An inductive hot press encapsulation implanting machine

Abstract

The present invention discloses an inductive hot-press encapsulation implanting machine, which includes a workbench, a feeding mechanism, and an implanting mechanism. A mold is placed in the middle of the workbench; the feeding mechanism includes a vibrating disk and a transfer assembly. The vibrating disk is arranged at the feeding end of the workbench. The vibrating disk has a feeding belt, and the transfer assembly is arranged at the end of the feeding belt. The transfer assembly is provided with a plurality of accommodating holes to accommodate workpieces; the implanting mechanism includes a first moving rail and an implanting arm. The first moving rail is arranged along the length direction. The implanting arm is movably connected to the first moving rail. One end of the first moving rail is connected with a first driving member, and the top end of the implanting arm is connected with a second driving member to drive the implanting arm to move vertically; the bottom end of the implanting arm is connected with a guiding fixture. The guiding fixture can be partially attached to the transfer assembly. A plurality of guiding holes are arranged on the surface of the guiding fixture corresponding to the accommodating holes, and a plurality of suction nozzles are arranged on the implanting arm corresponding to the guiding holes. The technical solution of the present invention aims to improve work efficiency, and at the same time adopts a mechanical positioning method without visual positioning.

Description

Technical Field

[0001] The present invention relates to the technical field of implanting machines, and particularly relates to an inductive hot pressing and encapsulating implanting machine. Background Art

[0002] An implanting machine is a professional device applied in the field of inductance production. During the hot pressing and encapsulating stage of inductance production, it is used to implant the semi-finished inductance wound around into a mold, and then move it to the connection station to lay the foundation for subsequent processes. The existing implanting machines generally use a flexible vibrating disk for feeding. After sucking by a suction nozzle and then performing calibration, it is implanted into the mold. This kind of equipment still has the following disadvantages:

[0003] The efficiency is relatively low. Generally, four suction nozzles are provided. After the CCD camera takes pictures and locates on the flexible vibrating disk, the suction nozzles take turns to lift and suck for implantation. The speed is about one implantation per second, and the working efficiency is relatively low.

[0004] It has high requirements for vision, including taking pictures of the flexible vibrating disk, taking pictures of the mold cavities, etc. It must highly rely on camera positioning to achieve the accuracy of actions. Summary of the Invention

[0005] The main object of the present invention is to provide an inductive hot pressing and encapsulating implanting machine, aiming to improve the working efficiency and at the same time adopt a mechanical positioning method without visual positioning.

[0006] To achieve the above object, an inductive hot pressing and encapsulating implanting machine proposed by the present invention includes:

[0007] A workbench, the workbench has a length direction, a width direction, a loading end and an unloading end, and a mold is placed in the middle of the workbench;

[0008] A loading mechanism, the loading mechanism includes a vibrating disk and a moving component. The vibrating disk is arranged at the loading end of the workbench. The vibrating disk has a loading belt. The moving component is arranged at the end of the loading belt. The moving component is provided with a plurality of receiving holes to receive workpieces, and the moving component can reciprocate along the width direction to move the workpieces;

[0009] An implanting mechanism, the implanting mechanism includes a first moving rail and an implanting arm. The first moving rail is arranged along the length direction and one end is adjacent to the moving component. The implanting arm is movably connected to the first moving rail and is located above the mold. One end of the first moving rail is connected with a first driving member to drive the implanting arm to move along the first moving rail. The top end of the implanting arm is connected with a second driving member to drive the implanting arm to perform vertical movement;

[0010] A guiding jig is connected to the bottom end of the implanting arm. The guiding jig can be partially attached to the moving component. A plurality of guiding holes are formed in the surface of the guiding jig corresponding to the accommodating holes, and a plurality of suction nozzles are arranged on the implanting arm corresponding to the guiding holes.

[0011] In an embodiment of the present invention, a buffer seat is movably arranged at the bottom end of the implanting arm, and a plurality of the suction nozzles are all connected to one side of the buffer seat facing the guiding jig.

[0012] In an embodiment of the present invention, the moving component includes a second moving rail, a moving table and a third driving member. The second moving rail is arranged along the width direction. The moving table is movably connected to the second moving rail. The accommodating hole is formed in the surface of the moving table, and the third driving member is drivingly connected to the moving table.

[0013] In an embodiment of the present invention, a feeding control component is further arranged at the end of the feeding tape. The feeding control component at least includes a detecting member, a driving magnet and a stop pin. The driving magnet can drive the stop pin to move up and down to stop / release the workpiece from entering the accommodating hole of the moving table.

[0014] In an embodiment of the present invention, the detecting member is a fiber optic sensor.

