Artificial intelligence robot scheduling inspection method and device

Abstract

The invention relates to the technical field of artificial intelligence robots, in particular to an artificial intelligence robot scheduling inspection method and device. The offset correction piece is arranged at the end part of the robot outer cover, and is used for monitoring and correcting the robot to enable the robot to be in parallel contact with the photovoltaic panel; the auxiliary part is arranged at the end of the robot outer cover and matched with the offset correcting part, and the auxiliary part makes contact with the side edge of the photovoltaic panel. When the robot outer cover inclines, the connecting plate synchronously inclines along with the robot outer cover, at the moment, the supporting plate continuously keeps parallel to the outer wall of the photovoltaic panel, and the monitor can transmit a signal to the control box according to the rotating angle of the supporting plate and the connecting plate in the relative rotation process of the supporting plate and the connecting plate. The rotating speed of the motor is controlled through the control box, so that the inspection device can move to a proper position.

Description

Technical Field

[0001] The present invention relates to the technical field of artificial intelligence robots, and in particular to an artificial intelligence robot scheduling and inspection method and device. Background Art

[0002] Photovoltaic panels, also known as photovoltaic panel modules, are power generation devices that generate direct current when exposed to sunlight. Photovoltaic panels are mainly composed of the following seven parts: Tempered glass: As the outermost layer of the photovoltaic panel, it plays a protective and supporting role. EVA: Ethylene-vinyl acetate copolymer, used to bond tempered glass and cells, and also acts as an insulator and buffer. Cell: A semiconductor structure made of silicon raw materials, which is the core component of photovoltaic panel power generation. Backplane: Located on the back of the cell, it plays the role of encapsulating and protecting the cell. Aluminum alloy: As the frame of the photovoltaic panel, it increases the strength and stability of the overall structure. Junction box: Used to connect the cell and the external circuit to achieve the output of electrical energy. Silicone: Used to seal the gap between the junction box and the photovoltaic panel to prevent moisture and dust from entering.

[0003] Photovoltaic panels placed outdoors for a long time require regular inspections to promptly detect damaged areas and carry out repairs. When inspecting photovoltaic panels, since most photovoltaic panels are set at an angle, the inspection device is often connected to the frames on both sides of the photovoltaic panels. During the inspection, there may be a speed difference between the two ends, causing the inspection device to tilt. Excessive tilting may squeeze the photovoltaic panels and cause damage to them, while affecting the inspection progress. In order to avoid or promptly adjust the inspection device to keep it in a parallel state with the photovoltaic panels, the present invention proposes an artificial intelligence robot scheduling inspection method and device. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides an artificial intelligence robot scheduling and inspection method and device.

[0005] The technical solution adopted by the present invention to solve the technical problem is: an artificial intelligence robot dispatching and inspection device, including a robot housing; An offset correction member is disposed at an end of the robot housing and is used to monitor and correct the robot to make it in parallel contact with the photovoltaic panel; An auxiliary part, which is placed at the end of the robot housing and is arranged in cooperation with the offset correction part, and the auxiliary part contacts the side of the photovoltaic panel; The offset correction member includes a connecting plate, on the upper surface of which a monitor is fixedly connected. The auxiliary component includes a support plate, and an auxiliary wheel set is arranged on one side of the support plate; the auxiliary wheel set is in contact with the side wall of the photovoltaic panel; The support plate is in rotational contact with the connecting plate, and the rotation angle of the support plate and the connecting plate is monitored by a monitor, thereby monitoring the tilt angle of the robot outer cover.

[0006] Furthermore, a resistor sleeve is fixedly connected to the middle of the side wall of the support plate, and a contact shaft is rotatably connected inside the resistor sleeve. The contact shaft passes through the connecting plate and is connected to the monitor.

[0007] Furthermore, a connecting shaft is provided through each end of the support plate, and the connecting shaft is close to an auxiliary wheel group at one end of the robot outer cover; a second spring is provided between the auxiliary wheel group and the support plate, and the second spring is sleeved on the outer wall of the connecting shaft.

