An optical lens arc mirror wall processing device

By designing an optical lens curved mirror wall processing device with automatic flipping and precise positioning, the problems of low efficiency and positioning deviation of manual flipping were solved, realizing efficient and precise mirror wall grinding and a stable processing process.

CN119635468BActive Publication Date: 2025-12-19NANJING JUNYOU PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202510010242.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-19
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

In the current process of machining curved optical lens walls, manual flipping is inefficient and prone to positioning deviations, affecting machining quality and equipment efficiency.

Method used

An optical lens arc-shaped lens wall processing device was designed. It uses a clamping adjustment plate and a guide lever in conjunction with a motor drive to realize the automatic flipping and precise positioning of the optical lens. Combined with top and bottom support components, it ensures precise grinding of both the top and bottom surfaces, and improves safety through the design of a protective door panel.

Benefits of technology

It achieves efficient and precise grinding of the curved lens wall of optical lenses, improving processing quality and equipment efficiency, while enhancing the stability and safety of the processing.

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Abstract

The application relates to the technical field of optical lens processing, in particular to an optical lens arc-shaped mirror wall processing device, which mainly comprises a support frame, a protective frame is arranged at the top end of the support frame, an inner mounting plate is mounted at the inner back end of the support frame, an adaptive overturning assembly is arranged at the inner back end of the support frame, the adaptive overturning assembly comprises a clamping adjusting plate, a guide stirring rod is arranged at the outer side of the clamping adjusting plate, and a side clamping block is mounted at the front end of the clamping adjusting plate. The optical lens arc-shaped mirror wall processing device clamps and positions the product through the side clamping block, the extended guide stirring rod slides in the inside of the semicircular arc-shaped groove, the rotation of one hundred and eighty degrees can be limited, the bottom supporting module is separated from the polishing module at the top end during overturning, the overturning space of the clamping adjusting plate is emptied, the upper and lower surfaces of the optical lens arc-shaped mirror wall can be accurately polished, and the processing efficiency is improved while the product processing quality is ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of optical lens processing, in particular to an optical lens arc mirror wall processing device. BACKGROUND

[0002] In lens processing, arc mirror wall refers to the lens surface being processed into arc-shaped parts with a specific curvature, which are used to focus or disperse light to achieve a specific optical effect. A specific processing device is needed for polishing during the processing of the arc mirror wall of the lens.

[0003] In the processing of the existing optical lens arc mirror wall, both sides need to be polished. After one side is polished, the operator needs to manually turn over the lens and place it on the clamping station to be processed. Then, the other side is polished and polished by the polishing equipment.

[0004] However, this manual turning method is not only inefficient, but also prone to deviation during position adjustment and positioning. Once the position of the positioning and clamping is incorrect, it will cause certain errors in the polishing process of the lens, thereby affecting the processing quality of the product. This error may adversely affect the subsequent optical measurement of the lens, thereby reducing the efficiency of the equipment, which needs to be optimized and improved. SUMMARY

[0005] The purpose of the present application is to provide an optical lens arc mirror wall processing device to solve the problem of manual turning during optical lens processing, which is not only inefficient but also prone to deviation.

[0006] To achieve the above purpose, the present application provides the following technical scheme: an optical lens arc mirror wall processing device, comprising: a support frame, a protective frame is arranged at the top end of the support frame, and an inner mounting plate is installed at the inner side rear end of the support frame,

[0007] An adaptive turning assembly is arranged at the inner side rear end of the support frame, and the adaptive turning assembly comprises a clamping adjustment plate, a guide knob is arranged on the outer side of the clamping adjustment plate, a side clamping block is installed at the front end of the clamping adjustment plate, and the adaptive turning assembly is used for turning over the processing surface of the optical lens;

[0008] A bottom support assembly is arranged at the front end bottom of the inner mounting plate, and the bottom support assembly comprises a mounting disc, a bottom adapter block is arranged at the top end of the mounting disc, and a rotating clamp is arranged on the outer side of the bottom adapter block. The bottom support assembly is used for supporting and clamping the bottom of the optical lens.

[0009] The outer protection assembly is arranged at the front end of the support frame, and comprises a protection door plate, the inner side of the protection door plate is provided with a pull rope, and the outer side of the pull rope is connected with a reset elastic element, and the outer protection assembly is used for protection during processing.

[0010] Preferably, the rear end of the support frame is provided with a motor, and the clamping adjusting plate is arranged at the front end of the motor, and the front end of the clamping adjusting plate is fixedly connected with a fixed block.

