Production system of winding type water pipe

By designing a winding water pipe production system with adjustment components, air-cooled boxes, filtering circulation components and detachable components, the problems of low flexibility in winding roller adjustment, low production efficiency and waste of water resources are solved, and efficient and energy-saving water pipe production is achieved.

CN119634824APending Publication Date: 2025-03-18JIANGSU HAIWEI PLASTICS IND TECH CO LTD
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Patent Information

Application Number
CN202411933799.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing winding water pipe production system cannot adjust the winding roller to adapt to water pipes of different diameters, and has low flexibility; low production efficiency, and requires repeated winding and long-term cooling; water spraying during the cutting process leads to waste of water resources and inconvenient collection of debris.

Method used

A production system is designed including a conditioning assembly, an air-cooled chamber, a filter circulation assembly and a removable assembly. The position of the winding roller is adjusted by rotating the plate and extrusion groove, and the air-cooled box and water-cooled hose are used for multi-layer cooling. The water pump and filter chamber are set up to circulate water and filter debris. The chip collector can slide and facilitate cleaning.

Benefits of technology

It realizes flexible winding of water pipes of different diameters, improves production efficiency, reduces water resource waste and usage costs, and simplifies the debris cleaning process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to a winding type water pipe production system which comprises a base, a mounting plate is fixedly connected to the top wall of the base, a mounting frame is further fixedly connected to the top wall of the base, a cutting machine is fixedly connected to the inner wall of the mounting frame, a cutting rotating knife is arranged on the outer wall of the cutting machine, and the winding type water pipe production system further comprises an air cooling box fixedly connected to the outer wall of the mounting plate. The outer wall of the air cooling box is fixedly connected with an air pipe. According to the water pipe winding device, the arranged rotating plate rotates on the fixed plate and extrudes the extruding rod to slide on the movable sliding block on the fixed plate, so that the positions of the winding rollers on the sliding block, namely the diameter of a ring formed by the winding rollers, are adjusted, the rotating plate is limited through the limiting block, the water pipe winding device can adapt to winding of water pipes with different diameters, the flexibility is high, and the practicability is high. The winding roller is multifunctional, the use cost is reduced, and the problems that in the prior art, a winding roller cannot be adjusted to adapt to winding type water pipes with different diameters, the flexibility is low, and the universality is poor are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of winding water pipe production, and in particular to a winding water pipe production system. Background Art

[0002] The spiral water pipe is a specially designed water pipe, usually made of flexible materials, with good pressure resistance and corrosion resistance. Its structural feature is that the pipe is in a spiral or winding shape. This design enables the water pipe to better adapt to different environments and installation requirements when in use.

[0003] The existing winding water pipe production cannot adjust the winding roller to adapt to the winding water pipes of different diameters, and has low flexibility and poor compatibility. In addition, in order to improve the quality of the water pipe after winding, the winding water pipe needs to be wound repeatedly and there is enough time for the water pipe to cool down during winding, so the production efficiency is low.

[0004] In addition, the production process of the wound water pipe does require cutting, which requires the use of a cutting machine device. When cutting the water pipe, the existing harvester needs to spray water to prevent the debris generated during the cutting process from flying and reduce the temperature generated by the cutting. However, the used water will be directly discharged, resulting in a waste of water resources and increased use costs. In addition, the debris is collected in the chip collection bin and is not easy to clean.

[0005] Therefore, a production system for a winding water pipe is urgently needed to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a production system for a wound water pipe to solve the problems raised in the above-mentioned background technology.

[0007] The object of the present invention is achieved in that: A production system for a winding water pipe comprises a base, a mounting plate is fixedly connected to the top wall of the base, a mounting frame is also fixedly connected to the top wall of the base, a cutting machine is fixedly connected to the inner wall of the mounting frame, and further comprises: An air cooling box is fixedly connected to the outer wall of the mounting plate, and an air duct is fixedly connected to the outer wall of the air cooling box; An adjustment component, wherein the adjustment component includes a fixing plate fixedly connected to the inner wall of the mounting plate, and the fixing plate is provided with two groups, the two groups of fixing plates are fixedly connected via a central steel frame, the outer wall of the fixing plate is rotatably connected with a rotating plate, the outer wall of the rotating plate is provided with uniformly distributed extrusion grooves, the inner wall of the extrusion groove is provided with an extrusion rod, the end of the extrusion rod away from the extrusion groove is fixedly connected with a slider, and the slider is slidably connected to the fixing plate, the inner wall of the fixing plate located at the front side is fixedly connected with a symmetrically distributed central water pipe, the outer wall of the slider is rotatably connected with a winding roller, and the outer wall of the winding roller is fixedly connected with two groups of limit plates; A limit assembly is arranged on the inner wall of the rotating plate; the limit assembly includes a limit block slidably connected to the inner wall of the rotating plate, the outer wall of the limit block is fixedly connected with symmetrically distributed sliding rods, and the sliding rods and the limit block are both slidably connected to the central water pipe, the sliding rod is slidably connected to the fixed plate, the inner wall of the limit block is rotatably connected with a screw, and the screw is threadedly connected to the fixed plate.

