An automatic cutting device for a regulating valve assembly

Through the combination of the pushing part, fixing part and pushing part of the automated cutting equipment, the problems of frequent manual operations and idle cutting knife during the cutting process of cemented carbide rods are solved, and efficient and stable cutting processing is achieved.

CN119634840BActive Publication Date: 2025-07-25JIANGSU HENGYU FIRE TECH CO LTD
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Patent Information

Application Number
CN202510171796.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-07-25
Estimated Expiration
2045-02-17

AI Technical Summary

Technical Problem

The existing cemented carbide rod cutting process requires frequent manual operation of the fixture, resulting in low processing efficiency, long idle time of cutting blades, and low overall efficiency.

Method used

An automatic cutting equipment for regulating valve components is designed. Through the combination of pushing part and fixing part, the automatic pushing and clamping of cemented carbide rods is realized, combined with the synchronous cutting of pushing part, reducing manual operation and improving the utilization rate of the cutting knife.

Benefits of technology

It improves the efficiency of valve stem cutting and processing and the cutting quality of cemented carbide rods, reduces the idle time of the cutting knife, and improves the overall cutting efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cutting processing, and particularly relates to an automatic cutting device for a regulating valve assembly, which includes a device frame. A bottom plate is installed on the device frame, and a cutting mechanism and a fixing mechanism are arranged on the bottom plate. The fixing mechanism provided by the present invention realizes the pushing and feeding processing of the valve stem through the pushing part, and after each feeding, it is clamped and fixed through the fixing part and the clamping part, thereby reducing manual operation and improving the efficiency of valve stem cutting processing. In addition, a plurality of cemented carbide rods are distributed circumferentially around the cutting tool and fixed, and then the plurality of fixed cemented carbide rods are pulled synchronously towards the cutting tool through the pushing and pulling part, so that the plurality of cemented carbide rods are cut off simultaneously, thereby reducing the idling time of the cutting tool and improving the overall efficiency of cemented carbide rod cutting processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting processing, and particularly relates to an automatic cutting device for a regulating valve assembly. Background Art

[0002] The regulating valve assembly mainly consists of a valve body, a valve core, a valve stem, etc. Among them, the valve stem is one of the crucial metal components in the regulating valve and plays an important role in the normal operation and performance of the regulating valve; and the valve stem is usually processed by cutting a cemented carbide rod and then performing turning, milling, heat treatment and other steps.

[0003] The cutting method of the cemented carbide rod is usually to first fix a single cemented carbide rod or multiple cemented carbide rods through a fixture, and then sequentially cut the cemented carbide rod through a cutting blade. After cutting, the fixture is loosened, the cemented carbide rod is moved to the required cutting length, and then cutting processing is performed again.

[0004] However, the current cemented carbide rods have the following problems during cutting: During cutting, it is necessary to manually operate the fixture frequently to clamp and loosen the cemented carbide rod, resulting in low processing efficiency. And since the cemented carbide rods are cut sequentially, after each cemented carbide rod is cut, the cutting blade will rotate idly, move a certain distance and then cut the next cemented carbide rod, further reducing the overall efficiency of the cutting processing of the cemented carbide rod. Summary of the Invention

[0005] In view of the above problems, the embodiments of the present invention provide an automatic cutting device for a regulating valve assembly to solve the above-mentioned technical problems.

[0006] To achieve the above object, the embodiments of the present invention provide the following technical solutions: The embodiments of the present invention provide an automatic cutting device for a regulating valve assembly, including an equipment frame; a bottom plate is installed on the equipment frame, and a cutting mechanism and a fixing mechanism are arranged on the bottom plate.

[0007] As a preferred solution, the fixing mechanism includes a first support. The first support is installed at the upper end of the bottom plate on the right side of the cutting mechanism. A first fixing ring is installed on the first support. The inner ring surface of the first fixing ring is evenly provided with first positioning blocks along its circumference. A first through hole is opened on the first positioning block. The first positioning block slides along the radial direction of the first fixing ring through a first guide rod, and the first guide rod penetrates through the first fixing ring.

[0008] As a preferred solution, the cutting mechanism includes a fixed seat. The fixed seat is installed at the upper end of the bottom plate. A rotating pipe is rotatably installed on the fixed seat. A cutting knife is installed at the right end of the rotating pipe. A first motor for driving the rotating pipe to rotate is installed at the lower end of the bottom plate. A liquid spraying part for spraying cutting fluid is installed on the fixed seat.

