuring instrument obtains a clear and accurate image, and the headlight injection mold body to be measured is always in a preset position, so that the image measuring instrument body can be more easily calibrated initially, and can maintain accuracy for a long time after calibration, thereby saving inspection time and improving inspection efficiency.
[0015] (2) The mold size measuring device and method used for the processing of automobile lamp injection molds can absorb and fix mold bodies of different sizes when inspecting the mold body, and transfer the fixed mold body from the preparation position to the inspection position, thereby optimizing the inspection process, reducing the time and labor intensity required for moving the mold body during the inspection process, helping to reduce errors caused by position differences, and ensuring the reliability of measurement data.
[0016] (3) The mold size measuring device and method used for the processing of the injection mold of the headlight enables the light source to illuminate the interior of the headlight groove from multiple directions, reducing or eliminating the shadow area caused by the single-angle illumination of the light source. This helps to obtain a clearer and more complete image, thereby improving the accuracy of the measurement result. There is no need to frequently adjust the position of the light source or manually rotate the mold to find the best shooting angle, which speeds up the detection speed, shortens the entire measurement cycle, provides a better quality and more reliable image basis for image measurement, and improves the measurement efficiency and accuracy.
[0017] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Another perspective view of the overall structure of the present invention; Figure 3 It is a position structure diagram of the annular light source of the present invention; Figure 4 It is a schematic diagram of the position of the lower electromagnet of the present invention; Figure 5 It is a disassembled state diagram of the movable ring of the present invention; Figure 6 It is a schematic diagram of the position of the bottom rod of the present invention; Figure 7 It is a schematic diagram of the position of the power gear of the present invention; Figure 8 It is an exploded state diagram of the sliding sleeve of the present invention; Fig. 9 This is a diagram of the exploded state of the telescopic sleeve of the present invention; Fig.10 This is an exploded state diagram of the driven gear of the present invention; Fig.11 It is a schematic diagram of the position of the trachea of the present invention; Fig.12 It is a schematic diagram of the position of the sliding column of the present invention; Fig.13 It is a structural schematic diagram of the limiting rod of the present invention.
[0019] In the figure: 1, image measuring instrument body; 101, mold body; 11, ring light source; 12, point light source; 13, displacement sensor; 2, power motor; 21, output shaft; 22, upper pressure plate; 23, movable ring; 24, sliding rod; 25, power gear; 26, support plate; 27, guide rod; 28, spring 1; 29, lower electromagnet; 210, upper electromagnet; 211, rack; 212, support rod; 213, sliding Moving sleeve; 214, fixed plate; 3, telescopic sleeve; 31, left electromagnet; 32, right electromagnet; 33, telescopic rod; 34, extension sleeve; 35, extension rod; 36, guide rail; 37, bottom rod; 38, inclined block; 4, air pump; 41, air pipe; 42, driven gear; 421, driven rack; 43, driven shaft; 44, toggle rod; 5, positioning rod; 51, sliding column; 52, moving block; 53, limit rod; 54, spring two. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the embodiments of the present application, the devices or elements referred to or implied must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise precisely and specifically specified.
