A radio frequency connector assembly device and method thereof
By designing RF connector assembly equipment, including linkage pressing device and inner core loading device, the problem of the insulator and insulator cannot be formed and assembled in one step in the prior art, and efficient assembly process and rapid screening of inner core are achieved.
Patent Information
- Application Number
- CN202510151940.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The prior art cannot realize one-step molding and assembly of the inner core and the insulator, and cannot quickly screen and feed the conveying direction of the inner core.
A radio frequency connector assembly equipment is designed, including an inner core feeding device, an outer shell feeding device, a linkage pressing device, an inner core pressing device and a detection device. The cam divider and drive motor of the linkage pressing device can be pressed and assembled the insulator and the housing; the inner core loading device and the inner core pressing device can be achieved in one-step molding and assembly and rapid screening of the inner core.
The continuous assembly of the insulator and the shell is realized, and the assembly efficiency and synchronization are improved. Through the cooperation of the screen disc and the blower pipe, the inner core is quickly screened and one-step molded assembly is realized, which improves the assembly efficiency.
Smart Images

Figure CN119627591B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of radio frequency connector assembly, and specifically, to a radio frequency connector assembly device and method thereof. Background Art
[0002] A radio frequency connector is an electrical connector mainly used for transmitting microwave signals in high-frequency equipment systems. Its basic structure consists of a housing, an inner core, and an insulator. The housing is usually made of metal materials, and its main function is to provide protection and fixation for the connector, preventing interference or damage between the connector and the external environment. The inner core is generally also made of metal materials and is mainly used to connect the radio frequency coaxial cable and the interface of the equipment to achieve signal transmission. The inner core is generally cylindrical, with one end thick and the other end thin. The gasket is mostly made of plastic materials and is located between the connector and the radio frequency coaxial cable, which can prevent air, water, dust, etc. from entering the inside of the connector and ensure the stability and reliability of the connector.
[0003] Chinese Patent with Publication No. CN116505350B proposed an automatic assembly device for plug connectors, including: an assembly table, a rotating disk rotatably connected to the top of the assembly table, an adjustment and fixation mechanism provided on the side wall of the rotating disk for center adjustment and fixation of the housing, a receiving plate installed on the side wall of the assembly table, and a sorting and pressing mechanism installed on the receiving plate. The sorting and pressing mechanism includes two support seats installed on the top of the receiving plate. The end faces of the two support seats close to the assembly table are jointly installed with a U-shaped frame. Guide plates are installed at both ends of the U-shaped frame. A feeding through groove is jointly formed by the inner wall of the U-shaped frame and the opposite faces of the two guide plates. A limiting component for receiving and limiting the insulator is arranged in the feeding through groove. A downward pushing group for pushing the insulator downward is installed on the support seat. The adjustment and fixation mechanism includes fixing plates uniformly arranged along the circumferential direction of the side wall of the rotating disk. Insertion adjustment holes are opened at the top of the fixing plates, and support cylinders concentric with the insertion adjustment holes are installed at the bottom of the fixing plates. The center of the arc section of the U-shaped frame coincides with the center of each support cylinder rotated to its lower side.
[0004] However, the technical solution of this patent has the following problems:
[0005] This patent cannot perform one-step forming assembly on the inner core and the insulator, and cannot quickly screen and feed the inner core in the conveying direction.
[0006] Based on this, the present invention designs a radio frequency connector assembly device and method to solve the above problems. Summary of the Invention
[0007] In view of the above-mentioned drawbacks existing in the prior art, the present invention provides a radio frequency connector assembly device and method thereof.
[0008] To achieve the above objectives, the present invention is realized through the following technical solutions:
[0009] A radio frequency connector assembly device, including a frame, further includes: an inner core feeding device, a housing feeding device, a linkage pressing device, an inner core pressing device and a detection device. The linkage pressing device includes: a support frame, a cam divider, a driving motor, a main rotating plate, a guide wheel and a secondary rotating plate. The support frame is fixedly installed on the front side of the frame. The cam divider is installed inside the support frame. The output end of the cam divider is located on the left side of the support frame. The front and rear ends of the rotating shaft of the indexing cam of the cam divider are respectively located on the front and rear sides of the support frame. The driving motor is fixedly installed on the rear side wall of the support frame through a bracket. The rear side of the rotating shaft of the indexing cam of the cam divider is fixedly connected to the output shaft of the driving motor through a coupling. The main rotating plate is fixedly installed on the front side of the rotating shaft of the indexing cam. The guide wheel is rotatably connected to one end of the main rotating plate away from the rotating shaft of the indexing cam of the cam divider through a rotating shaft. The secondary rotating plate is rotatably connected to the front side wall of the support frame through a rotating shaft. The lower side of the secondary rotating plate is in close contact with the cam. A strip-shaped opening is provided on the upper side of the secondary rotating plate.
[0010] Furthermore, the linkage pressing device further includes: a guide rail, a slider, a moving plate, a pressing column, a tension spring and a fixing pin. A plurality of the guide rails are fixedly installed on the upper surface of the support frame. A plurality of the sliders are slidably connected to the guide rails. The moving plate is fixedly installed on the upper side of the slider. The pressing column is fixedly installed on the left side of the moving plate. The left side of the tension spring is fixedly installed on the right side of the moving plate. The right side of the tension spring is fixedly installed on the right side of the support frame through a bracket. The fixing pin is fixedly installed on the front side wall of the moving plate. The end of the fixing pin away from the moving plate is arranged in the strip-shaped opening.
[0011] Furthermore, the linkage pressing device further includes: a first support disc and a second support disc. The first support disc is fixedly installed at the output end of the cam divider. The second support disc is fixedly installed on the left side wall of the first support disc. A plurality of first slots are arranged in a circumferential array along the center of the first support disc for accommodating the insulator. A step is provided on the left side of the first support disc for accommodating the hexagonal protrusion on the right side of the housing. A plurality of second slots are arranged in a circumferential array along the center of the second support disc for accommodating the middle side of the housing. A third slot is provided in the middle side of the second support disc for accommodating the threaded area on the left side of the housing.
