Manufacturing device and manufacturing method of ferro-aluminum casting disc
By designing the aluminum iron casting disk manufacturing device, the sealing cover plate and inert gas are used, and the process control in the closed state is achieved by combining the rotating process feeding mechanism, the problems of air entry and temperature reduction during the aluminum iron casting process are solved, and the casting efficiency and equipment convenience are improved.
Patent Information
- Application Number
- CN202411942210.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-18
AI Technical Summary
During the casting process of aluminum iron melt casting brake discs, the proportion of aluminum composite substrate and gray iron needs to be adjusted through process control to improve the quality of the casting disc. However, this process requires opening the furnace, causing air inlet and temperature to decrease, affecting the casting process.
A aluminum iron casting disk manufacturing device is designed, including a furnace mechanism, a cover mechanism and a process feeding mechanism. The sealing of the cover mechanism and inert gas are introduced to prevent air from entering; the rotating mechanism of the process feeding mechanism and the oblique feeding trough are used to realize process control in a closed state, avoiding temperature reduction and air entry.
The process control is achieved while maintaining the sealed state of melt casting, preventing air from entering and temperature reduction, improving the continuity and efficiency of the melt casting process, and enhancing the convenience and practicality of the equipment.
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Figure CN119634680A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum-iron melting casting plate production, and in particular to a manufacturing method and a manufacturing device of an aluminum-iron melting casting plate. Background Art
[0002] Aluminum-iron cast brake discs are made of cast iron and aluminum, which can reduce weight by about 20%, significantly reduce energy consumption and emissions, reduce the unsprung weight of the vehicle, and improve thermal deformation resistance by up to 70%, reduce drag torque, and reduce the possibility of shaking. The Chinese patent publication number CN118204478A discloses a new method for preparing a lightweight brake disc with an iron (steel) / aluminum layered composite structure, including optimizing and regulating the forming of aluminum alloy, wherein the Cr content is 0.5-0.8wt%, the Mn content is 1.0-1.5wt%, the Ti content is 2.0wt%, and the Nb content is 0.5wt%; using Inert gas assisted pressure casting is used to achieve composite structure forming. First, the steel brake surface component is placed at the bottom of the graphite mold, and the aluminum alloy raw material with optimized composition is placed on the upper part. When the vacuum degree is less than 0.5Pa, the whole is heated to 800°C and kept warm for 30 minutes, cooled to 720°C and kept warm for 20 minutes, and then pressurized to 3.0MPa with Ar gas and kept at pressure for 15 minutes; after forming is completed, controlled cooling is carried out, the temperature is reduced from 720°C to 580-600°C in 60 minutes, and kept warm for 20 minutes, and the temperature is reduced from 600°C to 300-320°C in 180 minutes, and kept warm for 40 minutes, and finally cooled with the furnace.
[0003] In the above-mentioned prior art, when the aluminum-iron cast brake disc is cast, the pre-proportioned aluminum alloy base material and gray iron need to be process controlled during the casting process, that is, the aluminum alloy base material gray iron and trace alloys are added in trace amounts to adjust the aluminum-iron ratio during the casting process to achieve the purpose of improving the quality of the cast disc. During this process, the furnace needs to be opened for process control filling. This process will cause air to enter and reduce the temperature of the furnace casting process, which is not conducive to the casting process. For this reason, a method for manufacturing an aluminum-iron cast disc and a manufacturing device thereof are proposed. Summary of the invention
[0004] In order to solve the problem that when casting an aluminum-iron cast brake disc, the pre-proportioned aluminum alloy base material and gray iron need to be process controlled during the casting process, that is, the aluminum alloy base material gray iron and trace alloys are added in trace amounts to adjust the aluminum-iron ratio during the casting process to achieve the purpose of improving the quality of the cast disc. In this process, the furnace needs to be opened for process control filling, and this process will cause air to enter and reduce the temperature of the furnace casting process, which is not conducive to the casting process. The present invention provides a method for manufacturing an aluminum-iron cast disc and a manufacturing device thereof.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A manufacturing device for an aluminum-iron smelting plate comprises a material table, wherein a furnace mechanism for uniformly heating the aluminum-iron is arranged on the bottom side of the material table, a cover mechanism for stirring and isolating air is arranged on the top side of the material table, a process feeding mechanism for sealing a process control filler under the cover mechanism is installed on the material table, and the process feeding mechanism is located on the bottom side of the cover mechanism, and a rotating mechanism for dumping materials is installed on the material table, and the rotating mechanism is located on one side of the process feeding mechanism. When the aluminum-iron smelting plate is smelted and cast, an aluminum alloy substrate and gray iron are placed in a furnace mechanism according to a proportion and heated, and during the heating process, the molten aluminum-iron liquid is stirred and an inert gas is introduced to isolate the air while being sealed by the cover mechanism. When it is necessary to adjust the composition for process control, the process feeding mechanism is rotated to add the required process control material into the rotating mechanism, and when the required amount of control material is reached, the rotating mechanism is rotated to put the material into the furnace mechanism to complete the process control.