[0008] The linkage drive assembly is arranged on the inner wall of the central steel frame; the linkage drive assembly comprises a connecting frame fixedly connected to the inner wall of the central steel frame, and the connecting frame is fixedly connected to the fixed plate at the rear end, the outer wall of the connecting frame is fixedly connected to a guide rod, the outer wall of the guide rod is slidably connected to a symmetrically distributed guide block, the outer wall of the guide rod is sleeved with a symmetrically distributed tension spring, and the tension spring is fixedly connected to the connecting frame, the end of the tension spring away from the connecting frame is fixedly connected to the guide block, the outer wall of the guide rod is sleeved with a spring, and the guide blocks are symmetrically fixedly connected to the spring, the outer wall of the guide block is rotatably connected to a driven pulley, the end of the connecting frame away from the fixed plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a driving pulley, the driving pulley, the driven pulley and the winding roller are connected through a belt body transmission, and the belt body is located between the two sets of limit plates.

[0009] Furthermore, the outer wall of the mounting plate is fixedly connected with symmetrically distributed fixed water pipes, and the top wall of the fixed water pipes is fixedly connected with evenly distributed water cooling hoses.

[0010] Furthermore, a floor drain plate is fixedly connected to the top wall of the base, and both the floor drain plate and the top wall of the base are fixedly connected to symmetrically distributed mounting columns, and the top walls of the mounting columns are rotatably connected to support rods.

[0011] Furthermore, the detachable component includes a chip collecting bin slidably connected to the inner wall of the fixed bin, and the chip collecting bin is fixedly connected to one end of the water hose away from the filter bin, the inner wall of the chip collecting bin is fixedly connected with a square filter plate, and the bottom of the inner wall of the chip collecting bin is an inclined surface.

[0012] Further, the cutting machine includes a bottom plate, a mounting frame is fixedly connected to the top wall of the bottom plate, a fixing bin is fixedly connected to the top wall of the bottom plate, symmetrically distributed arc tubes are fixedly connected to the outer wall of the mounting frame, and uniformly distributed water spray hoses are fixedly connected to the outer wall of the arc tube, and further includes: The adjusting seat is symmetrically fixedly connected to the top wall of the bottom plate, the top wall of the adjusting seat is fixedly connected to a rotating seat, and the inner wall of the rotating seat is rotatably connected to a conveying roller; A filter circulation component, the filter circulation component comprises a water pump fixedly connected to the top wall of the bottom plate, the water inlet of the water pump is fixedly connected to a filter bin, the water outlet of the water pump is fixedly connected to a water pipe, and one end of the water pipe away from the water outlet of the water pump is fixedly connected to an arc tube, one end of the filter bin away from the water inlet of the water pump is fixedly connected to a water hose, and the inner wall of the filter bin is fixedly connected to symmetrically distributed circular filter plates; A detachable component is arranged on the inner wall of the fixed bin; The cutting component is arranged on the inner wall of the installation frame.

[0013] Furthermore, the cutting assembly includes a second fixed seat fixedly connected to the inner wall of the mounting frame, the outer wall of the second fixed seat is fixedly connected to a hydraulic cylinder, the top wall of the second fixed seat is also fixedly connected to the first fixed seat, and the first fixed seat is fixedly connected to the mounting frame, the output end of the hydraulic cylinder passes through the first fixed seat and is fixedly connected to a sliding seat, and the sliding seat is slidably connected to the first fixed seat, the top wall of the sliding seat is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to a cutting knife.

[0014] Furthermore, the outer wall of the installation frame is rotatably connected with symmetrically distributed double pulleys, and the double pulleys are connected to the conveying rollers through a belt body transmission.

[0015] Furthermore, a second motor is fixedly connected to the top wall of the bottom plate, and an output end of the second motor is fixedly connected to a double pulley.

[0016] Furthermore, activated carbon is fixedly connected to the inner wall of the filter bin.

[0017] Furthermore, a baffle is fixedly connected to the inner wall of the installation frame.