[0012] Furthermore, a belt conveyor is fixedly installed in the middle of the frame. The belt conveyor is located directly below the first support disc and the second support disc for conveying the assembled radio frequency connector.
[0013] Furthermore, the outer shell feeding device includes: a first vibrating disk and a second vibrating disk. The first vibrating disk is fixedly installed at the left rear side of the frame, and the second vibrating disk is fixedly installed at the right rear side of the frame. Linear feeders are provided at the output ends of both the first vibrating disk and the second vibrating disk. The output end of the first vibrating disk is close to the second slot, and the output end of the second vibrating disk is close to the first slot.
[0014] Furthermore, the inner core feeding device includes: a third vibrating disk, a circular frame, a screening disk, an arc plate, a first electric indexing disk, and a blowing pipe. The third vibrating disk is fixedly installed at the left front side of the frame. The circular frame is fixedly installed at the left front side of the frame through a bracket. The circular frame is located in front of the third vibrating disk and is inclined towards the third vibrating disk. The screening disk is rotatably connected to the circular frame. A plurality of fourth slots are circumferentially arranged along the center of the screening disk. The shape of the fourth slots is similar to that of the inner core, and the fourth slots are used to accommodate the inner core. The output end of the third vibrating disk is close to one of the fourth slots on the left side of the screening disk. The left side of the arc plate is provided with an inclined surface, which is used to assist in lifting the thinner end of the inner core to make it easier to be blown away. The arc plate is fixedly installed at the rear side of the circular frame. The first electric indexing disk is fixedly installed at the left front side of the frame through a bracket. The output shaft of the first electric indexing disk is fixedly connected to the lower side of the screening disk. The blowing pipe is fixedly installed at the left front side of the frame through a bracket. The blowing pipe is arranged in front of one of the fourth slots of the screening disk close to the third vibrating disk, and is used to blow away the inner core that is not completely placed in the fourth slot and make it return to the third vibrating disk.
[0015] Furthermore, the inner core feeding device further includes: an extension channel and a buffer box. The left side of the extension channel is fixedly installed on the right side of the circular frame. The left side of the extension channel is located at the position of one of the fourth slots on the right side of the screening disk above the circular frame. The buffer box is fixedly installed at the middle side of the frame through a bracket. The left front side of the buffer box is fixedly installed on the right side of the extension channel. A fifth slot is provided on the left side of the buffer box for accommodating the thinner end of the inner core. A linear feeder is provided at the lower side of the extension channel.
[0016] Furthermore, the inner core pressing device includes: a linear module and a special-shaped bracket. The linear module is fixedly installed at the middle side of the frame. The special-shaped bracket is fixedly installed on the right side of the output end of the linear module. A sixth slot is provided on the rear side wall of the special-shaped bracket for accommodating one of the inner cores in the buffer box.
[0017] Furthermore, the inner core pressing device further includes: a first cylinder and a push plate. The first cylinder is fixedly installed on the left side of the linear module. The push plate is fixedly installed at the output end of the first cylinder. The end of the push plate away from the first cylinder is arranged in the sixth slot.
[0018] Furthermore, the detection device includes: a second electric indexing table, a second air cylinder, a third air cylinder, a pressing head, a pneumatic gripper, a blanking plate, and a laser displacement sensor. The second electric indexing table is fixedly installed in the middle of the frame. The second air cylinder is fixedly installed at the rear side of the output end of the second electric indexing table through a bracket. The third air cylinder is fixedly installed at the right side of the output end of the second electric indexing table through a bracket. The pressing head is fixedly installed at the output end of the second air cylinder. The pneumatic gripper is fixedly installed at the output end of the third air cylinder. The blanking plate is fixedly installed at the front side of the frame. The blanking plate is located below the pneumatic gripper. Two laser displacement sensors are installed in the middle of the frame. The two laser displacement sensors are respectively arranged on the right side of the first support disk and the left side of the second support disk. The two laser displacement sensors are respectively located at the first slot position of the first support disk and the second slot position of the second support disk, and are used for detecting the assembled products.
[0019] To better achieve the object of the present invention, the present invention also provides a method for a radio frequency connector assembly device, including the following steps:
[0020] Step 1: Put the outer shell into the first vibrating disk, put the insulator into the second vibrating disk, and put the inner core into the third vibrating disk. The outer shell is conveyed by the first vibrating disk into the second slot of the second support disk. The insulator is conveyed by the second vibrating disk into the first slot of the first support disk. The inner core is conveyed by the third vibrating disk into the fourth slot of the screening disk. The first electric indexing table rotates periodically to drive the screening disk to rotate periodically, and conveys the inner core from the left side of the screening disk to the right side of the screening disk. If the thinner end of the inner core enters the fourth slot of the screening disk, it can be normally conveyed by the screening disk. If the thicker end of the inner core enters the fourth slot of the screening disk, when the screening disk rotates, the thinner end of the inner core at this moment will be lifted by the arc-shaped plate. In the case that the air blowing pipe continuously blows air, the inner core that has not completely entered the fourth slot will be blown off the screening disk and fall back into the third vibrating disk. The inner core is conveyed by the screening disk to the right side of the screening disk and enters the extension channel. At this time, the thicker end of the inner core is the right side of the inner core. The linear feeder below the extension channel assists in conveying the inner core, enabling it to pass through the extension channel and enter the buffer box faster. At this time, the right side of the inner core is the thicker end, and the left side is the thinner end. The thinner left end of the inner core is arranged in the fifth slot on the left side of the buffer box and falls along the buffer box to the rear side of the buffer box;