[0009] As a preferred solution, a clamping portion for fixing the cemented carbide rod is provided on the first positioning block, a feeding portion for pushing the cemented carbide rod for feeding and cutting is provided on the bottom plate on the right side of the first fixing ring, a fixing portion for fixing the left end of the cemented carbide rod is provided on the bottom plate on the left side of the cutting tool, and a pushing and pulling portion for driving the first positioning block, the feeding portion and the fixing portion is provided on the rotating tube.

[0010] As a preferred solution, the clamping portion includes a first installation groove. A first installation groove communicating with the first through hole is formed in the first positioning block. A first clamping block distributed circumferentially along the first through hole is slidably installed in the first installation groove. A first gear disk is rotatably installed in the first installation groove. First arc grooves corresponding to the first clamping blocks one by one are formed in the first gear disk. A first roller shaft slidably penetrating through the corresponding first arc groove is installed on the first clamping block.

[0011] As a preferred solution, the feeding portion includes a chute. A chute is formed in the bottom plate. A lead screw is rotatably installed in the chute. A second motor for driving the lead screw is installed at the lower end of the bottom plate. A base is threadedly connected to the lead screw and is slidably installed in the chute. A second fixing ring is installed on the base. Second positioning blocks are uniformly arranged on the inner ring surface of the second fixing ring along its circumference. The second positioning blocks slide radially along the second fixing ring through second guide rods, and the second guide rods penetrate through the second fixing ring. Second through holes are formed in the second positioning blocks. A positioning member for clamping the right end of the cemented carbide rod is provided on the second positioning blocks.

[0012] As a preferred solution, the positioning member includes a second installation groove. A second installation groove communicating with the second through hole is formed in the second positioning block. A second clamping block distributed circumferentially along the second through hole is slidably installed in the second installation groove. A second gear disk is rotatably installed in the second installation groove. Second arc grooves corresponding to the second clamping blocks one by one are formed in the second gear disk. A second roller shaft slidably penetrating through the corresponding second arc groove is installed on the second clamping block. A second spline shaft is rotatably installed on the second positioning block. A spline sleeve is slidably installed on the second spline shaft and is rotatably installed on the second fixing ring. A first bevel gear meshing with the corresponding second gear disk is installed on the second spline shaft. An actuator for driving the second spline shaft to rotate is provided on the second fixing ring.

[0013] As a preferred solution, the fixing portion includes a second support. A second support is installed at the upper end of the bottom plate. A fixing cylinder with an open right end is installed on the second support. Third positioning blocks are uniformly and slidably installed on the fixing cylinder along its circumference. A connecting rod is installed between the third positioning blocks and the corresponding first positioning blocks. Waist grooves corresponding to the third positioning blocks one by one are formed at the left end of the fixing cylinder. Third through holes are formed in the third positioning blocks. A limiting member for clamping the cemented carbide rod is provided in the third through holes.

[0014] As a preferred solution, the liquid spraying part includes a fixed pipe. The right end of the fixed seat is provided with a liquid storage box located on the left side of the cutting knife through the fixed pipe, and the fixed pipe is communicated with the liquid storage box. The right end of the liquid storage box is communicated with nozzles corresponding to the first positioning blocks one by one. A liquid inlet pipe is communicated with one of the fixed pipes.

[0015] As a preferred solution, the pushing and pulling part includes a support rod. A support rod is rotatably installed in the middle of the rotating pipe. The right end of the support rod penetrates through the fixed pipe and then is installed with a first spline shaft. A driving disk is slidably installed at the corresponding positions of the first spline shaft and the first fixed ring and the second fixed ring. Connecting rods are hinged between the driving disk and the corresponding first positioning block and the second positioning block. A third motor for driving the support rod to rotate is installed at the lower end of the bottom plate.

[0016] As a preferred solution, the limiting part includes a third installation groove. A third installation groove communicated with the third through hole is opened in the third positioning block. Third clamping blocks distributed circumferentially along the third through hole are slidably installed in the third installation groove. A third gear disk is rotatably installed in the third installation groove. Third arc-shaped grooves corresponding to the third clamping blocks one by one are opened on the third gear disk. Third roller shafts slidably penetrating through the corresponding third arc-shaped grooves are installed on the third clamping blocks. Driving parts for driving the corresponding third gear disk and the first gear disk to rotate are arranged on both the fixed cylinder and the first fixed ring.

