Multi-station chip dispensing and assembling equipment
By designing multi-station chip dispensing assembly equipment, the rotary wheel and locking mechanism are used to achieve automatic and high-precision assembly of the chip, solving the problems of large space and low accuracy in the existing technology.
Patent Information
- Application Number
- CN202510151807.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-03-14
AI Technical Summary
The existing chip assembly system occupies a large space, flows only through the pallet and does not set the position components, resulting in low chip assembly accuracy.
A multi-station chip dispensing assembly equipment is designed, and the magnetic core is flowed between each station using a rotary dial. Each station is equipped with a locking mechanism and a pressure pressing mechanism to ensure the position accuracy of the magnetic core during the flow process.
It realizes automated and high-precision assembly of the chip, with a compact overall layout, and the repeat assembly accuracy of the magnetic core and the upper cover can reach μ level.
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Figure CN119626761A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chip production, and in particular to a multi-station chip dispensing assembly device. Background Art
[0002] The patent with announcement number CN115692268A discloses an automated chip assembly system, including a shell assembly workbench, a thin sheet assembly workbench I, a soft ring assembly workbench, an insulating paper assembly workbench I, a fixed plate assembly workbench, an open soft ring assembly workbench, an insulating paper assembly workbench II, a thin sheet assembly workbench II, a chip assembly workbench, a screw cover assembly workbench, a component unloading table, a pallet, and a circular track for allowing the pallet to flow between multiple workbenches in sequence. The assembly line of this application is long and narrow, occupies a large space, and is only circulated through pallets. There is no positioning component for clamping the chip in the pallet, resulting in low chip assembly accuracy. Summary of the invention
[0003] The technical problem to be solved by the present invention is: in order to solve the problem that the chip assembly system in the prior art is long and narrow, occupies a large space, and is only circulated through a tray, and there is no positioning component in the tray to clamp the chip, resulting in low chip assembly accuracy, a multi-station chip dispensing assembly equipment is now provided.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solution: a multi-station chip dispensing assembly device, comprising a turntable, which is provided with at least: Loading station, used for loading magnetic cores; A glue dispensing station, which is equipped with a glue dispensing mechanism for dispensing glue on the magnetic core from the loading station; An assembly station is provided with an upper cover conveying assembly for conveying the upper cover to the glued magnetic core to assemble the two; And the blanking station is used for blanking the semi-assembly formed by assembling the magnetic core and the upper cover; Each workstation is provided with a locking mechanism for locking the magnetic core thereon, which includes a base for supporting the magnetic core, a clamping plate hinged to the base, and an elastic element for pushing the clamping plate to clamp the magnetic core between the clamping plate and the base, and the loading and unloading stations are also provided with a pressure mechanism for applying pressure to the clamping plate so that it overcomes the force of the elastic element and releases the clamping of the magnetic core.
[0005] Furthermore, it also includes a magnetic core feeding assembly for feeding materials to the loading station, a first correction mechanism arranged on the feeding path of the magnetic core feeding assembly and used to center the conveyed magnetic cores, and a second correction mechanism arranged on the unloading path and used to center the magnetic cores and the upper cover.
[0006] Furthermore, the first correction mechanism and the second correction mechanism both include a jig for carrying the magnetic core, a flexible four-claw structure that can be close to or away from each other, and a buffer elastic member correspondingly arranged between the clamping jaws of the flexible four-claw structure and the jig, and the elastic coefficients of the buffer elastic member between the two relatively arranged clamping jaws and the jig are different.
[0007] Furthermore, the fixture is provided with a positioning groove for the magnetic core to be placed therein for initial positioning thereof and a negative pressure channel connected with the positioning groove for adsorbing the magnetic core.
[0008] Furthermore, the first correction mechanism and the second correction mechanism also include a swing table for driving the jig to rotate, a first slide table for driving the jig to move along a first direction, and a second slide table for moving along a second direction perpendicular to the first direction.
[0009] Furthermore, the base includes a bottom plate and a cover plate fixed on the bottom plate, the two are combined to form a through groove for the splint to pass through, and the bottom plate protrudes to form a limiting protrusion for limiting the rotation range of the splint.
