A scaffold tube touch-up device
By designing a scaffolding pipe painting device, which utilizes automated mechanical equipment for clamping and painting, the problem of low efficiency in traditional scaffolding pipe painting has been solved, achieving a fast and low-cost automatic painting effect.
Patent Information
- Application Number
- CN202411797785.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-12-09
AI Technical Summary
Traditional scaffolding pipe repainting has low efficiency and high labor costs.
Design a scaffolding pipe painting device to perform batch painting using mechanical equipment, including a positioning frame and a painting device. The device uses a turntable, telescopic rod and motor to control the clamping of the pipe body and works with a paint brush to achieve automatic painting.
It enables rapid and automated paint repair on scaffolding pipes, reducing labor costs, improving paint repair efficiency, and adapting to the paint repair needs of pipes of different diameters.
Smart Images

Figure CN119634184B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of scaffold pipes, in particular to a scaffold pipe paint repairing device. BACKGROUND
[0002] The scaffold pipe is a common auxiliary material for petroleum and chemical industry construction, and is an essential auxiliary material in high-altitude construction process. The scaffold pipe is mostly a carbon pipe body channel, and is prone to knocking and friction during use and transportation. Therefore, the scaffold pipe needs to be frequently maintained and managed for corrosion protection, and painting is the most common and economical protection method. The traditional paint repairing method is to place the pipe body on a support, and then manually paint the position that needs to be painted. The manual cost is high, and the efficiency is low. SUMMARY
[0003] To solve the problem of low scaffold pipe paint repairing efficiency, the present application provides a scaffold pipe paint repairing device which can quickly and batch repair the scaffold pipe by using mechanical equipment.
[0004] The technical scheme adopted by the present application is to design a scaffold pipe paint repairing device, which comprises a positioning frame for clamping a pipe body and a paint coating device for coating paint on the surface of the pipe body. The positioning frame comprises a rotating disc, a plurality of through holes are distributed circumferentially on the rotating disc, a positioning sleeve is connected to rotate in the through hole, an extension rod is slidably arranged in the positioning sleeve, a chuck for fixing the end of the pipe body is arranged between the first end of the extension rod and the end of the positioning sleeve, the extension rod is controlled to extend or retract relative to the positioning sleeve so that the chuck clamps or releases the pipe body, the extension rod is controlled to rotate by a first motor, the extension rod is controlled to extend or retract relative to the rotating disc by an extension mechanism, and the rotating disc is controlled to rotate by a second motor. The paint coating device comprises a track arranged in parallel with the length direction of the pipe body and a paint coating brush moving along the track.
[0005] In some embodiments, the through hole is a first sliding groove having a certain length in the radial direction of the rotating disc, a radial movement device is arranged between the extension rod and the second motor, and the radial movement device controls the extension rod to move in the radial direction of the rotating disc.
[0006] In some embodiments, the radial movement device comprises a positioning disc coaxial with the rotating disc, a radial second sliding groove is arranged on the positioning disc, the extension rod slides through the second sliding groove, the second sliding groove and the first sliding groove intersect relative to the extension rod, an angle adjusting mechanism is arranged between the rotating disc and the positioning disc, and the angle adjusting mechanism controls the relative rotation angle of the rotating disc and the positioning disc around the axis.
[0007] In some embodiments, the telescopic rod is provided with a limiting stopper clamped on both sides of the second sliding groove, the telescopic mechanism is connected between the rotating disc and the positioning disc, and the telescopic mechanism controls the distance between the rotating disc and the positioning disc, so as to control the clamping or loosening of the pipe body by the chuck.
[0008] In some embodiments, a positioning rod is further arranged radially relative to the positioning disc, and the first motor is arranged to slide on the positioning rod.
[0009] In some embodiments, the telescopic mechanism is a telescopic cylinder, the positioning disc and the positioning rod are fixedly connected to the cylinder body of the telescopic cylinder, the piston of the telescopic cylinder is connected to the rotating disc, and the rotating shaft of the second motor is connected to the cylinder body of the telescopic cylinder.
[0010] In some embodiments, the chuck comprises a first connecting rod circumferentially distributed at the end of the positioning sleeve and a second connecting rod circumferentially distributed at the end of the telescopic rod, one end of the first connecting rod is rotationally connected to the positioning sleeve, the other end is rotationally connected to the end of the second connecting rod, and the other end of the second connecting rod is rotationally connected to the telescopic rod.
[0011] In some embodiments, the positioning frame is arranged in two, and at least one of the positioning frames is controlled to move in the length direction of the pipe body by a moving mechanism.
[0012] In some embodiments, the positioning sleeve is provided with a limiting stopper clamped on both sides of the first sliding groove.
