Enamel reaction kettle with inner wall descaling function

By designing scraping rings, electric push rods, water jet components, mixing components and slap components in the enamel reactor, the problem of difficulty in cleaning impurities in the inner wall of the kettle body is solved, automatic cleaning is achieved, and efficiency and effect are improved.

CN119633728APending Publication Date: 2025-03-18JINGJIANG HENGDELI CHEM EQUIP MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411871712.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the working process of the existing enamel reactor, impurities and dirt are prone to adhere to the inner wall, resulting in difficulty in cleaning, requiring manual intervention, and the labor intensity is high and the efficiency is not high.

Method used

An enamel reactor with inner wall descaling function is designed, using scraping rings, electric push rods, water spray components, mixing components and slap components. Through the cooperation of scraping rings and electric push rods, a water spray component is provided on the scraping ring to assist in cleaning. The mixing component is used to mix raw materials. The slap component knocks the outer wall of the kettle body through a rubber hammer to shake off the adhered impurities.

Benefits of technology

Automatic cleaning of the inner wall of the kettle body is realized, manual operations are reduced, cleaning efficiency and effect are improved, and labor intensity is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119633728A_ABST
    Figure CN119633728A_ABST
Patent Text Reader

Abstract

The enamel reaction kettle with the inner wall descaling function comprises a kettle body, a scraping ring is arranged in the kettle body and attached to the inner wall of the kettle body, electric push rods are fixedly connected to the positions, close to the two sides, of the outer wall of the top of the kettle body, one end of each electric push rod penetrates through the kettle body to be fixed to the scraping ring, and the other end of each electric push rod penetrates through the kettle body to be fixed to the inner wall of the kettle body. A water spraying assembly is arranged on the scraping ring to assist the scraping ring in faster cleaning, a material mixing assembly is installed in the kettle body, and flapping assemblies are arranged on the two sides of the kettle body. The outer wall of the kettle body can be circularly beaten through a rubber hammer, the kettle body is beaten to generate vibration, impurities adhered to the inner wall of the kettle body are shaken off, the inner wall of the kettle body is cleaned in real time, and a scraping ring can move up and down along the inner wall of the kettle body through stretching and retracting of an electric push rod to scrape off the impurities generated on the inner wall of the kettle body; and the inner wall of the kettle body is washed through the water spraying assembly, so that the cleaning effect and efficiency of the inner wall of the kettle body are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of reactors, and in particular to an enamel reactor with an inner wall descaling function. Background Art

[0002] The enamel reactor is a composite material product made by lining the inner surface of a steel container with high silicon dioxide content in glass, which is firmly adhered to the metal surface through high-temperature burning. Therefore, it has the dual advantages of glass stability and metal strength. It is an excellent corrosion-resistant equipment and is widely used in chemical, petroleum, pharmaceutical and other fields. It can be made into composite materials and has stability.

[0003] During the operation of the enameled reactor, some impurities and dirt will adhere to the inner wall of the reactor. In order to ensure the cleanliness of the inner wall of the reactor, manual intervention is sometimes required to remove the impurities on the inner wall. However, manual removal is not only labor-intensive and inefficient, but also not thorough enough. Therefore, technicians in this field provide an enameled reactor with an inner wall descaling function to solve the problems raised in the above background technology. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an enamel reactor with inner wall descaling function.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An enameled reactor with inner wall descaling function comprises a reactor body, a scraper ring is provided at an inner position of the reactor body, and the scraper ring is in contact with the inner wall of the reactor body, electric push rods are fixedly connected to the outer wall of the top of the reactor body near both sides, and one end of the electric push rod passes through the reactor body and is fixed to the scraper ring, a water spraying assembly is provided on the scraper ring to assist the scraper ring in cleaning faster, a mixing assembly is installed inside the reactor body, and beating assemblies are provided on both sides of the reactor body.

[0007] As a further solution of the present invention, the water spray assembly includes a water pipe and multiple nozzles. The inner side of the scraper ring is fixedly connected with a water pipe, the water pipe is circular, and multiple sides of the water pipe are fixedly connected with multiple nozzles in sequence, and the nozzles pass through the scraper ring.

[0008] As a further solution of the present invention, the top outer wall of the kettle body is fixedly connected to a fixing frame, and the fixing frame is fixedly connected to water storage cylinders at both ends. The bottom of the water storage cylinder is fixedly connected to a water pump, and the bottom of the water pump is fixedly connected to a diversion hose, and the diversion hose passes through the kettle body and is connected to the water pipe.