[0021] Step 2: The output shaft of the driving motor of the linkage pressing device rotates to drive the indexing cam of the cam divider to rotate, causing the output end of the cam divider to rotate. The indexing cam of the cam divider rotates to drive the main rotating plate and the guide wheel to rotate. When the guide wheel contacts the secondary rotating plate, the secondary rotating plate rotates counterclockwise. The counterclockwise rotation of the secondary rotating plate drives the fixed pin to move leftward. The leftward movement of the fixed pin drives the moving plate to move leftward. The leftward movement of the moving plate drives the pressing column to move leftward, and the tension spring undergoes elastic deformation. The leftward movement of the pressing column presses the insulator into the outer shell. The pressing column moves leftward intermittently for continuous assembly. The inner core that falls to the rear side of the buffer box enters the sixth slot of the special-shaped bracket. The output end of the linear module of the inner core pressing device moves rightward to drive the special-shaped bracket to move rightward. The rightward movement of the special-shaped bracket drives one inner core to move rightward and stops at the assembly position of the outer shell and the insulator. At this time, the outer shell and the insulator are just assembled. The thicker end of the inner core is closely attached to the insulator. The output end of the first cylinder extends to drive the push plate to move rightward. The rightward movement of the push plate pushes the inner core to make it enter the insulator. The first cylinder and the linear module return to their original positions, and the installation of the inner core is completed;
[0022] Step 3: The outer shell installed with the insulator and the inner core rotates by an angle through the first support plate and the second support plate and moves to the next working station. The output end of the second cylinder of the detection device extends to drive the pressing head to move towards the outer shell direction, fixing the outer shell at the positions of the first support plate and the second support plate, making the outer shell located at the standard position. Two laser displacement sensors respectively detect the relative positions of the inner core and the insulator to determine whether the product is qualified. If it is unqualified, the driving motor stops rotating. The second electric indexing table rotates 90 degrees to make the third cylinder and the pneumatic gripper rotate to the position of the outer shell. The output end of the third cylinder extends to drive the pneumatic gripper to move towards the outer shell direction. The pneumatic gripper starts to clamp the outer shell. The second electric indexing table rotates back to the initial position, and the pneumatic gripper releases the outer shell. The outer shell falls onto the blanking plate. If it is qualified, the output shaft of the driving motor continues to rotate, causing the outer shell to fall onto the belt conveyor directly below the first support plate and the second support plate. The qualified products are conveyed away by the belt conveyor.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the counterclockwise intermittent rotation of the secondary rotating plate drives the fixed pin to move leftward intermittently. The leftward movement of the fixed pin drives the moving plate to move leftward. The leftward movement of the moving plate drives the pressing column to move leftward, and the tension spring undergoes elastic deformation. The leftward movement of the pressing column presses the insulator and the outer shell for assembly. At this time, the processing station rotates synchronously, and the pressing column moves leftward intermittently for continuous assembly, which is beneficial to the continuous assembly of the insulator and the outer shell while switching workstations, and has a high degree of synchronization;
[0024] 2. Start the conveyance of the inner core through the third vibrating disk. The inner core is conveyed into the fourth slot of the screening disk. The first electric indexing disk rotates periodically to drive the screening disk to rotate periodically, and conveys the inner core from the left side of the screening disk to the right side. If the thinner end of the inner core enters the fourth slot of the screening disk, it can be normally conveyed by the screening disk. If the thicker end of the inner core enters the fourth slot of the screening disk, when the screening disk rotates, the thinner end of the inner core at this moment will be lifted by the arc-shaped plate. When the air blowing pipe continuously blows air, the inner core that has not completely entered the fourth slot will be blown off the screening disk and fall back into the third vibrating disk, which is conducive to quickly screening the conveyance direction of the inner core;
[0025] 3. The inner core that falls to the rear side of the buffer box enters the sixth slot of the special-shaped bracket. The output end of the linear module of the inner core pressing device moves to the right to drive the special-shaped bracket to move to the right. The special-shaped bracket moves to the right to drive an inner core to move to the right and stops at the assembly position of the outer shell and the insulator. At this time, the outer shell and the insulator are just assembled. The thicker end of the inner core is closely attached to the insulator. The output end of the first cylinder extends to drive the push plate to move to the right. The push plate moves to the right to push the inner core so that it enters the insulator, which is conducive to the one-step forming and assembly of the inner core and the insulator and improves the assembly efficiency. Brief Description of the Drawings
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] Figure 1 Schematic three-dimensional structure of the present invention Figure 1 ;
[0028] Figure 2 Front view of the present invention;
[0029] Figure 3 Schematic partial structure of the linkage pressing device of the present invention Figure 1 ;
[0030] Figure 4 Schematic partial structure of the linkage pressing device of the present invention Figure 2 ;
[0031] Figure 5 Top view of the present invention;
[0032] Figure 6 For Figure 5 Enlarged view of A in
[0033] Figure 7The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0034] Figure 8 for Figure 7 Enlarged view of middle B;
[0035] Figure 9 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ;
[0036] Figure 10 It is a partial structural schematic diagram of the inner core feeding device and the inner core pressing device of the present invention;
[0037] Figure 11 It is a partial structural schematic diagram of the inner core pressing device of the present invention;
[0038] Figure 12 It is a schematic diagram of the structure of the shell, inner core and insulator of the present invention and a schematic diagram of the structure after assembly.
[0039] The numbers in the figure represent:
[0040] 1. Frame; 2. Inner core feeding device; 21. Third vibration plate; 22. Circular frame; 23. Screening disc; 24. Arc plate; 25. First electric indexing disc; 26. Air blowing pipe; 27. Fourth slot; 28. Inclined surface; 29. Extension channel; 210. Buffer box; 211. Fifth slot; 3. Shell feeding device; 31. First vibration plate; 32. Second vibration plate; 4. Linkage pressing device; 41. Support frame; 42. Cam divider; 43. Driving motor; 44. Main rotating plate; 45. Guide wheel; 46. Secondary rotating plate; 47. Strip opening; 48. Guide rail; 49. Slider; 410, moving plate; 411, pressing column; 412, tension spring; 413, fixing pin; 414, first supporting plate; 415, second supporting plate; 416, first slot; 417, step; 418, second slot; 419, third slot; 5, inner core pressing device; 51, linear module; 52, special-shaped bracket; 53, sixth slot; 54, first cylinder; 55, push plate; 6, detection device; 61, second electric dividing plate; 62, second cylinder; 63, third cylinder; 64, pressing head; 65, pneumatic clamp; 66, blanking plate; 67, laser displacement sensor. DETAILED DESCRIPTION
[0041] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0042] The present invention will be further described below with reference to the embodiments.