[0006] Furthermore, the furnace mechanism includes a graphite crucible, which is movably installed on a material table. A heating and thermal insulation layer is installed on the graphite crucible. The heating and thermal insulation layer is made of ceramic fiber cotton. A resistance wire is installed on the heating and thermal insulation layer. Through the setting of the graphite crucible, the graphite can effectively withstand the high temperature environment and does not chemically react with the alloy. By heating the thermal insulation layer and the evenly wound resistance wire, stable and sufficient heat can be generated, which is beneficial to the melting and casting of aluminum iron liquid.
[0007] Furthermore, the cover plate mechanism includes a lifting cover, which is movably installed on the material table. A stirring paddle is rotatably installed on the lifting cover, and the stirring paddle is made of graphite. An inert gas pipe is installed on the lifting cover, and an air port is opened on the inert gas pipe. During the aluminum-iron smelting process, inert gas is continuously introduced into the surface of the aluminum-iron liquid to isolate the air and prevent the air from oxidizing the aluminum-iron liquid. At the same time, the stirring paddle is used to stir the aluminum-iron liquid during the smelting process to prevent the aluminum-iron liquid from stratifying, which is conducive to a uniform smelting process.
[0008] Furthermore, the inert gas pipe is made of an enameled steel pipe, which has high temperature resistance and corrosion resistance, and prevents the inert gas pipe from being deformed.
[0009] Furthermore, the process feeding mechanism includes a mounting seat, which is mounted on a material table, a rotating shaft is rotatably mounted on the mounting seat, a connecting plate is mounted on the rotating shaft, a fixed material trough is mounted on the connecting plate, a movable push groove is slidably mounted on the fixed material trough, a cylinder is mounted on the mounting seat, the main shaft of the cylinder is located on one side of the movable push groove, a motor is mounted on the mounting seat, the main shaft of the motor is mounted on the rotating shaft, and the motor is started. Trace alloy powder and aluminum-iron powder required for aluminum-iron smelting are respectively placed in the enclosed space formed by the three fixed material troughs and the movable push groove. When it is necessary to add corresponding materials for process control ratio, the motor is started, and the motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the corresponding fixed material trough to rotate to one side of the cylinder. The cylinder is started to push out the movable push groove on the corresponding fixed material trough, and the required material is pushed out during the pushing process of the movable push groove.
[0010] Furthermore, a limit slide rod is installed on the fixed material trough, and a limit slider is installed on the movable push groove. A sliding hole is opened on the limit slider, and the limit slide rod is slidably installed in the sliding hole. A spring is movably sleeved on the limit slide rod, and the spring is installed on the limit slider. The setting of the limit slider and the limit slide rod facilitates the sliding of the movable push groove on the fixed material trough. At the same time, under the action of the restoring force of the spring, when the cylinder is reset, the movable push groove is driven to reset, which is convenient for next use and improves the ease of use of the structure.