[0018] Compared with the prior art, the present invention provides a production system for a winding water pipe, which has the following beneficial effects: (1) The present invention arranges a rotating plate to rotate on a fixed plate and squeezes its squeezing rod to slide the movable slider on the fixed plate, thereby adjusting the position of the winding roller on the slider, that is, the diameter of the circle formed by the winding roller, and limits the rotating plate by a limit block, so as to adapt to the winding of water pipes with different diameters. It has high flexibility, is multi-purpose, and reduces the cost of use. It solves the problem in the prior art that the winding roller cannot be adjusted to adapt to winding water pipes with different diameters, has low flexibility, and poor compatibility.

[0019] (2) The present invention provides an air cooling box to preliminarily cool the water pipe material, which can effectively reduce the temperature of the water pipe material and reduce thermal deformation during the winding process. After the water pipe is preliminarily cooled and converted into a solid, a water cooling hose is used for further external cooling, thereby effectively reducing the temperature of the water pipe surface and promoting its faster solidification. Finally, the solidified water pipe is internally cooled through the central water pipe to ensure that the temperature inside the water pipe is also maintained at a low level, thereby improving the overall cooling efficiency and reducing water pipe deformation and quality problems caused by excessive temperature. At the same time, the efficiency of the production of wound water pipes is improved, and the problem of low production efficiency in the prior art that wound water pipes need to be repeatedly wound to improve the quality of the wound water pipes and to allow enough time for cooling during the winding of the water pipes is solved.

[0020] (3) The present invention arranges a water pump to circulate and extract the water collected in the chip collecting bin, and uses the circular filter plate in the filter bin to filter the debris. The activated carbon in the filter bin can effectively remove impurities, odors and pollutants in the water. This design not only reduces the impact of circulating water on the quality of the water pipe, but also effectively avoids the waste of water resources and reduces the cost of use. It solves the problem of water resource waste and increased cost caused by the direct discharge of water used for spraying when the harvester cuts the water pipe in the prior art.

[0021] (4) The present invention arranges a chip collecting bin to slide in a fixed bin and cooperates with a water hose to facilitate the removal of the chip collecting bin, thereby realizing the extraction and cleaning of the concentrated debris. A notch is provided at one end of the chip collecting bin to facilitate flushing and dumping of the debris, thereby quickly cleaning it, reducing downtime, and improving production efficiency, thereby solving the problem of debris being difficult to clean in the chip collecting bin in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention.

[0023] Figure 2 It is a structural schematic diagram of another angle of the present invention.

[0024] Figure 3 It is a schematic diagram of the structure of the fixed water pipe part of the present invention.

[0025] Figure 4 It is a schematic diagram of the structure of the central steel frame part of the present invention.

[0026] Figure 5 It is a partial exploded view of the fixing plate of the present invention.

[0027] Figure 6 It is a partial structural schematic diagram of the connecting frame of the present invention.

[0028] Figure 7 It is a partial structural schematic diagram of the guide rod of the present invention.

[0029] Figure 8 It is a schematic structural diagram of the cutting machine of the present invention.

[0030] Fig. 9 It is a front view of the cutting machine of the present invention.

[0031] Fig.10 It is a schematic structural diagram of the cutting machine of the present invention from another angle.

[0032] Fig.11 It is a cross-sectional view of the filter chamber of the cutting machine of the present invention.

[0033] Fig.12 It is an exploded view of the fixed chamber part of the cutting machine of the present invention.

[0034] Indicated in the figure: 1. Base; 2. Floor drain plate; 3. Mounting plate; 4. Air cooling box; 5. Mounting column; 6. Support rod; 7. Mounting frame; 8. Cutting machine; 8.1. Bottom plate; 8.2. Cutting knife; 8.3. Baffle; 8.4. Water pump; 8.5. Filter chamber; 8.6. Water hose; 8.7. Adjusting seat; 8.8. Rotating seat; 8.9. Conveying roller; 8.10. Water pipe; 8.11. First fixed seat; 8.12. Second fixed seat; 8.13. Hydraulic cylinder; 8.14. Sliding seat; 8.15. First motor; 8.17, second motor; 8.18, double pulley; 8.19, belt body; 8.20, arc tube; 8.21, water spray hose; 8.22, circular filter plate; 8.23, activated carbon; 9, chip collection bin; 9.1, fixed bin; 9.2, square filter plate; 10, air duct; 11, fixed plate; 12, fixed water pipe; 13, water cooling hose; 14, central steel frame; 15, slider; 16, rotating plate; 17, extrusion groove; 18, extrusion rod; 19, limit block; 20, central water pipe; 21, connecting frame; 22, slide rod; 23, screw; 24, driving motor; 25, winding roller; 26, limit plate; 27, belt body; 28, driving pulley; 29, driven pulley; 30, guide rod; 31, guide block; 32, spring; 33, tension spring. DETAILED DESCRIPTION