[0008] Furthermore, a guide block is fixedly connected to the upper surface of the connecting plate, a stabilizing rod slides through the middle of the guide block, one end of the stabilizing rod is fixedly connected to the outer wall of the robot housing; a first spring is sleeved on the outer wall of the stabilizing rod, and the first spring abuts against the guide block.

[0009] Furthermore, the outer wall of the robot housing is connected to a limit wheel, and the outside of the limit wheel is wrapped with a layer of elastic rubber material.

[0010] Furthermore, a support sheet is fixedly connected to a side of the connection plate away from the monitor, and a contact switch is arranged on a side of the support sheet close to the support plate.

[0011] Furthermore, nozzles are provided at both ends of the support plate, and the nozzles are electrically connected to the contact switches.

[0012] Furthermore, a driving pulley and a group of driven pulleys are rotatably arranged on the outer wall of the robot housing, and the driving pulley and the driven pulley are connected by a transmission belt; a motor is arranged on the inner wall of the robot housing, and the output end of the motor rotates through the robot housing and is fixedly connected to the driving pulley.

[0013] Furthermore, the monitor is electrically connected to the motor to control the rotation speed of the motor.

[0014] Furthermore, a transverse axis is fixedly connected to one side of the driven pulley, the transverse axis extends into the robot housing, and a walking wheel is fixedly connected to the end of the transverse axis close to the inner wall of the robot housing.

[0015] Furthermore, a protrusion is provided on the fixing sleeve of the outer wall of the horizontal axis.

[0016] Furthermore, an arc-shaped cover is fixedly connected to the inner wall of the robot outer cover, and a cylindrical cleaning brush is arranged in the middle of the arc-shaped cover.

[0017] Furthermore, the arc-shaped cover is hollow, with a small space at the top and a large space at the bottom, and the outer wall of the arc-shaped cover is made of elastic material.

[0018] Furthermore, a plurality of through holes are provided at the bottom of the arc-shaped cover, and cleaning cotton is slidably inserted into the bottom of the arc-shaped cover.

[0019] Furthermore, an "L"-shaped limit frame is fixedly installed on the lower surface of the end of the robot outer cover.

[0020] The present invention also provides an artificial intelligence robot scheduling inspection method, comprising the following steps: S1: Inspectors should wear necessary personal protective equipment such as safety helmets, insulating gloves, insulating shoes, and protective glasses; S2: The inspection personnel place the above device at the preset position of the photovoltaic panel; S4: timely record the feedback data of the inspection device and mark the damaged position of the photovoltaic panel; S5: Record in detail the problems and abnormalities found during the inspection; S6: Record details of repaired or replaced parts, including equipment name, model, and date of repair or replacement.

[0021] Beneficial effects of the present invention:

[0022] (1) In the method and device for scheduling and inspecting an artificial intelligence robot described in the present invention, when the outer cover of the robot is tilted, the connecting plate will also be tilted synchronously with the outer cover of the robot. At this time, the support plate continues to remain parallel to the outer wall of the photovoltaic panel. During the relative rotation of the support plate and the connecting plate, the monitor can transmit a signal to the control box according to the rotation angle of the support plate and the connecting plate, and the control box controls the speed of the motor, thereby enabling the inspection device to move to an appropriate position.

[0023] (2) The artificial intelligence robot scheduling and inspection method and device described in the present invention can clean the surface of the photovoltaic panel through the cylindrical cleaning brush, and can store the cleaning liquid through the arc-shaped cover, while also preventing the cylindrical cleaning brush from splashing dirt during rotation. The cleaning liquid will enter the cleaning cotton, and wiping the surface of the photovoltaic panel with the cleaning cotton can protect the surface of the photovoltaic panel and achieve the purpose of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a connection diagram of the driving pulley and the driven pulley of the present invention; Figure 3 This is a diagram showing the position of the arc cover and the horizontal axis of the present invention; Figure 4 It is the position diagram of the cylindrical cleaning brush of the present invention; Figure 5 This is a connection diagram of the support plate and the connecting plate of the present invention; Figure 6This is a diagram showing the matching of the resistor sleeve and the contact shaft of the present invention; Figure 7 It is a cross-sectional view of the arc cover of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the structure at point A in the middle.

