Circular tube auxiliary welding device
By designing an auxiliary device for welding large circular tubes, the problems of weld expansion and deformation of circular tubes during lifting are solved, and high-precision welding and simplified processing process are achieved.
Patent Information
- Application Number
- CN202411983491.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-31
AI Technical Summary
When hoisting large circular tubes, due to gravity and unbalanced stress, the welds expand, and the shape of the circular tube loses its standard circular profile, affecting subsequent processing steps.
A circular tube auxiliary welding device is designed, including a support frame, a welded piece, a sloped piece and a push member. The circular tube is stably placed in the support gap of the support frame through the inclined piece. The push member is used to push the circular tube out of the support gap after welding is completed.
It effectively prevents the expansion of the weld, maintains the standard circular structure of the circular tube, simplifies the subsequent processing process, and improves the welding accuracy and production efficiency.
Smart Images

Figure CN119635169A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding devices, and in particular to a round pipe auxiliary welding device. Background Art
[0002] At present, the conventional practice for welding large round tubes is to use a lifting device to lift the large round tube and place it on a roller frame to build the basic conditions for subsequent welding operations. However, due to the large weight of the large round tube, the process of lifting and transferring will inevitably cause the initially formed weld to expand due to factors such as gravity pulling and unbalanced force. As the weld becomes larger, the original precise circular structure of the round tube is destroyed and it no longer maintains its standard circular profile.
[0003] This problem of round tube deformation caused by hoisting will trigger a series of chain reactions in the subsequent processing procedures. For example, during the subsequent pipe connection, assembly and fine processing, due to the deviation of the round tube shape, additional adjustment and correction procedures are required to compensate, which will undoubtedly consume more manpower, material resources and time resources. Summary of the invention
[0004] The invention provides a round pipe auxiliary welding device, which solves the problem of weld expansion caused by hoisting unwelded large round pipes with hoisting parts in the related art.
[0005] The technical solution of the present invention is as follows: A round tube auxiliary welding device, comprising: A support frame, the support frame is used to be set on the ground, the support frame has a support gap, and the support gap is used to support the round tube; A welding piece, which is movably arranged on the ground and is used to weld the round pipe after being moved; An inclined plate, one end of which is arranged on the ground, and the other end of which is placed on the support frame, and the round tube enters the support gap through the inclined plate; A pushing member is movably arranged on the support frame, and is used to push the round tube out of the support gap.
[0006] Optionally, the support frame comprises: A mounting base, the mounting base is used to be set on the ground; a first L-shaped frame, the first L-shaped frame being rotatably disposed on the mounting seat; a second L-shaped frame, the second L-shaped frame being rotatably disposed on the mounting seat; The first rollers include four first rollers, which are rotatably arranged on the first L-shaped frame and the second L-shaped frame in pairs, and the four first rollers form the supporting gap.
[0007] Optionally, it also includes: a first rotating shaft, the first rotating shaft being rotatably disposed on the mounting seat, the first L-shaped frame being disposed on the first rotating shaft, and the first L-shaped frame being rotatably disposed on the mounting seat via the first rotating shaft; a second rotating shaft, the second rotating shaft being rotatably disposed on the mounting seat, the second L-shaped frame being disposed on the second rotating shaft, and the second L-shaped frame being rotatably disposed on the mounting seat via the second rotating shaft; A transmission member is arranged on the mounting seat, and after the first rotating shaft rotates, the second rotating shaft is driven to rotate through the transmission member.
[0008] Optionally, the other end of the inclined plate is used to be placed on the second L-shaped frame, and further includes: A first bevel gear, wherein the first bevel gear chain transmission is arranged on the first rotating shaft; a third rotating shaft, the third rotating shaft being rotatably disposed on the mounting seat; A second bevel gear, wherein the second bevel gear is disposed on one end of the third rotating shaft, and the first bevel gear and the second bevel gear are meshed; The pusher comprises: A sliding frame, wherein the sliding frame is slidably disposed on the mounting seat, and the sliding frame is threadedly disposed on the other end of the third rotating shaft; Abutment member, wherein the abutment member is swingably arranged on the sliding frame, and the abutment member is used for abutting against the round tube in the supporting gap.