[0043] In the following description, the "left", "right", "front", "rear", "upper", and "lower" mentioned are oriented in the perspective direction of the front view.
[0044] Embodiment 1: In some embodiments, please refer to Figures 1 - 12 , a radio frequency connector assembly device, including a frame 1, and further including: an inner core feeding device 2, a housing feeding device 3, a linkage pressing device 4, an inner core pressing device 5, and a detection device 6. The linkage pressing device 4 includes: a support frame 41, a cam divider 42, a driving motor 43, a main rotating plate 44, a guide wheel 45, and a secondary rotating plate 46. The support frame 41 is fixedly installed on the front side of the frame 1. The cam divider 42 is installed in the support frame 41. The output end of the cam divider 42 is located on the left side of the support frame 41. The front and rear ends of the rotating shaft of the indexing cam of the cam divider 42 are respectively located on the front and rear sides of the support frame 41. The driving motor 43 is fixedly installed on the rear side wall of the support frame 41 through a bracket. The rear side of the rotating shaft of the indexing cam of the cam divider 42 is fixedly connected to the output shaft of the driving motor 43 through a coupling. The main rotating plate 44 is fixedly installed on the front side of the rotating shaft of the indexing cam. The guide wheel 45 is rotatably connected to one end of the main rotating plate 44 away from the rotating shaft of the indexing cam of the cam divider 42 through a rotating shaft. The secondary rotating plate 46 is rotatably connected to the front side wall of the support frame 41 through a rotating shaft. The lower side of the secondary rotating plate 46 is in close contact with the cam. A strip-shaped opening 47 is provided on the upper side of the secondary rotating plate 46.
[0045] The inner core feeding device 2 is used for feeding the inner core. The housing feeding device 3 is used for feeding the housing and the insulator. The linkage pressing device 4 presses the insulator into the housing. The inner core pressing device 5 presses the inner core into the insulator. The detection device 6 detects the positions of the inner core and the insulator to determine whether the assembled radio frequency connector is qualified.
[0046] The rotation of the output shaft of the driving motor 43 of the linkage pressing device 4 drives the indexing cam of the cam divider 42 to rotate, causing the output end of the cam divider 42 to rotate. The rotation of the indexing cam of the cam divider 42 drives the main rotating plate 44 and the guide wheel 45 to rotate. When the guide wheel 45 contacts the secondary rotating plate 46, the secondary rotating plate 46 rotates counterclockwise intermittently.
[0047] When the rotating shaft of the indexing cam of the indexing cam mechanism 42 rotates once, immediately afterwards, the output end of the indexing cam mechanism 42 rotates by an angle once. There is a time difference between the rotations of the auxiliary rotating plate 46 and the output end of the indexing cam mechanism 42. The time difference is utilized for assembly. The driving motor 43 can rotate intermittently to increase the stopping time of the output end of the indexing cam mechanism 42, facilitating the sequential assembly of the insulator and the inner core.
[0048] The linkage press-fitting device 4 further includes: guide rails 48, sliders 49, a moving plate 410, a pressing column 411, a tension spring 412, and a fixing pin 413. A plurality of the guide rails 48 are fixedly installed on the upper surface of the support frame 41. A plurality of the sliders 49 are slidably connected to the guide rails 48. The moving plate 410 is fixedly installed on the upper side of the slider 49. The pressing column 411 is fixedly installed on the left side of the moving plate 410. The left side of the tension spring 412 is fixedly installed on the right side of the moving plate 410. The right side of the tension spring 412 is fixedly installed on the right side of the support frame 41 through a bracket. The fixing pin 413 is fixedly installed on the front side wall of the moving plate 410. The end of the fixing pin 413 away from the moving plate 410 is disposed in the strip-shaped opening 47.
[0049] The counterclockwise intermittent rotation of the auxiliary rotating plate 46 drives the fixing pin 413 to intermittently move leftward. The leftward movement of the fixing pin 413 drives the moving plate 410 to move leftward. The leftward movement of the moving plate 410 drives the pressing column 411 to move leftward. The tension spring 412 undergoes elastic deformation. The leftward movement of the pressing column 411 performs the press-fitting assembly of the insulator and the outer shell. The intermittent leftward movement of the pressing column 411 enables continuous assembly.
[0050] The linkage press-fitting device 4 further includes: a first support disk 414 and a second support disk 415. The first support disk 414 is fixedly installed at the output end of the indexing cam mechanism 42. The second support disk 415 is fixedly installed on the left side wall of the first support disk 414. A plurality of first slots 416 are arranged in a circumferential array along the center of the first support disk 414 for accommodating the insulator. A step 417 is provided on the left side of the first support disk 414 for accommodating the hexagonal protrusion on the right side of the outer shell. A plurality of second slots 418 are arranged in a circumferential array along the center of the second support disk 415 for accommodating the middle part of the outer shell. A third slot 419 is provided in the middle part of the second support disk 415 for accommodating the threaded area on the left side of the outer shell.
[0051] The outer shell is conveyed into the second slot 418 of the second support disk 415. The insulator is conveyed into the first slot 416 of the first support disk 414. The pressing column 411 moves leftward to push the insulator leftward, pressing the insulator into the outer shell. The restored tension spring 412 that has undergone elastic deformation causes the pressing column to return to its initial position.
[0052] A belt conveyor is fixedly installed on the side of the frame 1. The belt conveyor is located directly below the first support disk 414 and the second support disk 415 and is used to convey the assembled radio frequency connectors.
[0053] The housing feeding device 3 includes: a first vibrating disk 31 and a second vibrating disk 32. The first vibrating disk 31 is fixedly installed on the left rear side of the frame 1, and the second vibrating disk 32 is fixedly installed on the right rear side of the frame 1. Linear feeders are provided at the output ends of the first vibrating disk 31 and the second vibrating disk 32. The output end of the first vibrating disk 31 is closely attached to the second slot 418, and the output end of the second vibrating disk 32 is closely attached to the first slot 416.