[0017] As a preferred solution, the driving part includes a shaft rod. Shaft rods are rotatably installed on both the third positioning block and the first positioning block. Second bevel gears meshing with the corresponding third gear disk and the first gear disk are installed on the shaft rod. And the shaft rod slidably penetrates through the corresponding fixed cylinder and the first fixed ring. Guide grooves are opened on the shaft rod. Guide posts corresponding to the corresponding guide grooves one by one are installed on both the fixed cylinder and the first fixed ring.

[0018] As a preferred solution, the executing part includes a third bevel gear. A third bevel gear located outside the second fixed ring is installed on the spline sleeve. A toothed ring meshing with the third bevel gear is rotatably installed on the second fixed ring. A fourth motor for driving one of the spline sleeves to rotate is installed on the base.

[0019] One or more of the above technical solutions in the embodiments of the present invention have at least one of the following technical effects:

[0020] 1. The fixed mechanism provided by the present invention realizes the pushing and feeding processing of the valve stem through the feeding part, and then clamps and fixes it through the fixing part and the clamping part after each feeding, thereby reducing manual operation and further improving the efficiency of valve stem cutting processing; a plurality of cemented carbide rods are distributed circumferentially along the cutting knife and fixed, and then the plurality of fixed cemented carbide rods are pulled synchronously towards the cutting knife through the pushing and pulling part, so that the plurality of cemented carbide rods are cut off at the same time, thereby reducing the idling time of the cutting knife and further improving the overall efficiency of cutting processing.

[0021] 2. Before the clamping part provided in the present invention drives the first positioning block to move to the cutting knife, under the action of the driving part, the first clamping block clamps and fixes the cemented carbide rod. Then, the pushing and pulling part pulls the first positioning block and the fixed cemented carbide rod towards the cutting knife, so that the cemented carbide rod is cut off.

[0022] 3. The fixing part provided in the present invention realizes the clamping and fixing of the left end of the cemented carbide rod by the third clamping block through the driving part, and the third positioning block moves synchronously with the first positioning block through the connecting rod, so as to ensure the stability during the cutting of the cemented carbide rod, thereby improving the cutting quality of the cemented carbide rod.

[0023] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. Brief Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.

[0025] Figure 1 It is a schematic three-dimensional structure diagram when processing the cemented carbide rod of the present invention.

[0026] Figure 2 It is a schematic structure diagram of the present invention.

[0027] Figure 3 It is a schematic structure diagram of the liquid spraying part of the present invention.

[0028] Figure 4 For Figure 3 The enlarged view of the structure at A in

[0029] Figure 5 It is a schematic structure diagram of the cutting mechanism of the present invention.

[0030] Figure 6 It is a cross-sectional view of the positioning part of the present invention.

[0031] Figure 7 It is a cross-sectional view of the driving part of the present invention.

[0032] Figure 8 It is a schematic structure diagram of the clamping part of the present invention.

[0033] Reference Signs:

[0034] 10. Equipment rack; 11. Bottom plate; 2. Fixing mechanism; 20. First fixing ring; 21. First positioning block; 22. First through hole; 23. First guide rod; 24. Clamping part; 240. First clamping block; 241. First gear disk; 242. First arc groove; 243. First roller shaft; 25. Pushing part; 250. Lead screw; 251. Second motor; 252. Base; 253. Second fixing ring; 254. Second positioning block; 255. Second guide rod; 256. Second through hole; 26. Fixing part; 260. Fixing cylinder; 261. Third positioning block; 262. Connecting rod; 263. Waist slot; 264. Third through hole; 3. Cutting mechanism; 30. Fixing seat; 31. Rotating pipe; 32. Cutting knife; 33. First motor; 34. Liquid spraying part; 340. Fixing pipe; 341. Liquid storage box; 342. Nozzle; 343. Liquid inlet pipe; 4. Positioning part; 40. Second clamping block; 41. Second gear disk; 42. Second arc groove; 43. Second roller shaft; 44. Second spline shaft; 45. Spline sleeve; 46. First bevel gear; 5. Executing part; 50. Third bevel gear; 51. Tooth ring; 52. Fourth motor; 6. Limiting part; 60. Third clamping block; 61. Third gear disk; 62. Third arc groove; 63. Third roller shaft; 7. Driving part; 70. Shaft rod; 71. Second bevel gear; 72. Guide groove; 73. Guide post; 8. Pushing and pulling part; 80. Support rod; 81. First spline shaft; 82. Driving disk; 83. Connecting rod; 84. Third motor. Detailed implementation manners