[0010] Furthermore, the magnetic core feeding assembly includes a magnetic core manipulator that can move in three-dimensional directions, and the magnetic core manipulator is equipped with two suction nozzles, one of which is used to transport the magnetic cores on the magnetic core conveyor line to the first correction mechanism, and the other suction nozzle is used to transport the magnetic cores on the first correction mechanism to the loading station.
[0011] Furthermore, the upper cover conveying assembly includes a vibrating material tray and an upper cover manipulator that can move in three dimensions and is used to transfer the upper cover at the output port of the vibrating material tray to the assembly station, and the upper cover manipulator is equipped with an upper cover suction nozzle.
[0012] Furthermore, a material unloading robot that can move in three dimensions is provided between the unloading station and the second correction mechanism, and the fingers of the material unloading robot include a magnetic core clamping portion and an upper cover clamping portion recessed in the magnetic core clamping portion.
[0013] Furthermore, a magnetic core detection station is provided between the loading station and the glue dispensing station, a glue dispensing detection station is provided between the glue dispensing station and the assembly station, the magnetic core detection station is equipped with a magnetic core visual detection mechanism, and the glue dispensing detection station is equipped with a glue dispensing visual detection mechanism.
[0014] The beneficial effects of the present invention are as follows: the present invention utilizes a turntable to transfer the magnetic core between various workstations to complete the assembly. The transfer route is circular, and various supporting mechanisms are correspondingly arranged at each workstation. The overall layout is compact, and each workstation automatically locks the magnetic core thereon through a locking mechanism to ensure the position accuracy of the magnetic core during the transfer process, thereby improving the overall assembly accuracy of the chip, and a pressure mechanism is used at the loading and unloading stations to automatically unlock the magnetic core. The entire device is based on the rotation of the turntable and combined with the locking mechanism and various supporting mechanisms to complete the automated and high-precision assembly of the chip. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 is a three-dimensional schematic diagram of the present invention from a first viewing angle; Figure 2 is a three-dimensional schematic diagram of a second viewing angle of the present invention; Figure 3 is a top view of the present invention; Figure 4 It is a top view of the present invention after being disassembled; Figure 5 It is a three-dimensional schematic diagram of the turntable; Figure 6 is a top view of the turntable; Figure 7 is a three-dimensional schematic diagram of the locking mechanism; Figure 8 is a three-dimensional schematic diagram of the locking mechanism removing the pressure mechanism from the first perspective; Fig. 9 is a three-dimensional schematic diagram of the locking mechanism removing the pressure mechanism from a second perspective; Fig.10 It is a three-dimensional schematic diagram of the cover manipulator; Fig.11 yes Fig.10 A partial enlarged view of part A; Fig.12 is a three-dimensional schematic diagram of the core feeding assembly; Fig.13 yes Fig.12 A partial enlarged view of part B; Fig.14 is a three-dimensional schematic diagram of the first correction mechanism (or the second correction mechanism); Fig.15 is a top view of the first correction mechanism; Fig.16 is a top view of the second correction mechanism; Fig.17 is a bottom view of the first correction mechanism (or the second correction mechanism); Fig.18is a right side view of the first correction mechanism (or the second correction mechanism); Fig.19 It is a three-dimensional schematic diagram of the unloading robot; Fig. 20 It is a three-dimensional schematic diagram of the fingers of the unloading robot; In the figure: 1. Turntable; 101. Loading station; 102. Glue dispensing station; 103. Assembly station; 104. Unloading station; 105. Magnetic core detection station; 106. Glue dispensing detection station; 107. Reserved station; 108. Residual material detection station; 109. Rotary drive mechanism; 2. Glue dispensing mechanism; 201. Glue dispensing valve; 