Gypsum board raw material mixing device and mixing method

By using a screen bucket and a crushing roller in the gypsum board raw material mixing device and pre-mixed with the foaming agent, the problem of gypsum powder agglomeration during the mixing process is solved, and uniform mixing and stable molding are achieved.

CN119635833APending Publication Date: 2025-03-18泰山石膏(福建)有限公司
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Patent Information

Application Number
CN202411923696.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the mixing process, gypsum powder for construction is prone to absorb moisture in the air and lead to agglomeration, affecting the mixing uniformity and structural stability after forming.

Method used

A gypsum board raw material mixing device is designed, including a screening bucket and a crushing roller. The gypsum powder is treated by screening and crushing to prevent agglomeration, and is premixed with the foaming agent through the spray tube to reduce subsequent stirring time.

Benefits of technology

Effectively prevent gypsum powder from agglomerating, ensure mixing uniformity, improve structural stability after forming, and reduce waste during mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of plasterboard processing, and particularly relates to a plasterboard raw material mixing device and a mixing method.The plasterboard raw material mixing device comprises a stirring tank, a stirring motor is installed at the top end of the stirring tank, a stirring paddle is arranged in the stirring tank, the end of a rotating shaft of the stirring motor is fixedly connected with the top end of the stirring paddle, and a feeding port is formed in one side of the top end of the stirring tank; a vibration pump is installed on the side, away from the feeding port, in the stirring tank, a discharging hopper is arranged above the feeding port, a treatment box is fixed to the bottom end of the discharging hopper, a screening hopper is arranged on one side in the treatment box, two grinding rollers are rotationally connected to the other side in the treatment box, and a material guide pipe is fixed to the bottom end of the treatment box; the bottom end of the material guide pipe is communicated with the material inlet; the gypsum powder can be screened through the screening hopper, the screened gypsum powder blocks are pulverized through the pulverizing roller, the gypsum powder is made to be powdery, follow-up stirring is more convenient, and the blocky gypsum powder is prevented from affecting the quality of a formed gypsum board.
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Description

Technical Field

[0001] The invention belongs to the technical field of gypsum board processing, in particular to a gypsum board raw material mixing device and a mixing method. Background Art

[0002] Gypsum board is a building material with gypsum as the main raw material. Gypsum board is used in the walls of buildings. Gypsum board has the advantages of light weight, high strength, fire resistance and sound insulation, and is widely used. In the production process of gypsum board, the gypsum raw materials need to be mixed. At this time, a mixing device is used to mix the gypsum powder and auxiliary materials.

[0003] A patent application with the existing publication number CN117621258A discloses a three-dimensional mixing device and method for raw materials used in gypsum board production, wherein the device includes a box body and a base arranged at the lower part of the box body, a mixing mechanism and an auxiliary mechanism are arranged inside the box body, and a controller is arranged outside the box body. Combining multiple mixing methods improves the effect of raw material mixing, while reducing the adhesion of raw materials inside the device and reducing the waste of raw materials.

[0004] During use of the above technical solution, gypsum powder needs to be placed in a mixing tank. However, gypsum powder used in construction is a hydrophilic material. During the production process, bags of gypsum powder are stacked, and moisture in the air will be absorbed by the gypsum powder. Then the gypsum powder will clump. At this time, the agglomerated gypsum powder will cause uneven mixing during the mixing process, resulting in an unstable internal structure of the mixed slurry during molding.

[0005] To this end, the present invention provides a gypsum board raw material mixing device and mixing method. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a gypsum board raw material mixing device described in the present invention comprises a stirring tank, a stirring motor is installed at the top of the stirring tank, a stirring paddle is arranged inside the stirring tank, the end of the rotating shaft of the stirring motor is fixedly connected to the top of the stirring paddle, a feeding port is arranged on one side of the top of the stirring tank, a vibration pump is installed on the side of the stirring tank away from the feeding port, a discharge hopper is arranged above the feeding port, a processing box is fixed at the bottom of the discharge hopper, a screening hopper is arranged on one side of the processing box, and a sieving hopper is arranged on the other side of the processing box. There are two crushing rollers, and the screen bucket is tiltedly arranged inside the processing box, and the bottom end of the inclined surface of the screen bucket faces the crushing roller. A plurality of protrusions are fixed to the outside of the crushing roller, and a transmission gear is fixed to one end of the crushing roller. The two transmission gears are meshed and connected, and a pulley is fixed to the end of one of the crushing rollers away from the transmission gear. A first motor is installed at the bottom end of the processing box, and a pulley is also fixed to the end of the rotating shaft of the first motor. The pulley of the crushing roller and the pulley of the first motor are connected by a belt, and a material guide pipe is fixed to the bottom end of the processing box, and the bottom end of the material guide pipe is connected to the feed port.