[0035] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation manners of the present invention will be given in conjunction with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0036] As Figure 1 shown, an automatic cutting device for a regulating valve assembly includes an equipment rack 10; a bottom plate 11 is installed on the equipment rack 10, and a cutting mechanism 3 and a fixing mechanism 2 are arranged on the bottom plate 11.

[0037] As Figure 1 and Figure 2As shown, the fixing mechanism 2 includes a first support. The first support is installed at the upper end of the bottom plate 11 on the right side of the cutting mechanism 3. A first fixing ring 20 is installed on the first support. First positioning blocks 21 are uniformly arranged along the circumferential direction of the inner ring surface of the first fixing ring 20. First through holes 22 are formed in the first positioning blocks 21. The first positioning blocks 21 slide along the radial direction of the first fixing ring 20 through first guide rods 23, and the first guide rods 23 penetrate through the first fixing ring 20.

[0038] As Figure 1 , Figure 3 and Figure 5 shown, the cutting mechanism 3 includes a fixed seat 30. The fixed seat 30 is installed at the upper end of the bottom plate 11. A rotating pipe 31 is rotatably installed on the fixed seat 30. A cutting tool 32 is installed at the right end of the rotating pipe 31. A first motor 33 for driving the rotating pipe 31 to rotate is installed at the lower end of the bottom plate 11. A liquid spraying part 34 for spraying cutting fluid is installed on the fixed seat 30.

[0039] As Figure 1 , Figure 2 and Figure 8 shown, a clamping part 24 for fixing the cemented carbide rod is arranged on the first positioning block 21. A feeding part 25 for pushing the cemented carbide rod to feed for cutting is arranged on the bottom plate 11 on the right side of the first fixing ring 20. A fixing part 26 for fixing the left end of the cemented carbide rod is also arranged on the bottom plate 11 on the left side of the cutting tool 32. A pushing and pulling part 8 for driving the first positioning block 21, the feeding part 25 and the fixing part 26 is arranged on the rotating pipe 31.

[0040] During specific operation, an operator sequentially inserts the cemented carbide rods from right to left through the feeding part 25 and the clamping part 24, so that a plurality of cemented carbide rods are distributed along the circumferential direction of the cutting tool 3. Then, the feeding part 25 first fixes the right end of the cemented carbide rod, and then the feeding part 25 pushes the cemented carbide rod to move leftward until it reaches the required cutting position. At the same time, the left end of the cemented carbide rod is inserted into the corresponding fixing part 26. Then, the pushing and pulling part 8 drives the clamping part 24 and the fixing part 26 to fix the cemented carbide rod to improve the stability of the cutting of the cemented carbide rod. After the cemented carbide rod is fixed, the first motor 33 drives the rotating pipe 31 to rotate, the rotating pipe 31 drives the cutting tool 32 to rotate, and at the same time, the liquid spraying part 34 sprays cutting fluid onto the cutting tool 32. Then, the pushed and pulled cemented carbide rod is pulled by the pushing and pulling part 8 to move towards the cutting tool 32, so that a plurality of cemented carbide rods are cut simultaneously to improve the overall processing efficiency of the cemented carbide rod. After the cemented carbide rod is cut off, the first motor 33 stops driving the cutting tool 32 to rotate. Then, the pushing and pulling part 8 pushes the cemented carbide rod away from the cutting tool 32. Then, the feeding part 25 pushes the cemented carbide rod to move leftward to the required cutting position again, and at the same time, pushes the cut-off cemented carbide rod to move leftward to disengage from the fixing part 26, so that the fixing part 26 can fix the cemented carbide rod to be cut later.