202. Three-axis module; 3. Upper cover conveying assembly; 301. Vibrating material tray; 302. Upper cover manipulator; 303. Upper cover suction nozzle; 304. Second floating seat; 305. Second floating spring; 306. Second guide mechanism; 4. locking mechanism; 401. base; 4011. bottom plate; 4012. cover plate; 4013. through groove; 4014. limiting protrusion; 402. clamping plate; 403. elastic element; 404. pressure mechanism; 405. clamping cavity; 406. stopper; 407. base; 5. Magnetic core feeding assembly; 501. Magnetic core manipulator; 502. Magnetic core suction nozzle; 503. First floating seat; 504. First floating spring; 505. First guide mechanism; 506. Magnetic core conveying line; 6. First correction mechanism; 601. Jig; 6011. Positioning groove; 6012. Negative pressure channel; 602. Flexible four-claw structure; 6021. Clamping claw; 603. First buffer elastic member; 604. Second buffer elastic member; 605. Swing table; 606. First slide; 6061. Fixed seat; 6062. Screw nut structure; 6063. Sliding seat; 607. Second slide; 608. Connecting shaft; 609. Clip; 7. Second correctional institution; 8. Material unloading manipulator; 801. Finger; 8011. Magnetic core clamping part; 8012. Upper cover clamping part; 802. Third floating seat; 803. Third floating spring; 9. Magnetic core visual inspection mechanism; 10. Glue dispensing visual inspection mechanism; 11. Fixed disk. DETAILED DESCRIPTION
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner only, and therefore only show the components related to the present invention, and directions and references (e.g., up, down, left, right, etc.) may only be used to help describe the features in the drawings. Therefore, the following specific embodiments are not to be taken in a limiting sense, and the scope of the subject matter claimed is limited only by the attached claims and their equivalents.
[0018] like Figure 1-Figure 4 As shown, a multi-station chip dispensing assembly equipment includes a turntable 1, which is provided with at least a loading station 101, a dispensing station 102, an assembly station 103 and an unloading station 104 along the circumferential direction. A rotating drive mechanism 109 is arranged at the bottom of the turntable 1 for driving the turntable 1 to rotate. A fixed disk 11 is arranged at the center of the turntable 1. The fixed disk 11 is separated from the turntable 1 and supported by a support seat at the bottom.
[0019] The loading station 101 is used for loading magnetic cores; The glue dispensing station 102 is equipped with a glue dispensing mechanism 2 for dispensing glue on the upper surface of the magnetic core from the loading station 101. The glue dispensing mechanism 2 includes a glue dispensing valve 201 and a three-axis module 202 for driving the glue dispensing valve 201 to move in three-dimensional directions. There are multiple glue dispensing points. The assembly station 103 is equipped with an upper cover conveying component 3 for conveying the upper cover to the magnetic core after glue application to assemble the two. The magnetic core after glue application rotates with the turntable 1 to the assembly station 103, and the upper cover conveying component 3 transfers the upper cover on it to the magnetic core, and the magnetic core and the upper cover are glued; Each workstation is provided with a locking mechanism 4 for locking the magnetic core thereon, which includes a base 401 for supporting the magnetic core, a clamp 402 hingedly connected to the base 401, and an elastic element 403 for pushing the clamp 402 to clamp the magnetic core between the clamp 402 and the base 401. The clamp 402 can rotate around the hinge point between it and the base 401 to form a scissors-like structure, and the magnetic core and the elastic element 403 are respectively located on both sides of the hinge point. The elastic element 403 can be a spring, the base 401 protrudes to form a first protrusion, the clamping plate 402 protrudes to form a second protrusion, the elastic element 403 is sleeved on the first protrusion and the second protrusion, and one end of the elastic element 403 abuts against the base 401, and the other end abuts against the clamping plate 402; the base 401 is provided with a groove for inserting the magnetic core, the clamping plate 402 is located on one side of the groove, and a stopper 406 is fixed on the other side of the groove, and a clamping cavity 405 for clamping the magnetic core is formed between the clamping plate 402 and the stopper.