[0054] The first vibrating disk 31 is used to convey the housing, and the second vibrating disk 32 is used to convey the insulator. The housing is conveyed into the second slot 418 of the second support disk 415, and the insulator is conveyed into the first slot 416 of the first support disk 414.
[0055] Embodiment 2: In some embodiments, as Figures 1 - 12 shown, as a preferred embodiment of the present invention, the inner core feeding device 2 includes: a third vibrating disk 21, a circular frame 22, a screening disk 23, an arc plate 24, a first electric indexing disk 25, and a blowing pipe 26. The third vibrating disk 21 is fixedly installed on the left front side of the frame 1. The circular frame 22 is fixedly installed on the left front side of the frame 1 through a bracket. The circular frame 22 is located in front of the third vibrating disk 21. The circular frame 22 is inclined towards the third vibrating disk 21, which is beneficial to blowing the inner core away so that it falls into the third vibrating disk 21. The screening disk 23 is rotatably connected to the circular frame 22. A plurality of fourth slots 27 are arranged in a circumferential array along the center of the screening disk 23 on the screening disk 23. The shape of the fourth slots 27 is similar to that of the inner core, and the fourth slots 27 are used to accommodate the inner core. The output end of the third vibrating disk 21 is closely attached to one of the fourth slots 27 on the left side of the screening disk 23. A slope 28 is provided on the left side of the arc plate 24, and the slope 28 is used to assist in lifting the thinner end of the inner core so that it is more easily blown away. The arc plate 24 is fixedly installed on the rear side of the circular frame 22. The first electric indexing disk 25 is fixedly installed on the left front side of the frame 1 through a bracket. The output shaft of the first electric indexing disk 25 is fixedly connected to the lower side of the screening disk 23. The blowing pipe 26 is fixedly installed on the left front side of the frame 1 through a bracket. The blowing pipe 26 is arranged in front of one of the fourth slots 27 on the screening disk 23 close to the third vibrating disk 21 and is used to blow away the inner core that is not completely placed in the fourth slot 27 so that it returns to the third vibrating disk 21 again.
[0056] The third vibrating disk 21 starts to convey the inner core. The inner core is conveyed into the fourth slot 27 of the screening disk 23. The first electric indexing disk 25 rotates periodically to drive the screening disk 23 to rotate periodically, and conveys the inner core from the left side of the screening disk 23 to the right side of the screening disk 23. If the thinner end of the inner core enters the fourth slot 27 of the screening disk 23, it can be normally conveyed by the screening disk 23. If the thicker end of the inner core enters the fourth slot 27 of the screening disk 23, when the screening disk 23 rotates, the thinner end of the inner core at this moment will be lifted by the arc-shaped plate 24. When the air blowing pipe 26 blows air continuously, the inner core that has not completely entered the fourth slot 27 will be blown off the screening disk 23 and fall back into the third vibrating disk 21, which is beneficial to quickly screen the conveying direction of the inner core.
[0057] The inner core feeding device 2 further includes: an extension channel 29 and a buffer box 210. The left side of the extension channel 29 is fixedly installed on the right side of the circular frame 22. The left side of the extension channel 29 is located at one of the fourth slot 27 positions on the right side of the screening disk 23 above the circular frame 22. The buffer box 210 is fixedly installed in the middle of the frame 1 through a bracket. The left front side of the buffer box 210 is fixedly installed on the right side of the extension channel 29. A fifth slot 211 is provided on the left side of the buffer box 210 for accommodating the thinner end of the inner core. A linear feeder is provided on the lower side of the extension channel 29.
[0058] The inner core is conveyed by the screening disk 23 to the right side of the screening disk 23 and enters the extension channel 29. At this time, the thicker end of the inner core is the right side of the inner core. The linear feeder on the lower side of the extension channel 29 assists in conveying the inner core, enabling it to pass through the extension channel 29 and enter the buffer box 210 faster. At this time, the right side of the inner core is the thicker end and the left side is the thinner end. The thinner end of the left side of the inner core is arranged in the fifth slot 211 on the left side of the buffer box 210 and falls along the buffer box 210 to the rear side of the buffer box 210, which is beneficial to continuously stack and arrange the inner cores with adjusted postures.
[0059] The inner core pressing device 5 includes: a linear module 51 and a special-shaped bracket 52. The linear module 51 is fixedly installed in the middle of the frame 1. The special-shaped bracket 52 is fixedly installed on the right side of the output end of the linear module 51. A sixth slot 53 is provided on the rear side wall of the special-shaped bracket 52 for accommodating one of the inner cores in the buffer box 210.
[0060] The inner core that falls to the rear side of the buffer box 210 enters the sixth slot 53 of the special-shaped bracket 52. The output end of the linear module 51 of the inner core pressing device 5 moves to the right to drive the special-shaped bracket 52 to move to the right. The special-shaped bracket 52 moves to the right to drive an inner core to move to the right and stops at the position where the outer shell and the insulator are assembled. At this time, the outer shell and the insulator are just assembled, and the thicker end of the inner core is closely attached to the insulator.
[0061] The inner core pressing device 5 further includes: a first cylinder 54 and a push plate 55. The first cylinder 54 is fixedly installed on the left side of the linear module 51, the push plate 55 is fixedly installed at the output end of the first cylinder 54, and the end of the push plate 55 away from the first cylinder 54 is arranged in the sixth slot 53.
[0062] When the output end of the first cylinder 54 extends, it drives the push plate 55 to move to the right. The push plate 55 moves to the right to push the inner core into the insulator. Then, the first cylinder 54 and the linear module 51 return to their original positions, and the installation of the inner core is completed.
[0063] The detection device 6 includes: a second electric indexing table 61, a second cylinder 62, a third cylinder 63, a pressing head 64, a pneumatic gripper 65, a blanking plate 66, and a laser displacement sensor 67. The second electric indexing table 61 is fixedly installed in the middle of the frame 1. The second cylinder 62 is fixedly installed at the rear side of the output end of the second electric indexing table 61 through a bracket. The third cylinder 63 is fixedly installed at the right side of the output end of the second electric indexing table 61 through a bracket. The pressing head 64 is fixedly installed at the output end of the second cylinder 62. The pneumatic gripper 65 is fixedly installed at the output end of the third cylinder 63. The blanking plate 66 is fixedly installed at the front side of the frame 1. The blanking plate 66 is located below the pneumatic gripper 65. Two laser displacement sensors 67 are installed in the middle of the frame 1. The two laser displacement sensors 67 are respectively arranged on the right side of the first support plate 414 and the left side of the second support plate 415. The two laser displacement sensors 67 are respectively located at the position of the first slot 416 of the first support plate 414 and the position of the second slot 418 of the second support plate 415, and are used to detect the assembled products.
