Forming equipment for hard alloy bar machining
By designing the mold seat, drive mechanism, down-press forming mechanism and loading mechanism in the cemented carbide bar processing equipment, automatic material loading and forming is realized, solving the problems of low connection efficiency and insufficient automation of the existing equipment in loading, laying and forming processes, improving processing efficiency and reducing safety hazards.
Patent Information
- Application Number
- CN202510164481.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-02-14
AI Technical Summary
现有硬质合金棒材加工用成型设备在上料、下料、成型工序的衔接效率低,自动化程度不足,导致加工效率低且生产安全隐患大。
A forming equipment for cemented carbide rod processing is designed, and the combination of mold seat, drive mechanism, down-pressure forming mechanism and feeding mechanism is used to swing with self-weight and fix the material when the material is not filled in the molding cavity, thereby realizing automatic material filling and forming; after forming, automatic material removal is achieved by using inertial swing to improve the degree of automation.
It effectively realizes the smooth connection of loading, unloading and forming processes, improves the degree of automation of the entire processing process, improves processing efficiency and reduces production safety hazards.
Smart Images

Figure CN119634732A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cemented carbide rod processing equipment, in particular to a molding equipment for cemented carbide rod processing. Background Art
[0002] In the processing of cemented carbide rods, the materials must first be pretreated, and then the pretreated materials are added to the molding die of the corresponding extrusion molding equipment for extrusion molding, and then the extruded workpiece is sintered.
[0003] Existing forming equipment for processing cemented carbide bars generally includes a frame, a downward pressure forming cylinder and a forming die fixed on the frame, and the workpiece is extruded and formed by the downward pressure forming rod fixed to the forming die and the forming cavity of the forming die. Such cemented carbide bar processing forming equipment has the problem of low efficiency in the connection of loading, unloading and forming processes in the actual production process. Not only is the processing efficiency relatively low, but also manual assistance is required in the production process, which not only leads to insufficient automation of the equipment, but also easily increases safety hazards in production.
[0004] Therefore, the research purpose of this invention is to design a cemented carbide rod processing forming equipment that can effectively realize the smooth connection of loading, unloading and forming processes, and has a high degree of automation in the entire loading, unloading and forming process, thereby effectively improving processing efficiency and reducing production safety hazards. Summary of the invention
[0005] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a forming device for processing cemented carbide rods, which can effectively solve the technical problems existing in the above-mentioned prior art.
[0006] The technical solution of the present invention is: A forming device for processing cemented carbide bars, comprising: A workbench is fixedly mounted on a corresponding frame, a corresponding forming die base is movably mounted on the workbench, and at least one forming cavity is arranged on the upper side of the forming die base; A driving mechanism, used for driving the forming die base to move back and forth on the workbench, the output shaft end of the driving mechanism is fixedly connected to a corresponding U-shaped seat, the forming die base can be rotatably mounted on the U-shaped seat, and an electromagnet that can adsorb and fix the forming die base is fixedly connected to the upper rear side of the U-shaped seat; A downward pressing molding mechanism is arranged at the inner top of the frame and is used to cooperate with the molding cavity of the molding die base to extrude and mold the material entering the molding cavity; A material discharge mechanism, comprising a storage hopper arranged on a frame outside the downward pressure forming mechanism, a material discharge pipe adapted to the forming cavity is arranged on the bottom side of the storage hopper, and corresponding material discharge valves are fixedly installed on the material discharge pipes; The material guide plate is arranged on the front side of the workbench at an angle downward. With the connection point between the forming die seat and the U-shaped seat as a reference, the bottom weight of the forming die seat is greater than the upper weight. After the forming cavity is filled with material, the upper weight of the forming die seat is greater than the lower weight. The starting position of the forming die seat is located on the upper side of the material guide plate. At this time, the forming cavity is not filled with material. The bottom weight of the forming die seat is greater than the upper weight. Under the action of its own weight, the upper part of the forming die seat swings upward, and then the electromagnet is energized to adsorb and fix the forming die seat. Subsequently, the driving mechanism drives the forming die seat into the On the lower side of the unloading mechanism, the unloading valve is opened, and the material falls quantitatively into the molding cavity of the molding die base; the molding die base filled with the material enters the lower side of the downward pressure molding mechanism under the drive of the driving mechanism, and the downward pressure molding mechanism is started to extrude and mold the material entering the molding cavity; after molding, the driving mechanism drives the molding die base to move to the upper side of the guide plate and cuts off the power to the electromagnet. At this time, the upper weight of the molding die base is greater than its lower weight, and under the cooperation of the inertial force, the lower side of the molding die base swings downward to make the molded workpiece leave the molding cavity and be output along the guide plate.