[0020] The loading station 101 and the unloading station 104 are also provided with a pressure mechanism 404 for applying pressure to the clamp 402 so that it overcomes the force of the elastic element 403 and releases the clamping of the magnetic core. The pressure mechanism 404 can be but is not limited to a cylinder or a telescopic rod, etc., which is installed on the base 407 and the position is adjustable. A waist-shaped hole is provided on the pressure mechanism 404 or the base 407. The waist-shaped hole can be a straight bar or an arc to allow the pressure mechanism 404 to be moved horizontally or rotated.
[0021] During the process of receiving the magnetic core, the pressure mechanism 404 of the loading station 101 first applies pressure to the clamping plate 402, so that the clamping plate 402 overcomes the force of the elastic element 403 and opens the clamping cavity 405. After the magnetic core is placed in the clamping cavity 405, the pressure mechanism 404 releases the pressure on the clamping plate 402, and the clamping plate 402 locks the magnetic core under the elastic force of the elastic element 403. Then the turntable 1 drives the magnetic core to rotate to the glue dispensing station 102, and the glue dispensing mechanism 2 dispenses glue on its upper surface. Then the turntable 1 drives the magnetic core to rotate to the assembly station 103, and at the same time the upper cover conveying component 3 conveys the upper cover to the magnetic core and glues it to form a semi-assembly. Finally, the turntable 1 drives the semi-assembly of the magnetic core and the upper cover to rotate to the unloading station 104 for unloading.
[0022] The present invention utilizes a turntable to transfer the magnetic core between various workstations to complete the assembly. The transfer route is circular, and various supporting mechanisms are correspondingly arranged at each workstation. The overall layout is compact, and each workstation automatically locks the magnetic core thereon through a locking mechanism to ensure the position accuracy of the magnetic core during the transfer process, thereby improving the overall assembly accuracy of the chip, and the magnetic core is automatically unlocked by a pressure mechanism at the loading and unloading stations, thereby realizing automatic loading and unloading and assembly of the magnetic core and the upper cover. The entire equipment is fully automatically operated, and the repeated assembly accuracy of the magnetic core and the upper cover can reach μ level.
[0023] In some examples, such as Fig.12 and Fig.13 As shown, it also includes a magnetic core feeding assembly 5 for feeding materials to the loading station 101, a first correction mechanism 6 arranged on the feeding path of the magnetic core feeding assembly 5 and used for centering the conveyed magnetic cores, and a second correction mechanism 7 arranged on the unloading path and used for centering the magnetic cores and the upper cover; The position of the magnetic core itself may have deviations when it is transported through the magnetic core conveyor line 506. If it is directly transported to the turntable 1 for assembly with the upper cover, the assembly accuracy will be reduced. Therefore, a first correction mechanism 6 is set on the feeding path to correct the deviation and improve the assembly accuracy.
[0024] After the magnetic core passes through the first correction mechanism 6, it has a higher position accuracy, while the position of the upper cover itself will deviate during its transportation process. When it is transported to the assembly station 103 for assembly with the magnetic core, it will still lead to reduced assembly accuracy. Therefore, the position of the upper cover needs to be corrected. Because it is assembled with the magnetic core by gluing, the position can be fine-tuned before the glue solidifies. Therefore, a second correction mechanism 7 can be set on the unloading path to correct the position deviation of the upper cover and control the assembly accuracy.
[0025] In some examples, such as Figure 14-18 As shown, the first correction mechanism 6 and the second correction mechanism 7 both include a jig 601 for carrying a magnetic core, a flexible four-claw structure 602 that can be moved closer to or farther away from each other, and a buffer elastic member correspondingly arranged between a clamp 6021 of the flexible four-claw structure 602 and the jig 601. The buffer elastic member corresponds to the clamp 6021 one by one, and the elastic coefficients of the buffer elastic member between the two relatively arranged clamps 6021 and the jig 601 are different, namely, a first buffer elastic member 603 and a second buffer elastic member 604, and the elastic coefficient of the first buffer elastic member 603 is greater than the elastic coefficient of the second buffer elastic member 604. The larger the elastic coefficient, the greater the elastic force, and the less likely it is to deform. The buffer elastic member can be a spring, the first buffer elastic member 603 with a large elastic coefficient is a "hard" spring, and the second buffer elastic member 604 with a small elastic coefficient is a "soft" spring; the elastic coefficient is related to the wire diameter, outer diameter and material of the spring.