[0035] In order to better understand the technical solution of the present invention, the following will be described in detail in conjunction with the relevant illustrations. It should be understood that the following specific embodiments are not intended to limit the specific implementation of the technical solution of the present invention, and are only implementations that can be adopted by the technical solution of the present invention. It should be noted that the description of the positional relationship of each component in this article, such as component A being located above component B, is based on the description of the relative positions of the components in the illustration, and is not intended to limit the actual positional relationship of the components. Example

[0036] See also Figure 1-Figure 7 , Figure 1 A structural schematic diagram of a winding water pipe production system is drawn. As shown in the figure, a winding water pipe production system of the present invention comprises a base 1, a mounting plate 3 is fixedly connected to the top wall of the base 1, a mounting frame 7 is also fixedly connected to the top wall of the base 1, a cutting machine 8 is fixedly connected to the inner wall of the mounting frame 7, and a cutting rotary knife 8.16 is arranged on the outer wall of the cutting machine 8, and further comprises: The air cooling box 4 is fixedly connected to the outer wall of the mounting plate 3, and the outer wall of the air cooling box 4 is fixedly connected with an air duct 10, and cold air is input through the air duct 10 and cooled by air through the air cooling box 4, so as to avoid contact between the cooling and the water pipe, so as to perform preliminary cooling and reduce thermal deformation during the winding process; The adjustment component includes a fixed plate 11 fixedly connected to the inner wall of the mounting plate 3, and the fixed plate 11 is provided with two groups, and the two groups of fixed plates 11 are fixedly connected through a central steel frame 14, and the outer wall of the fixed plate 11 is rotatably connected with a rotating plate 16, and the outer wall of the rotating plate 16 is provided with uniformly distributed extrusion grooves 17, and the inner wall of the extrusion groove 17 is provided with an extrusion rod 18, and the end of the extrusion rod 18 away from the extrusion groove 17 is fixedly connected with a slider 15, and the slider 15 is slidably connected to the fixed plate 11, and the inner wall of the fixed plate 11 at the front side is fixedly connected with a symmetrically distributed central water pipe 20, the solidified water pipe is cooled internally through the central water pipe 20 to ensure that the temperature inside the water pipe is also maintained at a low level, the outer wall of the slider 15 is rotatably connected to a winding roller 25, and the outer wall of the winding roller 25 is fixedly connected to two sets of limit plates 26, and the rotating plate 16 is rotated to drive the extrusion groove 17 to rotate, and the extrusion groove 17 squeezes the extrusion rod 18 to drive the slider 15 to slide in the fixed plate 11, so as to adjust the position of the slider 15, thereby adjusting the position of the winding roller 25, so as to adapt to the production of water pipes of different sizes; A limit assembly, arranged on the inner wall of the rotating plate 16; The linkage drive assembly is arranged on the inner wall of the central steel frame 14 .

[0037] The limiting assembly includes a limiting block 19 slidably connected to the inner wall of the rotating plate 16, and the outer wall of the limiting block 19 is fixedly connected with symmetrically distributed sliding rods 22, and the sliding rods 22 and the limiting block 19 are both slidably connected to the central water pipe 20, and the sliding rod 22 is slidably connected to the fixed plate 11. The inner wall of the limiting block 19 is rotatably connected with a screw rod 23, and the screw rod 23 is threadedly connected to the fixed plate 11. By rotating the screw 23, the screw 23 and the rotating plate 16 threadedly cooperate to drive the limiting block 19 to slide in the fixed plate 11 through the sliding rod 22. The limiting block 19 is a hexagonal structure, so as to limit the position of the rotating plate 16 after rotation.

[0038] The linkage drive assembly includes a connecting frame 21 fixedly connected to the inner wall of the central steel frame 14, and the connecting frame 21 is fixedly connected to the fixed plate 11 at the rear end, the outer wall of the connecting frame 21 is fixedly connected to a guide rod 30, and the outer wall of the guide rod 30 is slidably connected to a symmetrically distributed guide block 31, the outer wall of the guide rod 30 is sleeved with a symmetrically distributed tension spring 33, and the tension spring 33 is fixedly connected to the connecting frame 21, and the end of the tension spring 33 away from the connecting frame 21 is fixedly connected to the guide block 31, the outer wall of the guide rod 30 is sleeved with a spring 32, and the symmetrical guide blocks 31 are fixedly connected to the spring 32, and the outer wall of the guide block 31 is rotatably connected to a driven pulley 29, the end of the connecting frame 21 away from the fixed plate 11 is fixedly connected to a driving motor 24, and the output end of the driving motor 24 is fixedly connected to a driving pulley 28, and the driving pulley 28, the driven pulley 29 and the winding roller 25 are transmitted by a belt body 27 The belt body 27 is connected, and the belt body 27 is located between the two groups of limit plates 26. When the winding roller 25 adjusts its position, the corresponding belt body 27 will become loose or tight due to the change in the position of the winding roller 25, thereby pulling the driven pulley 29 to slide on the guide rod 30 through the guide block 31, and then squeezing the spring 32. The tension spring 33 always pulls the guide block 31 to move outward, and the spring 32 always pushes the guide block 31 to move outward, thereby providing sufficient supporting force for the driven pulley 29 to drive the winding roller 25. After that, the driving motor 24 is started, and the driving pulley 28 is driven to rotate through the output end of the driving motor 24, and then the driven pulley 29 and the winding roller 25 are driven to rotate through the belt body 27. The winding roller 25 is located between the two groups of limit plates 26, and the distance between the two groups of limit plates 26 is greater than the width of the belt body 27, so as to provide movable space when the belt body 27 rotates.