[0009] Optionally, the abutment member comprises: A swing frame, wherein the swing frame is swingably arranged on the sliding frame; The second roller has two second rollers, and the two second rollers are rotatably arranged on the swing frame, and the second rollers are used to abut against the round tube.
[0010] Optionally, it also includes: a fourth rotating shaft, the fourth rotating shaft being rotatably disposed on the second L-shaped frame, and the first roller being rotatably disposed on the fourth rotating shaft; A first chain is cyclically conveyed on the second rotating shaft and the fourth rotating shaft.
[0011] Optionally, one end of the inclined plate is slidably disposed on the ground, the other end of the inclined plate has a mounting portion, the mounting portion is disposed on the fourth rotating shaft, and the inclined plate is tangent to the first roller.
[0012] Optionally, it also includes: a second chain, the second chain being cyclically conveyed on the inclined plate; A movable plate, wherein the movable plate is arranged on the second chain, wherein the movable plate is moved and arranged on the inclined plate through the second chain, wherein the movable plate is arranged parallel to the ground after moving to one end of the inclined plate, and wherein the movable plate is arranged perpendicular to the inclined plate after moving to the other end of the inclined plate.
[0013] Optionally, it also includes: A third chain is cyclically conveyed on the fourth rotating shaft and the other end of the inclined plate, and the third chain drives the first chain and the second chain to move synchronously.
[0014] Optionally, it also includes: Base; The frame is lifted and lowered on the base, and the welding part is slidably arranged on the frame.
[0015] The working principle and beneficial effects of the present invention are: In the present invention, the mounting base is first fixed on the ground to ensure its horizontality and stability. The right-angle end of the first L-shaped frame is mounted on the mounting base through a rotating shaft so that it can rotate around the shaft, and a first roller is installed at each of the other two ends of the first L-shaped frame. Similarly, the right-angle end of the second L-shaped frame is also mounted on the mounting base through another rotating shaft, and two other first rollers are correspondingly installed at the other two ends of the second L-shaped frame. The position relationship of the four first rollers is such that they jointly enclose a circular support gap, and the round tube can be placed therein and roll on the rollers.
[0016] The rotation setting of the first L-shaped frame and the second L-shaped frame enables the support frame to adapt to round tubes of different diameters. By adjusting the relative angle between the two, the size of the support gap can be changed, which improves the compatibility of the device with round tubes of different specifications. The setting of the first roller reduces the friction of the round tube when it moves in the support gap, allowing the round tube to rotate, which is conducive to adjusting the position of the round tube during welding, while also reducing the wear on the surface of the round tube and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0018] Figure 1This is a schematic diagram of the support structure of the present invention; Figure 2 This is a schematic diagram of the structure of the first rotating shaft of the present invention; Figure 3 This is a schematic diagram of the structure of the first bevel gear of the present invention; Figure 4 It is a schematic diagram of the structure of the present invention; Figure 5 It is a schematic diagram of the structure of the welding part of the present invention.
[0019] In the figure: 1, support frame, 11, support gap, 2, welding part, 3, inclined plate, 4, pushing member, 12, mounting seat, 13, first L-shaped frame, 14, second L-shaped frame, 15, first roller, 5, first rotating shaft, 6, second rotating shaft, 7, transmission member, 8, first bevel gear, 9, third rotating shaft, 10, second bevel gear, 41, sliding frame, 42, abutment member, 43, swing frame, 44, second roller, 110, fourth rotating shaft, 120, first chain, 31, mounting part, 130, second chain, 140, moving plate, 150, third chain, 160, base, 170, frame body. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, they can also be understood as further technical solutions without creative work. In some figures, components with the same structure or function are only schematically illustrated, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0021] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0023] Reference Figure 1~Figure 3, which is the first embodiment of the present invention, proposes a round tube auxiliary welding device, including: a support frame 1 used to be set on the ground, the support frame 1 has a support gap 11, and the support gap 11 is used to support the round tube; a welding piece 2 is movably set on the ground, and after the welding piece 2 moves, it is used to weld the round tube; one end of the inclined plate 3 is set on the ground, and the other end is erected on the support frame 1, and the round tube enters the support gap 11 through the inclined plate 3; a pushing member 4 is movably set on the support frame 1, and the pushing member 4 is used to push the round tube out of the support gap 11.