[0064] The housing with the insulator and the inner core installed is rotated by an angle through the first support plate 414 and the second support plate 415 and moves to the next station. The output end of the second cylinder 62 of the detection device 6 extends to drive the pressing head 64 to move towards the housing, fixing the housing at the positions of the first support plate 414 and the second support plate 415, so that the housing is in the standard position. The two laser displacement sensors 67 respectively detect the relative positions of the inner core and the insulator to determine whether the product is qualified. If it is unqualified, the drive motor 43 stops rotating. The second electric indexing table 61 rotates 90 degrees so that the third cylinder 63 and the pneumatic gripper 65 rotate to the position of the housing. The output end of the third cylinder 63 extends to drive the pneumatic gripper 65 to move towards the housing. The pneumatic gripper 65 is activated to clamp the housing. The second electric indexing table 61 rotates back to the initial position, and the pneumatic gripper 65 releases the housing, and the housing falls into the blanking plate 66.
[0065] If it is qualified, the output shaft of the drive motor 43 continues to rotate, causing the housing to fall onto the belt conveyor directly below the first support plate 414 and the second support plate 415. The qualified products are conveyed away by the belt conveyor.
[0066] Example 3: In some embodiments, such as Figures 1 - 12 shown, as a preferred embodiment of the present invention, a method for assembling a radio frequency connector device includes the following steps:
[0067] Step 1: Place the outer shell in the first vibrating bowl 31, place the insulator in the second vibrating bowl 32, and place the inner core in the third vibrating bowl 21. The outer shell is conveyed by the first vibrating bowl 31 into the second slot 418 of the second support plate 415. The insulator is conveyed by the second vibrating bowl 32 into the first slot 416 of the first support plate 414. The inner core is conveyed by the third vibrating bowl 21 into the fourth slot 27 of the screening disc 23. The first electric indexing plate 25 rotates periodically to drive the screening disc 23 to rotate periodically, and conveys the inner core from the left side of the screening disc 23 to the right side of the screening disc 23. If the thinner end of the inner core enters the fourth slot 27 of the screening disc 23, it can be normally conveyed by the screening disc 23. If the thicker end of the inner core enters the fourth slot 27 of the screening disc 23, when the screening disc 23 rotates, the thinner end of the inner core at this moment will be lifted by the arc plate 24. When the air blowing pipe 26 continuously blows air, the inner core that has not completely entered the fourth slot 27 will be blown off the screening disc 23 and fall back into the third vibrating bowl 21. The inner core is conveyed by the screening disc 23 to the right side of the screening disc 23 and enters the extension channel 29. At this time, the thicker end of the inner core is the right side of the inner core. The linear feeder under the extension channel 29 assists in conveying the inner core to make it pass through the extension channel 29 and enter the buffer box 210 faster. At this time, the right side of the inner core is the thicker end and the left side is the thinner end. The thinner left end of the inner core is arranged in the fifth slot 211 on the left side of the buffer box 210 and falls along the buffer box 210 to the rear side of the buffer box 210;
[0068] Step 2: The output shaft of the driving motor 43 of the linkage pressing device 4 rotates to drive the indexing cam of the cam divider 42 to rotate, causing the output end of the cam divider 42 to rotate. The indexing cam of the cam divider 42 rotates to drive the main rotating plate 44 and the guide wheel 45 to rotate. The guide wheel 45 contacts the secondary rotating plate 46, causing the secondary rotating plate 46 to rotate counterclockwise. The counterclockwise rotation of the secondary rotating plate 46 drives the fixed pin 413 to move leftward. The leftward movement of the fixed pin 413 drives the moving plate 410 to move leftward. The leftward movement of the moving plate 410 drives the pressing column 411 to move leftward, and the tension spring 412 undergoes elastic deformation. The leftward movement of the pressing column 411 presses the insulator into the housing. The intermittent leftward movement of the pressing column 411 performs continuous assembly. The inner core that falls behind the buffer box 210 enters the sixth slot 53 of the special-shaped bracket 52. The output end of the linear module 51 of the inner core pressing device 5 moves rightward to drive the special-shaped bracket 52 to move rightward. The rightward movement of the special-shaped bracket 52 drives an inner core to move rightward and stops at the assembly position of the housing and the insulator. At this time, the housing and the insulator are just assembled. The thicker end of the inner core closely adheres to the insulator. The output end of the first cylinder 54 extends to drive the push plate 55 to move rightward. The rightward movement of the push plate 55 pushes the inner core to make it enter the insulator. The first cylinder 54 and the linear module 51 are restored, and the installation of the inner core is completed;
[0069] Step 3: The housing with the insulator and the inner core installed rotates by an angle through the first support disk 414 and the second support disk 415 and moves to the next working station. The output end of the second cylinder 62 of the detection device 6 extends to drive the pressing head 64 to move towards the housing direction, fixing the housing at the positions of the first support disk 414 and the second support disk 415, making the housing located at the standard position. Two laser displacement sensors 67 respectively detect the relative positions of the inner core and the insulator to determine whether the product is qualified. If it is unqualified, the driving motor 43 stops rotating. The second electric indexing table 61 rotates 90 degrees so that the third cylinder 63 and the pneumatic gripper 65 rotate to the housing position. The output end of the third cylinder 63 extends to drive the pneumatic gripper 65 to move towards the housing direction. The pneumatic gripper 65 is activated to clamp the housing. The second electric indexing table 61 rotates back to the initial position, and the pneumatic gripper 65 releases the housing. The housing falls onto the blanking plate 66. If it is qualified, the output shaft of the driving motor 43 continues to rotate, causing the housing to fall onto the belt conveyor directly below the first support disk 414 and the second support disk 415. The qualified products are conveyed away by the belt conveyor.