[0026] Both ends of the buffer elastic member are respectively hooked with the connecting shaft 608 fixed on the clamp 6021 and the fixture 601, and the connecting shaft 608 fixed on the clamp 6021 and the connecting shaft 608 fixed on the fixture 601 are perpendicular to each other. The connecting shaft 608 can be but is not limited to a pin shaft or a bolt.
[0027] Each clamping jaw 6021 is adjustable and equipped with a non-magnetic clamp 609 for clamping the magnetic core or the upper cover. The clamp is made of non-magnetic material to prevent the magnetic material from damaging the internal structure of the magnetic core. The clamp 609 on the flexible four-claw structure 602 in the first correction mechanism 6 is used to clamp the magnetic core, and the clamp 609 on the flexible four-claw structure 602 in the second correction mechanism 7 is used to clamp the magnetic core and the upper cover, two of which are used to clamp the magnetic core, and the other two clamps 609 are used to clamp the upper cover.
[0028] Taking the first correction mechanism 6 as an example, the grasping mechanism first grasps the magnetic core from the magnetic core conveying line 506 to the fixture 601, and then the flexible four-claw structure 602 moves closer to each other to clamp and position the magnetic core. During the clamping process, the high-rigidity first buffer elastic member 603 is not easy to deform and has a large elastic force. It allows the displacement change of the clamp 6021 connected to it to be small, and when the first buffer elastic member 603 undergoes a unit deformation, the force applied to the magnetic core by the clamp 6021 connected to it is large. The low-rigidity second buffer elastic member 604 is easy to deform and has a small elastic force. It allows the displacement change of the clamp 6021 connected to it to be large, and when the second buffer elastic member 604 undergoes a unit deformation, the force applied to the magnetic core by the clamp 6021 connected to it is small. In this way, the combined force can be achieved, while ensuring the centering effect of the magnetic core, avoiding damage to the magnetic core.
[0029] In some examples, such as Fig.15 and Fig.16 As shown, the jig 601 is provided with a positioning groove 6011 for placing the magnetic core for initial positioning thereof and a negative pressure channel 6012 connected with the positioning groove 6011 for adsorbing the magnetic core. The negative pressure channel 6012 is connected with a negative pressure device. When the negative pressure device is turned on, the negative pressure channel 6012 is in a negative pressure state, thereby adsorbing and fixing the magnetic core in the positioning groove 6011 to prevent the small-volume magnetic core from flipping over or detaching from the positioning groove 6011 under the clamping force of the flexible four-claw structure 602.
[0030] In some examples, such as Fig.14 As shown, the first correction mechanism 6 and the second correction mechanism 7 also include a swing table 605 for driving the fixture 601 to rotate, a first slide 606 for driving the fixture 601 to move along a first direction, and a second slide 607 for moving along a second direction perpendicular to the first direction. The swing table 605, the second slide 607 and the first slide 606 are stacked in sequence from top to bottom. The first slide 606 and the second slide 607 both include a fixed seat 6061, a sliding seat 6063 and a screw nut structure 6062 located therebetween. The sliding seat 6063 is covered on top of the fixed seat 6061, and the sliding seat 6063 of the first slide 606 is fixed to the fixed seat 6061 of the second slide 607.
[0031] In some examples, such as Figure 7-Figure 9As shown, the base 401 includes a bottom plate 4011 and a cover plate 4012 fixed above the bottom plate 4011, and the two are enclosed to form a through slot 4013 for the clamping plate 402 to pass through, and the slot width of the through slot 4013 is greater than the width of the clamping plate 402 so that the clamping plate 402 can rotate within a certain range to clamp or release the magnetic core, and the bottom plate 4011 protrudes to form a limiting protrusion 4014 for limiting the rotation range of the clamping plate 402, and the limiting protrusion 4014 can be integrally formed with the base 401 or be a pin fixed on the base 401.