[0015] In an embodiment of the present invention, a blanking mechanism is further arranged at the blanking end of the workbench. The blanking mechanism includes a third moving rail and a fourth driving member. The third moving rail is arranged along the width direction on the surface of the workbench. The mold is movably connected to the surface of the third moving rail, and the fourth driving member is drivingly connected to the third moving rail to drive the mold to reciprocate along the third moving rail.

[0016] In an embodiment of the present invention, at least two third moving rails are arranged side by side, and a mold is movably connected to the surface of each third moving rail.

[0017] In an embodiment of the present invention, two sets of the feeding mechanism, the implanting mechanism and the blanking mechanism are symmetrically arranged along the length direction on the surface of the workbench.

[0018] The technical solution of the present invention first sends the workpiece to the implanting mechanism through the vibrating disk and the moving component in the feeding mechanism. Then, the implanting arm moves along the first moving track through the first driving member to ensure that it can accurately suck and transfer the workpiece to the mold. During the sucking process, the guiding fixture, in cooperation with the moving component, ensures the accurate sucking of the workpiece. During the implanting process, the second driving member of the implanting arm controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold through the guiding hole. Through the above settings, this implanting machine uses a vibrating disk for feeding, mechanical transplanting and implanting, and implants an entire row of products at the same time, greatly improving the speed compared with ordinary implanting machines. During the feeding and implanting processes of this implanting machine, the visual positioning method is not used, and it is transplanted and implanted through a pure mechanical positioning method. The guiding fixture is used for calibration before the implanting suction nozzle, avoiding the time influence of visual participation and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0020] Figure 1 It is a top view of an inductive hot press packaging implanting machine of the present invention;

[0021] Figure 2 It is a schematic structural diagram of the implanting arm of the present invention;

[0022] Figure 3 It is a schematic structural diagram of the moving component of the present invention;

[0023] Figure 4 It is a schematic structural diagram of the feeding control component of the present invention.

[0024] Explanation of the reference numerals in the drawings:

[0025] 1. Workbench; 11. Feeding end; 12. Discharging end; 13. Mold; 21. Vibrating disk; 22. Feeding belt; 3. Feeding control component; 31. Detection piece; 32. Driving magnet; 33. Stop pin; 4. Moving component; 41. Second moving track; 42. Moving table; 421. Accommodating hole; 43. Third driving member; 51. First moving track; 52. First driving member; 6. Implanting arm; 61. Second driving member; 62. Guiding fixture; 621. Guiding hole; 63. Suction nozzle; 64. Buffer seat; 71. Third moving track; 72. Fourth driving member.

[0026] The realization, functional characteristics and advantages of the object of the present invention will be further described with reference to the embodiments and the drawings. Detailed implementation manners

[0027] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0028] Refer to Figures 1 to 4 , the present invention provides an inductive hot-press encapsulation implanting machine, which includes a workbench 1, a feeding mechanism and an implanting mechanism. The workbench 1 has a length direction AA, a width direction BB, a feeding end 11 and a discharging end 12. A mold 13 is placed in the middle of the workbench 1; the feeding mechanism includes a vibrating disk 21 and a moving component 4. The vibrating disk 21 is arranged at the feeding end 11 of the workbench 1. The vibrating disk 21 has a feeding belt 22. The moving component 4 is arranged at the end of the feeding belt 22. The moving component 4 is provided with a plurality of accommodating holes 421 for accommodating workpieces, and the moving component 4 can reciprocate along the width direction to move the workpieces; the implanting mechanism includes a first moving rail 51 and an implanting arm 6. The first moving rail 51 is arranged along the length direction and one end is adjacent to the moving component 4. The implanting arm 6 is movably connected to the first moving rail 51 and is located above the mold 13. One end of the first moving rail 51 is connected with a first driving member 52 to drive the implanting arm 6 to move along the first moving rail 51. The top end of the implanting arm 6 is connected with a second driving member 61 to drive the implanting arm 6 to move vertically; the bottom end of the implanting arm 6 is connected with a guiding fixture 62. The guiding fixture 62 can be partially attached to the moving component 4. A plurality of guiding holes 621 corresponding to the accommodating holes 421 are formed on the surface of the guiding fixture 62. The implanting arm 6 is provided with a plurality of suction nozzles 63 corresponding to the guiding holes 621.

[0029] It can be understood that the workbench 1 is used to provide a basic platform for placing the mold 13 and carrying other components. The workbench 1 has a length direction AA, a width direction BB, a feeding end 11 (the side where materials enter) and a discharging end 12 (the side where materials are output). The mold 13 is placed in the middle of the workbench 1 and is used for inductive implanting operations.