[0024] In this embodiment, the support frame 1 is placed on the floor of the workshop to ensure its stability. The support gap 11 is used to place the round tube. The welding piece 2 is installed on the ground through a track or other mobile guide device so that it can move freely in the horizontal direction, so as to perform welding operations on the round tube in the support gap 11. One end of the inclined plate 3 is fixed at a suitable position on the ground, and the other end is placed on the support frame 1, and the inclination angle of the inclined plate 3 is to ensure that the round tube can smoothly roll in and out of the support gap 11 of the support frame 1 along the inclined plate 3 from the ground under the action of gravity. A push plate can be driven by a telescopic cylinder to push the large round tube through the inclined plate 3 into the support gap 11. The pusher 4 is installed on the support frame 1 and can move linearly along the support frame 1 under the drive of a power device (such as a cylinder, a screw nut mechanism, etc.). When the welding is completed, the pusher 4 moves to push the round tube out of the support gap 11, and the round tube rolls down to the ground along the inclined plate 3. When the round tube is pushed into the support gap 11 , the pusher 4 can receive the round tube to prevent the round tube support from falling into the support gap 11 .
[0025] The support gap 11 of the support frame 1 can provide a stable support foundation for welding, ensure that the position of the round pipe remains unchanged during welding, and improve welding accuracy. The setting of the inclined plate 3 facilitates the loading operation of the round pipe, and there is no need to hoist the round pipe to the support frame 1 with a hoisting member, which not only prevents the expansion of the round pipe weld, but also saves manpower and improves the loading speed. The pusher 4 facilitates the unloading of the round pipe after welding is completed, making the entire welding process more automated, reducing manual intervention, improving production efficiency and reducing labor intensity. The pusher 4 and the inclined plate 3 are used in combination. When loading, the pusher 4 receives the round pipe so that the round pipe can stably enter the support gap 11.
[0026] Furthermore, the mounting seat 12 is used to be set on the ground; the first L-shaped frame 13 is rotatably set on the mounting seat 12; the second L-shaped frame 14 is rotatably set on the mounting seat 12; there are four first rollers 15, and the four first rollers 15 are rotatably set on the first L-shaped frame 13 and the second L-shaped frame 14 in pairs, and the four first rollers 15 form a support gap 11.
[0027] In this embodiment, the mounting base 12 is first fixed on the ground to ensure its horizontality and stability. The right-angle end of the first L-shaped frame is mounted on the mounting base 12 through a rotating shaft so that it can rotate around the shaft, and a first roller 15 is installed at each of the other two ends of the first L-shaped frame. Similarly, the right-angle end of the second L-shaped frame is also mounted on the mounting base 12 through another rotating shaft, and two other first rollers 15 are correspondingly installed at the other two ends of the second L-shaped frame. The position relationship of the four first rollers 15 is such that they together form a circular support gap 11, and the round tube can be placed therein and roll on the rollers.
[0028] The rotation setting of the first L-shaped frame and the second L-shaped frame enables the support frame 1 to adapt to round tubes of different diameters. By adjusting the relative angle between the two, the size of the support gap 11 can be changed, thereby improving the compatibility of the device with round tubes of different specifications. The setting of the first roller 15 reduces the friction force of the round tube when it moves in the support gap 11, allowing the round tube to rotate, which is beneficial to the position adjustment of the round tube during the welding process, and also reduces the wear on the surface of the round tube, thereby improving the product quality.