[0013] In some embodiments, a visual camera is further arranged to detect the surface of the pipe body.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] The present application can simultaneously and quickly clamp multiple pipe bodies by the cooperation of the positioning sleeve and the telescopic rod, can conveniently adjust the position and relative rotation speed of the pipe body relative to the paintbrush by the cooperation of the telescopic rod and the rotating disc, so as to conveniently paint the pipe body according to the painting requirement, and can conveniently control the radial distance between the pipe body and the paintbrush by the cooperation of the two sliding grooves on the rotating disc and the positioning disc, so as to be suitable for painting different thick pipe bodies. BRIEF DESCRIPTION OF DRAWINGS
[0016] The present application will be described in detail below with reference to specific embodiments and drawings, which are not necessarily drawn to scale, and similar reference numerals can be used to describe similar components in different views. The drawings generally show the embodiments discussed herein in an example and non-limiting manner. Among them:
[0017] Figure 1 is a schematic view of the shaft section of the paint supplementing device of the embodiment.
[0018] Figure 2 is Figure 1 is an enlarged schematic view at B in
[0019] Figure 3 is Figure 2 is a schematic view of the A-A section in
[0020] Figure 4 is Figure 3 is a schematic view of the rotation of the rotating disc relative to the positioning disc to the right, which causes the telescopic rod to move radially inward.
[0021] In the figure, 1 is a rotating disc; 2 is a positioning sleeve; 3 is a telescopic rod; 4 is a first connecting rod; 5 is a second connecting rod; 6 is a first motor; 7 is a pipe body; 8 is a track; 9 is a paint brush; 10 is a visual camera; 11 is a second motor; 12 is a first sliding groove; 13 is a positioning disc; 14 is a second sliding groove; 15 is a positioning rod; 16 is a telescopic cylinder; 17 is a moving mechanism; 18 is an angle adjusting mechanism; 19 is a telescopic device. DETAILED DESCRIPTION
[0022] The following is a specific embodiment of the present application, and the technical solutions of the present application are further described in conjunction with the drawings, but the present application is not limited to these embodiments, and the following embodiments do not limit the invention involved in the claims. In addition, all combinations of the features described in the embodiments are not necessarily required by the solutions of the invention.
[0023] The principles and structures of the present application are described in detail below in conjunction with the drawings and embodiments. EMBODIMENT
[0024] As Figure 1 , 2 , 3, 4, a scaffold pipe paint supplementing device, comprising a positioning frame for clamping a pipe body and a paint device for painting the surface of the pipe body.
[0025] The positioning frame comprises a rotating disc 1, a plurality of through holes are distributed circumferentially on the rotating disc, a positioning sleeve 2 is connected to rotate in the through hole, and a limiting stop body is arranged on the positioning sleeve to be clamped on both sides of the first sliding groove, so that the positioning sleeve can rotate relative to the through hole around its own rotating shaft and cannot move relative to the axis.
[0026] The telescopic rod 3 is slidably arranged in the positioning sleeve, and the telescopic rod can be telescoped relative to the positioning sleeve in the axial direction.
[0027] The first end of the telescopic rod and the end of the positioning sleeve are provided with a chuck for fixing the end of the pipe body, the telescopic rod is telescopic relative to the positioning sleeve so that the chuck clamps or releases the pipe body, in particular, the chuck comprises a first connecting rod 4 distributed circumferentially on the end of the positioning sleeve and a second connecting rod 5 distributed circumferentially on the end of the telescopic rod, one end of the first connecting rod is rotationally connected with the positioning sleeve and the other end is rotationally connected with the end of the second connecting rod, the other end of the second connecting rod is rotationally connected with the telescopic rod, each telescopic rod is controlled to rotate by a first motor 6, the telescopic rod is controlled to be telescopic relative to the turntable by a telescopic mechanism, which can be a telescopic control device such as an air cylinder or an electric cylinder.
[0028] When the telescopic rod moves relative to the positioning sleeve, the connection between the first connecting rod and the second connecting rod becomes larger or smaller in the radial direction, that is, the chuck expands or shrinks in the radial direction. When the pipe body needs to be fixed, the telescopic rod is first extended relative to the positioning sleeve towards the pipe body, so that the chuck shrinks, then the end of the pipe body is sleeved on the chuck, then the telescopic rod is retracted relative to the positioning sleeve, so that the chuck expands, so that the connection between the first connecting rod and the second connecting rod presses on the inner cavity wall of the pipe body, and the chuck is fixedly connected relative to the pipe body under the action of friction, so that the first motor can drive the pipe body 7 to rotate.