[0030] The feeding mechanism is responsible for transporting the workpieces to be processed from the feeding end 11 to the implanting mechanism. Among them, the vibrating disk 21 is arranged at the feeding end 11 of the workbench 1 and is used for initially sorting or arranging the workpieces. The vibrating disk 21 has a feeding belt 22, that is, a conveyor belt, which is used to send the workpieces to the moving component 4 one by one. The moving component 4 is arranged at the end of the feeding belt 22. The moving component 4 has a plurality of accommodating holes 421 for accommodating and transporting the workpieces. The moving component 4 can reciprocate along the width direction BB, so as to accurately deliver the workpieces to the implanting mechanism.

[0031] The implanting mechanism is responsible for accurately implanting the workpiece into the mold 13. The first moving rail 51 is arranged along the length direction AA of the workbench 1, and its function is to provide a movement track for the implanting arm 6. One end of it is close to the transfer assembly 4. When the implanting arm 6 is at this end, it can receive the workpiece from the transfer assembly 4. The first driving member 52 is connected to one end of the first moving rail 51 and is used to drive the implanting arm 6 to move along the first moving rail 51 in the length direction AA. The implanting arm 6 is a movable component that can move on the first moving rail 51 and is responsible for accurately implanting the workpiece into the mold 13. A second driving member 61 is connected to the top end of the implanting arm 6, which can control the up and down movement of the implanting arm 6 to ensure that the workpiece can be picked up and accurately placed into the mold 13. The guiding jig 62 is connected to the bottom end of the implanting arm 6, and its function is to help guide the workpiece. There are a plurality of guiding holes 621 on the surface of the guiding jig 62, and these holes are aligned with the receiving holes 421. The suction nozzle 63 of the implanting arm 6 will be aligned with these guiding holes 621, so as to ensure that the workpiece is sucked from the receiving hole 421.

[0032] First, the vibrating disk 21 and the transfer assembly 4 in the feeding mechanism send the workpiece to the implanting mechanism. Then, the implanting arm 6 moves along the first moving rail 51 through the first driving member 52 to ensure that it can accurately suck and transfer the workpiece onto the mold 13. During the sucking process, the guiding jig 62, through cooperation with the transfer assembly 4, ensures the accurate sucking of the workpiece. During the implanting process, the second driving member 61 of the implanting arm 6 controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold 13 from the guiding holes 621. It should be noted that the arrangement of the receiving holes 421 and the guiding holes 621 should be designed to be consistent with the hole positions on the mold 13 to ensure the accuracy of workpiece implantation.

[0033] With the above settings, this implanting machine uses the vibrating disk 21 for feeding, mechanical transplanting and implanting, and implants the whole row of products at the same time, and its speed is greatly improved compared with ordinary implanting machines. During the feeding and implanting processes of this implanting machine, the visual positioning method is not adopted, and it uses the pure mechanical positioning method for transplanting and implanting. The guiding jig 62 is used to calibrate before the implanting suction nozzle 63, avoiding the time influence of visual participation and improving the work efficiency.

[0034] Refer to Figures 1 to 2 In the embodiment of the present invention, a buffer seat 64 is movably arranged at the bottom end of the implanting arm 6, and a plurality of suction nozzles 63 are all connected to one side of the buffer seat 64 facing the guiding jig 62.

[0035] It can be understood that in order to ensure the smooth implantation of the inductor workpiece, a buffer seat 64 is provided at the bottom of the implant arm 6, which is used to absorb or mitigate the vibration or impact that may occur when the robot arm performs the implantation task. In particular, during the implantation process, the vibration of the robot arm may affect the accurate position of the inductor element. The buffer seat 64 can reduce such vibration or impact to ensure that the element will not be poorly implanted due to displacement or shaking. The suction nozzle 63 absorbs and transports the inductor element to the target position through vacuum suction. Multiple suction nozzles 63 are connected to the buffer seat 64. During the implantation process, multiple suction nozzles 63 of the implant arm 6 can work simultaneously to improve efficiency. The setting of the buffer seat 64 ensures that these suction nozzles 63 can avoid inaccurate positioning of the suction nozzles 63 due to external forces such as vibration and impact when performing tasks, thereby affecting the implantation accuracy of the element.

[0036] Reference Figure 3 In an embodiment of the present invention, the moving assembly 4 includes a second moving rail 41, a moving platform 42 and a third driving member 43. The second moving rail 41 is arranged along the width direction BB, the moving platform 42 is movably connected to the second moving rail 41, the accommodating hole 421 is opened on the surface of the moving platform 42, and the third driving member 43 is drivingly connected to the moving platform 42.