[0029] Further, the first rotating shaft 5 is rotatably set on the mounting seat 12, the first L-shaped frame 13 is set on the first rotating shaft 5, and the first L-shaped frame 13 is rotatably set on the mounting seat 12 through the first rotating shaft 5; the second rotating shaft 6 is rotatably set on the mounting seat 12, the second L-shaped frame 14 is set on the second rotating shaft 6, and the second L-shaped frame 14 is rotatably set on the mounting seat 12 through the second rotating shaft 6; the transmission member 7 is set on the mounting seat 12, and after the first rotating shaft 5 rotates, the second rotating shaft 6 is driven to rotate through the transmission member 7.
[0030] In this embodiment, the first rotating shaft 5 and the second rotating shaft 6 are installed on the mounting seat 12 to ensure that they can rotate freely around their own axes, and the first L-shaped frame is fixed on the first rotating shaft 5, and the second L-shaped frame is fixed on the second rotating shaft 6. The transmission member 7 can be a gear transmission, a chain transmission or a belt transmission. For example, when a gear transmission is adopted, mutually meshing gears are respectively installed on the first rotating shaft 5 and the second rotating shaft 6. When the first rotating shaft 5 rotates under the drive of a motor or other power source, the second rotating shaft 6 is driven to rotate synchronously through the gear meshing; if a chain transmission is adopted, corresponding sprockets are installed on the first rotating shaft 5 and the second rotating shaft 6, and the chain is wrapped around the two sprockets. When the first rotating shaft 5 rotates, the chain drives the second rotating shaft 6 to rotate.
[0031] The first rotating shaft 5 and the second rotating shaft 6 are linked by the transmission member 7, so that the first L-shaped frame and the second L-shaped frame can adjust the angle synchronously, ensuring the symmetry and stability of the support gap 11 during the adjustment process, which is conducive to the precise positioning and stable support of the round tube. This linkage design simplifies the operation process. Only by controlling the rotation of one rotating shaft, the adjustment of the entire support frame 1 can be achieved, which improves the operation convenience and automation of the device.
[0032] Furthermore, the other end of the inclined plate 3 is used to be erected on the second L-shaped frame 14; the first bevel gear 8 is chain-drivenly arranged on the first rotating shaft 5; the third rotating shaft 9 is rotatably arranged on the mounting seat 12; the second bevel gear 10 is arranged on one end of the third rotating shaft 9, and the first bevel gear 8 and the second bevel gear 10 are meshed; the sliding frame 41 is slidably arranged on the mounting seat 12, and the sliding frame 41 is threadedly arranged on the other end of the third rotating shaft 9; the abutment 42 is rotatably and swingably arranged on the sliding frame 41, and the abutment 42 is used to abut the round tube in the support gap 11.
[0033] In this embodiment, the first bevel gear 8 is installed at a suitable position of the first rotating shaft 5, the third rotating shaft 9 is installed on the mounting seat 12 through a bearing, and the second bevel gear 10 meshing with the first bevel gear 8 is installed at one end of the third rotating shaft 9. The sliding frame 41 is installed on the mounting seat 12 through a guide rail or a slide groove, so that it can slide linearly on the mounting seat 12, and a thread is processed on the other end of the third rotating shaft 9, and a threaded hole matching it is set on the sliding frame 41, and the sliding frame 41 is threadedly connected with the third rotating shaft 9. After the round pipe welding is completed, the driving member drives the first rotating shaft 5 to rotate, the first rotating shaft 5 drives the first bevel gear 8 to rotate, and the first bevel gear 8 drives the second bevel gear 10 to rotate. After the second bevel gear 10 rotates, the sliding frame 41 drives the abutment member 42 to approach the round pipe and push the round pipe so that the round pipe is completely located on the second L-shaped frame 14. As the pusher 4 pushes and the second L-shaped frame 14 continues to rotate, the round pipe enters the inclined plate 3 and slides down along the inclined plate 3 to achieve automatic unloading. The swing frame 43 of the abutment 42 is installed on the sliding frame 41 by means of a pin shaft or the like, so that it can swing within a certain range. Two second rollers 44 are installed on the swing frame 43. When the sliding frame 41 moves driven by the second bevel gear 10, the abutment 42 can approach or move away from the circular tube in the support gap 11, contact the circular tube through the rollers and apply thrust or pulling force.