[0070] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A radio frequency connector assembly device, comprising a frame (1), characterized in that: Also includes: An inner core feeding device (2), an outer shell feeding device (3), a linkage pressing device (4), an inner core pressing device (5) and a detection device (6), wherein the linkage pressing device (4) comprises: a support frame (41), a cam divider (42), a drive motor (43), a main rotating plate (44), a guide wheel (45) and an auxiliary rotating plate (46), wherein the support frame (41) is fixedly mounted on the front side of the frame (1), the cam divider (42) is mounted in the support frame (41), the output end of the cam divider (42) is located on the left side of the support frame (41), and the front and rear ends of the rotating shaft of the indexing cam of the cam divider (42) are respectively located on the front side of the support frame (41). On the rear side, the drive motor (43) is fixedly mounted on the rear side wall of the support frame (41) via a bracket, the rear side of the rotating shaft of the indexing cam of the cam divider (42) is fixedly connected to the output shaft of the drive motor (43) via a coupling, the main rotating plate (44) is fixedly mounted on the front side of the rotating shaft of the indexing cam, the guide wheel (45) is rotatably connected to one end of the rotating shaft of the main rotating plate (44) away from the indexing cam of the cam divider (42) via a rotating shaft, the auxiliary rotating plate (46) is rotatably connected to the front side wall of the support frame (41) via a rotating shaft, the lower side of the auxiliary rotating plate (46) is in close contact with the cam, and the upper side of the auxiliary rotating plate (46) is provided with a strip opening (47); The linkage pressing device (4) further comprises: a guide rail (48), a slider (49), a movable plate (410), a pressing column (411), a tension spring (412) and a fixing pin (413); a plurality of the guide rails (48) are fixedly mounted on the upper surface of the support frame (41); a plurality of the sliders (49) are slidably connected to the guide rails (48); the movable plate (410) is fixedly mounted on the upper side of the slider (49); the pressing column (411) is fixedly mounted on the left side of the movable plate (410); the left side of the tension spring (412) is fixedly mounted on the right side of the movable plate (410); the right side of the tension spring (412) is fixedly mounted on the right side of the support frame (41) via a bracket; the fixing pin (413) is fixedly mounted on the front side wall of the movable plate (410); and an end of the fixing pin (413) away from the movable plate (410) is arranged in the strip opening (47); The inner core feeding device (2) comprises: a third vibration disk (21), a circular frame (22), a screening disk (23), an arc plate (24), a first electric indexing disk (25) and an air blowing pipe (26); the third vibration disk (21) is fixedly mounted on the left front side of the frame (1); the circular frame (22) is fixedly mounted on the left front side of the frame (1) via a bracket; the circular frame (22) is located in front of the third vibration disk (21); the circular frame (22) is inclined toward the third vibration disk (21); the screening disk (23) is rotatably connected to the circular frame (22); and the screening disk (23) has a plurality of first and second electric indexing disks arranged in an array along the circumference of the center of the screening disk (23). The invention relates to a machine having four slots (27), wherein the output end of the third vibration disk (21) is closely attached to one of the fourth slots (27) on the left side of the screening disc (23), the left side of the arc plate (24) is provided with an inclined surface (28), the arc plate (24) is fixedly mounted on the rear side of the circular frame (22), the first electric indexing disk (25) is fixedly mounted on the left front side of the frame (1) via a bracket, the output shaft of the first electric indexing disk (25) is fixedly connected to the lower side of the screening disc (23), the air blowing pipe (26) is fixedly mounted on the left front side of the frame (1) via a bracket, and the air blowing pipe (26) is arranged on the front side of one of the fourth slots (27) of the screening disc (23) close to the third vibration disk (21).
2. The RF connector assembly equipment according to claim 1, characterized in that: The linkage pressing device (4) further comprises: a first support plate (414) and a second support plate (415), wherein the first support plate (414) is fixedly mounted on the output end of the cam divider (42), and the second support plate (415) is fixedly mounted on the left side wall of the first support plate (414), a plurality of first slots (416) are arranged on the first support plate (414) along the center and circumference of the first support plate (414), a step (417) is arranged on the left side of the first support plate (414), a plurality of second slots (418) are arranged on the second support plate (415) along the center and circumference of the second support plate (415), and a third slot (419) is arranged on the middle side of the second support plate (415).
3. The RF connector assembly equipment according to claim 2, characterized in that: The shell loading device (3) comprises: a first vibration plate (31) and a second vibration plate (32), wherein the first vibration plate (31) is fixedly mounted on the left rear side of the frame (1), and the second vibration plate (32) is fixedly mounted on the right rear side of the frame (1), and output ends of the first vibration plate (31) and the second vibration plate (32) are both provided with linear feeders, the output end of the first vibration plate (31) is closely attached to the second slot (418), and the output end of the second vibration plate (32) is closely attached to the first slot (416).
4. The RF connector assembly equipment according to claim 3, characterized in that: The inner core loading device (2) further comprises: an extension channel (29) and a buffer box (210); the left side of the extension channel (29) is fixedly mounted on the right side of the circular frame (22); the left side of the extension channel (29) is located at a fourth slot (27) on the right side of the screening disc (23) on the upper side of the circular frame (22); the buffer box (210) is fixedly mounted on the middle side of the frame (1) via a bracket; the left front side of the buffer box (210) is fixedly mounted on the right side of the extension channel (29); and the left side of the buffer box (210) is provided with a fifth slot (211).
5. The RF connector assembly equipment according to claim 4, characterized in that: The inner core pressing device (5) comprises: a linear module (51) and a special-shaped bracket (52), wherein the linear module (51) is fixedly mounted on the middle side of the frame (1), and the special-shaped bracket (52) is fixedly mounted on the right side of the output end of the linear module (51), and the rear side wall of the special-shaped bracket (52) is provided with a sixth slot (53).