[0011] Furthermore, the rotating mechanism includes a rotating rod, a rotating hole is opened on the material table, the rotating rod is rotatably installed in the rotating hole, a beveled material trough is installed on the rotating rod, a pressure sensor is installed on the bottom side of the beveled material trough, the beveled material trough is located on the bottom side of the fixed material trough, an electric cylinder is installed on the material table, the main shaft of the electric cylinder is in contact with the beveled material trough, the electric cylinder is electrically connected to the pressure sensor, the material pushed out through the movable pushing groove enters the beveled material trough, and the weight is controlled by the pressure sensor on the beveled material trough. When the required material weight is reached, the cylinder stops pushing the movable pushing groove and resets, and at the same time the pressure sensor transmits an electrical signal to the electric cylinder, the electric cylinder extends out to drive the beveled material trough to rotate on the material table, dumps the required material into the graphite crucible and then resets, completing the process control in the closed state, preventing the melting and casting temperature and air from entering when the lifting cover is opened, ensuring the normal progress of the melting and casting process, and improving the practicability and ease of use of the equipment.
[0012] A method for manufacturing an aluminum-iron smelting casting plate comprises the following steps: Step (1) placing a GG20HC-L model grey cast iron blank in a cupola and heating it to 1400-1450° C. for melting, and after melting, the molten iron flows into a mold of a target size for casting at a casting temperature of 1300-1380° C., and after casting and cooling, grey cast iron is obtained; Step (2) grinding the edges of the obtained gray iron and A356-T6 aluminum alloy substrates and removing excess by means of a horizontal lathe; Step (3) placing the gray iron and aluminum alloy substrate into a graphite crucible according to a ratio, heating to 1500-1600° C. for aluminum-iron smelting and casting, performing process control during the smelting and casting, placing the target molten aluminum-iron liquid into a brake disc mold and cooling it to obtain an aluminum-iron smelting disc; The order of feeding in step (3) is to first feed the aluminum alloy substrate and then feed the gray iron. Since the density and melting point of the aluminum alloy substrate are lower than those of the gray iron, the molten aluminum alloy substrate and the gray iron are prevented from being separated during the casting process, resulting in uneven casting. By first adding the aluminum alloy substrate, the aluminum alloy substrate is evenly cast with the gray iron during the melting process of the aluminum alloy substrate during the heating process, thereby improving the casting effect.
[0013] The process control of step (3) is to start the motor to drive the rotating shaft to rotate, thereby driving the fixed material trough corresponding to the required material to rotate to one side of the cylinder, and start the cylinder to push the movable push trough to slide on the fixed material trough and add the required material into the oblique material trough. When the target control amount is reached, the pressure sensor feeds back an electrical signal to the electric cylinder, and the electric cylinder drives the oblique material trough to rotate and dumps the required material into the graphite crucible; Step (4) preparing the aluminum-iron molten casting disc blank and subjecting it to heat treatment; The heat treatment in step (4) is performed by heating the aluminum-iron molten casting plate to 450-550° C. for homogenization annealing, then cooling it to 200-350° C. for stress relief annealing, and finally heating the aluminum-iron molten casting plate to 400-500° C. and placing it in a coolant for cooling and quenching; Step (5) the aluminum-iron casting plate after standing quenching is subjected to aging treatment; Step (6) Precision turning and drilling of the aluminum-iron molten cast plate.
[0014] The beneficial effects of the present invention are as follows: The present invention, through the arrangement of movable push troughs, fixed troughs, oblique-mouth troughs, etc., realizes process control during the smelting and casting of the aluminum-iron smelting casting plate. While maintaining the smelting and casting sealed state, process control can be achieved through the movement of the corresponding fixed troughs and the quantitative amount of the oblique-mouth troughs, thereby preventing air from entering to oxidize the molten aluminum-iron, facilitating the continuous heating and smelting and casting process, and improving the convenience and practicality of the equipment.