[0034] By utilizing the meshing transmission of the first bevel gear 8 and the second bevel gear 10, the rotational motion of the first rotating shaft 5 is converted into the rotational motion of the third rotating shaft 9, thereby driving the linear movement of the sliding frame 41, realizing the power transmission and motion conversion between the pusher 4 and the adjustment mechanism of the support frame 1, saving an additional power source, and making the device structure more compact. When the angle of the round pipe needs to be adjusted separately during the welding process, the first bevel gear 8 can be designed as a structure that slides on the first rotating shaft 5, so that the first bevel gear 8 is manually slid and the first bevel gear 8 and the second bevel gear 10 are no longer meshed.
[0035] Furthermore, the swing frame 43 is swingably disposed on the sliding frame 41 ; there are two second rollers 44 , which are rotatably disposed on the swing frame 43 , and the second rollers 44 are used to abut against the round tube.
[0036] In this embodiment, a suitable shaft hole or shaft seat is provided on the sliding frame 41, and the swing frame 43 is an L-shaped frame, and the right-angle end of the swing frame 43 is installed in it through a pin shaft, so that the swing frame 43 can swing around the pin shaft at a certain angle. Two second rollers 44 are installed at the other two ends of the swing frame 43, and the second rollers 44 are installed on the swing frame 43 through bearings to ensure that the second rollers 44 can rotate freely. After the second rollers 44 rotate, they can abut on both sides of the round tube to a greater extent.
[0037] The swing design of the swing frame 43 enables the abutment member 42 to better adapt to different positions of the round tube in the support gap 11. Even if the round tube is eccentric or tilted to a certain extent, the abutment position can be automatically adjusted by the swing of the swing frame 43 to ensure the effectiveness of the push. The provision of the two second rollers 44 further reduces the friction between the round tube and improves the pushing efficiency, while also reducing the impact on the surface quality of the round tube.
[0038] Furthermore, the fourth rotating shaft 110 is rotatably disposed on the second L-shaped frame 14 , and the first roller 15 is rotatably disposed on the fourth rotating shaft 110 ; the first chain 120 is cyclically transported on the second rotating shaft 6 and the fourth rotating shaft 110 .
[0039] In this embodiment, the fourth rotating shaft 110 is installed on the second L-shaped frame so that it can rotate around its own axis, and the first roller 15 is installed on the fourth rotating shaft 110 through a bearing. Sprockets are installed on the second rotating shaft 6 and the fourth rotating shaft 110 respectively, and the first chain 120 is wrapped around the two sprockets to ensure that the first chain 120 is properly tensioned. When the second rotating shaft 6 rotates, the fourth rotating shaft 110 is driven to rotate synchronously through the first chain 120. This transmission method has a simple structure, high reliability, easy maintenance and adjustment, and reduces the operating cost of the device.
[0040] Furthermore, one end of the inclined plate 3 is slidably disposed on the ground, and the other end of the inclined plate 3 has a mounting portion 31 , which is disposed on the fourth rotating shaft 110 , and the inclined plate 3 is tangent to the first roller 15 which is disposed concentrically with the mounting portion 31 .
[0041] In this embodiment, a guide rail or a slide groove is arranged on the ground, and one end of the inclined plate 3 is installed therein through a slider, so that it can slide linearly on the ground to adjust the inclination angle and position of the inclined plate 3. A mounting portion 31 is designed at the other end of the inclined plate 3, and the mounting portion 31 is connected to the fourth rotating shaft 110 through a key connection or other fixing methods, and the outer circumference of the first roller 15 concentrically arranged between the inclined plate 3 and the mounting portion 31 is ensured to be tangent. When loading and unloading, the first L-shaped frame 13 and the second L-shaped frame 14 rotate to drive the inclined plate 3 to swing. After the inclined plate 3 swings, it is more inclined, and the loading and unloading of the round tube is more convenient, and the drop of the round tube is smaller, so that the round tube can smoothly transition from the inclined plate 3 to the first roller 15 to reduce the impact.