[0026] In the figure: 100, photovoltaic panel; 200, robot cover; 201, horizontal axis; 202, protrusion; 203, arc cover; 204, cylindrical cleaning brush; 206, cleaning cotton; 210, walking wheel; 300, photovoltaic sheet; 400, control box; 500, side box; 501, driving pulley; 502, driven pulley; 503, transmission belt; 504, limiting wheel; 550, auxiliary part; 551, support plate; 552, connecting shaft; 553, second spring; 554, auxiliary wheel set; 558, resistor sleeve; 560, offset correction part; 561, connecting plate; 562, monitor; 563, stabilizer bar; 564, first spring; 565, guide block; 566, support sheet; 567, contact switch; 568, nozzle; 569, contact shaft; 600, limiting frame. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0028] Embodiment 1:

[0029] like Figure 1-Figure 8 As shown, an artificial intelligence robot dispatching and inspection device of the present invention includes a robot housing 200; An offset correction member 560 is disposed at the end of the robot housing 200 and is used to monitor and correct the robot to make it in parallel contact with the photovoltaic panel 100; An auxiliary member 550, which is disposed at the end of the robot housing 200 and is arranged in cooperation with the offset correction member 560, and the auxiliary member 550 contacts the side of the photovoltaic panel 100; The offset correction member 560 includes a connecting plate 561, and a monitor 562 is fixedly connected to the upper surface of the connecting plate 561. The auxiliary member 550 includes a support plate 551, and an auxiliary wheel set 554 is disposed on one side of the support plate 551; the auxiliary wheel set 554 is in contact with the side wall of the photovoltaic panel 100; The support plate 551 is in rotational contact with the connection plate 561 , and the rotation angle of the support plate 551 and the connection plate 561 is monitored by the monitor 562 , thereby monitoring the tilt angle of the robot housing 200 .

[0030] When working, the inspection device moves along the surface of the photovoltaic panel. A detector for detecting whether the photovoltaic panel is damaged or cracked is arranged on the inner side of the robot cover 200. The detector is used to detect whether the solar panel is damaged. During the detection process, the offset correction member 560 can timely monitor and feedback the offset angle of the device. When the offset correction member 560 detects that the offset is large, the motor can be controlled in time to adjust its speed so as to adjust the position of the inspection device in time. The auxiliary component 550 is provided to be able to keep in contact with the outer wall of the photovoltaic panel and cooperate with the offset correction component 560, so as to timely monitor the offset angle, which is conducive to timely correction and avoids extrusion damage between the photovoltaic panel.

[0031] The support plate 551 and the connecting plate 561 can rotate relative to each other. When the robot cover 200 is tilted, the connecting plate 561 will tilt synchronously with the robot cover 200. At this time, the support plate 551 continues to maintain a parallel state with the outer wall of the photovoltaic panel. During the relative rotation of the support plate 551 and the connecting plate 561, the monitor 562 can transmit a signal to the control box 400 according to the rotation angle of the support plate 551 and the connecting plate 561, and the speed of the motor is controlled by the control box 400, so that the inspection device can be moved to the appropriate position.

[0032] The photovoltaic panels 300 installed on the upper surface of the robot cover 200 can provide power for the device, and the components in the control box 400 can collect and store the detection data, and can control the motor by remotely receiving and sending signals; the setting of the side box 500 can protect the auxiliary parts 550 and the offset correction parts 560.

[0033] Specifically, a resistor sleeve 558 is fixedly connected to the middle of the side wall of the support plate 551, and a contact shaft 569 is rotatably connected inside the resistor sleeve 558. The contact shaft 569 passes through the connecting plate 561 and is connected to the monitor 562 .