[0009] As a further solution of the present invention, the mixing assembly is a plurality of stirring rods, the interior of the kettle body is movably connected with a transmission shaft, the transmission shaft is sequentially installed with a plurality of stirring rods from top to bottom, the top outer wall of the kettle body is fixedly connected with a motor, and the output shaft of the motor is fixed to the transmission shaft.

[0010] As a further solution of the present invention, the beating assembly is a plurality of rubber hammers, the outer walls on both sides of the kettle body are provided with connecting strips, a plurality of rubber hammers are sequentially mounted on the connecting strips, and the rubber hammers are in contact with the outer wall of the kettle body, and a driving assembly for moving the connecting strips is provided at the bottom of the kettle body.

[0011] As a further solution of the present invention, the driving assembly includes a cam and two push rods, and a plurality of guide sleeves are respectively installed on the bottom outer wall of the kettle body. The two push rods are respectively movably connected in the guide sleeves, and one end of the push rods is respectively fixed to the connecting strips, the bottom end of the transmission shaft passes through the kettle body, the cam is fixedly connected to the bottom end of the transmission shaft, and the cam is respectively in contact with one end of the push rod, and the circumferential outer wall of the push rod is movably connected with a spring, and the two ends of the spring are respectively fixed to the guide sleeves.

[0012] As a further solution of the present invention, the top of the kettle body is fixedly connected to a feed pipe, and the bottom of the kettle body is fixedly connected to a discharge pipe.

[0013] As a further solution of the present invention, a plurality of supporting legs are installed on the bottom outer wall of the kettle body.

[0014] The beneficial effects of the present invention are:

[0015] 1. Through the setting of the beating component, during the mixing of raw materials, the rubber hammer cyclically beats the outer wall of the kettle body, and the kettle body vibrates when struck, which shakes off the impurities adhering to the inner wall of the kettle body, and then cleans the inner wall of the kettle body in real time, reducing manual operations and saving time and effort.

[0016] 2. The scraper ring moves up and down along the inner wall of the kettle body through the synchronous extension and retraction of the electric push rod to scrape off the impurities generated on the inner wall of the kettle body, and the inner wall of the kettle body is flushed through the water spray component to further improve the cleaning effect and efficiency of the inner wall of the kettle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of an enamel reactor with inner wall descaling function proposed by the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of an enamel reactor with inner wall descaling function proposed by the present invention;

[0019] Figure 3This is a schematic diagram of the upward structure of an enamel reactor with inner wall descaling function proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the partially enlarged structure of an enamel reactor with inner wall descaling function proposed by the present invention.

[0021] In the figure: 1. kettle body; 2. motor; 3. fixing frame; 4. supporting leg; 5. discharging pipe; 6. stirring rod; 7. transmission shaft; 8. push rod; 9. connecting strip; 10. rubber hammer; 11. cam; 12. spring; 13. guide sleeve; 14. feeding pipe; 15. nozzle; 16. scraper ring; 17. diversion hose; 18. water pipe; 19. electric push rod; 20. water pump; 21. water storage cylinder. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0023] Reference Figure 1-Figure 4 An enamel reactor with inner wall descaling function comprises a reactor body 1, a scraper ring 16 is arranged at the inner position of the reactor body 1, and the scraper ring 16 is in contact with the inner wall of the reactor body 1, electric push rods 19 are fixed to the outer wall of the top of the reactor body 1 near both sides by bolts, and one end of the electric push rod 19 passes through the reactor body 1 and is fixed to the scraper ring 16, and the two electric push rods 19 are started, and the electric push rods 19 are synchronously extended and retracted to make the scraper ring 16 move up and down along the inner wall of the reactor body 1 to scrape off impurities generated on the inner wall of the reactor body 1, and a water spraying assembly is arranged on the scraper ring 16 to assist the scraper ring 16 in cleaning faster, a mixing assembly is installed inside the reactor body 1, and a beating assembly is arranged on both sides of the reactor body 1.