[0022] See also Figures 1 to 7 , Fig.10 , Fig.11 , the present invention provides the following technical solutions: Embodiment 1: A mold size measuring device for processing a headlight injection mold, comprising an image measuring instrument body 1 for measuring the size of a headlight groove opened on a mold body 101, a ring light source 11 fixedly mounted on the image measuring instrument body 1 for lighting, a point light source 12 and a displacement sensor 13, a power motor 2 for providing power is fixedly mounted in the image measuring instrument body 1, and a transfer assembly for transferring the mold body 101 to be measured is provided on the image measuring instrument body 1, and the transfer assembly comprises: an output shaft 21, an upper pressing plate 22, a movable ring 23, a sliding rod 24, a power gear 25, a support plate 26, a guide rod 27, a spring 28, a lower electromagnet 29, an upper electromagnet 210, a rack 211, a support rod 212, a sliding sleeve 213, and a fixed plate 214; One end of the output shaft 21 is fixedly mounted on the output end of the power motor 2 for transmitting power; The top of the upper pressing plate 22 is fixedly mounted on the other end of the output shaft 21; The top of the movable ring 23 abuts against the bottom of the upper pressing plate 22, and the movable ring 23 cooperates with the upper pressing plate 22 to switch the driving object; One end of the sliding rod 24 is slidably disposed in the movable ring 23 to transmit the power required for the operation of the transfer assembly; The top of the power gear 25 is fixedly mounted on the bottom of the sliding rod 24 to drive the transfer assembly to operate; The support plate 26 is movably mounted outside the movable ring 23 to provide support for the movable ring 23; One end of the guide rod 27 is fixedly mounted on the bottom of the image measuring instrument body 1, and the other end of the guide rod 27 is slidably inserted into the support plate 26 to limit the moving direction of the support plate 26; One end of the spring 28 is fixedly mounted on the bottom of the image measuring instrument body 1, and the other end of the spring 28 is fixedly mounted on the top of the support plate 26; The bottom of the lower electromagnet 29 is fixedly mounted on the top of the support plate 26; The top of the upper electromagnet 210 is fixedly mounted on the bottom of the image measuring instrument body 1, and the upper electromagnet 210 and the lower electromagnet 29 are magnetically matched to change the driving object; The rack 211 is meshedly connected with the power gear 25, and the rack 211 is used to drive the transfer assembly to move; One end of the support rod 212 is fixedly mounted on the top of the rack 211; One end of the sliding sleeve 213 is slidingly sleeved on the support rod 212; The top of the fixed plate 214 is fixedly connected to the other end of the sliding sleeve 213, and a suction cup for sucking and fixing the mold body 101 is provided on the front of the fixed plate 214; The transfer assembly also includes: an air pump 4, an air pipe 41, a driven rack 421, a driven gear 42, a driven shaft 43, and a toggle rod 44; The air pump 4 is fixedly installed in the image measuring instrument body 1 to provide power to the fixed mold body 101; One end of the air pipe 41 is connected to the output end of the air pump 4, and the other end of the air pipe 41 is connected to the fixing plate 214, so as to transmit gas to generate negative pressure at the suction cup to fix the mold body 101; One end of the driven rack 421 is fixedly mounted on the top of the rack 211; The driven gear 42 is meshedly connected with the driven rack 421, and the driven gear 42 is used to transmit power; One end of the driven shaft 43 is movably mounted on the bottom of the image measuring instrument body 1 through a bearing, and the other end of the driven shaft 43 is fixedly mounted on the driven gear 42; The toggle rod 44 is fixedly sleeved on the driven shaft 43 and abuts against the air pipe 41 to change the tension state of the air pipe 41 .
[0023] When in use, place the mold body for the headlight injection molding to be tested in the preparation position; First, the air pump 4 is started, and the air pump 4 generates suction at the fixing plate 214 through the air pipe 41, so that the lamp injection mold body 101 to be inspected is adsorbed on the fixing plate 214; Then, the upper electromagnet 210 and the lower electromagnet 29 are energized to attract each other magnetically, and the support plate 26 is driven to move by the lower electromagnet 29. The support plate 26 and the guide rod 27 are slidably adapted to make the support plate 26 move only linearly along the guide rod 27. The movable ring 23 is driven to move by the support plate 26, so that the movable ring 23 and the upper pressing plate 22 are in contact with each other. The power motor 2 is restarted to drive the output shaft 21 to rotate, and the output shaft 21 drives the upper pressing plate 22 to rotate. At this time, the rotation of the upper pressing plate 22 will drive the movable ring 23 to rotate synchronously. The movable ring 23 and the sliding rod 24 are slidably adapted to each other, so that the sliding rod 24 rotates with the rotation of the movable ring 23, and the power gear 25 is driven to rotate through the sliding rod 24. The power gear 25 is meshed with the rack 211, so that the rack 211 drives the support rod 212 to move, and the support rod 212 and the sliding sleeve 213 are slidably adapted to each other, so that the sliding sleeve 213 moves synchronously, and at the same time, the support rod 212 can move linearly in the up and down directions along the sliding sleeve 213, and the fixed plate 214 is driven to move through the sliding sleeve 213, and the fixed plate 214 is moved together with the mold body 101 for the headlight injection molding to be detected to the bottom of the annular light source 11, until the value detected by the displacement sensor 13 changes from A to B, indicating that the mold body 101 is located at the detection position, and the power motor 2 stops; During the process, the rack 211 drives the driven rack 421 to move synchronously, the driven rack 421 drives the driven gear 42 to rotate, the driven gear 42 drives the driven shaft 43 to rotate, the driven shaft 43 drives the toggle lever 44 to rotate, and the toggle lever 44 toggle the air pipe 41, so that the air pipe 41 moves to the side away from the power gear 25, so as to avoid the situation that the extra air pipe 41 is entangled at the output shaft 21 as the mold body 101 approaches; The groove of the mold body 101 is illuminated by the ring light source 11 and the point light source 12, and the image measuring instrument body 1 measures the key data such as the depth and angle of the irregular headlight groove on the mold body 101, so as to determine whether the size of the processed mold body meets the requirements; A is the distance between the displacement sensor 13 and the table of the image measuring instrument body 1 , and B is the distance between the displacement sensor 13 and the mold body 101 .