[0034] During the relative rotation of the support plate 551 and the connecting plate 561, the resistor sleeve 558 will rotate relative to the contact shaft 569. The outer wall of the contact shaft 569 is provided with a plurality of contacts, and different contacts are in contact with the preset positions of the resistor sleeve 558, so that the resistance connected to the monitor 562 can be adjusted. The resistance change monitored by the monitor 562 can be transmitted to the control box 400. The control box 400 controls the motor to timely adjust the device to the optimal position. The resistance size and the tilt angle are shown in Table 1:

[0035] In this table: R0 represents the reference resistance value when the sensor is in a horizontal position (i.e. the tilt angle is 0°). In actual applications, this value will be provided by the sensor manufacturer.

[0036] ΔR1, ΔR2, ..., ΔR10 represent the increment of the resistance value relative to the reference resistance value R0 as the tilt angle increases from 1° to 10°.

[0037] Specifically, the ends of the support plates 551 are penetrated by connecting shafts 552, and the connecting shafts 552 are close to the auxiliary wheel set 554 at one end of the robot housing 200; A second spring 553 is disposed between the auxiliary wheel set 554 and the support plate 551 , and the second spring 553 is sleeved on the outer wall of the connecting shaft 552 .

[0038] When the robot cover 200 is tilted, the auxiliary wheel set 554 is still in contact with the side wall of the photovoltaic panel 100 and is in a tight state under the push of the second spring 553, ensuring that the device can continue to move while avoiding shaking during the movement.

[0039] Specifically, a guide block 565 is fixedly connected to the upper surface of the connecting plate 561, a stabilizing rod 563 is slidably penetrated through the middle of the guide block 565, and one end of the stabilizing rod 563 is fixedly connected to the outer wall of the robot housing 200; A first spring 564 is sleeved on the outer wall of the stabilizing rod 563 , and the first spring 564 abuts against the guide block 565 .

[0040] Driven by the first spring, the guide block 565 and the connecting plate 561 can drive the supporting plate 551 connected below. Through the movement of the supporting plate 551, the auxiliary wheel group 554 contacts the side wall of the photovoltaic panel 100 and is in a tight state. The stabilizing rod 563 supports both the connecting plate 561 and the supporting plate 551.

[0041] Specifically, the outer wall of the robot housing 200 is connected to a limiting wheel 504 , and the outer surface of the limiting wheel 504 is wrapped with a layer of elastic rubber material.

[0042] The limiting wheel 504 is wrapped with a layer of rubber material on the outside, which can be deformed and give way when the robot cover 200 is tilted, thereby avoiding deformation or damage to the edge of the photovoltaic panel 100 due to squeezing; the limiting wheel 504 is connected to the robot cover 200 through a connecting frame to ensure stability during movement.

[0043] Specifically, a support sheet 566 is fixedly connected to the side of the connecting plate 561 away from the monitor 562, and a contact switch 567 is provided on the side of the supporting plate 566 close to the supporting plate 551; Both ends of the support plate 551 are provided with nozzles 568 , and the nozzles 568 are electrically connected to the contact switch 567 .

[0044] When the robot cover 200 is offset at an excessively large angle, the rotation angle between the connecting plate 561 and the supporting plate 551 exceeds a preset range, and the contact switch 567 is triggered. At this time, the nozzle 568 sprays an anti-slip spray toward the limiting wheel 504, thereby increasing the friction between the outer wall of the limiting wheel 504 and the side wall of the photovoltaic panel 100, thereby preventing the limiting wheel 504 from slipping and tilting during movement.

[0045] Embodiment 2:

[0046] It is basically the same as the first embodiment. Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, the difference is that: the outer wall of the robot housing 200 is rotatably provided with a driving pulley 501 and a set of driven pulleys 502, and the driving pulley 501 and the driven pulley 502 are connected by a transmission belt 503; The inner wall of the robot housing 200 is provided with a motor, and the output end of the motor rotates through the robot housing 200 and is fixedly connected to the driving pulley 501 .

[0047] Specifically, the monitor 562 is electrically connected to the motor to control the rotation speed of the motor.

[0048] The motor drives the active pulley 501 to rotate, and the active pulley 501 drives the driven pulley 502 to rotate synchronously through the transmission belt 503. The tilt angle can be fed back to the control box 400 in time through the monitor 562, and the motor speed can be adjusted in time through the control box 400, so as to control the robot cover 200 to be in the best position and avoid tilting.