[0011] Preferably, the inner side of the fixed block is connected with an elastic connecting plate, and the outer side of the elastic connecting plate is connected with a telescopic cylinder, and the inner side of the elastic connecting plate is fixedly provided with a side clamping block.

[0012] Preferably, the rear wall of the inner mounting plate is provided with a semicircular arc-shaped groove, and the semicircular arc-shaped groove is used for limiting the movement track of the driving lever.

[0013] Preferably, the rear end of the inner mounting plate is fixedly provided with a fixed connecting block, and the inner side of the fixed connecting block is connected with an elastic connecting rod, and the inner side of the elastic connecting rod is connected with a limiting inclined block.

[0014] Preferably, the top end of the front end of the inner mounting plate is provided with a top sliding plate, and the inner side of the top sliding plate is provided with a polishing end.

[0015] Preferably, the bottom end of the front end of the inner mounting plate is slidably connected with a bottom sliding block, and the top end of the bottom sliding block is fixedly connected with an installation disc, and the top end of the installation disc is fixedly connected with a supporting rod in the middle, and the top end of the installation disc is fixedly connected with a limiting rod on the outer side, and the top end of the limiting rod is rotatably connected with a rotating clamping piece, and the inner side of the rotating clamping piece is rotatably connected with a guide adjusting ring.

[0016] Preferably, the bottom end of the top sliding plate is connected with a slotted plate on both sides, and the top end of the top sliding plate is provided with a fixed column in front, and the left and right sides of the top sliding plate are provided with a fixed pulley.

[0017] Preferably, the outer side of the fixed pulley is provided with a pull rope, and the outer side of the pull rope is provided with a reset elastic element, the inner side of the slotted plate is slidably connected with a clamping sliding block, and the front end of the clamping sliding block is fixedly connected with a protection door plate, and the inner side of the protection door plate is provided with a magnetic block.

[0018] Preferably, the inner side of the support frame is provided with a water tank, and the left and right ends of the water tank are provided with a water pump, and the top end of the water pump is connected with a bent spray head.

[0019] Compared with the prior art, the present application has the following advantages:

[0020] The present application clamps and positions the product through the side clamping block, the extended guide stirring rod slides in the inside of the semicircular groove, and the rotation of 180 degrees can be limited, while the bottom supporting module is separated from the polishing module at the top, the turning space of the clamping adjusting plate is emptied, the upper and lower surfaces of the optical lens arc-shaped mirror wall can be accurately polished, the efficiency is improved, and the product processing quality can be ensured;

[0021] In the bottom positioning process of the optical lens, the bottom of the optical lens is abutted through the upward movement of the mounting disc, the bottom adapter block can continue to press down the guide adjusting ring after being contacted, the rotating clamping piece is turned inward, the clamping state of the bottom support is further improved, and the stability in the machining process is improved;

[0022] When the top sliding plate and the bottom sliding block move up and down, the equipment is not machined, at this time, the upward movement of the top sliding plate drives the protective door plate to move outward, exposes the machining part, and is convenient for the observation and replacement of the operator, the protection and polishing are synchronously arranged, and the safety of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0024] Figure 2 It is an expanded three-dimensional structure schematic diagram of the present application;

[0025] Figure 3 It is a partial cross-sectional three-dimensional structure schematic diagram of the present application;

[0026] Figure 4 It is a partial separate three-dimensional structure schematic diagram of the present application;

[0027] Figure 5 It is a partial separate three-dimensional structure schematic diagram of the present application;

[0028] Figure 6 It is a partial enlarged three-dimensional structure schematic diagram of the touch switch;

[0029] Figure 7 It is a partial separate three-dimensional structure schematic diagram of the bottom supporting assembly of the present application;

[0030] Figure 8 It is a partial separate three-dimensional structure schematic diagram of the outside protection assembly of the present application.

[0031] In the diagram: 1. Support frame; 2. Protective frame; 3. Inner mounting plate; 4. Motor; 5. Clamping adjustment plate; 6. Guide lever; 7. Fixing block; 8. Elastic connecting plate; 9. Telescopic cylinder; 10. Side clamping block; 11. Semi-circular arc groove; 12. Fixed connecting block; 13. Touch switch; 14. Elastic connecting rod; 15. Limiting inclined block; 16. Top sliding plate; 17. Grinding end; 18. Bottom slider; 19. Mounting plate; 20. Support rod; 21. Bottom adapter block; 22. Limiting rod; 23. Rotating clamp; 24. Guide adjusting ring; 25. Grooved plate; 26. Fixed pulley; 27. Pull rope; 28. Reset elastic element; 29. ​​Protective door panel; 30. Magnetic block; 31. Fixing column; 32. Snap-fit ​​slider; 33. Water tank; 34. Water pump; 35. Bending nozzle. Detailed Implementation