[0024] See also Figure 8 , Fig. 9 , the present invention provides the following technical solutions: Embodiment 2: The technical solutions of this embodiment that are different from the above embodiments include: The transfer assembly also includes: a telescopic sleeve 3, a left electromagnet 31, a right electromagnet 32, a telescopic rod 33, an extension sleeve 34, an extension rod 35, a guide rail 36, a bottom rod 37, and an inclined block 38; One end of the telescopic sleeve 3 is fixedly mounted on the side wall of the fixed plate 214; The bottom of the left electromagnet 31 is fixedly mounted on the top of the telescopic sleeve 3; The right electromagnet 32 and the left electromagnet 31 cooperate magnetically to change the position of the fixing plate 214; One end of the telescopic rod 33 is slidably inserted into the telescopic sleeve 3, and the bottom of the right electromagnet 32 is fixedly connected to the top of the telescopic rod 33; The side wall of the extension sleeve 34 is fixedly connected to the other end of the telescopic rod 33 to provide support for the telescopic rod 33; One end of the extension rod 35 is slidably inserted into the extension sleeve 34, and the extension rod 35 is used to limit the moving direction of the extension sleeve 34; The top of the guide rail 36 is fixedly mounted on the bottom of the image measuring instrument body 1, and the guide rail 36 is slidably sleeved outside the extension rod 35 to limit the moving direction of the extension rod 35; Both ends of the bottom rod 37 are fixedly mounted on the side walls of the fixed plate 214, and the bottom rod 37 is a telescopic rod capable of changing its length; The side wall of the inclined block 38 is fixed to the side wall of the image measuring instrument body 1 , and the inclined surface of the inclined block 38 is slidably matched with the bottom rod 37 to change the height of the mold body 101 .
[0025] When in use, during the process of testing the mold body 101; When the mold body 101 is placed in the preparation position, the left electromagnet 31 and the right electromagnet 32 are energized to make the left electromagnet 31 and the right electromagnet 32 magnetically repel each other. At this time, the left electromagnet 31 drives the telescopic sleeve 3 to move to the side away from the right electromagnet 32. The telescopic sleeve 3 and the telescopic rod 33 are slidably adapted to each other so that the telescopic sleeve 3 can only move in a straight line along the telescopic rod 33 when moving. The fixed plate 214 is driven to move by the telescopic sleeve 3 so that the suction cup installed on the side of the fixed plate 214 can be close to the side wall of the mold body 101. At this time, the air pump 4 is started again to generate negative pressure at the suction cup, thereby sucking and fixing the mold body 101, and then the power motor 2 is started to transfer the mold body 101 to the detection position; When the fixed plate 214 moves, the extension rod 35 is driven to move synchronously through the telescopic sleeve 3, the telescopic rod 33, and the extension sleeve 34. The extension rod 35 is slidably fitted with the guide rail 36 so that the extension rod 35 can only move linearly along the guide rail 36. When the fixed plate 214 moves, the bottom rod 37 is driven to move synchronously. The bottom rod 37 is slidably fitted with the inclined block 38 so that the bottom rod 37 slides along the inclined surface of the inclined block 38, so that the bottom rod 37 drives the fixed plate 214, the telescopic sleeve 3, and the extension sleeve 34 to move upward synchronously. The extension sleeve 34 is slidably fitted with the extension rod 35 so that the fixed plate 214 that fixes the mold body 101 by suction can only move linearly upward along the extension rod 35, so that the mold body 101 moves upward to the detection position on the table of the image measuring instrument body 1.