[0015] The present invention prevents the molten aluminum alloy substrate and the gray iron from being separated and unevenly cast during the casting process by first adding the aluminum alloy substrate and then the gray iron, and improves the casting effect by first adding the aluminum alloy substrate so that the aluminum alloy substrate is evenly cast with the gray iron during the melting process of the aluminum alloy substrate during the heating process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic flow diagram of the method of the present invention; Figure 2 It is a structural schematic diagram of the material platform of the present invention; Figure 3It is a structural schematic diagram of a graphite crucible of the present invention; Figure 4 It is a structural schematic diagram of the lifting cover of the present invention; Figure 5 It is a structural schematic diagram of the movable push groove of the present invention; Figure 6 This is a schematic diagram of the structure of the mounting base of the present invention: Figure 7 It is a schematic diagram of the structure of the fixed trough of the present invention; Figure 8 The present invention Figure 7 A schematic diagram of the enlarged structure of part A; Fig. 9 It is a structural schematic diagram of the oblique-mouth trough of the present invention.
[0017] Figure numerals: 1. material table; 2. furnace mechanism; 201. graphite crucible; 202. heating and insulation layer; 203. resistance wire; 3. cover mechanism; 301. lifting cover; 302. inert gas pipe; 303. gas port; 304. stirring paddle; 4. process feeding mechanism; 401. mounting seat; 402. rotating shaft; 403. connecting plate; 404. fixed material trough; 405. movable push groove; 406. limit slider; 407. sliding hole; 408. limit slider; 409. spring; 410. cylinder; 411. motor; 5. rotating mechanism; 501. rotating hole; 502. rotating rod; 503. oblique material trough; 504. pressure sensor; 505. electric cylinder. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0021] The electrical components appearing in this article are all connected to an external main controller and 220V mains or 380V industrial power, and the main controller can be a conventional known device for control such as a computer.
[0022] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] Reference Figure 1-Figure 9 , a manufacturing device for an aluminum-iron smelting plate, comprising a material platform 1, a furnace mechanism 2 for uniformly heating the aluminum-iron is arranged on the bottom side of the material platform 1, a cover mechanism 3 for stirring and isolating air is arranged on the top side of the material platform 1, a process feeding mechanism 4 for sealing the process control filler under the cover mechanism 3 is installed on the material platform 1, the process feeding mechanism 4 is located on the bottom side of the cover mechanism 3, a rotating mechanism 5 for dumping materials is installed on the material platform 1, and the rotating mechanism 5 is located on one side of the process feeding mechanism 4. When the aluminum-iron smelting plate is smelted, the aluminum alloy base material and the gray iron are placed in the furnace mechanism 2 according to the ratio for heating, and the molten aluminum-iron liquid is stirred and inert gas is introduced to isolate the air while being sealed by the cover mechanism 3 during the heating process. When it is necessary to adjust the composition for process control, the process feeding mechanism 4 is rotated to add the required process control material into the rotating mechanism 5. When the required amount of controlled material is reached, the rotating mechanism 5 rotates to put the material into the furnace mechanism 2 to complete the process control.
[0024] Reference Figure 1-Figure 3 In the embodiment of the present invention, the furnace mechanism 2 includes a graphite crucible 201, which is movably installed on the material platform 1. A heating and thermal insulation layer 202 is installed on the graphite crucible 201. The heating and thermal insulation layer 202 is made of ceramic fiber cotton. A resistance wire 203 is installed on the heating and thermal insulation layer 202. The graphite is effectively subjected to the high temperature environment and does not chemically react with the alloy through the setting of the graphite crucible 201. By heating the thermal insulation layer 202 and the evenly wound resistance wire 203, stable and sufficient heat is conveniently generated, which is beneficial to the melting and casting of aluminum iron liquid.
[0025] Reference Figure 1-Figure 4In the embodiment of the present invention, the cover mechanism 3 includes a lifting cover 301, which is movably installed on the material platform 1. A stirring paddle 304 is rotatably installed on the lifting cover 301. The stirring paddle 304 is made of graphite. An inert gas pipe 302 is installed on the lifting cover 301. An air port 303 is opened on the inert gas pipe 302. During the aluminum-iron smelting process, inert gas is continuously introduced into the surface of the aluminum-iron liquid to isolate the air and prevent the air from oxidizing the aluminum-iron liquid. At the same time, the stirring paddle 304 stirs the aluminum-iron liquid during the smelting process to prevent the aluminum-iron liquid from stratifying, which is conducive to a uniform smelting process.