[0024] In the present invention, the water spray assembly includes a water pipe 18 and a plurality of nozzles 15. The inner side of the scraper ring 16 is fixed with a water pipe 18 by bolts. The water pipe 18 is circular. Multiple sides of the water pipe 18 are fixedly connected with a plurality of nozzles 15 in sequence, and the nozzles 15 pass through the scraper ring 16. The top outer wall of the kettle body 1 is fixed with a fixing frame 3 by bolts. The fixing frame 3 is located at both ends and fixed with a water storage cylinder 21 by bolts. The bottom of the water storage cylinder 21 is fixedly connected with a water pump 20. The bottom of the water pump 20 is fixedly connected with a diversion hose 17, and the diversion hose 17 passes through the kettle body 1 and is connected with the water pipe 18. The water pump 20 draws water from the water storage cylinder 21, and the water flows into the water pipe 18 through the diversion hose 17, and then is sprayed out from the plurality of nozzles 15. The sprayed water adheres to the inner wall of the kettle body 1, and further flushes the inner wall of the kettle body 1.

[0025] In the present invention, the mixing component is a plurality of stirring rods 6, the interior of the kettle body 1 is rotatably connected with a transmission shaft 7, and the transmission shaft 7 is sequentially installed with a plurality of stirring rods 6 from top to bottom. The top outer wall of the kettle body 1 is fixed with a motor 2 by bolts, and the output shaft of the motor 2 is fixed with the transmission shaft 7. When the motor 2 is started, the motor 2 rotates so that the transmission shaft 7 drives the plurality of stirring rods 6 to rotate, and the stirring rods 6 rotate to mix the raw materials.

[0026] In the present invention, the beating assembly is a plurality of rubber hammers 10, and the outer walls of both sides of the kettle body 1 are provided with connecting strips 9, and the connecting strips 9 are sequentially installed with a plurality of rubber hammers 10, and the rubber hammers 10 are in contact with the outer wall of the kettle body 1, and the bottom of the kettle body 1 is provided with a driving assembly for moving the connecting strips 9, and the driving assembly includes a cam 11 and two push rods 8, and the bottom outer walls of the kettle body 1 are respectively provided with a plurality of guide sleeves 13, and the two push rods 8 are respectively slidably connected in the guide sleeves 13, and one end of the push rod 8 is respectively fixed to the connecting strips 9, and the bottom end of the transmission shaft 7 passes through the kettle body 1, and the cam 11 is keyed to the bottom outer wall of the kettle body 1. The bottom end of the transmission shaft 7 and the cam 11 are respectively in contact with one end of the push rod 8. The circumferential outer wall of the push rod 8 is sleeved with a spring 12, and the two ends of the spring 12 are respectively fixed to the guide sleeve 13. The cam 11 is driven to rotate during the rotation of the transmission shaft 7. The rotation of the cam 11 cyclically squeezes the push rod 8. Under the action of the spring 12, the push rod 8 reciprocates along the guide sleeve 13, and then the connecting strip 9 drives the rubber hammer 10 to reciprocate. The rubber hammer 10 cyclically knocks the outer wall of the kettle body 1, and the kettle body 1 is vibrated by the knocking, which can shake off the impurities adhering to the inner wall of the kettle body 1.

[0027] In the present invention, the top of the kettle body 1 is fixedly connected with a feed pipe 14 , and the bottom of the kettle body 1 is fixedly connected with a discharge pipe 5 . The raw materials can flow into the kettle body 1 through the feed pipe 14 , and after mixing, the raw materials flow out through the discharge pipe 5 .

[0028] In the present invention, a plurality of supporting legs 4 are installed on the bottom outer wall of the kettle body 1 .

[0029] Working principle: when in use, the raw materials flow into the kettle body 1 through the feed pipe 14, the motor 2 is started, the motor 2 rotates to make the transmission shaft 7 drive the multiple stirring rods 6 to rotate, the stirring rods 6 rotate to mix the raw materials, and the cam 11 is driven to rotate during the rotation of the transmission shaft 7, the cam 11 rotates to cyclically squeeze the push rod 8, under the action of the spring 12, the push rod 8 reciprocates along the guide sleeve 13, and then the connecting strip 9 drives the rubber hammer 10 to reciprocate, the rubber hammer 10 cyclically knocks the outer wall of the kettle body 1, the kettle body 1 is knocked to generate vibration, and the impurities adhering to the inner wall of the kettle body 1 can be shaken off;

[0030] In order to further clean the inner wall of the kettle body 1, when the raw materials are stirred and flow out from the discharge pipe 5, the water pump 20 is turned on. The water pump 20 draws water from the water storage cylinder 21, and the water flows into the water pipe 18 through the guide hose 17, and then is sprayed out from multiple nozzles 15. The sprayed water adheres to the inner wall of the kettle body 1, and further flushes the inner wall of the kettle body 1. Subsequently, the two electric push rods 19 are started, and the electric push rods 19 are synchronously extended and retracted to make the scraper ring 16 move up and down along the inner wall of the kettle body 1 to scrape off impurities generated on the inner wall of the kettle body 1. Under the flushing of water, the cleaning effect can be further improved.