[0029] The paint coating device comprises a track 8 arranged in parallel with the length direction of the pipe body and a paint coating brush 9 moving along the track, so that the paint coating brush moves to the position needing to be painted, and the paint coating brush contacts the pipe body when the pipe body rotates to achieve painting of the position needing to be painted. The paint coating brush can be supplied with paint by an automatic paint supply device, and the paint coating brush can be controlled to move along the track by a linear motor, a conveyor belt or other transmission mechanism. A visual camera 10 for detecting the surface of the pipe body can also be arranged on the track and can move along the track, so that the position needing to be painted of the pipe body is quickly detected by image recognition, so that the paint coating brush moves to the position corresponding to the position in the radial direction, and then moves to the position of the paint coating brush by cooperation of the rotation of the pipe body and the revolution to achieve painting.
[0030] The turntable is controlled to rotate by a second motor 11, so as to control all the pipe bodies to revolve around the axis of the turntable, the first motor controls the rotation speed of each pipe body around its own rotation axis, and the revolution and the rotation are cooperated to adjust the rotation speed of the pipe body relative to the paint coating brush, so as to control the area of painting.
[0031] The through hole is a first sliding slot 12 with a length in the radial direction of the rotating disc, and a radial moving device is arranged between the telescopic rod and the second motor, which controls the movement of the telescopic rod in the radial direction of the rotating disc. Specifically, the radial moving device of the embodiment includes a positioning disc 13 coaxial with the rotating disc, and a radial second sliding slot 14 is arranged on the positioning disc, through which the telescopic rod slides. The second sliding slot intersects the first sliding slot with respect to the telescopic rod. An angle adjusting mechanism is arranged between the rotating disc and the positioning disc, which controls the relative rotation angle of the rotating disc and the positioning disc about the axis, i.e. the first sliding slot has a certain included angle with the radial direction of the rotating disc, while the length direction of the second sliding slot is along the radial direction of the positioning disc. Therefore, the first sliding slot and the second sliding slot intersect in the circumferential direction as viewed from the axis of the rotating disc. In this way, the telescopic rod is limited in the intersection of the first sliding slot and the second sliding slot and cannot move radially and circumferentially. The angle adjusting mechanism can be, for example, a motor or other device that can control the rotation of the rotating disc relative to the positioning disc. When the rotating disc rotates relative to the positioning disc, the intersection position of the first sliding slot and the second sliding slot can be changed, and in turn the radial position of the telescopic rod can be changed. In this way, the radial position of the pipe body can be changed, so that when the pipe body of different diameters is clamped, the position of the telescopic rod can be adjusted to enable the surface of the pipe body to always be in contact with the paint brush.
[0032] A limiting block is arranged on the telescopic rod and clamped on both sides of the second sliding slot, which prevents the telescopic rod from moving axially relative to the positioning disc, so that the telescopic rod can be moved by the positioning disc. A telescopic mechanism is connected between the rotating disc and the positioning disc, which controls the distance between the rotating disc and the positioning disc, thereby controlling the clamping or loosening of the pipe body by the chuck.
[0033] A positioning rod 15 is further arranged radially relative to the positioning disc, and the first motor is arranged radially on the positioning rod, so that the first motor can move along the second sliding slot in the radial direction of the positioning disc and cannot rotate relative to the positioning rod, so as to control the rotation of the telescopic rod relative to the positioning sleeve and control the rotation speed of the pipe body.
[0034] The telescopic mechanism is a telescopic cylinder 16, such as a controllable telescopic device of a gas cylinder or an electric cylinder. The positioning disc and the positioning rod are fixedly connected to the cylinder body of the telescopic cylinder, and the piston of the telescopic cylinder is connected to the rotating disc, thereby adjusting the axial distance between the rotating disc and the positioning disc, and in turn adjusting the distance between the end of the shaft sleeve and the telescopic rod, so as to adjust the expansion or contraction of the chuck, thereby clamping or releasing the end of the pipe body.
[0035] The rotation shaft of the second motor is connected to the cylinder of the telescopic cylinder, so as to control the rotation of the positioning disc together with the rotating disc, and then control the rotation of all the pipe bodies around the rotation shaft of the positioning disc, and the rotation of the pipe bodies around the rotation shaft of the positioning disc is equivalent to revolution, and the first motor controls the rotation of the pipe bodies around their own rotation shafts, which is equivalent to revolution, and through the cooperation of the revolution and the revolution speed, the pipe bodies are rotated to the position of the paint brush, so that the position needing paint is matched with the brush head of the paint brush, so as to paint at the position, and the rotation speed of the pipe bodies relative to the paint brush can also be controlled, so as to control the painting area of the paint.