[0008] Preferably, two movable plates are fixed on each side of the screen bucket, movable grooves matching the movable plates are opened on both sides of the processing box, the movable plates are slidably connected to the inside of the movable grooves, a guide rod is fixed to the inside of the movable grooves, the guide rod runs through the inside of the movable plate, a first spring is sleeved on the outside of the guide rod, one end of the first spring is fixedly connected to the inner wall of the movable groove, the other end of the first spring is fixedly connected to the movable plate, an extension rod is fixed to the bottom end of the movable plate close to the transmission gear, and a plurality of push columns are fixed at equal intervals on the end of the transmission gear close to the movable plate away from the crushing roller.

[0009] Preferably, one side of the bottom end of the screen bucket is rotatably connected to a threaded rod through a support block, one end of the threaded rod is provided with a second motor, the second motor is installed at the bottom end of the screen bucket, the end of the rotating shaft of the second motor is fixedly connected to one end of the threaded rod, the external thread of the threaded rod is connected to a moving block, a sliding rod is fixed to the side of the bottom end of the screen bucket symmetrical to the threaded rod, a slider is slidably connected to the outside of the sliding rod, a moving rod is fixed between the moving block and the slider, a plurality of telescopic holes are evenly spaced at the top of the moving rod, a second spring is fixed to the bottom end of the telescopic hole, a push block is fixed to the top of the second spring, a conical slope is provided above the push block, and a plurality of screening holes are evenly spaced at the bottom end of the screen bucket.

[0010] Preferably, a brush is fixed on the top of the push block.

[0011] Preferably, a turntable is fixed to the end of the crushing roller away from the first motor and away from the transmission gear, a pressure roller is arranged above the two crushing rollers, a lifting frame is fixed to the top of the pressure roller, the lifting frame passes through the top of the processing box, and a connecting arm is rotatably connected to the end of the lifting frame close to the turntable, and the bottom end of the connecting arm is rotatably connected to the turntable.

[0012] Preferably, a spray pipe is provided below the screen bucket, the spray pipe is fixedly connected to the processing box, a blower is installed at one end of the spray pipe, a storage box is provided above one end of the spray pipe close to the blower, the storage box is fixedly connected to the processing box, and the bottom end of the storage box is connected to the spray pipe through a pipeline.

[0013] Preferably, the top end of the guide tube is rotatably connected to a spiral blade, the bottom end of the guide tube is installed with a third motor, the end of the rotating shaft of the third motor is fixedly connected to the spiral blade, the top end of the spiral blade is fixed with a toothed disk, a rotating rod is provided on one side of the top end of the toothed disk, the rotating rod is rotatably connected to the guide tube, a linkage gear is fixed at one end of the rotating rod close to the toothed disk, the linkage gear is meshingly connected to the toothed disk, and a flip plate is fixed on the outside of the rotating rod.

[0014] Preferably, the flip plate is movably connected to a telescopic plate inside, and a third spring is fixed between the telescopic plate and the inner side of the flip plate.

[0015] A gypsum board raw material mixing method comprises the following steps:

[0016] S1. Select gypsum powder, foaming agent and additives with reliable quality according to production requirements;

[0017] S2, pre-treating the gypsum powder, separating and crushing the internal lumps;

[0018] S3, adding gypsum powder, water and liquid additives into a mixing tank for preliminary mixing to form a uniform slurry;

[0019] S4. Use a vibration pump to vibrate the slurry inside the stirring tank to generate small bubbles in the slurry inside the stirring tank;

[0020] S5. Output the mixed slurry to the outside.

[0021] The pretreatment of the gypsum powder in step S2 comprises the following steps:

[0022] Screening: The gypsum powder entering the processing box is screened through the screen bucket to separate the agglomerated gypsum powder blocks;

[0023] Crushing: The sieved gypsum powder blocks are crushed by crushing rollers;

[0024] Adding materials: spray the foaming agent into the interior of the gypsum powder through the spraying pipe in advance;

[0025] Premixing: Premix the gypsum powder mixed with the foaming agent.

[0026] The beneficial effects of the present invention are as follows:

[0027] 1. The gypsum board raw material mixing device and mixing method described in the present invention can screen the gypsum powder through the screening bucket, and the crushing roller will crush the screened gypsum powder blocks to make the gypsum powder in powder form, which is more convenient for subsequent mixing and prevents the blocky gypsum powder from affecting the quality of the gypsum board after molding.

[0028] 2. The gypsum board raw material mixing device and mixing method described in the present invention pre-mixes the foaming agent with the gypsum powder through a spray pipe, thereby reducing the subsequent stirring and mixing time between the gypsum powder and the foaming agent. Mixing in a solid state can reduce the occurrence of agglomeration. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The present invention will be further described below in conjunction with the accompanying drawings.