6. The RF connector assembly equipment according to claim 5, characterized in that: The inner core pressing device (5) further comprises: a first cylinder (54) and a push plate (55), wherein the first cylinder (54) is fixedly mounted on the left side of the linear module (51), the push plate (55) is fixedly mounted on the output end of the first cylinder (54), and an end of the push plate (55) away from the first cylinder (54) is arranged in the sixth slot (53).
7. The RF connector assembly equipment according to claim 6, characterized in that: The detection device (6) comprises: a second electric indexing plate (61), a second air cylinder (62), a third air cylinder (63), a pressing head (64), a pneumatic clamp (65), a blanking plate (66) and a laser displacement sensor (67), wherein the second electric indexing plate (61) is fixedly mounted on the middle side of the frame (1), the second air cylinder (62) is fixedly mounted on the rear side of the output end of the second electric indexing plate (61) via a bracket, the third air cylinder (63) is fixedly mounted on the right side of the output end of the second electric indexing plate (61) via a bracket, the pressing head (64) is fixedly mounted on the output end of the second air cylinder (62), and the The pneumatic clamp (65) is fixedly mounted on the output end of the third cylinder (63); the blanking plate (66) is fixedly mounted on the front side of the frame (1); the blanking plate (66) is located below the pneumatic clamp (65); the two laser displacement sensors (67) are mounted on the middle side of the frame (1); the two laser displacement sensors (67) are respectively arranged on the right side of the first support plate (414) and the left side of the second support plate (415); the two laser displacement sensors (67) are respectively located at the first slot (416) position of the first support plate (414) and the second slot (418) position of the second support plate (415).
8. A method for assembling a radio frequency connector, used in the radio frequency connector assembly device according to claim 7, characterized in that: The following steps are involved: Step 1: The outer shell is placed in the first vibration disk (31), the insulator is placed in the second vibration disk (32), and the inner core is placed in the third vibration disk (21). The outer shell is transported by the first vibration disk (31) to the second slot (418) of the second support disk (415), the insulator is transported by the second vibration disk (32) to the first slot (416) of the first support disk (414), and the inner core is transported by the third vibration disk (21) to the fourth slot (27) of the screening disk (23). The first electric indexing disk (25) rotates periodically to drive the screening disk (23) to rotate periodically, and the inner core is transported from the left side of the screening disk (23) to the right side of the screening disk (23). If the thinner end of the inner core enters the fourth slot (27) of the screening disk (23), it can be normally transported by the screening disk (23). If the thicker end of the inner core enters the fourth slot (27) of the screening disk (23), it can be normally transported by the screening disk (23). When the screening disc (23) rotates, the thinner end of the inner core at this moment will be lifted up by the arc plate (24), and the inner core that has not completely entered the fourth slot (27) will be blown away from the screening disc (23) and fall back into the third vibrating disc (21) when the air blowing pipe (26) continues to blow air. The inner core is transported to the right side of the screening disc (23) by the screening disc (23) and enters the extension channel (29). At this time, the thicker end of the inner core is the right side of the inner core. The linear feeder on the lower side of the extension channel (29) assists in transporting the inner core so that it passes through the extension channel (29) faster and enters the buffer box (210). At this time, the right side of the inner core is the thicker end and the left side is the thinner end. The thinner end on the left side of the inner core is arranged in the fifth slot (211) on the left side of the buffer box (210) and falls along the buffer box (210) to the back side of the buffer box (210); Step 2: The output shaft of the driving motor (43) of the linkage pressing device (4) rotates to drive the indexing cam of the cam divider (42) to rotate, so that the output end of the cam divider (42) rotates, and the indexing cam of the cam divider (42) rotates to drive the main rotating plate (44) and the guide wheel (45) to rotate, and the guide wheel (45) contacts the auxiliary rotating plate (46), so that the auxiliary rotating plate (46) rotates counterclockwise, and the auxiliary rotating plate (46) rotates counterclockwise to drive the fixed pin (413) to move leftward, and the fixed pin (413) moves leftward to drive the movable plate (410) to move leftward, and the movable plate (410) moves leftward to drive the pressing column (411) to move leftward, and the tension spring (412) undergoes elastic deformation, and the pressing column (411) moves leftward to push the insulator Pressed into the shell, the pressing column (411) intermittently moves to the left for continuous assembly, and the inner core that falls to the rear side of the buffer box (210) enters the sixth slot (53) of the special-shaped bracket (52). The output end of the linear module (51) of the inner core pressing device (5) moves to the right to drive the special-shaped bracket (52) to move to the right. The special-shaped bracket (52) moves to the right to drive an inner core to move to the right, and moves to the assembly position of the shell and the insulator to stop. At this time, the shell and the insulator are just assembled, and the thicker end of the inner core is close to the insulator. The output end of the first cylinder (54) extends to drive the push plate (55) to move to the right. The push plate (55) moves to the right to push the inner core into the insulator. The first cylinder (54) and the linear module (51) are restored, and the inner core is installed. Step 3: After the insulator and the inner core are installed, the outer shell is rotated by an angle through the first support plate (414) and the second support plate (415) and moved to the next station. The output end of the second cylinder (62) of the detection device (6) is extended to drive the pressing head (64) to move toward the outer shell, and the outer shell is fixed at the position of the first support plate (414) and the second support plate (415) so that the outer shell is located in the standard position. Two laser displacement sensors (67) respectively detect the relative position of the inner core and the relative position of the insulator to determine whether the product is qualified. If it is unqualified, the driving motor (43) stops rotating, and the second electric indexing plate ( The pneumatic clamp (65) is rotated 90 degrees so that the third cylinder (63) and the pneumatic clamp (65) are rotated to the position of the shell. The output end of the third cylinder (63) is extended to drive the pneumatic clamp (65) to move toward the shell. The pneumatic clamp (65) is started to clamp the shell. The second electric indexing plate (61) is rotated to restore the initial position. The pneumatic clamp (65) releases the shell, and the shell falls into the unloading plate (66). If it is qualified, the output shaft of the drive motor (43) continues to rotate, so that the shell falls onto the belt conveyor directly below the first support plate (414) and the second support plate (415). The qualified product is transported away by the belt conveyor.
Citation Information
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