[0039] The outer wall of the mounting plate 3 is fixedly connected with symmetrically distributed fixed water pipes 12, and the top wall of the fixed water pipes 12 is fixedly connected with evenly distributed water cooling hoses 13. The water cooling hoses 13 can be adjusted into any shape, so that they can be adjusted to a suitable position to cool the water pipes, thereby effectively reducing the temperature of the water pipe surface and promoting faster solidification.

[0040] The top wall of the base 1 is fixedly connected to a floor drain plate 2, and the floor drain plate 2 and the top wall of the base 1 are fixedly connected to symmetrically distributed mounting columns 5, and the top walls of the mounting columns 5 are rotatably connected to support rods 6. The formed water pipes will move to the support rods 6 driven to rotate by a driving structure (not shown in the figure) and be transported by the support rods 6.

[0041] See also Figure 8-Figure 12 , Figure 8A schematic diagram of the structure of a cutting machine of a winding water pipe production system of this embodiment is drawn. As shown in the figure, the cutting machine 8 includes a bottom plate 8.1, a mounting frame 7 is fixedly connected to the top wall of the bottom plate 8.1, a fixing bin 9.1 is fixedly connected to the top wall of the bottom plate 8.1, symmetrically distributed arc pipes 8.20 are fixedly connected to the outer wall of the mounting frame 7, and uniformly distributed water spray hoses 8.21 are fixedly connected to the outer wall of the arc pipe 8.20, and also includes: The adjusting seat 8.7 is symmetrically fixedly connected to the top wall of the bottom plate 8.1, the top wall of the adjusting seat 8.7 is fixedly connected to a rotating seat 8.8, and the inner wall of the rotating seat 8.8 is rotatably connected to a conveying roller 8.9; The filtering circulation component includes a water pump 8.4 fixedly connected to the top wall of the bottom plate 8.1, a filter chamber 8.5 fixedly connected to the water inlet of the water pump 8.4, a water delivery pipe 8.10 fixedly connected to the water outlet of the water pump 8.4, and the end of the water delivery pipe 8.10 away from the water outlet of the water pump 8.4 is fixedly connected to the arc tube 8.20, and the end of the filter chamber 8.5 away from the water inlet of the water pump 8.4 is fixedly connected to a water hose 8.6, and the inner wall of the filter chamber 8.5 is fixedly connected to a symmetrically distributed circular filter plate 8.22, and the inner wall of the filter chamber 8.5 is also fixedly connected to activated carbon 8.23, and the water pipe is adjusted by adjusting the position of the water spray hose 8.21. The debris generated during cutting is carried and the temperature of the water pipe during cutting is cooled. The carried debris will flow into the chip collecting bin 9 and run through the water pump 8.4. The water in the chip collecting bin 9 is extracted through the water hose 8.6 and the filter bin 8.5. The water will be filtered and retained by the square filter plate 9.2 first, and a small part will be filtered and retained by the circular filter plate 8.22 in the filter bin 8.5. The odor is removed by the activated carbon 8.23. The filtering structure is small and does not occupy space. After that, the extracted water will be transported to the symmetrical arc tube 8.20 through the water pipe 8.10 and sprayed out again through the water spray hose 8.21 for recycling. A detachable component is arranged on the inner wall of the fixed compartment 9.1; The cutting assembly is arranged on the inner wall of the installation frame 7 .

[0042] The detachable component includes a chip collecting bin 9 which is slidably connected to the inner wall of the fixed bin 9.1, and the chip collecting bin 9 is fixedly connected to the end of the water hose 8.6 away from the filter bin 8.5. A square filter plate 9.2 is fixedly connected to the inner wall of the chip collecting bin 9. The bottom of the inner wall of the chip collecting bin 9 is an inclined surface. If it is necessary to clean the debris, the chip collecting bin 9 is slid in the fixed bin 9.1, and the water hose 8.6 can be adjusted to any angle so as not to block the chip collecting bin 9. After that, the debris can be flushed and cleared through the notched end of the chip collecting bin 9 (not marked in the figure).