[0042] The sliding setting at one end of the inclined plate 3 increases the adjustability of the inclined plate 3, and can flexibly adjust the feeding height and angle of the round tube according to actual production needs. The tangent design of the inclined plate 3 and the first roller 15 ensures the smoothness of the round tube feeding process, avoids surface damage or position deviation of the round tube caused by collision or jamming during feeding, and improves the feeding accuracy and reliability.
[0043] Furthermore, the second chain 130 is circulated and conveyed on the inclined plate 3; the movable plate 140 is set on the second chain 130, and the movable plate 140 is moved and set on the inclined plate 3 through the second chain 130. After the movable plate 140 moves to one end of the inclined plate 3, it is set parallel to the ground. After the movable plate 140 moves to the other end of the inclined plate 3, it is set perpendicular to the inclined plate 3.
[0044] In this embodiment, sprockets are installed on both sides of the inclined plate 3, the second chain 130 is wound around the sprockets to form a circulating conveying structure, and the moving plate 140 is fixed on the second chain 130. When the second chain 130 rotates under the drive of the motor or other power source, the moving plate 140 moves on the inclined plate 3 along with the chain. By controlling the movement direction and speed of the chain, the moving plate 140 is in a horizontal state when it is at one end of the inclined plate 3, so that the round tube is placed thereon conveniently. When the moving plate 140 moves to the other end of the inclined plate 3, it automatically flips to a vertical state with the inclined plate 3, and guides the round tube onto the first roller 15 in the support gap 11.
[0045] The circular movement design of the moving plate 140 on the inclined plate 3 realizes the automatic feeding function of the round tubes, and there is no need to manually place the round tubes one by one on the inclined plate 3, which improves the feeding efficiency and reduces the labor intensity. The different posture conversions of the moving plate 140 at both ends of the inclined plate 3 ensure the stability of the round tubes during the feeding process, avoid the round tubes from slipping or getting stuck when rolling on the inclined plate 3, and improve the safety and reliability of the production process.
[0046] Furthermore, the third chain 150 is cyclically transported on the fourth rotating shaft 110 and the other end of the inclined plate 3 , and the third chain 150 drives the first chain 120 and the second chain 130 to move synchronously.
[0047] In this embodiment, sprockets are installed on the fourth rotating shaft 110 and the other end of the inclined plate 3, respectively, and the third chain 150 is wrapped around the two sprockets, and the third chain 150 is connected to the first chain 120 and the second chain 130 through a chain connector, so that they can work together. When welding the round tube, only the angle of the round tube is adjusted, and the round tube will not be accidentally cut. In this embodiment, the first chain 120 can be removed, and after the welding is completed, the first chain 120 can be manually reinstalled. When the first chain 120 rotates under the power drive, it drives the third chain 150 and the second chain 130 to rotate synchronously, realizing the rotation of the first roller 15 on the support frame 1, the movement of the moving plate 140 on the inclined plate 3, and the orderly transmission and processing of the round tube in the entire device.
[0048] The third chain 150 realizes the linkage control of multiple key components in the whole device, so that the movement between the components is coordinated and consistent, and the overall operation stability and reliability of the device are improved. By driving multiple components to move through a power chain, the power system structure of the device is simplified, the equipment cost and maintenance difficulty are reduced, and the automation control and programming operation of the whole welding device are also facilitated.
[0049] Reference Figure 4~Figure 5 , which is the first embodiment of the present invention, further, the frame 170 is lifted and lowered on the base 160 , and the welding piece 2 is slidably disposed on the frame 170 .
[0050] In this embodiment, the base 160 is fixed to the workshop floor by means of anchor bolts, etc., a lifting mechanism such as a screw lift, a hydraulic lift, etc. is installed on the base 160, the frame 170 is installed at the moving end of the lifting mechanism, and the frame 170 is lifted and lowered by the action of the lifting mechanism. A guide rail or a slide rail is installed on the frame 170, and the weldment 2 is installed on the frame 170 through a slider, so that the weldment 2 can slide horizontally on the frame 170, and welding equipment such as a welding power source and a welding gun are installed on the weldment 2.