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0034] like Figures 1-8 As shown, this application provides an optical lens arc-shaped mirror wall processing device, including: a support frame 1, a protective frame 2 is provided at the top of the support frame 1, and an inner mounting plate 3 is installed at the inner rear end of the support frame 1;

[0035] Specifically, such as Figure 4 As shown, a top slide plate 16 is installed at the front end of the inner mounting plate 3, and a grinding end 17 is installed on the inner side of the top slide plate 16. The top slide plate 16 can slide up and down, driving the grinding end 17 to approach the optical lens for top grinding.

[0036] Specifically, such as Figure 3 As shown, a water tank 33 is installed on the inner side of the support frame 1, and a water pump 34 is installed on both the left and right ends of the water tank 33. A bent nozzle 35 is connected to the top of the water pump 34. The water pump 34 draws water from the water tank 33 and sprays it onto the processing and grinding area through the bent nozzle 35 to cool the processing area and remove some of the adhering substances.

[0037] The inner rear end of the support frame 1 is provided with an adaptive overturning assembly, and the adaptive overturning assembly comprises a clamping adjusting plate 5, and the outer side of the clamping adjusting plate 5 is provided with a guide stirring rod 6, and the front end of the clamping adjusting plate 5 is provided with a side clamping block 10, and the adaptive overturning assembly is used for overturning the processing surface of the optical lens.

[0038] Specifically, as shown in the figure, Figure 5 The rear end of the support frame 1 is provided with a motor 4, the clamping adjusting plate 5 is installed at the front end of the motor 4, the front end of the clamping adjusting plate 5 is fixedly connected with a fixed block 7, the motor 4 drives the clamping adjusting plate 5 to adjust, and the optical lens is turned over without disassembly.

[0039] Specifically, as shown in the figure, Figure 5 The inner side of the fixed block 7 is connected with an elastic connecting plate 8, and the outer side of the elastic connecting plate 8 is connected with a telescopic cylinder 9, the inner side of the elastic connecting plate 8 is fixedly installed with a side clamping block 10, and the telescopic cylinder 9 drives the elastic connecting plate 8 to move, and then the inner side of the side clamping block 10 is close to the side of the product to limit and clamp.

[0040] Specifically, as shown in the figure, Figure 4 The rear wall of the inner mounting plate 3 is provided with a semicircular groove 11, and the semicircular groove 11 is used for limiting the movement track of the guide stirring rod 6, the clamping adjusting plate 5 horizontally places the object, and after processing is completed, the motor 4 can be rotated, and under the limitation of the guide stirring rod 6, it can be rotated and adjusted by one hundred and eighty degrees.

[0041] Specifically, as shown in the figure, Figure 6 The rear end of the inner mounting plate 3 is fixedly installed with a fixed connecting block 12, and the inside of the fixed connecting block 12 is installed with a touch switch 13, the inner side of the fixed connecting block 12 is connected with an elastic connecting rod 14, and the inner side of the elastic connecting rod 14 is connected with a limiting inclined block 15, the motor 4 rotates at the same time, and also drives the guide stirring rod 6 to rotate by one hundred and eighty degrees, which can extrude the limiting inclined block 15, under the elastic force of the elastic connecting rod 14, the limiting inclined block 15 can be driven to move outward, and then the inner touch switch 13 is close to, the top sliding plate 16 and the bottom sliding block 18 are opened, and the electric sliding switch is opened, the section of the limiting inclined block 15 is set as an isosceles triangle, and the reciprocating can be adjusted.

[0042] The front end of the inner mounting plate 3 is provided with a bottom support assembly, and the bottom support assembly comprises a mounting disc 19, the top end of the mounting disc 19 is provided with a bottom adaptive block 21, and the outer side of the bottom adaptive block 21 is provided with a rotating clamping piece 23, and the bottom support assembly is used for supporting and clamping the bottom of the optical lens;

[0043] Specifically, as shown in the figure, Figure 7As shown, the front end of the inner mounting plate 3 is slidably connected with a bottom slider 18, a mounting disc 19 is fixedly connected to the top end of the bottom slider 18, the top end of the mounting disc 19 is fixedly connected with a support rod 20, the outer side of the top end of the mounting disc 19 is fixedly connected with a limiting rod 22, the top end of the limiting rod 22 is rotatably connected with a rotating clamping piece 23, and the inner side of the rotating clamping piece 23 is rotatably connected with a guide adjusting ring 24. When the mounting disc 19 moves upward, the support rod 20 at the top end drives the bottom adapter block 21 to support the bottom of the optical lens, and then after reaching the position, the guide adjusting ring 24 is extruded to slide downward on the support rod 20, and the limiting rod 22 drives the rotating clamping piece 23 to rotate and clamp, and the three rotating clamping pieces 23 are equally divided to improve the stability of the bottom support.