[0007] At least one fixed guide rail is arranged on the workbench, and a slide groove matched with the fixed guide rail is arranged on the bottom side of the forming mold base. When the electromagnet adsorbs and fixes the forming mold base, the slide groove arranged on the bottom side of the forming mold base corresponds to the position of the fixed guide rail.
[0008] The driving mechanism adopts a driving oil cylinder, and the side of the U-shaped seat not connected to the forming die seat is fixedly connected to the piston rod end of the driving oil cylinder.
[0009] The downward pressure forming mechanism comprises a downward pressure oil cylinder fixedly connected to the inner top of the frame, and the piston rod end of the downward pressure oil cylinder is arranged downward and fixedly connected to a forming clamping rod for cooperating with the forming cavity of the forming die seat.
[0010] A material discharging shaft extending to the material discharging pipe is rotatably arranged in the storage hopper of the material discharging mechanism, and a bolt feeding plate located in the material discharging pipe is arranged on the material discharging shaft.
[0011] The unloading shaft is driven by a corresponding driving motor.
[0012] The material discharge shafts are respectively fixedly connected with stirring blades which can stir and disperse the materials in the storage hopper.
[0013] A corresponding buffer gasket layer is fixedly connected to the upper surface of the guide plate.
[0014] Advantages of the present invention: 1) The present invention improves the design of the cooperation of the forming die base, the driving mechanism, the pressing forming mechanism, the unloading mechanism and other components, so that when the forming cavity is not filled with materials, the weight of the bottom is greater than the weight of the upper part, so that under the action of its own weight, the upper part swings upward, and then the electromagnet is energized to adsorb and fix the forming die base; subsequently, the driving mechanism drives the forming die base to enter the lower side of the unloading mechanism for material filling; the forming die base filled with materials enters the lower side of the pressing forming mechanism under the drive of the driving mechanism for extrusion molding; after molding, the driving mechanism drives the forming die base to move to the upper side of the guide plate and cuts off the power of the electromagnet. At this time, the weight of the upper part of the forming die base is greater than the weight of the lower part, and under the cooperation of the inertial force, the lower side of the forming die base swings downward to make the formed workpiece leave the forming cavity and output along the guide plate. Thereby, the smooth connection of the loading, unloading and molding processes can be effectively realized, and the degree of automation in the entire loading, unloading and molding process is high, thereby effectively improving the processing efficiency and reducing the hidden dangers of production safety.
[0015] 2) The workbench of the present invention is provided with at least one fixed guide rail, and the bottom side of the forming die base is provided with a slide groove adapted to the fixed guide rail. When the electromagnet adsorbs and fixes the forming die base, the slide groove provided on the bottom side of the forming die base corresponds to the position of the fixed guide rail. In this way, a guide limit is added without affecting the normal operation of the equipment, thereby ensuring the accuracy of the material feeding and the pressing forming process, thereby effectively ensuring the practical effect of the present invention.
[0016] 3) In the storage hopper of the present invention, there are rotatably provided discharge shafts extending to the discharge pipe, and the discharge shafts are provided with bolt feed plates located in the discharge pipe, so that the precision of quantitative discharge can be ensured under the action of the bolt feed plates; and the discharge shafts are respectively fixed with stirring blades for stirring and dispersing the materials in the storage hopper, and in the process of quantitative discharge, the stirring blades can disperse and stir the materials, thereby effectively ensuring the smooth discharge of the materials, so as to further effectively ensure the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention.
[0018] Figure 2 It is a front view of the present invention.
[0019] Figure 3 It is a cross-sectional view of the blanking mechanism.