[0049] Specifically, one side of the driven pulley 502 is fixedly connected with a transverse axis 201, the transverse axis 201 extends into the robot housing 200, and the end of the transverse axis 201 close to the inner wall of the robot housing 200 is fixedly connected with a walking wheel 210; The outer wall of the horizontal axis 201 is fixedly sleeved with a protrusion 202; An arc-shaped cover 203 is fixedly connected to the inner wall of the robot outer cover 200 , and a cylindrical cleaning brush 204 is arranged in the middle of the arc-shaped cover 203 .

[0050] During the rotation of the driven pulley 502, the horizontal axis 201 can be driven to rotate, wherein the horizontal axis 201 can reciprocately press the outer wall of the arc cover 203 through the protrusion 202 arranged on the outer wall during rotation. A cleaning liquid is placed inside the arc cover 203, and the cleaning liquid can flow out during the pressing process, so that the surface of the photovoltaic panel 100 can be cleaned during the detection process, which is convenient for the detection of the surface of the photovoltaic panel 100. At the same time, the efficiency of the subsequent photovoltaic panel 100 can be optimized by removing dust and foreign matter such as bird droppings attached to the surface. The cylindrical cleaning brush 204 can clean the surface of the photovoltaic panel 100 during the rotation process. The cylindrical cleaning brush 204 can also avoid the dirt from being thrown out and splashing everywhere due to the rotation of the cylindrical cleaning brush 204 through the setting of the arc cover 203 during the rotation process.

[0051] Specifically, the arc-shaped cover 203 is hollow, with a small space at the top and a large space at the bottom. The outer wall of the arc-shaped cover 203 is made of elastic material. The bottom of the arc-shaped cover 203 is provided with a plurality of through holes, and a cleaning cotton 206 is inserted and slidably fitted into the bottom of the arc-shaped cover 203 .

[0052] The arc cover 203 can store liquid cleaning liquid. The outer wall of the arc cover 203 is made of elastic material. When squeezed, the outer wall of the arc cover 203 can be deformed and the liquid inside will be squeezed out. The cleaning liquid is viscous. When not squeezed, the cleaning liquid cannot flow out of the pores and is in a liquid-sealed state. When the arc cover 203 is squeezed, the cleaning liquid will flow out. The cleaning liquid will enter the cleaning cotton 206. Wiping the surface of the photovoltaic panel 100 with the cleaning cotton 206 can protect the surface of the photovoltaic panel 100 and achieve the purpose of cleaning.

[0053] Specifically, an “L”-shaped limiting frame 600 is fixedly installed on the lower surface of the end of the robot housing 200 .

[0054] When the robot cover 200 continues to tilt after the tilt angle reaches the preset range, the limit frame 600 will get stuck with the side wall of the photovoltaic panel 100. The staff will promptly inspect and repair the inspection device. The setting of the limit frame 600 can prevent the device from continuing to move and causing damage to the photovoltaic panel 100 when it is damaged.

[0055] The present invention also provides an artificial intelligence robot scheduling inspection method, comprising the following steps: S1: Inspectors should wear necessary personal protective equipment such as safety helmets, insulating gloves, insulating shoes, and protective glasses; S2: The inspection personnel place the above device at a preset position of the photovoltaic panel 100; S4: timely record the feedback data of the inspection device and mark the damaged position of the photovoltaic panel; S5: Record in detail the problems and abnormalities found during the inspection; S6: Record details of repaired or replaced parts, including equipment name, model, and date of repair or replacement.