[0044] The front end of the support frame 1 is provided with an outer protection assembly, and the outer protection assembly comprises a protection door plate 29, the inner side of the protection door plate 29 is provided with a pull rope 27, and the outer side of the pull rope 27 is connected with a reset elastic piece 28. The outer protection assembly is used for protection during processing.

[0045] Specifically, as shown in the figure, Figure 8 The bottom end of the top sliding plate 16 is connected with a slotted plate 25 on both sides, and the top end of the top sliding plate 16 is provided with a fixed column 31 in front, and the left and right sides of the top sliding plate 16 are provided with a fixed pulley 26. The fixed column 31 moves up and down under the drive of the top sliding plate 16, and moves while driving the protection door plate 29 to move to both sides.

[0046] Specifically, as shown in the figure, Figure 8 The outer side of the fixed pulley 26 is provided with a pull rope 27, and the outer side of the pull rope 27 is provided with a reset elastic piece 28. The inner side of the slotted plate 25 is slidably connected with a clamping sliding block 32, and the front end of the clamping sliding block 32 is fixedly connected with the protection door plate 29. The inner side of the protection door plate 29 is provided with a magnetic attraction block 30. One end of the pull rope 27 is connected with the fixed column 31, and the other end is connected to the inner side of the protection door plate 29. When the top sliding plate 16 rises, the direction of the force of the pull rope 27 is changed through the fixed pulley 26. The reset elastic piece 28 is arranged on the outer side of the pull rope 27, one end is connected to the rear end of the protection door plate 29, and the other end is connected to the inner side of the slotted plate 25, which is used for elastic connection, so as to facilitate the reset of the protection door plate 29.

[0047] In the embodiment: the product is clamped and positioned by the side clamping block 10, the extended guide stirring rod 6 slides in the inside of the semicircular groove 11, and the rotation of 180 degrees can be limited, while the product is turned over, the bottom supporting module is separated from the polishing module at the top, the turning space of the clamping adjusting plate 5 is emptied, the upper and lower surfaces of the optical lens arc mirror wall can be accurately polished, the upper movement of the mounting disc 19 abuts against the bottom of the optical lens, the bottom adaptive block 21 contacts and can continue to press down the guide adjusting ring 24, so that the rotating clamp 23 rotates inward, the stability is improved, when the top sliding plate 16 and the bottom sliding block 18 move up and down, the equipment is not processed, at this time, the upward movement of the top sliding plate 16 will drive the protective door plate 29 to move outward, exposing the processing part, which is convenient for the operator to observe and replace the material.

[0048] The specific scheme is: after the optical lens arc mirror wall is polished, the back surface can be turned over and polished, at this time, the product is placed on the inside of the side clamping block 10, the elastic connecting plate 8 is connected to the side clamping block 10 to fix the product on the side through the pushing of the telescopic cylinder 9, then the motor 4 drives the clamping adjusting plate 5 to rotate, synchronously driving the guide stirring rod 6 to move in the inside of the semicircular groove 11, then the semicircular groove 11 first touches the limiting inclined block 15 at the top, extruding to make the touch switch 13 open, so that the top sliding plate 16 slides upward and the bottom sliding block 18 slides downward, so that the turning assembly has a certain turning space, when the top sliding plate 16 moves upward, the direction of the force of the pull rope 27 is changed through the fixed pulley 26, which is convenient for the protective door plate 29 to slide and expand to both sides, after the turning assembly is turned over, the guide stirring rod 6 contacts the limiting inclined block 15 at the bottom to turn over the product, at this time, the downward movement of the top sliding plate 16 drives the polishing end 17 to approach the product, the protective door plate 29 slides inward under the driving of the reset elastic element 28, and is fixed by magnetic attraction under the connection of the magnetic attraction block 30, the upward movement of the bottom sliding block 18 drives the mounting disc 19 to move upward, when the bottom sliding block 18 moves upward, the supporting rod 20 at the top drives the bottom adaptive block 21 to support the bottom of the optical lens, then extrudes the guide adjusting ring 24, cooperates with the limiting rod 22 to drive the rotating clamp 23 to rotate, and clamps and tightens the product, improving the stability of processing.