[0037] It can be understood that the setting of the moving assembly 4 is mainly to facilitate the moving of the workpiece from the loading belt 22 to the position where the implant arm 6 is located. The third driving member 43 and the second moving rail 41 cooperate with each other to drive the moving platform 42 to move along the second moving rail 41 to the end for easy access by the implant arm 6. It should be noted that the position arrangement of the receiving holes 421 on the moving platform 42 should be designed to be consistent with the acupuncture point arrangement of the mold 13, so as to facilitate the implant arm 6 to quickly implant the workpiece after sucking it, thereby improving work efficiency.

[0038] Reference Figure 4 In an embodiment of the present invention, a feed control assembly 3 is also provided at the end of the loading belt 22. The feed control assembly 3 includes at least a detection part 31, a driving magnet 32 ​​and a stopper needle 33. The driving magnet 32 ​​can drive the stopper needle 33 to move up and down to stop / release the workpiece from entering the accommodating hole 421 of the movable platform 42.

[0039] It can be understood that the feed control component 3 is used to control the process of the workpiece entering the moving platform 42. After the detection component 31 senses that the workpiece has entered the moving platform 42, the driving magnet 32 ​​drives the blocking needle 33 to rise, blocking the next workpiece from moving forward. After the workpiece in the moving platform 42 is taken away by the implantation arm 6, the driving magnet 32 ​​drives the blocking needle 33 to move downward, releasing the material to continue entering the moving platform 42, and the cycle continues.

[0040] Reference Figure 4 In the embodiment of the present invention, the detection element 31 is an optical fiber sensor.

[0041] Understandably, fiber optic sensors utilize the characteristics of light signals propagating in optical fibers for measurement and are commonly used to detect changes in physical quantities. Fiber optic sensors can accurately detect changes in physical quantities and have extremely high sensitivity, enabling them to detect tiny changes and are suitable for precision measurement. Fiber optic sensors are small in size and light in weight, and can be very flexibly applied to narrow spaces or places that are difficult to access. The flexibility and bendability of optical fibers allow them to be easily installed in complex structures. In this example, the detection member 31 only needs to detect whether the workpiece enters the moving table 42, so a small and efficient fiber optic sensor can be used.

[0042] Referring to Figure 1 , in the embodiment of the present invention, the workbench 1 is further provided with a blanking mechanism at the blanking end 12. The blanking mechanism includes a third moving rail 71 and a fourth driving member 72. The third moving rail 71 is arranged along the width direction BB on the surface of the workbench 1. The mold 13 is movably connected to the surface of the third moving rail 71. The fourth driving member 72 is drivingly connected to the third moving rail 71 to drive the mold 13 to reciprocate along the third moving rail 71.

[0043] Understandably, the blanking mechanism is used to move the mold 13 after implantation to the blanking end 12, where manual or mechanical material replacement can be performed. The implanted mold 13 is taken away for subsequent processing, and then an empty mold 13 is placed on the third moving rail 71. The fourth driving member 72 then provides power to transport the empty mold 13 back under the implantation arm 6 to cycle in this way.

[0044] Referring to Figure 1 , in the embodiment of the present invention, at least two third moving rails 71 are arranged side by side, and each third moving rail 71 surface is movably connected with a mold 13.

[0045] Understandably, through the above settings, the production efficiency can be effectively improved. There is a mold 13 on each guide rail, so the implanting machine can at least process the workpieces on two molds 13 simultaneously to achieve parallel operation. When one mold 13 moves towards the blanking end 12, the implantation arm 6 can implant into another mold 13, reducing the waiting time and improving the production efficiency of the equipment. In addition, more third moving rails 71 can be laid according to actual production requirements to further improve the production efficiency.

[0046] Referring to Figure 1 , in the embodiment of the present invention, two sets of the loading mechanism, the implanting mechanism, and the blanking mechanism are symmetrically arranged along the length direction AA on the surface of the workbench 1.

[0047] Understandably, two sets of mechanisms are symmetrically arranged on the workbench 1, which is equivalent to having two production lines at the same time. Moreover, there are at least two molds 13 in each set of mechanisms. Therefore, the implanting machine can complete at least four products at a time, greatly improving the production efficiency. In addition, when one set of mechanisms fails or needs maintenance, the other set of mechanisms can continue to produce, thus avoiding the situation of the whole machine shutdown. The simultaneous operation of the two sets of mechanisms can significantly increase the overall output. Especially when the demand is large, it can better meet the market demand. And the two sets of mechanisms can produce different products respectively to meet the market demand for various products. If the moving table 42 is properly designed, the products can be flexibly switched, and the overall supply capacity will not be affected by the production limitation caused by a single production line.