[0026] See also Fig.12 , Fig.13 , the present invention provides the following technical solutions: Embodiment 3: The technical solutions of this embodiment that are different from the above embodiments include: The support rod 212 and the sliding sleeve 213 are no longer Figure 7 , Figure 8 Instead of being arranged in the position shown in the figure, the sliding sleeve 213 and the support rod 212 are arranged on the back side of the fixed plate 214 relative to the surface where the suction cup is located, and the sliding sleeve 213 is movably installed on the fixed plate 214 through a fixed shaft, and a limit plate is installed on the fixed shaft. The fixed shaft with the limit plate installed is similar to a cattail fan. A stop rod is arranged on the lower side of the limit plate, and the stop rod is used to block the limit plate to limit the rotation angle of the fixed shaft. The image measuring instrument body 1 is provided with an adjustment component for changing the tilt angle of the mold body 101, and the adjustment component includes: a positioning rod 5, a sliding column 51, a moving block 52, a limiting rod 53, and a spring 54; One end of the positioning rod 5 is fixed to the side wall of the output shaft 21, and the positioning rod 5 is located in the image measuring instrument body 1 to transmit the power for changing the tilt angle of the mold body 101; The bottom of the sliding column 51 is fixedly mounted on the top of the positioning rod 5, driving the mold body 101 to change its tilt angle; The bottom inclined surface of the moving block 52 slides against the top of the sliding column 51, and the top of the moving block 52 slides against the bottom of the mold body 101 to assist in changing the inclination angle of the mold body 101; One end of the limit rod 53 is fixedly mounted on the side wall of the moving block 52, and the other end of the limit rod 53 is slidably inserted into the image measuring instrument body 1. The limit rod 53 is used to limit the moving direction of the moving block 52; One end of the second spring 54 is fixed to the bottom of the limiting rod 53 , and the other end of the second spring 54 is fixedly installed in the image measuring instrument body 1 to provide elastic force for restoring the limiting rod 53 .
[0027] When in use, when the mold body 101 to be inspected is transferred to the inspection position; The mold body 101 and the moving block 52 are in sliding contact with each other, and the mold body 101 pushes the moving block 52 downward for a short distance, so that the moving block 52 is partially retracted into the image measuring instrument body 1, and the limiting rod 53 is slidably adapted to the image measuring instrument body 1, so that the moving block 52 can only move in a straight line when moving downward, so that the bottom inclined surface of part of the moving block 52 can be on the moving path of the sliding column 51; The lower electromagnet 29 and the upper electromagnet 210 are energized to make the upper electromagnet 210 and the lower electromagnet 29 magnetically repel each other, and the support plate 26 is driven by the lower electromagnet 29 to move linearly downward along the guide rod 27, so that the support plate 26 drives the movable ring 23 to separate from the upper pressure plate 22. At this time, if the power motor 2 is started again, the movable ring 23 will not be driven to rotate, and the positioning rod 5 can only be driven to rotate through the output shaft 21. The positioning rod 5 drives the sliding column 51 to rotate, and the sliding column 51 and the bottom inclined surface of the moving block 52 slide and abut, so that the sliding column 51 can intermittently push the moving block 52 upward, so that the moving block 52 drives the mold body 101 to move upward. After the sliding column 51 is separated from the moving block 52, the moving block 52 is reset under the action of the spring 2 54. After completing the measurement of the current mold body 101, the mold body 101 is removed from the moving block 52, and the moving block 52 is reset to the position under the action of the spring 2 54. Figure 2 Status shown; During the deflection process, the mold body 101 and the fixed plate 214 rotate within a certain angle range with the fixed axis as the axis. By deflecting the mold body 101, the headlight groove can show its entire appearance under the illumination of the ring light source 11 and the point light source 12, avoiding the appearance of internal shadows that affect the detection results.