[0043] The cutting assembly includes a second fixed seat 8.12 fixedly connected to the inner wall of the installation frame 7, the outer wall of the second fixed seat 8.12 is fixedly connected to a hydraulic cylinder 8.13, the top wall of the second fixed seat 8.12 is also fixedly connected to a first fixed seat 8.11, and the first fixed seat 8.11 is fixedly connected to the installation frame 7, the output end of the hydraulic cylinder 8.13 passes through the first fixed seat 8.11 and is fixedly connected to a sliding seat 8.14, and the sliding seat 8.14 is slidably connected to the first fixed seat 8.11, the top wall of the sliding seat 8.14 is fixedly connected to a first motor 8.15, and the output end of the first motor 8.15 is fixedly connected to a cutting knife 8.2, the sliding seat 8.14 is driven to slide in the first fixed seat 8.11 by the output end of the hydraulic cylinder 8.13, thereby driving the first motor 8.15 and the cutting knife 8.2 to move, and the cutting knife 8.2 is driven to rotate by the output end of the first motor 8.15 to cut the water pipe.

[0044] The outer wall of the mounting frame 7 is rotatably connected with symmetrically distributed double pulleys 8.18, and the double pulleys 8.18 are connected to the conveying roller 8.9 through a belt body 8.19. The double pulleys 8.18 are driven to rotate by the output end of the second motor 8.17, and the double pulleys 8.18 on the other side are synchronously rotated with the conveying roller 8.9 through the belt body 8.19. The rotation of the conveying roller 8.9 will also rotate and move the wound water pipe, thereby facilitating the cutting of the water pipe.

[0045] The top wall of the bottom plate 8.1 is fixedly connected with a second motor 8.17, and the output end of the second motor 8.17 is fixedly connected with a double belt pulley 8.18, and the double belt pulley 8.18 is driven to rotate by the output end of the second motor 8.17.

[0046] The inner wall of the installation frame 7 is fixedly connected with a baffle 8.3, which prevents water from flowing into the space where the motor is located.

[0047] Working principle: The present invention provides a production system for a winding water pipe. When in use, the size of the loop formed between the winding rollers 25 is first adjusted as needed. Specifically, the rotating plate 16 is rotated, and the rotation of the rotating plate 16 drives the extrusion groove 17 to rotate, and the extrusion rod 18 is squeezed by the extrusion groove 17 to drive the slider 15 to slide in the fixed plate 11, so as to adjust the position of the slider 15, thereby adjusting the position of the winding roller 25, so as to adapt to the production of water pipes of different sizes, and the screw rod 23 is rotated, and the screw 23 and the rotating plate 16 are threadedly matched to drive the limit block 19 to slide in the fixed plate 11 through the slide rod 22. The limit block 19 is a hexagonal structure, so as to limit the position of the rotating plate 16 after the rotation. After the winding roller 25 adjusts its position, the corresponding belt body 27 will become loose or tight due to the change in the position of the winding roller 25, thereby pulling the driven pulley 29 to slide on the guide rod 30 through the guide block 31, and then squeezing the spring 32. The tension spring 33 always pulls the guide block 31 to move outward, and the spring 32 always pushes the guide block 31 to move outward, thereby providing sufficient support force for the driven pulley 29 to drive the winding roller 25, and then starting the drive motor 24 to drive the drive motor 24 through the output end. The pulley 28 rotates, and then drives the driven pulley 29 and the winding roller 25 to rotate through the belt body 27. The winding roller 25 is located between two sets of limit plates 26. The distance between the two sets of limit plates 26 is greater than the width of the belt body 27, which is convenient for providing movable space when the belt body 27 rotates. When the water pipe material is put onto the winding roller 25, the winding roller 25 is arranged in an inclined manner, so that the wound material will be driven to move automatically when rotating. The water pipe is hot soft when it is initially wound. Cold air is input through the air duct 10 and air-cooled through the air cooling box 4 to avoid contact between the cooling and the water pipe, thereby performing initial cooling. Temperature, reducing thermal deformation during the winding process. After the water pipe is initially cooled and converted into a solid, a water-cooling hose 13 is used for further external cooling. The water-cooling hose 13 can be adjusted in any shape, so it is convenient to adjust to a suitable position to cool the water pipe, thereby effectively reducing the temperature of the water pipe surface and promoting its faster solidification. Finally, the solidified water pipe is internally cooled through the central water pipe 20 to ensure that the temperature inside the water pipe is also maintained at a low level, thereby improving the overall cooling efficiency, reducing water pipe deformation and quality problems caused by excessive temperature, and improving the efficiency of wound water pipe production.