[0026] Reference Figure 1-Figure 4 In the embodiment of the present invention, the inert gas pipe 302 is made of an enameled steel pipe. The inert gas pipe 302 made of the enameled steel pipe has high temperature resistance and corrosion resistance, which prevents the inert gas pipe 302 from deformation.
[0027] Reference Figure 1-Figure 8 In the embodiment of the present invention, the process feeding mechanism 4 includes a mounting seat 401, the mounting seat 401 is mounted on the material platform 1, a rotating shaft 402 is rotatably mounted on the mounting seat 401, a connecting plate 403 is mounted on the rotating shaft 402, a fixed material trough 404 is mounted on the connecting plate 403, a movable push groove 405 is slidably mounted on the fixed material trough 404, a cylinder 410 is mounted on the mounting seat 401, the main shaft of the cylinder 410 is located on one side of the movable push groove 405, a motor 411 is mounted on the mounting seat 401, and the main shaft of the motor 411 is mounted on the rotating shaft 4 02, start the motor 411, and the confined space formed by the three fixed material troughs 404 and the movable push trough 405 are respectively placed with trace alloy powder and aluminum-iron powder required for aluminum-iron casting. When it is necessary to add corresponding materials for process control ratio, start the motor 411, and the motor 411 drives the rotating shaft 402 to rotate. The rotation of the rotating shaft 402 drives the corresponding fixed material trough 404 to rotate to one side of the cylinder 410. Start the cylinder 410 to push out the movable push trough 405 on the corresponding fixed material trough 404, and the required material is pushed out during the pushing process of the movable push trough 405.
[0028] Reference Figure 1-Figure 8 In the embodiment of the present invention, a limit slide bar 408 is installed on the fixed material trough 404, and a limit slider 406 is installed on the movable push groove 405. A sliding hole 407 is opened on the limit slider 406. The limit slide bar 408 is slidably installed in the sliding hole 407. A spring 409 is movably sleeved on the limit slide bar 408, and the spring 409 is installed on the limit slider 406. The setting of the limit slider 406 and the limit slide bar 408 facilitates the sliding of the movable push groove 405 on the fixed material trough 404. At the same time, under the action of the restoring force of the spring 409, when the cylinder 410 is reset, the movable push groove 405 is driven to reset, which is convenient for next use and improves the convenience of use of the structure.
[0029] Reference Figure 1-Figure 9In the embodiment of the present invention, the rotating mechanism 5 includes a rotating rod 502, a rotating hole 501 is opened on the material table 1, the rotating rod 502 is rotatably installed in the rotating hole 501, an oblique material trough 503 is installed on the rotating rod 502, and a pressure sensor 504 is installed on the bottom side of the oblique material trough 503. The oblique material trough 503 is located on the bottom side of the fixed material trough 404. An electric cylinder 505 is installed on the material table 1. The main shaft of the electric cylinder 505 is in contact with the oblique material trough 503. The electric cylinder 505 is electrically connected to the pressure sensor 504. The material pushed out through the movable push groove 405 enters the oblique material trough 50 3, weight control is performed through the pressure sensor 504 on the oblique trough 503. When the required material weight is reached, the cylinder 410 stops pushing the movable push trough 405 and resets. At the same time, the pressure sensor 504 transmits an electrical signal to the electric cylinder 505, and the electric cylinder 505 extends to drive the oblique trough 503 to rotate on the material platform 1 to pour the required material into the graphite crucible 201 and then reset, completing the process control in the closed state, preventing the melting and casting temperature from being affected and air from entering when the lifting cover 301 is opened, ensuring the normal progress of the melting and casting process, and improving the practicality and convenience of use of the equipment.