[0028] In another embodiment different from the above-mentioned embodiment, a limit plate is also installed at the bottom of the telescopic rod 33, and a stop rod is also arranged directly below the limit plate. The telescopic rod 33 is movably mounted on the side wall of the extension sleeve 34 through a movable seat. The movable seat is composed of a movable shaft and two mounting plates. The two mounting plates are respectively located at the two ends of the movable shaft. The movable shaft is inserted into the telescopic rod 33, so that the telescopic rod 33 can be kept in the position without external force. Fig. 9 In the horizontal state shown, when an external force is applied, the telescopic rod 33 can be turned upward with the movable seat as the axis, so that the telescopic rod 33 and the telescopic sleeve 3 on one side are contracted, and the extension sleeve 34 and the extension rod 35 are contracted as well, and the telescopic rod 33 and the telescopic sleeve 3 on the other side are extended, and the extension sleeve 34 and the extension rod 35 are extended as well; The moving blocks 52 are arranged in four groups, which are distributed on the table of the image measuring instrument body 1 in a circle. Figure 1 When the two groups of moving blocks 52 at the shown position are in contact, the mold body 101 deflects left and right. When the sliding column 51 is in contact with the other two groups of moving blocks 52, the mold body 101 deflects front and back, so that the headlight groove on the mold body 101 can be fully illuminated by the annular light source 11 and the point light source 12 at multiple angles, avoiding shadows inside the groove that affect the detection results.
[0029] The embodiment of the present invention also provides a measurement method applicable to a mold size measurement device for processing a vehicle lamp injection mold, comprising the following steps: S1, placing the headlight injection molding mold body 101 whose dimensions are to be measured in a preparation position; S2, start the transfer assembly, and transfer the mold body 101 to the detection position after being sucked and fixed by the transfer assembly, and detect whether the mold body 101 reaches the detection position through the displacement sensor 13; S3, after the mold body 101 reaches the detection position, the annular light source 11 and the point light source 12 are turned on; S4, switching the driving object to the adjustment component, changing the angle of the mold body 101, so that the light is fully irradiated into the lamp groove, and the image of the groove is obtained by the image measuring instrument body 1; S5. After the measurement is completed, the driving object is switched to the transfer component, and the mold body 101 is moved back to the preparation position. The angle change range of the mold body 101 is between 0-30°.
[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Parallel: The parallelism defined in this application is not limited to absolute parallelism. This definition of parallelism can be understood as basic parallelism, which allows for non-absolute parallelism due to factors such as assembly tolerance, design tolerance, and the influence of structural flatness. Small angular errors are allowed. For example, an assembly error range of less than 10 degrees can be understood as a parallel relationship.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mold dimension measuring device for processing a vehicle lamp injection mold, comprising an image measuring instrument body (1) for measuring the dimension of a vehicle lamp groove provided on a mold body (101), a ring light source (11) for lighting, a point light source (12) and a displacement sensor (13) installed on the image measuring instrument body (1), characterized in that: The image measuring instrument body (1) is provided with a transfer component for transferring the mold body (101) to be measured and an adjustment component for changing the inclination angle of the mold body (101), wherein the adjustment component comprises: A positioning rod (5) is located inside the image measuring instrument body (1) and transmits power for changing the tilt angle of the mold body (101); A sliding column (51) fixed on the top of the positioning rod (5) drives the mold body (101) to change its tilt angle; A movable block (52), the bottom of which is slidably abutted against the top of the sliding column (51), and the top of which is slidably abutted against the bottom of the mold body (101), so as to assist in changing the inclination angle of the mold body (101); A power motor (2) for providing power is installed in the image measuring instrument body (1).
2. The mold size measuring device for automobile lamp injection mold processing according to claim 1 is characterized in that: The transfer assembly includes: An output shaft (21), one end of which is fixed to the output end of the power motor (2) and is used to transmit power; An upper pressing plate (22) is fixed to the other end of the output shaft (21); A movable ring (23) abuts against the bottom of the upper pressing plate (22) and cooperates with the upper pressing plate (22) to switch the driving object; A sliding rod (24) is slidably disposed in the movable ring (23) and is used to transmit power required for the operation of the transfer assembly; The power gear (25) is fixed to the bottom of the sliding rod (24) and is used to drive the transfer assembly to operate.