[0041] As Figure 1 and Figure 2 shown, the material pushing part 25 includes a chute. A chute is formed on the bottom plate 11. A lead screw 250 is rotatably installed in the chute. A second motor 251 for driving the lead screw 250 is installed at the lower end of the bottom plate 11. A base 252 is threadedly connected to the lead screw 250, and the base 252 is slidably installed in the chute. A second fixing ring 253 is installed on the base 252. Second positioning blocks 254 are uniformly arranged along the circumferential direction of the inner ring surface of the second fixing ring 253. Second guide rods 255 are arranged on the second positioning blocks 254 to slide radially along the second fixing ring 253, and the second guide rods 255 penetrate through the second fixing ring 253. Second through holes 256 are formed on the second positioning blocks 254. A positioning member 4 for clamping the right end of the cemented carbide bar is arranged on the second positioning blocks 254.

[0042] As Figure 1 、 Figure 2 、 Figure 6 and Figure 8 shown, the positioning member 4 includes a second installation groove. A second installation groove communicating with the second through hole 256 is formed in the second positioning block 254. Second clamping blocks 40 distributed along the circumferential direction of the second through hole 256 are slidably installed in the second installation groove. A second gear disk 41 is rotatably installed in the second installation groove. Second arc grooves 42 corresponding to the second clamping blocks 40 are formed on the second gear disk 41. Second roller shafts 43 slidably penetrating through the corresponding second arc grooves 42 are installed on the second clamping blocks 40. A second spline shaft 44 is rotatably installed on the second positioning block 254. A spline sleeve 45 is slidably installed on the second spline shaft 44, and the spline sleeve 45 is rotatably installed on the second fixing ring 253. A first bevel gear 46 meshing with the corresponding second gear disk 41 is installed on the second spline shaft 44. An actuator 5 for driving the second spline shaft 44 to rotate is arranged on the second fixing ring 253.

[0043] As Figure 1 、 Figure 2 and Figure 6 shown, the actuator 5 includes a third bevel gear 50. The third bevel gear 50 is installed on the spline sleeve 45 and located outside the second fixing ring 253. A toothed ring 51 meshing with the third bevel gear 50 is rotatably installed on the second fixing ring 253. A fourth motor 52 for driving one of the spline sleeves 45 to rotate is installed on the base 252.

[0044] During specific operation, after manually placing multiple cemented carbide rods, the fourth motor 52 drives one of the spline sleeves 45 to rotate. The rotating spline sleeve 45 drives the gear ring 51 to rotate through the corresponding third bevel gear 50. The gear ring 51 then drives the remaining third bevel gears 50 to rotate synchronously. The third bevel gears 50 drive the corresponding first bevel gears 46 to rotate through the second spline shaft 44. The first bevel gears 46 drive the corresponding second toothed discs 41 to rotate. The second toothed disc 41, through the cooperation of the second arc-shaped groove 42 and the corresponding second roller shaft 43, makes the second clamping block 40 move towards the cemented carbide rod to clamp and fix the cemented carbide rod. Then, the second motor 251 drives the lead screw 250 to rotate. The lead screw 250 drives the base 252 to move leftward. The base 252 drives the fixed cemented carbide rod to move leftward. After the left end of the cemented carbide rod moves to the required cutting position, the fixing part 26 and the clamping part 24 clamp and fix the cemented carbide rod. Then, the pushing and pulling part 8 pulls the second positioning block 254 towards the center of the second fixing ring 253, so that multiple cemented carbide rods move towards the cutting tool 32 synchronously to cut multiple cemented carbide rods simultaneously.

[0045] After the cemented carbide rod is cut, the pushing and pulling part 8 pushes the cemented carbide rod away from the center of the second fixing ring 253. Then, the fixing part 26 and the clamping part 24 release the clamping and fixing of the cemented carbide rod, while the second clamping block 40 maintains the clamping and fixing of the cemented carbide rod. Then, the second motor 251 drives the lead screw 250 to rotate again. The lead screw 250 then pushes the left end of the cemented carbide rod to move to the required cutting position again. After that, the above operations are repeated to cut the cemented carbide rod again.

[0046] As Figure 7 and Figure 8 shown, the clamping part 24 includes a first installation groove. A first installation groove communicating with the first through hole 22 is formed in the first positioning block 21. A first clamping block 240 distributed circumferentially along the first through hole 22 is slidably installed in the first installation groove. A first toothed disc 241 is rotatably installed in the first installation groove. First arc-shaped grooves 242 corresponding to the first clamping blocks 240 are formed on the first toothed disc 241. A first roller shaft 243 slidably penetrating the corresponding first arc-shaped groove 242 is installed on the first clamping block 240.