[0020] In the accompanying drawings: workbench 1, frame 2, forming die base 3, forming cavity 301, driving mechanism 4, U-shaped seat 5, electromagnet 6, downward pressure forming mechanism 7, downward pressure cylinder 701, forming clamping rod 702, unloading mechanism 8, storage hopper 801, unloading pipe 802, unloading valve 9, guide plate 10, fixed guide rail 11, unloading shaft 12, bolt feeding plate 13, driving motor 14, stirring blade 15. DETAILED DESCRIPTION
[0021] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings: refer to Figure 1-3 , a forming device for processing cemented carbide rods, comprising: A workbench 1 is fixedly mounted on a corresponding frame 2, and a corresponding molding die base 3 is movably mounted on the workbench 1, and at least one molding cavity 301 is arranged on the upper side of the molding die base 3; A driving mechanism 4 is used to drive the forming die base 3 to move back and forth on the workbench 1. The output shaft end of the driving mechanism 4 is fixedly connected to a corresponding U-shaped seat 5. The forming die base 3 can be rotatably mounted on the U-shaped seat 5. The upper rear side of the U-shaped seat 5 is fixedly connected to an electromagnet 6 that can adsorb and fix the forming die base 3. A downward pressing molding mechanism 7 is arranged at the inner top of the frame 2 and is used to cooperate with the molding cavity 301 of the molding die base 3 to extrude and mold the material entering the molding cavity 301; The material discharge mechanism 8 comprises a storage hopper 801 arranged on the frame 2 outside the downward pressure forming mechanism 7, and the bottom side of the storage hopper 801 is respectively provided with a discharge pipe 802 adapted to the forming cavity 301, and the discharge pipe 802 is respectively fixedly installed with a corresponding discharge valve 9; The material guide plate 10 is arranged on the front side of the workbench 1 at an angle downward. With the connection point between the forming die base 3 and the U-shaped base 5 as a reference, the bottom weight of the forming die base 3 is greater than the upper weight. After the forming cavity 301 is filled with material, the upper weight of the forming die base 3 is greater than the lower weight. The starting position of the forming die base 3 is located on the upper side of the material guide plate 10. At this time, the forming cavity 301 is not filled with material. The bottom weight of the forming die base 3 is greater than the upper weight. Under the action of its own weight, the upper part of the forming die base 3 swings upward, and then the electromagnet 6 is energized to adsorb and fix the forming die base 3. Subsequently, the driving mechanism 4 drives the forming die base 3 to enter the unloading cavity 301. On the lower side of the mechanism 8, the unloading valve 9 is opened, and the material falls quantitatively into the molding cavity 301 of the molding die base 3; the molding die base 3 filled with the material enters the lower side of the pressing molding mechanism 7 under the drive of the driving mechanism 4, and the pressing molding mechanism 7 is started to extrude the material entering the molding cavity 301; after molding, the driving mechanism 4 drives the molding die base 3 to move to the upper side of the guide plate 10, and cuts off the power to the electromagnet 6. At this time, the upper weight of the molding die base 3 is greater than its lower weight, and under the cooperation of the inertial force, the lower side of the molding die base 3 swings downward to make the molded workpiece leave the molding cavity 301 and be output along the guide plate 10.
[0022] The present invention improves the design of the coordination of the forming die base 3, the driving mechanism 4, the downward pressing forming mechanism 7, the unloading mechanism 8 and other components, so that when the forming cavity 301 is not filled with materials, the weight of its bottom is greater than the weight of its upper part, so that under the action of its own weight, its upper part swings upward, and then the electromagnet 6 is energized to adsorb and fix the forming die base 3; subsequently, the driving mechanism 4 drives the forming die base 3 to enter the lower side of the unloading mechanism 8 for material filling; the forming die base 3 filled with materials enters the lower side of the downward pressing forming mechanism 7 driven by the driving mechanism 4 for extrusion molding; after molding, the driving mechanism 4 drives the forming die base 3 to move to the upper side of the guide plate 10, and cuts off the power to the electromagnet 6. At this time, the weight of the upper part of the forming die base 3 is greater than the weight of its lower part, and under the coordinated action of the inertial force, the lower side of the forming die base 3 swings downward to make the formed workpiece leave the forming cavity 301 and be output along the guide plate 10. This can effectively achieve smooth connection between the loading, unloading and molding processes, and the entire loading, unloading and molding process has a high degree of automation, which can effectively improve processing efficiency and reduce production safety hazards.
[0023] At least one fixed guide rail 11 is arranged on the workbench 1, and a slide groove matching the fixed guide rail 11 is arranged on the bottom side of the forming die base 3. When the electromagnet 6 adsorbs and fixes the forming die base 3, the slide groove arranged on the bottom side of the forming die base 3 corresponds to the position of the fixed guide rail 11. In this way, a guide limit is added without affecting the normal operation of the equipment, thereby ensuring the accuracy of the material feeding and the pressing process, thereby effectively ensuring the practical effect of the present invention.
[0024] The driving mechanism 4 adopts a driving oil cylinder, and the side of the U-shaped seat 5 not connected to the forming die seat 3 is fixedly connected to the piston rod end of the driving oil cylinder.
[0025] The downward pressure forming mechanism 7 includes a downward pressure cylinder 701 fixedly connected to the inner top of the frame 2 , and the piston rod end of the downward pressure cylinder 701 is arranged downward and fixedly connected to a forming clamping rod 702 for cooperating with the forming cavity 301 of the forming die base 3 .
[0026] The storage hopper 801 of the material discharging mechanism 8 is rotatably provided with a discharging shaft 12 extending to the discharging pipe 802, and the discharging shaft 12 is provided with a bolt feeding plate 13 located in the discharging pipe 802. The discharging shaft 12 is driven by a corresponding driving motor 14. The discharging shaft 12 is fixed with a stirring blade 15 for stirring and dispersing the material in the storage hopper 801.