[0032] In some examples, such as Fig.12 and Fig.13 As shown, the magnetic core feeding assembly 5 includes a magnetic core manipulator 501 that can move in three-dimensional directions. Two synchronously acting magnetic core suction nozzles 502 are installed on the magnetic core manipulator 501. Each magnetic core suction nozzle 502 is installed on the magnetic core manipulator 501 through a first floating seat 503. A first floating spring 504 and a first guide mechanism 505 are provided between the first floating seat 503 and the magnetic core manipulator 501. The first floating spring 504 is used to provide a buffering effect on the magnetic core during the process of the magnetic core suction nozzle 502 sucking the magnetic core, thereby avoiding damage to the magnetic core during the suction process. The first guide mechanism 505 can be a slide rail and slider combination to ensure the movement direction of the magnetic core suction nozzle 502 during the buffering process.
[0033] One of the magnetic core suction nozzles 502 (first magnetic core suction nozzle) is used to convey the magnetic core on the magnetic core conveying line 506 to the first correction mechanism 6, and the other magnetic core suction nozzle 502 (second magnetic core suction nozzle) is used to convey the magnetic core on the first correction mechanism 6 to the loading station 101, and when the first magnetic core suction nozzle sucks the magnetic core on the magnetic core conveying line 506 and drives it to move horizontally, the second magnetic core suction nozzle sucks the magnetic core that has been corrected on the first correction mechanism 6 and drives it to move horizontally. At this time, the station on the first correction mechanism 6 is vacant for the magnetic core to be corrected to be placed. When the first magnetic core suction nozzle drives the magnetic core to be corrected thereon to reach the first correction mechanism 6, the second magnetic core suction nozzle drives the magnetic core thereon to reach the loading station 101, and then the first magnetic core suction nozzle and the second magnetic core suction nozzle are reset for a new round of suction. One end of the magnetic core manipulator 501 is supported by the supporting structure at its bottom, and the other end is supported by the fixed disk 11, which improves the structural stability while saving space.
[0034] In some examples, such as Fig.10As shown, the upper cover conveying assembly 3 includes a vibrating material tray 301 and an upper cover manipulator 302 which can move in three-dimensional directions and is used to transfer the upper cover at the output port of the vibrating material tray 301 to the assembly station 103. The upper cover manipulator 302 is equipped with an upper cover suction nozzle 303 through a second floating seat 304. A second floating spring 305 and a second guide mechanism 306 are provided between the second floating seat 304 and the upper cover manipulator 302. The second floating spring 305 is used to provide a buffering effect when the upper cover suction nozzle 303 sucks the upper cover to the assembly station 103 for assembly. The second guide mechanism 306 can be a combination of slide rails and sliders to ensure the movement direction of the upper cover suction nozzle 303 during the buffering process. One end of the upper cover manipulator 302 is supported by the supporting structure at its bottom, and the other end is supported by the fixed plate 11, which improves the structural stability while saving space.
[0035] In some examples, such as Fig.19 and Fig. 20 As shown, a material unloading manipulator 8 that can move in three-dimensional directions is provided between the unloading station 104 and the second correction mechanism 7. The material unloading manipulator 8 is to clamp the semi-assembly of the magnetic core and the upper cover. At this time, the glue between the two is not solidified, so the suction method cannot be used but the clamping method is required. Therefore, the finger 801 of the material unloading manipulator 8 includes a magnetic core clamping part 8011 and an upper cover clamping part 8012 recessed in the magnetic core clamping part 8011. One end of the material unloading manipulator 8 is supported by the support structure at its bottom, and the other end is supported by the fixed plate 11, which improves the structural stability and saves space.
[0036] The finger 801 is installed on the unloading robot 8 through the third floating seat 802. A third floating spring 803 is provided between the third floating seat 802 and the upper cover robot 302. The third floating spring 803 is used to provide a buffering effect when the finger 801 clamps the magnetic core and the upper cover.