[0048] In the technical solution of the present invention, first, the vibrating disk 21 and the transfer assembly 4 in the feeding mechanism send the workpiece to the implanting mechanism. Then, the implanting arm 6 moves along the first moving rail 51 through the first driving member 52 to ensure that it can accurately suck and transfer the workpiece to the mold 13. During the sucking process, the guiding fixture 62 ensures the accurate sucking of the workpiece through cooperation with the transfer assembly 4. During the implanting process, the second driving member 61 of the implanting arm 6 controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold 13 from the guiding hole 621. Through the above settings, this implanting machine uses the vibrating disk 21 for feeding, mechanical transplanting and implanting, and implants the whole row of products at the same time, with a much higher speed compared with ordinary implanting machines. During the feeding and implanting processes of this implanting machine, the visual positioning method is not adopted, and it is transplanted and implanted by the pure mechanical positioning method. The guiding fixture 62 is used for calibration before the implanting suction nozzle 63, avoiding the time influence of visual participation and improving the work efficiency.

[0049] In the attached drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the attached drawings are only used for exemplary illustration and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.

[0050] The above is only the preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims

1. An inductor hot pressing packaging implanter, characterized in that: include: A workbench (1), the workbench (1) having a length direction, a width direction, a loading end (11) and a unloading end (12), and a mold (13) is placed in the middle of the workbench (1); A feeding mechanism, the feeding mechanism comprising a vibration plate (21) and a moving assembly (4), the vibration plate (21) being arranged at a feeding end (11) of the workbench (1), the vibration plate (21) having a feeding belt (22), the moving assembly (4) being arranged at the end of the feeding belt (22), the moving assembly (4) being provided with a plurality of accommodating holes (421) for accommodating workpieces, and the moving assembly (4) being capable of reciprocating along the width direction to move the workpieces; An implantation mechanism, the implantation mechanism comprising a first movable rail (51) and an implantation arm (6), the first movable rail (51) being arranged along the length direction and having one end adjacent to the moving assembly (4), the implantation arm (6) being movably connected to the first movable rail (51) and being located above the mold (13), one end of the first movable rail (51) being connected to a first driving member (52) for driving the implantation arm (6) to move along the first movable rail (51), and the top end of the implantation arm (6) being connected to a second driving member (61) for driving the implantation arm (6) to move vertically; The bottom end of the implant arm (6) is connected to a guide fixture (62), the guide fixture (62) can be partially fitted with the moving assembly (4), a plurality of guide holes (621) are provided on the surface of the guide fixture (62) corresponding to the receiving hole (421), and the implant arm (6) is provided with a plurality of suction nozzles (63) corresponding to the guide holes (621); A buffer seat (64) is movably provided at the bottom end of the implant arm (6), and the plurality of suction nozzles (63) are all connected to a side of the buffer seat (64) facing the guide fixture (62); The moving assembly (4) comprises a second moving rail (41), a moving platform (42) and a third driving member (43); the second moving rail (41) is arranged along the width direction; the moving platform (42) is movably connected to the second moving rail (41); the receiving hole (421) is formed on the surface of the moving platform (42); and the third driving member (43) is drivingly connected to the moving platform (42); A feeding control assembly (3) is also provided at the end of the feeding belt (22), and the feeding control assembly (3) comprises at least a detection member (31), a driving magnet (32) and a stopper needle (33), and the driving magnet (32) can drive the stopper needle (33) to move up and down to stop / release the workpiece from entering the receiving hole (421) of the movable platform (42).

2. The inductor thermocompression packaging implanter according to claim 1, characterized in that: The detection element (31) is an optical fiber sensor.

3. The inductor thermocompression packaging implanter according to claim 1, characterized in that: The workbench (1) is further provided with a material unloading mechanism at the unloading end (12), the material unloading mechanism comprising a third movable rail (71) and a fourth driving member (72), the third movable rail (71) being arranged on the surface of the workbench (1) along the width direction, the mold (13) being movably connected to the surface of the third movable rail (71), and the fourth driving member (72) being drivingly connected to the third movable rail (71) to drive the mold (13) to reciprocate along the third movable rail (71).

4. The inductor thermocompression packaging implanter according to claim 3, characterized in that: At least two third movable rails (71) are arranged side by side, and a mold (13) is movably connected to the surface of each third movable rail (71).

5. The inductive thermocompression packaging implanter according to any one of claims 1 to 4, characterized in that: The loading mechanism, the implanting mechanism and the unloading mechanism are all symmetrically arranged in two sets along the length direction on the surface of the workbench (1).

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