[0049] Those skilled in the art will understand that the discussion of the above any embodiment is only exemplary; under the idea of the application, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the application as described above. In order to be brief, they are not provided in details.

[0050] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.

Claims

1. An apparatus for processing the curved wall of an optical lens, comprising: A support frame (1) is provided with a protective frame (2) at its top, and an inner mounting plate (3) is installed at the inner rear end of the support frame (1). The support frame (1) is characterized in that... An adaptive flipping assembly is provided at the inner rear end of the support frame (1), and the adaptive flipping assembly includes a clamping adjustment plate (5), and a guide lever (6) is provided on the outer side of the clamping adjustment plate (5). A side clamping block (10) is installed at the front end of the clamping adjustment plate (5), and a motor (4) is installed at the rear end of the support frame (1). The clamping adjustment plate (5) is installed at the front end of the motor (4). A fixing block (7) is fixedly connected to the front end of the clamping adjustment plate (5). An elastic connecting plate (8) is connected to the inner side of the fixing block (7), and a telescopic cylinder (9) is connected to the outer side of the elastic connecting plate (8). A side clamping block (10) is fixedly installed on the inner side of the elastic connecting plate (8). The adaptive flipping assembly is used for flipping the processing surface of the optical lens. The bottom support assembly is located at the front bottom of the inner mounting plate (3) and includes a mounting plate (19). The top of the mounting plate (19) is provided with a bottom adapter block (21), and a rotating clip (23) is provided on the outside of the bottom adapter block (21). The top of the front top of the inner mounting plate (3) is provided with a top slide plate (16), and a grinding end (17) is provided on the inside of the top slide plate (16). The bottom of the front bottom of the inner mounting plate (3) is slidably connected with a bottom slider (18). The mounting plate (19) is fixedly connected to the top of the bottom slider (18), and a support rod (20) is fixedly connected to the middle of the top of the mounting plate (19). A limit rod (22) is fixedly connected to the outside of the top of the mounting plate (19). A rotating clip (23) is rotatably connected to the top of the limit rod (22), and a guide adjustment ring (24) is rotatably connected to the inside of the rotating clip (23). The bottom support assembly is used for bottom support and clamping of the optical lens. An outer protective component is provided at the front end of the support frame (1), and the outer protective component includes a protective door panel (29). A pull rope (27) is provided on the inner side of the protective door panel (29), and a reset elastic element (28) is connected to the outside of the pull rope (27). The outer protective component is used for protection during the processing.

2. The optical lens arc-shaped mirror wall processing device according to claim 1, characterized in that, The rear wall of the inner mounting plate (3) is provided with a semi-circular arc groove (11), and the semi-circular arc groove (11) is used to guide and limit the movement trajectory of the toggle lever (6).

3. The optical lens arc-shaped mirror wall processing device according to claim 1, characterized in that, The rear end of the inner mounting plate (3) is fixedly installed with a fixed connecting block (12), and a touch switch (13) is installed inside the fixed connecting block (12). An elastic connecting rod (14) is connected to the inner side of the fixed connecting block (12), and a limit block (15) is connected to the inner side of the elastic connecting rod (14).

4. The optical lens arc-shaped mirror wall processing device according to claim 1, characterized in that, The top slide plate (16) has grooved plates (25) connected to both sides of its bottom end, and a fixed column (31) is installed at the front of the top of the top slide plate (16). Fixed pulleys (26) are provided on both the left and right sides of the top slide plate (16).

5. The optical lens arc-shaped mirror wall processing device according to claim 4, characterized in that, The fixed pulley (26) is provided with a pull rope (27) on the outside, and a reset elastic element (28) is provided on the outside of the pull rope (27). The grooved plate (25) is slidably connected to a snap-fit ​​slider (32), and a protective door plate (29) is fixedly connected to the front end of the snap-fit ​​slider (32). A magnetic block (30) is installed on the inside of the protective door plate (29).

6. The optical lens arc-shaped mirror wall processing device according to claim 1, characterized in that, A water tank (33) is installed on the inner side of the support frame (1), and a water pump (34) is installed on both the left and right ends of the water tank (33). A bent nozzle (35) is connected to the top of the water pump (34).

Citation Information

Patent Citations

  • Clamp for lens edge polishing

    CN220029841U

  • Optical lens milling and grinding device

    CN221911218U