[0047] As Figure 1 、 Figure 2 and Figure 3As shown, the fixing part 26 includes a second support. A second support is installed at the upper end of the bottom plate 11. A fixing cylinder 260 with an open right end is installed on the second support. Third positioning blocks 261 are evenly and slidably installed on the fixing cylinder 260 along its circumferential direction. Connecting rods 262 are installed between the third positioning blocks 261 and the corresponding first positioning blocks 21. Waist slots 263 corresponding to the third positioning blocks 261 are opened at the left end of the fixing cylinder 260. Third through holes 264 are opened on the third positioning blocks 261. A limiting member 6 for clamping the cemented carbide rod is arranged in the third through holes 264.

[0048] As Figure 2 、 Figure 7 and Figure 8 shown, the limiting member 6 includes a third installation groove. A third installation groove communicating with the third through hole 264 is opened in the third positioning block 261. Third clamping blocks 60 distributed along the circumferential direction of the third through hole 264 are slidably installed in the third installation groove. A third gear disk 61 is rotatably installed in the third installation groove. Third arc grooves 62 corresponding to the third clamping blocks 60 are opened on the third gear disk 61. Third roller shafts 63 slidably penetrating through the corresponding third arc grooves 62 are installed on the third clamping blocks 60. Driving members 7 for driving the corresponding third gear disks 61 and first gear disks 241 to rotate are arranged on both the fixing cylinder 260 and the first fixing ring 20.

[0049] As Figure 1 、 Figure 2 and Figure 5 shown, the pushing and pulling part 8 includes a support rod 80. A support rod 80 is rotatably installed in the middle of the rotating pipe 31. The right end of the support rod 80 penetrates through the fixed pipe 340 and then a first spline shaft 81 is installed. A driving disk 82 is slidably installed at the corresponding positions of the first spline shaft 81, the first fixing ring 20 and the second fixing ring 253. Connecting rods 83 are hinged between the driving disk 82 and the corresponding first positioning blocks 21 and second positioning blocks 254. A third motor 84 for driving the support rod 80 to rotate is installed at the lower end of the bottom plate 11.

[0050] During specific operation, the third motor 84 drives the support rod 80 to rotate. The support rod 80 drives the driving disk 82 to rotate through the first spline shaft 81. The driving disk 82 pulls the first positioning block 21 and the second positioning block 254 to move towards the center of the cutting tool 32 through the connecting rods 83. The first positioning block 21 drives the third positioning block 261 to move synchronously through the connecting rod 262. During the movement of the first positioning block 21 and the third positioning block 261, the corresponding first gear disk 241 and third gear disk 61 are driven to rotate through the driving member 7. The first gear disk 241 and the third gear disk 61 push the corresponding first roller shafts 243 and third roller shafts 63 to move through the corresponding first arc grooves 242 and third arc grooves 62, so that the corresponding first clamping blocks 240 and third clamping blocks 60 move towards the cemented carbide rod to squeeze and fix the corresponding cemented carbide rod.

[0051] After the first cutting of the cemented carbide rod is completed, the No. 3 motor 84 drives the support rod 80 to rotate in the reverse direction. The support rod 80 then drives the drive disk 82 to rotate in the reverse direction through the first spline shaft 81, so as to push the first positioning block 21, the third positioning block 261, and the second positioning block 254 away from the center of the cutting tool 32 through the connecting rod 83. During the movement of the first positioning block 21 and the third positioning block 261, the first clamping block 240 and the third clamping block 60 are driven away from the cemented carbide rod through the driving member 7 to release the clamping and fixing of the cemented carbide rod. Then, the feeding part 25 pushes the cemented carbide rod to move leftward to the required cutting position, and then the above operation is repeated to clamp, fix, and cut the cemented carbide rod again.

[0052] As Figure 2 、 Figure 3 、 Figure 4 and Figure 7 As shown in the figure, the driving member 7 includes a shaft rod 70. The shaft rod 70 is rotatably installed on both the third positioning block 261 and the first positioning block 21. A second bevel gear 71 meshing with the corresponding third gear disk 61 and the first gear disk 241 is installed on the shaft rod 70. The shaft rod 70 slidably penetrates through the corresponding fixed cylinder 260 and the first fixing ring 20. A guide groove 72 is formed on the shaft rod 70. The guide groove 72 is composed of a straight section and an arc section. Guide posts 73 corresponding to the corresponding guide grooves 72 are installed on both the fixed cylinder 260 and the first fixing ring 20.