[0037] In some examples, such as Figure 5 and Figure 6 As shown, a magnetic core detection station 105 is provided between the loading station 101 and the glue dispensing station 102, and the magnetic core detection station 105 is equipped with a magnetic core visual detection mechanism 9, and the magnetic core visual detection mechanism 9 is used to locate the magnetic core position, and a glue dispensing detection station 106 is provided between the glue dispensing station 102 and the assembly station 103, and the glue dispensing detection station 106 is equipped with a glue dispensing visual detection mechanism 10, and the glue dispensing visual detection mechanism 10 is used to detect whether glue is dispensed and locate the glue dispensing position, preferably, a reserved station 107 is provided between the assembly station 103 and the unloading station 104, and a residual material detection station 108 is provided between the unloading station 104 and the loading station 101, and the residual material detection station 108 is equipped with a residual material visual detection mechanism, which is used to detect whether the unloading is missed, so as to avoid interference with the magnetic core to be loaded when rotating to the loading station 101.
[0038] Working principle: 1. Feeding: First, the first magnetic core suction nozzle on the magnetic core manipulator 501 conveys the magnetic core on the magnetic core conveying line 506 to the first correction mechanism 6, and at the same time, the second magnetic core suction nozzle is used to convey the corrected magnetic core on the first correction mechanism 6 to the loading station 101, and then the first magnetic core suction nozzle and the second magnetic core suction nozzle are reset to start a new round of suction; 2. Magnetic core centering: The magnetic core manipulator 501 absorbs the magnetic core on the magnetic core conveying line 506 into the positioning groove 6011 of the first correction mechanism 6 for initial positioning, and then the flexible four-claw structure 602 moves closer to each other to clamp and position the magnetic core. During the clamping process, the first buffer elastic member 603 with high rigidity is not easy to deform and has a large elastic force, while the second buffer elastic member 604 with low rigidity is easy to deform and has a small elastic force, thereby achieving a comprehensive force, ensuring the magnetic core centering effect while avoiding damage to the chip; 3. Magnetic core position detection: the turntable 1 drives the magnetic core to rotate to the magnetic core detection station 105, and the magnetic core visual detection mechanism 9 locates the magnetic core position; 4. Glue dispensing: the turntable 1 drives the magnetic core to rotate to the glue dispensing station 102, and the glue dispensing mechanism 2 performs glue dispensing; 5. Glue dispensing inspection: The turntable 1 drives the magnetic core to rotate to the glue dispensing inspection station 106, and the glue dispensing visual inspection mechanism 10 detects whether the magnetic core has glue dispensing and locates the glue dispensing position; 6. Assembly: The turntable 1 drives the magnetic core to rotate to the assembly station 103, and the upper cover suction nozzle 303 of the upper cover manipulator 302 sucks the upper cover to the assembly station 103 and puts it on the magnetic core to make the two stick together; 7. Unloading: The turntable 1 drives the semi-assembly formed by the magnetic core and the upper cover to rotate to the unloading station 104; 8. Semi-assembly centering: The unloading robot 8 grabs the semi-assembly of the magnetic core and the upper cover into the positioning groove 6011 of the second correction mechanism 7 for initial positioning, and then the flexible four-claw structure 602 moves closer to each other to clamp and position the magnetic core. During the clamping process, the buffer elastic parts with different elastic coefficients provide different degrees of buffering to the clamping claws 6021, ensuring the centering effect of the magnetic core while avoiding damage to the magnetic core; 9. Curing: After the secondary correction is completed, the handling module moves the semi-assembly to the oven for heating and curing of the finished product.
[0039] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A multi-station chip dispensing assembly equipment, characterized in that: It comprises a rotating disk (1) which is provided with at least: A loading station (101) is used for loading magnetic cores; A glue dispensing station (102) is provided with a glue dispensing mechanism (2) for dispensing glue on the magnetic core from the loading station (101); An assembly station (103) is provided with an upper cover conveying component (3) for conveying the upper cover to the glued magnetic core to assemble the two; and a blanking station (104) for blanking the semi-assembly formed by assembling the magnetic core and the upper cover; Each workstation is provided with a locking mechanism (4) for locking the magnetic core thereon, comprising a base (401) for carrying the magnetic core, a clamping plate (402) hingedly arranged with the base (401), and an elastic element (403) for pushing the clamping plate (402) to clamp the magnetic core between the clamping plate (402) and the base (401), and the loading workstation (101) and the unloading workstation (104) are also provided with a pressing mechanism (404) for applying pressure to the clamping plate (402) so that it overcomes the force of the elastic element (403) and releases the clamping of the magnetic core.