[0048] After the wound water pipe is formed, the double pulley 8.18 is driven to rotate by the output end of the second motor 8.17, and the double pulley 8.18 on the other side is rotated synchronously with the conveying roller 8.9 through the belt body 8.19. The rotation of the conveying roller 8.9 will also cause the wound water pipe to rotate and move. After the wound water pipe moves, the length of the water pipe is positioned by a limit device (not marked in the figure). At this time, the hydraulic cylinder 8.13 is started, and the sliding seat 8.14 is driven to slide in the first fixed seat 8.11 through the output end of the hydraulic cylinder 8.13, thereby driving the first motor 8.15 and the cutting knife 8.2 to move, and the cutting knife 8.2 is driven to rotate by the output end of the first motor 8.15 to cut the water pipe. At the same time, the position of the water spray hose 8.21 is adjusted to carry the debris generated during the cutting of the water pipe and the water pipe during cutting. The temperature is cooled, and the carried debris will flow into the chip collecting bin 9 and run through the water pump 8.4. The water in the chip collecting bin 9 is extracted through the water hose 8.6 and the filter bin 8.5. The water will be filtered and retained by the square filter plate 9.2 first, and a small part will be filtered and retained by the circular filter plate 8.22 in the filter bin 8.5, and the odor will be removed by the activated carbon 8.23. The filtering structure is small and does not take up space. The extracted water will then be transported to the symmetrical arc tube 8.20 through the water pipe 8.10 and re-sprayed through the water hose 8.21 for recycling. If it is necessary to clean the debris, slide the chip collecting bin 9 in the fixed bin 9.1. The water hose 8.6 can be adjusted to any angle so as not to block the chip collecting bin 9. Then, the debris can be flushed and cleared through the notched end of the chip collecting bin 9 (not marked in the figure).

[0049] The above are only specific application examples of the present invention and do not constitute any limitation on the protection scope of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the present invention.

Claims

1. A production system for a wound water pipe, characterized in that: The invention comprises a base (1), the top wall of the base (1) being fixedly connected to a mounting plate (3), the top wall of the base (1) being further fixedly connected to a mounting frame (7), the inner wall of the mounting frame (7) being fixedly connected to a cutting machine (8), and further comprising: An air cooling box (4) is fixedly connected to the outer wall of the mounting plate (3), and an air duct (10) is fixedly connected to the outer wall of the air cooling box (4); An adjustment component, the adjustment component comprising a fixed plate (11) fixedly connected to the inner wall of the mounting plate (3), and the fixed plate (11) is provided with two groups, the two groups of fixed plates (11) are fixedly connected via a central steel frame (14), the outer wall of the fixed plate (11) is rotatably connected to a rotating plate (16), the outer wall of the rotating plate (16) is provided with evenly distributed extrusion grooves (17), the inner wall of the extrusion groove (17) is provided with an extrusion rod (18), the end of the extrusion rod (18) away from the extrusion groove (17) is fixedly connected to a slider (15), and the slider (15) is slidably connected to the fixed plate (11), the inner wall of the fixed plate (11) located at the front side is fixedly connected to a symmetrically distributed central water pipe (20), the outer wall of the slider (15) is rotatably connected to a winding roller (25), and the outer wall of the winding roller (25) is fixedly connected to two groups of limit plates (26); A limit assembly is arranged on the inner wall of the rotating plate (16); the limit assembly comprises a limit block (19) slidably connected to the inner wall of the rotating plate (16); the outer wall of the limit block (19) is fixedly connected with symmetrically distributed sliding rods (22); the sliding rods (22) and the limit block (19) are both slidably connected to the central water pipe (20); the sliding rod (22) is slidably connected to the fixed plate (11); the inner wall of the limit block (19) is rotatably connected with a screw rod (23); and the screw rod (23) is threadedly connected to the fixed plate (11); A linkage drive assembly is arranged on the inner wall of the central steel frame (14); the linkage drive assembly comprises a connecting frame (21) fixedly connected to the inner wall of the central steel frame (14), and the connecting frame (21) is fixedly connected to the fixing plate (11) located at the rear end, the outer wall of the connecting frame (21) is fixedly connected to a guide rod (30), the outer wall of the guide rod (30) is slidably connected to symmetrically distributed guide blocks (31), the outer wall of the guide rod (30) is sleeved with symmetrically distributed tension springs (33), and the tension springs (33) are fixedly connected to the connecting frame (21), and one end of the tension spring (33) away from the connecting frame (21) is in contact with the guide block (31). ), the outer wall of the guide rod (30) is sleeved with a spring (32), the symmetrical guide blocks (31) are fixedly connected to the spring (32), the outer wall of the guide block (31) is rotatably connected to a driven pulley (29), the end of the connecting frame (21) away from the fixed plate (11) is fixedly connected to a driving motor (24), the output end of the driving motor (24) is fixedly connected to a driving pulley (28), the driving pulley (28), the driven pulley (29) and the winding roller (25) are connected to each other through a belt body (27), and the belt body (27) is located between the two sets of limit plates (26).