[0030] Reference Figure 1-Figure 9 , a method for manufacturing an aluminum-iron smelting casting plate, comprising the following steps: Step (1) placing a GG20HC-L model grey cast iron blank in a cupola and heating it to 1400-1450° C. for melting, and after melting, the molten iron flows into a mold of a target size for casting at a casting temperature of 1300-1380° C., and after casting and cooling, grey cast iron is obtained; Step (2) grinding the edges of the obtained gray iron and A356-T6 aluminum alloy substrates and removing excess by means of a horizontal lathe; Step (3) putting the gray iron and aluminum alloy substrate into the graphite crucible 201 according to the proportion, heating to 1500-1600° C. for aluminum-iron smelting and casting, and performing process control during the smelting and casting, placing the target molten aluminum-iron liquid into a brake disc mold and cooling it to obtain an aluminum-iron smelting disc, wherein GG20HC-L and A356-T6 are both cast aluminum alloys in accordance with the American ASTM standard; In step (3), the order of feeding materials is to first feed the aluminum alloy substrate and then feed the gray iron. Since the density of the aluminum alloy substrate is lower than that of the gray iron, the molten aluminum alloy substrate and the gray iron are prevented from being separated during the casting process, resulting in uneven casting. By first adding the aluminum alloy substrate, the aluminum alloy substrate is evenly cast with the gray iron during the melting process during the heating process, thereby improving the casting effect.
[0031] Step (3) process control: by starting the motor 411, the rotating shaft 402 is driven to rotate, thereby driving the fixed material trough 404 corresponding to the required material to rotate to the side of the cylinder 410, and the cylinder 410 is started to push the movable push trough 405 to slide on the fixed material trough 404 and add the required material into the oblique material trough 503. When the target control amount is reached, the pressure sensor 504 feeds back an electrical signal to the electric cylinder 505, and the electric cylinder 505 pushes the oblique material trough 503 to rotate and dump the required material into the graphite crucible 201; Step (4) preparing the aluminum-iron molten casting disc blank and subjecting it to heat treatment; Step (4) heat treatment is performed by heating the aluminum iron casting plate to 450-550°C for homogenization annealing, then cooling it to 200-350°C for stress relief annealing, and finally heating the aluminum iron casting plate to 400-500°C and placing it in a coolant for cooling and quenching; Step (5) the aluminum-iron casting plate after standing quenching is subjected to aging treatment; Step (6) Precision turning and drilling of the aluminum-iron molten cast plate.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A manufacturing device for an aluminum-iron smelting plate, comprising a material table (1), characterized in that: The bottom side of the material platform (1) is provided with a furnace mechanism (2) for uniformly heating aluminum iron, the top side of the material platform (1) is provided with a cover mechanism (3) for stirring and isolating air, a process feeding mechanism (4) for sealing a process control filler under the cover mechanism (3) is installed on the material platform (1), and the process feeding mechanism (4) is located on the bottom side of the cover mechanism (3), and a rotating mechanism (5) for dumping materials is installed on the material platform (1), and the rotating mechanism (5) is located on one side of the process feeding mechanism (4).
2. The manufacturing device of the aluminum-iron casting plate according to claim 1 is characterized in that: The melting furnace mechanism (2) comprises a graphite crucible (201), the graphite crucible (201) being movably mounted on the material platform (1), a heating and heat-insulating layer (202) being mounted on the graphite crucible (201), the heating and heat-insulating layer (202) being made of ceramic fiber cotton, and a resistance wire (203) being mounted on the heating and heat-insulating layer (202).
3. The manufacturing device of the aluminum-iron casting plate according to claim 1 is characterized in that: The cover plate mechanism (3) comprises a hanging cover (301), the hanging cover (301) is movably mounted on the material platform (1), a stirring paddle (304) is rotatably mounted on the hanging cover (301), the stirring paddle (304) is made of graphite, an inert gas pipe (302) is mounted on the hanging cover (301), and a gas port (303) is opened on the inert gas pipe (302).
4. The manufacturing device of the aluminum-iron casting plate according to claim 3 is characterized in that: The inert gas pipe (302) is made of an enameled steel pipe.