[0036] The positioning frames are oppositely arranged, so that both ends of the pipe body can be fixed by the positioning frames, so that the pipe body is clamped in a horizontal state, and at least one of the positioning frames is controlled to move in the length direction of the pipe body by a moving mechanism 17, such as a cylinder, so as to adjust the distance between the two positioning frames, when the pipe body needs to be clamped, the two positioning frames are moved away, so that the pipe body is located between the two clamping heads of the positioning frames, then the two positioning frames are moved close to each other, so that the two clamping heads are inserted into the two ends of the pipe body, and then the clamping heads are controlled to expand to clamp and fix the two ends of the pipe body, when the pipe body with finished paint needs to be removed, the clamping heads are loosened, and then the positioning frames are moved away, so that the pipe body can be removed.
[0037] A plurality of parallel tracks can be arranged circumferentially on the positioning frame, and the paint brush is arranged on each track, so as to simultaneously paint a plurality of pipe bodies, and a telescopic device 19 can be arranged between the paint brush and the track, and the telescopic device controls the distance between the paint brush and the pipe body.
[0038] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, without departing from the spirit of the present application or exceeding the scope defined by the appended claims.
Claims
1. A scaffolding pipe repainting device, comprising a positioning frame for clamping the pipe body and a painting device for painting the surface of the pipe body, characterized in that: The positioning frame includes a turntable, a plurality of through holes distributed in the circumference of the turntable, a positioning sleeve is connected to the through hole for rotation, a telescopic rod is slidably passed through the positioning sleeve, a chuck for fixing the end of the tube body is provided between the first end of the telescopic rod and the end of the positioning sleeve, the telescopic rod is telescopic relative to the positioning sleeve so that the chuck clamps or releases the tube body, the telescopic rod is controlled to rotate by a first motor, the telescopic rod is controlled to extend and retract relative to the turntable by a telescopic mechanism, and the turntable is controlled to rotate by a second motor, the painting device includes a track arranged parallel to the length direction of the tube body and a paint brush moving along the track; the through hole is a first slide groove with a certain length in the radial direction of the turntable, and a chuck is provided between the telescopic rod and the second motor. There is a radial moving device, which controls the telescopic rod to move in the radial direction of the turntable; the radial moving device includes a positioning plate coaxial with the turntable, and the positioning plate is provided with a radial second slide groove, the telescopic rod slides through the second slide groove, and the second slide groove and the first slide groove intersect the telescopic rod relative to the telescopic rod; an angle adjustment mechanism is provided between the turntable and the positioning plate, and the angle adjustment mechanism controls the relative rotation angle of the turntable and the positioning plate around the axis; a limit stop body is provided on the telescopic rod, which is locked on both sides of the second slide groove, and the telescopic mechanism is connected between the turntable and the positioning plate, and the telescopic mechanism controls the distance between the turntable and the positioning plate, thereby controlling the chuck to clamp or release the tube body.
2. The scaffolding tube paint touch-up device according to claim 1, characterized in that: It also includes a positioning rod radially arranged relative to the positioning plate, and the first motor is slidably arranged on the positioning rod.
3. The scaffolding tube paint touch-up device according to claim 2, characterized in that: The telescopic mechanism is a telescopic cylinder, the positioning plate and the positioning rod are fixedly connected to the cylinder body of the telescopic cylinder, the piston of the telescopic cylinder is connected to the turntable, and the rotating shaft of the second motor is connected to the cylinder body of the telescopic cylinder.
4. The scaffolding tube paint touch-up device according to claim 1, characterized in that: The chuck includes a first connecting rod circumferentially distributed at the end of the positioning sleeve and a second connecting rod circumferentially distributed at the end of the telescopic rod. One end of the first connecting rod is rotatably connected to the positioning sleeve and the other end is rotatably connected to the end of the second connecting rod. The other end of the second connecting rod is rotatably connected to the telescopic rod.
5. The scaffolding tube paint touch-up device according to claim 1, characterized in that: There are two positioning frames arranged opposite to each other, and at least one of the positioning frames is controlled by a moving mechanism to move in the length direction of the tube body.
6. The scaffolding tube paint touch-up device according to claim 1, characterized in that: The positioning sleeve is provided with a limit stopper which is locked on both sides of the first sliding groove.
7. The scaffolding tube paint touch-up device according to claim 1, characterized in that: Also included is a visual camera for detecting the surface of the tube body.
Citation Information
Patent Citations
Spraying printing device for steel tubes
CN108114837A
Rotary painting device capable of realizing efficient positioning and allowing disk parts to rotate and revolve
CN111686973A