[0031] In this application, structures and connection relationships that are not described in detail are all prior arts, and their structures and principles are well-known technologies and will not be described in detail here.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An enamel reactor with inner wall descaling function, comprising a reactor body (1), characterized in that: A scraper ring (16) is provided at an inner position of the kettle body (1), and the scraper ring (16) is in contact with the inner wall of the kettle body (1). An electric push rod (19) is fixedly connected to the outer wall of the top of the kettle body (1) near both sides, and one end of the electric push rod (19) passes through the kettle body (1) and is fixed to the scraper ring (16). A water spraying assembly is provided on the scraper ring (16) to assist the scraper ring (16) in cleaning faster. A mixing assembly is installed inside the kettle body (1), and a beating assembly is provided on both sides of the kettle body (1).

2. The enamel reactor with inner wall descaling function according to claim 1, characterized in that: The water spray assembly comprises a water pipe (18) and a plurality of spray pipes (15); the inner side of the scraper ring (16) is fixedly connected to the water pipe (18); the water pipe (18) is circular; multiple sides of the water pipe (18) are sequentially fixedly connected to the plurality of spray pipes (15); and the spray pipes (15) pass through the scraper ring (16).

3. The enamel reactor with inner wall descaling function according to claim 2, characterized in that: The top outer wall of the kettle body (1) is fixedly connected to a fixing frame (3), the fixing frame (3) is fixedly connected to water storage cylinders (21) at both ends, the bottom of the water storage cylinder (21) is fixedly connected to a water pump (20), the bottom of the water pump (20) is fixedly connected to a flow guide hose (17), and the flow guide hose (17) passes through the kettle body (1) and is connected to a water pipe (18).

4. The enamel reactor with inner wall descaling function according to claim 1, characterized in that: The mixing assembly is a plurality of stirring rods (6), the interior of the kettle body (1) is movably connected with a transmission shaft (7), and the transmission shaft (7) is sequentially installed with a plurality of stirring rods (6) from top to bottom, and the top outer wall of the kettle body (1) is fixedly connected with a motor (2), and the output shaft of the motor (2) is fixed to the transmission shaft (7).

5. The enamel reactor with inner wall descaling function according to claim 4, characterized in that: The beating assembly is a plurality of rubber hammers (10). The outer walls of both sides of the kettle body (1) are provided with connecting strips (9), and the connecting strips (9) are sequentially mounted with a plurality of rubber hammers (10). The rubber hammers (10) are in contact with the outer wall of the kettle body (1). The bottom of the kettle body (1) is provided with a driving assembly for moving the connecting strips (9).

6. The enamel reactor with inner wall descaling function according to claim 5, characterized in that: The driving assembly comprises a cam (11) and two push rods (8); a plurality of guide sleeves (13) are respectively installed on the bottom outer wall of the kettle body (1); the two push rods (8) are respectively movably connected in the guide sleeves (13), and one end of the push rods (8) is respectively fixed to the connecting strip (9); the bottom end of the transmission shaft (7) passes through the kettle body (1); the cam (11) is fixedly connected to the bottom end of the transmission shaft (7), and the cam (11) is respectively in contact with one end of the push rod (8); a spring (12) is movably connected to the circumferential outer wall of the push rod (8), and both ends of the spring (12) are respectively fixed to the guide sleeves (13).

7. The enamel reactor with inner wall descaling function according to claim 1, characterized in that: The top of the kettle body (1) is fixedly connected to a feed pipe (14), and the bottom of the kettle body (1) is fixedly connected to a discharge pipe (5).

8. The enamel reactor with inner wall descaling function according to claim 1, characterized in that: A plurality of supporting legs (4) are installed on the bottom outer wall of the kettle body (1).