[0056] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. An artificial intelligence robot dispatching and inspection device, characterized in that: including a robot housing (200); An offset correction member (560) is disposed at an end of the robot housing (200), and the offset correction member (560) is used to monitor and correct the robot so that the robot is in parallel contact with the photovoltaic panel (100); An auxiliary component (550), the auxiliary component (550) being disposed at an end of the robot housing (200) and being arranged in cooperation with the offset correction component (560), the auxiliary component (550) being in contact with a side edge of the photovoltaic panel (100); The offset correction member (560) comprises a connecting plate (561), and a monitor (562) is fixedly connected to the upper surface of the connecting plate (561). The auxiliary component (550) comprises a support plate (551), and an auxiliary wheel set (554) is provided on one side of the support plate (551); the auxiliary wheel set (554) is in contact with the side wall of the photovoltaic panel (100); The support plate (551) and the connection plate (561) are in rotational contact, and the rotation angle of the support plate (551) and the connection plate (561) is monitored by a monitor (562), thereby monitoring the tilt angle of the robot housing (200).

2. The artificial intelligence robot dispatching and inspection device according to claim 1 is characterized in that: A resistor sleeve (558) is fixedly connected to the middle of the side wall of the support plate (551), and a contact shaft (569) is rotatably connected inside the resistor sleeve (558). The contact shaft (569) passes through the connecting plate (561) and is connected to the monitor (562).

3. The artificial intelligence robot dispatching and inspection device according to claim 1 is characterized in that: The ends of the support plates (551) are each provided with a connecting shaft (552) extending therethrough, and the connecting shaft (552) is close to an auxiliary wheel set (554) at one end of the robot housing (200); A second spring (553) is provided between the auxiliary wheel set (554) and the support plate (551), and the second spring (553) is sleeved on the outer wall of the connecting shaft (552).

4. The artificial intelligence robot dispatching and inspection device according to claim 3 is characterized in that: A guide block (565) is fixedly connected to the upper surface of the connecting plate (561), a stabilizing rod (563) slidably penetrates the middle of the guide block (565), and one end of the stabilizing rod (563) is fixedly connected to the outer wall of the robot housing (200); A first spring (564) is sleeved on the outer wall of the stabilizing rod (563), and the first spring (564) abuts against the guide block (565).

5. The artificial intelligence robot dispatching and inspection device according to claim 2, characterized in that: The outer wall of the robot housing (200) is connected to a limiting wheel (504), and the outside of the limiting wheel (504) is wrapped with a layer of elastic rubber material.

6. The artificial intelligence robot dispatching and inspection device according to claim 4, characterized in that: A support sheet (566) is fixedly connected to the side of the connection plate (561) away from the monitor (562), and a contact switch (567) is provided on the side of the support sheet (566) close to the support plate (551).

7. The artificial intelligence robot dispatching and inspection device according to claim 6, characterized in that: Both ends of the support plate (551) are provided with nozzles (568), and the nozzles (568) are electrically connected to the contact switch (567).

8. The artificial intelligence robot dispatching and inspection device according to claim 2 is characterized by: The outer wall of the robot housing (200) is rotatably provided with a driving pulley (501) and a group of driven pulleys (502), and the driving pulley (501) and the driven pulley (502) are connected via a transmission belt (503); The inner wall of the robot housing (200) is provided with a motor, and the output end of the motor rotates through the robot housing (200) and is fixedly connected to the driving pulley (501).

9. The artificial intelligence robot dispatching and inspection device according to claim 8, characterized in that: The monitor (562) is electrically connected to the motor for controlling the rotation speed of the motor.

10. The artificial intelligence robot dispatching and inspection device according to claim 9, characterized in that: A transverse axis (201) is fixedly connected to one side of the driven pulley (502), the transverse axis (201) extends into the robot housing (200), and a walking wheel (210) is fixedly connected to the end of the transverse axis (201) close to the inner wall of the robot housing (200).

11. An artificial intelligence robot dispatching and inspection method is applicable to the artificial intelligence robot dispatching and inspection device described in any one of the above requirements 1-10, characterized in that: The following steps are involved: S1: Inspectors should wear safety helmets, insulating gloves, insulating shoes and protective glasses; S2: The inspection personnel places the above device at a preset position of the photovoltaic panel (100); S4: timely record the feedback data of the inspection device and mark the damaged position of the photovoltaic panel; S5: Record in detail the problems and abnormalities found during the inspection; S6: Record details of repaired or replaced parts, including equipment name, model, and date of repair or replacement.

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