2. A production system for a wound water pipe according to claim 1, characterized in that: The outer wall of the mounting plate (3) is fixedly connected with symmetrically distributed fixed water pipes (12), and the top wall of the fixed water pipe (12) is fixedly connected with evenly distributed water cooling hoses (13).

3. A production system for a wound water pipe according to claim 1, characterized in that: The top wall of the base (1) is fixedly connected to a floor drain plate (2), and both the floor drain plate (2) and the top wall of the base (1) are fixedly connected to symmetrically distributed mounting columns (5), and the top walls of the mounting columns (5) are rotatably connected to support rods (6).

4. A production system for a wound water pipe according to claim 1, characterized in that: The detachable component comprises a chip collecting bin (9) slidably connected to the inner wall of the fixed bin (9.1), and the chip collecting bin (9) is fixedly connected to an end of a water hose (8.6) away from the filter bin (8.5), a square filter plate (9.2) is fixedly connected to the inner wall of the chip collecting bin (9), and the bottom of the inner wall of the chip collecting bin (9) is an inclined surface.

5. The production system of a wound water pipe according to claim 1, characterized in that: The cutting machine (8) comprises a bottom plate (8.1), a mounting frame (7) is fixedly connected to the top wall of the bottom plate (8.1), a fixed bin (9.1) is fixedly connected to the top wall of the bottom plate (8.1), symmetrically distributed arc-shaped pipes (8.20) are fixedly connected to the outer wall of the mounting frame (7), and uniformly distributed water spray hoses (8.21) are fixedly connected to the outer wall of the arc-shaped pipes (8.20), and further comprises: The adjusting seat (8.7) is symmetrically fixedly connected to the top wall of the bottom plate (8.1); the top wall of the adjusting seat (8.7) is fixedly connected to a rotating seat (8.8); the inner wall of the rotating seat (8.8) is rotatably connected to a conveying roller (8.9); A filtering circulation component, the filtering circulation component comprising a water pump (8.4) fixedly connected to the top wall of the bottom plate (8.1), the water inlet of the water pump (8.4) fixedly connected to a filtering chamber (8.5), the water outlet of the water pump (8.4) fixedly connected to a water pipe (8.10), and the end of the water pipe (8.10) away from the water outlet of the water pump (8.4) is fixedly connected to an arc-shaped pipe (8.20), the end of the filtering chamber (8.5) away from the water inlet of the water pump (8.4) is fixedly connected to a water hose (8.6), and the inner wall of the filtering chamber (8.5) is fixedly connected to symmetrically distributed circular filtering plates (8.22); A detachable component is arranged on the inner wall of the fixed compartment (9.1); The cutting assembly is arranged on the inner wall of the mounting frame (7).

6. A production system for a wound water pipe according to claim 5, characterized in that: The cutting assembly comprises a second fixed seat (8.12) fixedly connected to the inner wall of the mounting frame (7); the outer wall of the second fixed seat (8.12) is fixedly connected to a hydraulic cylinder (8.13); the top wall of the second fixed seat (8.12) is also fixedly connected to a first fixed seat (8.11); the first fixed seat (8.11) is fixedly connected to the mounting frame (7); the output end of the hydraulic cylinder (8.13) passes through the first fixed seat (8.11) and is fixedly connected to a sliding seat (8.14); the sliding seat (8.14) is slidably connected to the first fixed seat (8.11); the top wall of the sliding seat (8.14) is fixedly connected to a first motor (8.15); and the output end of the first motor (8.15) is fixedly connected to a cutting knife (8.2).

7. A production system for a wound water pipe according to claim 5, characterized in that: The outer wall of the installation frame (7) is rotatably connected to a symmetrically distributed double belt pulley (8.18), and the double belt pulley (8.18) is transmission-connected to the conveying roller (8.9) via a belt body (8.19).

8. The production system of a wound water pipe according to claim 5, characterized in that: A second motor (8.17) is fixedly connected to the top wall of the bottom plate (8.1), and an output end of the second motor (8.17) is fixedly connected to a double pulley (8.18).

9. A production system for a wound water pipe according to claim 5, characterized in that: Activated carbon (8.23) is also fixedly connected to the inner wall of the filter bin (8.5).

10. A production system for a wound water pipe according to claim 5, characterized in that: A baffle (8.3) is fixedly connected to the inner wall of the installation frame (7).

Citation Information

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