5. The manufacturing device of the aluminum-iron casting plate according to claim 1, characterized in that: The process feeding mechanism (4) comprises a mounting seat (401), the mounting seat (401) being mounted on the material platform (1), a rotating shaft (402) being rotatably mounted on the mounting seat (401), a connecting plate (403) being mounted on the rotating shaft (402), a fixed material trough (404) being mounted on the connecting plate (403), a movable push groove (405) being slidably mounted on the fixed material trough (404), a cylinder (410) being mounted on the mounting seat (401), a main shaft of the cylinder (410) being located on one side of the movable push groove (405), and a motor (411) being mounted on the mounting seat (401), a main shaft of the motor (411) being mounted on the rotating shaft (402).
6. The manufacturing device of the aluminum-iron melting casting plate according to claim 5, characterized in that: A limit slide bar (408) is installed on the fixed material trough (404), a limit slider (406) is installed on the movable push groove (405), a sliding hole (407) is opened on the limit slider (406), the limit slide bar (408) is slidably installed in the sliding hole (407), a spring (409) is movably sleeved on the limit slide bar (408), and the spring (409) is installed on the limit slider (406).
7. The manufacturing device of the aluminum-iron melting casting plate according to claim 5, characterized in that: The rotating mechanism (5) comprises a rotating rod (502), a rotating hole (501) is provided on the material platform (1), the rotating rod (502) is rotatably mounted in the rotating hole (501), an oblique material trough (503) is mounted on the rotating rod (502), a pressure sensor (504) is mounted on the bottom side of the oblique material trough (503), the oblique material trough (503) is located on the bottom side of the fixed material trough (404), an electric cylinder (505) is mounted on the material platform (1), a main shaft of the electric cylinder (505) is in contact with the oblique material trough (503), and the electric cylinder (505) is electrically connected to the pressure sensor (504).
8. A method for manufacturing an aluminum-iron casting plate manufacturing device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step (1) placing a GG20HC-L model grey cast iron blank in a cupola and heating it to 1400-1450° C. for melting, and after melting, the molten iron flows into a mold of a target size for casting at a casting temperature of 1300-1380° C., and after casting and cooling, grey cast iron is obtained; Step (2) grinding the edges of the obtained gray iron and A356-T6 aluminum alloy substrates and removing excess by means of a horizontal lathe; Step (3) placing the gray iron and aluminum alloy substrate into a graphite crucible (201) according to a ratio, heating to 1500-1600° C. for aluminum-iron smelting and casting, performing process control during the smelting and casting, placing the target molten aluminum-iron liquid into a brake disc mold and cooling it to obtain an aluminum-iron smelting and casting disc; The order of feeding in step (3) is to first feed the aluminum alloy substrate and then feed the gray iron; The process control of step (3) is to start the motor (411) to drive the rotating shaft (402) to rotate, thereby driving the fixed material trough (404) corresponding to the required material to rotate to one side of the cylinder (410), and start the cylinder (410) to push the movable push trough (405) to slide on the fixed material trough (404) and add the required material into the oblique material trough (503). When the target control amount is reached, the pressure sensor (504) feeds back an electrical signal to the electric cylinder (505), and the electric cylinder (505) pushes the oblique material trough (503) to rotate and pour the required material into the graphite crucible (201); Step (4) preparing the aluminum-iron molten casting disc blank and subjecting it to heat treatment; The heat treatment in step (4) is performed by heating the aluminum-iron molten casting plate to 450-550° C. for homogenization annealing, then cooling it to 200-350° C. for stress relief annealing, and finally heating the aluminum-iron molten casting plate to 400-500° C. and placing it in a coolant for cooling and quenching; Step (5) the aluminum-iron casting plate after standing quenching is subjected to aging treatment; Step (6) Precision turning and drilling of the aluminum-iron molten cast plate.
Citation Information
Patent Citations
Preparation method of iron (steel) / aluminum layered composite structure lightweight brake disc
CN118204478A