3. The mold size measuring device for automobile lamp injection mold processing according to claim 2 is characterized in that: The transfer assembly also includes: A support plate (26) is movably mounted outside the movable ring (23) to provide support for the movable ring (23); A guide rod (27), one end of which is fixed to the bottom of the image measuring instrument body (1), and the other end of which is slidably inserted into the support plate (26) to limit the moving direction of the support plate (26); A spring (28), one end of which is fixed to the bottom of the image measuring instrument body (1), and the other end of which is fixed to the top of the support plate (26); A lower electromagnet (29) is fixed on the top of the support plate (26); The upper electromagnet (210) is fixed to the bottom of the image measuring instrument body (1) and magnetically cooperates with the lower electromagnet (29) to change the driven object.
4. The mold size measuring device for automobile lamp injection mold processing according to claim 2 is characterized in that: The transfer assembly also includes: The rack (211) is meshed with the power gear (25) to drive the transfer assembly to move; A support rod (212) is fixed on the top of the rack (211); A sliding sleeve (213), one end of which is arranged on the support rod (212); The fixing plate (214) is fixed to the other end of the sliding sleeve (213) and has a suction cup on the front side for sucking and fixing the mold body (101).
5. The mold size measuring device for automobile lamp injection mold processing according to claim 4, characterized in that: The transfer assembly also includes: A telescopic sleeve (3) fixed on the fixing plate (214); A left electromagnet (31) is fixed on the top of the telescopic sleeve (3); The right electromagnet (32) and the left electromagnet (31) are magnetically matched to change the position of the fixing plate (214); A telescopic rod (33), one end of which is slidably inserted into the telescopic sleeve (3); An extension sleeve (34) has a side wall connected to the other end of the telescopic rod (33) to provide support for the telescopic rod (33); An extension rod (35) has one end slidably inserted into the extension sleeve (34) to limit the moving direction of the extension sleeve (34); The guide rail (36) is fixed on the image measuring instrument body (1) and is slidably sleeved outside the extension rod (35) to limit the moving direction of the extension rod (35).
6. The mold size measuring device for automobile lamp injection mold processing according to claim 4, characterized in that: The transfer assembly also includes: A bottom rod (37) fixed to a side wall of the fixing plate (214); An inclined block (38) is fixed on the image measuring instrument body (1) and is slidably matched with the bottom rod (37) to change the height of the mold body (101); An air pump (4) is fixed in the image measuring instrument body (1) and provides power to the fixed mold body (101); The air pipe (41) has one end connected to the output end of the air pump (4) and the other end connected to the fixed plate (214) for transmitting gas.
7. The mold size measuring device for automobile lamp injection mold processing according to claim 6, characterized in that: The transfer assembly also includes: A driven rack (421), one end of which is fixed to the top of the rack (211); A driven gear (42) meshing with a driven rack (421) to transmit power; A driven shaft (43) having one end movably mounted on the bottom of the image measuring instrument body (1) and one end fixedly mounted on the driven gear (42); The toggle rod (44) is fixedly sleeved on the driven shaft (43) and abuts against the air pipe (41).
8. The mold size measuring device for automobile lamp injection mold processing according to claim 1, characterized in that: The adjustment component also includes: A limit rod (53), one end of which is fixed to the side wall of the moving block (52), and the other end of which is slidably arranged in the image measuring instrument body (1) to limit the moving direction of the moving block (52); Spring 2 (54) has one end fixed to the bottom of the limit rod (53) and the other end fixed in the image measuring instrument body (1), providing elastic force for returning the limit rod (53).
9. A measuring method for a mold size measuring device for processing a vehicle lamp injection mold according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, placing the headlight injection molding mold body (101) whose dimensions are to be measured in a preparation position; S2, starting the transfer component, the transfer component sucks and fixes the mold body (101) and then transfers it to the detection position, and uses the displacement sensor (13) to detect whether the mold body (101) has reached the detection position; S3, after the mold body (101) reaches the detection position, lighting the annular light source (11) and the point light source (12); S4, switching the driving object to the adjustment component, changing the angle of the mold body (101) so that the light is fully irradiated into the lamp groove, and the image measuring instrument body (1) acquires the groove image; S5. After the measurement is completed, the driving object is switched to the transfer component, and the mold body (101) is moved back to the preparation position.
10. The measuring method of the mold size measuring device for the processing of the injection mold of the vehicle lamp according to claim 9, characterized in that: The angle change range of the mold body (101) is between 0-30°.
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