[0053] As Figure 3 and Figure 5 As shown in the figure, the liquid spraying part 34 includes a fixed pipe 340. The right end of the fixed seat 30 is installed with a liquid storage box 341 located on the left side of the cutting tool 32 through the fixed pipe 340. The fixed pipe 340 is communicated with the liquid storage box 341. The right end of the liquid storage box 341 is communicated with a nozzle 342 corresponding to the first positioning block 21. A liquid inlet pipe 343 is communicated with one of the fixed pipes 340.

[0054] During specific operation, when the connecting rod 83 pulls the first positioning block 21 and the third positioning block 261 to move towards the cutting tool 32, under the guidance of the arc section of the guiding groove 72 and the limitation of the guiding post 73, the shaft rod 70 rotates by a certain angle. The shaft rod 70 then drives the corresponding third gear disk 61 and the first gear disk 241 to rotate through the second bevel gear 71, so as to drive the corresponding third clamping block 60 and the first clamping block 240 to clamp and fix the cemented carbide rod. Then, as the first positioning block 21 and the third positioning block 261 move, the straight section of the guiding groove 72 cooperates with the guiding post 73 to limit the rotation of the shaft rod 70, so as to maintain the state where the third clamping block 60 and the first clamping block 240 clamp and fix the cemented carbide rod. After that, the first positioning block 21 and the third positioning block 261 drive the fixed cemented carbide rod to move towards the cutting tool 32 for cutting. At the same time, an external water pump is connected to the liquid inlet pipe 343 through an external conveying pipe, and conveys the cutting fluid through the liquid inlet pipe 343 and the fixed pipe 340 to the liquid storage box 341. As the cutting fluid in the liquid storage box 341 increases, the pressure increases, causing the cutting fluid to spray from the nozzle 342 towards the cutting part of the cemented carbide rod, so as to play a role in cooling and protecting the cutting tool 32 and cleaning debris to ensure the smoothness and quality of cutting.

[0055] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the protection scope of the present invention; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0056] In addition, the terms "first", "second", "first one", "second one" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", "first one", "second one" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0057] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "arranged", "connected", "installed", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0058] The embodiments of the specific implementation manners are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. An automatic cutting device for a regulating valve assembly, comprising an equipment frame; characterized in that: A bottom plate is installed on the described equipment rack, and a cutting mechanism and a fixing mechanism are arranged on the bottom plate; among them: The described fixing mechanism includes a first support. The first support is installed at the upper end of the bottom plate on the right side of the cutting mechanism. A first fixing ring is installed on the first support. The inner ring surface of the first fixing ring is evenly provided with first positioning blocks along its circumference. A first through hole is opened on the first positioning block. The first positioning block slides along the radial direction of the first fixing ring through a first guiding rod, and the first guiding rod penetrates through the first fixing ring; The described cutting mechanism includes a fixing seat. The fixing seat is installed at the upper end of the bottom plate. A rotating pipe is rotatably installed on the fixing seat. A cutting knife is installed at the right end of the rotating pipe. A first motor for driving the rotating pipe to rotate is installed at the lower end of the bottom plate. A liquid spraying part for spraying cutting fluid is installed on the fixing seat; A clamping part for fixing the cemented carbide rod is arranged on the described first positioning block. A feeding part for pushing the cemented carbide rod for feeding and cutting is arranged on the bottom plate on the right side of the first fixing ring. A fixing part for fixing the left end of the cemented carbide rod is also arranged on the bottom plate on the left side of the cutting knife. A pushing and pulling part for driving the first positioning block, the feeding part and the fixing part is arranged on the rotating pipe; The described clamping part includes a first installation groove. A first gear disk is rotatably installed in the first installation groove. The fixing part includes a second support. The second support is installed at the upper end of the bottom plate. A fixing cylinder with an open right end is installed on the second support. Third positioning blocks are evenly and slidably installed on the fixing cylinder along its circumference. A third through hole is opened on the third positioning block. A limiting part for clamping the cemented carbide rod is arranged in the third through hole; The limiting part includes a third installation groove. A third gear disk is rotatably installed in the third installation groove. Driving parts for driving the corresponding third gear disk and first gear disk to rotate are arranged on both the fixing cylinder and the first fixing ring; The described driving part includes a shaft rod. The shaft rod is rotatably installed on both the third positioning block and the first positioning block. A second bevel gear meshing with the corresponding third gear disk and first gear disk is installed on the shaft rod. And the shaft rod slides through the corresponding fixing cylinder and first fixing ring. A guiding groove is opened on the shaft rod. Guide posts corresponding to the guiding grooves one by one are installed on both the fixing cylinder and the first fixing ring; The described feeding part includes a sliding groove. The sliding groove is opened on the bottom plate. A lead screw is rotatably installed in the sliding groove. A second motor for driving the lead screw is installed at the lower end of the bottom plate. A base is threadedly connected to the lead screw. And the base is slidably installed in the sliding groove. A second fixing ring is installed on the base. The inner ring surface of the second fixing ring is evenly provided with second positioning blocks along its circumference. The second positioning block slides along the radial direction of the second fixing ring through a second guiding rod, and the second guiding rod penetrates through the second fixing ring. A second through hole is opened on the second positioning block. A positioning part for clamping the right end of the cemented carbide rod is arranged on the second positioning block; The described pushing and pulling part includes a support rod. A support rod is rotatably installed in the middle of the rotating pipe. The right end of the support rod penetrates through the fixed pipe and then a first spline shaft is installed. Driving disks are slidably installed at the corresponding positions of the first spline shaft and the first fixing ring and the second fixing ring. Connecting rods are hinged between the driving disks and the corresponding first positioning blocks and second positioning blocks. A third motor for driving the support rod to rotate is installed at the lower end of the bottom plate.