[0051] The lifting arrangement of the frame 170 enables the welding piece 2 to adapt to the welding requirements of round pipes of different diameters and heights. By adjusting the height of the frame 170, the welding gun of the welding piece 2 can be placed in the best welding position. The sliding design of the welding piece 2 on the frame 170 further expands the working range of the welding piece 2, enabling it to perform welding operations in the axial direction of the round pipe, realizing all-round welding of the round pipe, and improving the welding quality and efficiency.
[0052] Working process: After the round tube is bent into a cylindrical shape, it is pushed onto the horizontal movable plate 140. At this time, the two first rollers 15 on the first L-shaped plate face the round tube. As the driving member drives the first L-shaped frame 13 and the second L-shaped frame 14 to rotate, the transmission member 7, the first chain 120, and the third chain 150 work together to drive the second chain 130 to move. After the second chain 130 moves, it first drives the movable plate 140 to swing. After the swing, it ensures that the round tube is stuck between the movable plate 140 and the inclined plate 3. The second chain 130 continues to move. The moving plate 140 moves upward along the inclined plate 3. With the action of the first chain 120, the inclination angle of the inclined plate 3 is gradually increased. After the moving plate 140 drives the round tube to move to the other end of the inclined plate 3, the round tube is completely supported on the second L-shaped plate. At this time, the second roller 44 of the abutment 42 just contacts the round tube. With the continued driving of the driving member, the second roller 44 acts on the round tube, so that the round tube is slowly clamped in the support gap 11, until the second roller 44 is disengaged from the round tube, and the round tube is clamped in the support gap 11. After welding is completed, the driving member drives the first rotating shaft 5 to rotate, the first bevel gear 8 drives the second bevel gear 10 to rotate, and the sliding frame 41 drives the second roller 44 on the swing plate to approach the round tube. After the first rotating shaft 5 continues to rotate, the second rotating shaft 6 is driven to rotate through the transmission member 7, and the first L-shaped frame 13 and the second L-shaped frame 14 lift the round tube together. After lifting to the highest position, the second roller 44 contacts the round tube and pushes the round tube in the direction of the second plate, and pushes the round tube onto the second L-shaped plate. Since the round tube is heavy, in order to ensure that the round tube can roll down along the inclined plate 3 smoothly, this scheme can design a telescopic cylinder and a support plate on the mounting seat 12. After the first L-shaped frame 13 and the second L-shaped frame 14 lift the round tube to the highest position together, the telescopic cylinder is extended to drive the support plate to lift the round tube, so that the second roller 44 can push the round tube in the direction of the second L-shaped plate. As the first L-shaped plate and the second L-shaped plate continue to rotate, the round tube is guided by the second L-shaped plate and rolls onto the inclined plate 3, and the moving plate 140 drives the round tube to slowly roll down to the ground. It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A round tube auxiliary welding device, characterized in that: include: A support frame (1), the support frame (1) being used to be arranged on the ground, the support frame (1) having a support gap (11), the support gap (11) being used to support a circular tube; A welding piece (2), the welding piece (2) being movably arranged on the ground, and the welding piece (2) being used to weld the round pipe after being moved; An inclined plate (3), one end of the inclined plate (3) being arranged on the ground, and the other end of the inclined plate (3) being mounted on the support frame (1), and the circular tube passing through the inclined plate (3) enters the support gap (11); A pushing member (4), the pushing member (4) being movably arranged on the support frame (1), the pushing member (4) being used to push the round tube out of the support gap (11).
2. The round tube auxiliary welding device according to claim 1, characterized in that: The support frame (1) comprises: A mounting seat (12), the mounting seat (12) being used to be arranged on the ground; a first L-shaped frame (13), the first L-shaped frame (13) being rotatably disposed on the mounting seat (12); a second L-shaped frame (14), the second L-shaped frame (14) being rotatably disposed on the mounting seat (12); First rollers (15), there are four first rollers (15), the four first rollers (15) are rotatably arranged on the first L-shaped frame (13) and the second L-shaped frame (14) in pairs, and the four first rollers (15) form the support gap (11).