2. The multi-station chip dispensing assembly equipment according to claim 1, characterized in that: It also includes a magnetic core feeding assembly (5) for conveying magnetic cores to a loading station (101), a first correction mechanism (6) arranged on a feeding path of the magnetic core feeding assembly (5) and used for centering the conveyed magnetic cores, and a second correction mechanism (7) arranged on a unloading path and used for centering the magnetic cores and the upper cover.
3. The multi-station chip dispensing assembly equipment according to claim 2, characterized in that: The first correction mechanism (6) and the second correction mechanism (7) both comprise a jig (601) for carrying a magnetic core, a flexible four-claw structure (602) that can move closer to or farther from each other, and a buffer elastic member correspondingly arranged between a clamping jaw (6021) of the flexible four-claw structure (602) and the jig (601), and the elastic coefficients of the buffer elastic member between the two clamping jaws (6021) and the jig (601) that are arranged opposite to each other are different.
4. The multi-station chip dispensing assembly equipment according to claim 3 is characterized in that: The jig (601) is provided with a positioning groove (6011) for the magnetic core to be placed therein for initial positioning thereof, and a negative pressure channel (6012) connected to the positioning groove (6011) for adsorbing the magnetic core.
5. The multi-station chip dispensing assembly equipment according to claim 3, characterized in that: The first correction mechanism (6) and the second correction mechanism (7) further include a swing table (605) for driving the jig (601) to rotate, a first slide table (606) for driving the jig (601) to move along a first direction, and a second slide table (607) for moving along a second direction perpendicular to the first direction.
6. The multi-station chip dispensing assembly equipment according to claim 1, characterized in that: The base (401) comprises a bottom plate (4011) and a cover plate (4012) fixed on the top of the bottom plate (4011), the two together form a through slot (4013) for the clamping plate (402) to pass through, and the bottom plate (4011) protrudes to form a limiting protrusion (4014) for limiting the rotation range of the clamping plate (402).
7. The multi-station chip dispensing assembly equipment according to claim 2, characterized in that: The magnetic core feeding assembly (5) comprises a magnetic core manipulator (501) that can move in three-dimensional directions, and the magnetic core manipulator (501) is equipped with two magnetic core suction nozzles (502), wherein one magnetic core suction nozzle (502) is used to convey the magnetic cores on the magnetic core conveying line (506) to the first correction mechanism (6), and the other magnetic core suction nozzle (502) is used to convey the magnetic cores on the first correction mechanism (6) to the loading station (101).
8. The multi-station chip dispensing assembly equipment according to claim 1, characterized in that: The upper cover conveying assembly (3) comprises a vibrating material tray (301) and an upper cover manipulator (302) that can move in three dimensions and is used to transfer the upper cover at the output port of the vibrating material tray (301) to the assembly station (103); the upper cover manipulator (302) is equipped with an upper cover suction nozzle (303).
9. The multi-station chip dispensing assembly equipment according to claim 2, characterized in that: A material unloading robot (8) that can move in three dimensions is provided between the unloading station (104) and the second correction mechanism (7); a finger (801) of the material unloading robot (8) comprises a magnetic core clamping portion (8011) and an upper cover clamping portion (8012) recessed in the magnetic core clamping portion (8011).
10. The multi-station chip dispensing assembly equipment according to claim 1, characterized in that: A magnetic core detection station (105) is provided between the loading station (101) and the glue dispensing station (102), and a glue dispensing detection station (106) is provided between the glue dispensing station (102) and the assembly station (103). The magnetic core detection station (105) is provided with a magnetic core visual detection mechanism (9), and the glue dispensing detection station (106) is provided with a glue dispensing visual detection mechanism (10).
Citation Information
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