2. The automated cutting equipment for a regulating valve assembly according to claim 1, characterized in that: A first positioning block is provided with a first installation groove communicating with the first through hole. A first clamping block distributed circumferentially along the first through hole is slidably installed in the first installation groove. A first arc-shaped groove corresponding to the first clamping block is provided on the first gear disc. A first roller shaft slidably penetrating the corresponding first arc-shaped groove is installed on the first clamping block.

3. An automatic cutting device for a regulating valve assembly according to claim 1, characterized in that: The positioning member includes a second installation groove. A second installation groove communicating with the second through hole is provided in the second positioning block. A second clamping block distributed circumferentially along the second through hole is slidably installed in the second installation groove. A second gear disc is rotatably installed in the second installation groove. A second arc-shaped groove corresponding to the second clamping block is provided on the second gear disc. A second roller shaft slidably penetrating the corresponding second arc-shaped groove is installed on the second clamping block. A second spline shaft is rotatably installed on the second positioning block. A spline sleeve is slidably installed on the second spline shaft, and the spline sleeve is rotatably installed on the second fixing ring. A first bevel gear meshing with the corresponding second gear disc is installed on the second spline shaft. An actuator for driving the second spline shaft to rotate is provided on the second fixing ring.

4. An automatic cutting device for a regulating valve assembly according to claim 2, characterized in that: A connecting rod is installed between the third positioning block and the corresponding first positioning block. Waist-shaped grooves corresponding to the third positioning blocks are provided at the left end of the fixed cylinder.

5. An automatic cutting device for a regulating valve assembly according to claim 1, characterized in that: The liquid spraying part includes a fixed pipe. The right end of the fixed seat is provided with a liquid storage box located on the left side of the cutting knife through the fixed pipe, and the fixed pipe is communicated with the liquid storage box. The right end of the liquid storage box is communicated with nozzles corresponding to the first positioning blocks. A liquid inlet pipe is communicated with one of the fixed pipes.

6. The automatic cutting equipment for a regulating valve assembly according to claim 4, wherein: A third installation groove communicating with the third through hole is provided in the third positioning block. A third clamping block distributed circumferentially along the third through hole is slidably installed in the third installation groove. A third arc-shaped groove corresponding to the third clamping block is provided on the third gear disc. A third roller shaft slidably penetrating the corresponding third arc-shaped groove is installed on the third clamping block.

7. An automatic cutting device for a regulating valve assembly according to claim 3, characterized in that: The actuator includes a third bevel gear. A third bevel gear located outside the second fixing ring is installed on the spline sleeve. A toothed ring meshing with the third bevel gear is rotatably installed on the second fixing ring. A fourth motor for driving one of the spline sleeves to rotate is installed on the base.

Citation Information

Patent Citations

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