3. A round tube auxiliary welding device according to claim 2, characterized in that: Also includes: a first rotating shaft (5), the first rotating shaft (5) being rotatably disposed on the mounting seat (12), the first L-shaped frame (13) being disposed on the first rotating shaft (5), and the first L-shaped frame (13) being rotatably disposed on the mounting seat (12) via the first rotating shaft (5); a second rotating shaft (6), the second rotating shaft (6) being rotatably disposed on the mounting seat (12), the second L-shaped frame (14) being disposed on the second rotating shaft (6), and the second L-shaped frame (14) being rotatably disposed on the mounting seat (12) via the second rotating shaft (6); A transmission member (7), wherein the transmission member (7) is arranged on the mounting seat (12), and when the first rotating shaft (5) rotates, the second rotating shaft (6) is driven to rotate via the transmission member (7).
4. A round tube auxiliary welding device according to claim 3, characterized in that: The other end of the inclined plate (3) is used to be mounted on the second L-shaped frame (14), and further comprises: A first bevel gear (8), the first bevel gear (8) being chain-drivenly arranged on the first rotating shaft (5); a third rotating shaft (9), the third rotating shaft (9) being rotatably disposed on the mounting seat (12); a second bevel gear (10), the second bevel gear (10) being arranged on one end of the third rotating shaft (9), the first bevel gear (8) being meshed with the second bevel gear (10); The pushing member (4) comprises: A sliding frame (41), the sliding frame (41) being slidably disposed on the mounting seat (12), and the sliding frame (41) being threadedly disposed on the other end of the third rotating shaft (9); An abutment member (42), the abutment member (42) being swingably disposed on the sliding frame (41), the abutment member (42) being used to abut against a round tube in the supporting gap (11).
5. The round tube auxiliary welding device according to claim 4, characterized in that: The abutment member (42) comprises: A swing frame (43), the swing frame (43) being swingably disposed on the sliding frame (41); The second roller (44) has two second rollers (44), and the two second rollers (44) are rotatably arranged on the swing frame (43), and the second rollers (44) are used to abut against the round tube.
6. The round tube auxiliary welding device according to claim 4, characterized in that: Also includes: a fourth rotating shaft (110), the fourth rotating shaft (110) being rotatably disposed on the second L-shaped frame (14), and the first roller (15) being rotatably disposed on the fourth rotating shaft (110); A first chain (120), wherein the first chain (120) is cyclically transported on the second rotating shaft (6) and the fourth rotating shaft (110).
7. The round tube auxiliary welding device according to claim 6, characterized in that: One end of the inclined plate (3) is slidably disposed on the ground, and the other end of the inclined plate (3) has a mounting portion (31), wherein the mounting portion (31) is disposed on the fourth rotating shaft (110), and the inclined plate (3) is tangent to the first roller (15).
8. The round tube auxiliary welding device according to claim 6, characterized in that: Also includes: a second chain (130), the second chain (130) being cyclically transported on the inclined plate (3); A movable plate (140), wherein the movable plate (140) is arranged on the second chain (130), and the movable plate (140) is moved and arranged on the inclined plate (3) through the second chain (130); after the movable plate (140) moves to one end of the inclined plate (3), it is arranged parallel to the ground; after the movable plate (140) moves to the other end of the inclined plate (3), it is arranged perpendicular to the inclined plate (3).
9. The round tube auxiliary welding device according to claim 8, characterized in that: Also includes: A third chain (150), wherein the third chain (150) is cyclically transported on the fourth rotating shaft (110) and the other end of the inclined plate (3), and the third chain (150) drives the first chain (120) and the second chain (130) to move synchronously.
10. The round tube auxiliary welding device according to claim 1, characterized in that: Also includes: Base (160); A frame (170), wherein the frame (170) is arranged on the base (160) in a lifting manner, and the welding component (2) is slidably arranged on the frame (170).
Citation Information
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