[0027] Under the action of the bolt feeding plate 13, the accuracy of quantitative feeding is ensured; and during the quantitative feeding process, the stirring blade 15 can disperse and stir the material, thereby effectively ensuring the smooth feeding of the material, so as to further effectively ensure the practical effect of the present invention.
[0028] A corresponding buffer gasket layer is fixedly connected to the upper surface of the guide plate 10 to ensure buffer connection and guidance of the formed workpiece, thereby reducing mechanical damage to the workpiece during the unloading process.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A forming device for processing cemented carbide bars, characterized in that: include: A workbench (1) is fixedly mounted on a corresponding frame (2); a corresponding molding die base (3) is movably mounted on the workbench (1); and at least one molding cavity (301) is provided on the upper side of the molding die base (3); A driving mechanism (4) for driving the molding die base (3) to move back and forth on the workbench (1); the output shaft end of the driving mechanism (4) is fixedly connected to a corresponding U-shaped seat (5); the molding die base (3) is rotatably mounted on the U-shaped seat (5); and an electromagnet (6) is fixedly connected to the upper rear side of the U-shaped seat (5) for adsorbing and fixing the molding die base (3); A downward pressing molding mechanism (7) is arranged at the inner top of the frame (2) and is used to cooperate with the molding cavity (301) of the molding die base (3) to perform extrusion molding on the material entering the molding cavity (301); A material discharge mechanism (8), comprising a material storage hopper (801) arranged on a frame (2) outside the downward pressure forming mechanism (7), a material discharge pipe (802) adapted to the forming cavity (301) being arranged on the bottom side of the material storage hopper (801), and corresponding material discharge valves (9) being fixedly installed on the material discharge pipes (802); The material guide plate (10) is arranged at the front side of the workbench (1) in a downwardly inclined manner. With the connection point between the molding die base (3) and the U-shaped base (5) as a reference, the bottom weight of the molding die base (3) is greater than the upper weight thereof. After the molding cavity (301) is filled with material, the upper weight of the molding die base (3) is greater than the lower weight thereof. The starting position of the molding die base (3) is located on the upper side of the material guide plate (10). At this time, the molding cavity (301) is not filled with material. The bottom weight of the molding die base (3) is greater than the upper weight thereof. Under the action of its own weight, the upper part of the molding die base (3) swings upward, and then the electromagnet (6) is energized to adsorb and fix the molding die base (3). Subsequently, the driving mechanism (4) drives the molding die base (3) to enter the unloading machine. The molding die base (3) is driven by the driving mechanism (4) to move the molding die base (3) to the upper side of the material guide plate (10), and the electromagnet (6) is powered off. At this time, the weight of the upper part of the molding die base (3) is greater than the weight of the lower part thereof, and under the cooperation of the inertial force, the lower side of the molding die base (3) swings downward so that the molded workpiece leaves the molding cavity (301) and is discharged along the material guide plate (10).
2. A forming device for processing cemented carbide rods according to claim 1, characterized in that: At least one fixed guide rail (11) is arranged on the workbench (1), and a slide groove matched with the fixed guide rail (11) is arranged on the bottom side of the forming die base (3). When the electromagnet (6) adsorbs and fixes the forming die base (3), the slide groove arranged on the bottom side of the forming die base (3) corresponds to the position of the fixed guide rail (11).
3. The forming equipment for processing cemented carbide rods according to claim 1, characterized in that: The driving mechanism (4) adopts a driving oil cylinder, and the side of the U-shaped seat (5) not connected to the forming die seat (3) is fixedly connected to the piston rod end of the driving oil cylinder.
4. The forming equipment for processing cemented carbide rods according to claim 1, characterized in that: The downward pressure forming mechanism (7) comprises a downward pressure cylinder (701) fixedly connected to the inner top of the frame (2), and the piston rod end of the downward pressure cylinder (701) is arranged downwardly and fixedly connected to a forming pressing rod (702) for cooperating with the forming cavity (301) of the forming die base (3).
5. The forming equipment for processing cemented carbide rods according to claim 1, characterized in that: A material discharge shaft (12) extending to the material discharge pipe (802) is rotatably arranged in the storage hopper (801) of the material discharge mechanism (8), and a bolt feed plate (13) located in the material discharge pipe (802) is arranged on the material discharge shaft (12).
6. The forming equipment for processing cemented carbide rods according to claim 5, characterized in that: The unloading shaft (12) is driven by a corresponding driving motor (14).
7. The forming equipment for processing cemented carbide rods according to claim 6, characterized in that: The discharge shafts (12) are respectively fixedly connected with stirring blades (15) capable of stirring and dispersing the material in the storage hopper (801).
8. The forming equipment for processing cemented carbide rods according to claim 1, characterized in that: A corresponding buffer gasket layer is fixedly connected to the upper surface of the guide plate (10).
Citation Information
Patent Citations
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