[0030] Figure 1 is a stereogram of the present invention;

[0031] Figure 2 It is a schematic diagram of the internal structure of the stirring tank in the present invention;

[0032] Figure 3 It is a schematic diagram of the internal structure of the processing box in the present invention;

[0033] Figure 4 It is a schematic diagram of the screen bucket structure in the present invention;

[0034] Figure 5 yes Figure 4 A partial enlarged view of the middle part;

[0035] Figure 6 It is a schematic diagram of the structure of the moving rod in the present invention;

[0036] Figure 7 It is a schematic diagram of the internal structure of the push block in the present invention;

[0037] Figure 8 It is a schematic diagram of the structure of the crushing roller in the present invention;

[0038] Fig. 9 It is a schematic diagram of the rotating rod structure in the present invention;

[0039] Fig.10 It is a schematic diagram of the internal structure of the flip plate in the present invention.

[0040] In the figure: 1, stirring tank; 11, stirring motor; 111, stirring paddle; 12, feeding port; 13, vibration pump; 2, discharge hopper; 21, processing box; 211, movable slot; 212, guide rod; 213, first spring; 22, crushing roller; 221, transmission gear; 222, push column; 223, turntable; 224, first motor; 23, pressure roller; 231, lifting frame; 232, connecting arm; 24, spray pipe; 241, blower; 242, storage box; 25. Screen bucket; 251. Screen hole; 252. Moving plate; 253. Second motor; 254. Moving block; 255. Threaded rod; 256. Moving rod; 2561. Telescopic hole; 257. Push block; 2571. Second spring; 2572. Brush; 26. Material guide tube; 261. Spiral blade; 262. Third motor; 263. Toothed disc; 264. Linkage gear; 265. Rotating rod; 266. Turning plate; 267. Telescopic plate; 268. Third spring. DETAILED DESCRIPTION

[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0042] like Figures 1 to 8 As shown, a gypsum board raw material mixing device according to an embodiment of the present invention comprises a stirring tank 1, a stirring motor 11 is installed at the top of the stirring tank 1, a stirring paddle 111 is arranged inside the stirring tank 1, the end of the rotating shaft of the stirring motor 11 is fixedly connected to the top of the stirring paddle 111, a feeding port 12 is arranged on one side of the top of the stirring tank 1, a vibration pump 13 is installed on the side of the stirring tank 1 away from the feeding port 12, a discharge hopper 2 is arranged above the feeding port 12, a processing box 21 is fixed at the bottom end of the discharge hopper 2, a screening bucket 25 is arranged on one side of the processing box 21, and two crushing rollers 22 are rotatably connected to the other side of the processing box 21. The processing box 21 is tilted and arranged inside, and the bottom end of the inclined surface of the screen bucket 25 faces the crushing roller 22. A plurality of protrusions are fixed to the outside of the crushing roller 22. A transmission gear 221 is fixed to one end of the crushing roller 22. The two transmission gears 221 are meshed and connected. A pulley is fixed to the end of one of the crushing rollers 22 away from the transmission gear 221. A first motor 224 is installed at the bottom end of the processing box 21. A pulley is also fixed to the end of the rotating shaft of the first motor 224. The pulley of the crushing roller 22 and the pulley of the first motor 224 are connected by a belt. A guide pipe 26 is fixed to the bottom end of the processing box 21. The bottom end of the guide pipe 26 is connected to the feed port 12.

[0043] When producing gypsum board, it is necessary to mix the raw materials to form slurry, and the slurry is used for subsequent molding. During the mixing process, gypsum powder is first put into the discharge hopper 2. At this time, the gypsum powder will fall into the screen bucket 25 through the guidance of the discharge hopper 2. The screen bucket 25 can screen the gypsum powder. The agglomerated gypsum powder blocks in the gypsum powder will fall to the position of the crushing roller 22 along the slope of the surface of the screen bucket 25. At this time, the first motor 224 is started to drive the crushing roller 22 to rotate through the belt and the pulley. The two crushing rollers 22 rotate in opposite directions. At this time, the fallen gypsum powder blocks will be crushed and broken by the crushing roller 22, and the crushed gypsum powder blocks will become gypsum powder and mix with the unagglomerated gypsum powder. The gypsum powder is mixed together, and then the gypsum powder is input into the feed port 12 through the material guide pipe 26 to prevent the agglomerated gypsum powder from affecting the subsequent mixing. The gypsum powder is output to the inside of the mixing tank 1 through the feed port 12, and then additives and water are added to the inside of the mixing tank 1. The stirring motor 11 is started to drive the stirring paddle 111 to rotate. At this time, the stirring paddle 111 can mix the raw materials in the mixing tank 1. After mixing into a slurry, the vibration pump 13 is started to vibrate the slurry in the mixing tank 1. The vibration of the vibration pump 13 can generate small bubbles in the slurry, which can enhance the sound insulation effect of the gypsum board. The mixed slurry is then output from the inside of the mixing tank 1.

[0044] like Figures 2 to 5 As shown, two movable plates 252 are fixed on each side of the screen bucket 25, and movable grooves 211 matching the movable plates 252 are opened on both sides of the processing box 21. The movable plates 252 are slidably connected inside the movable grooves 211, and a guide rod 212 is fixed inside the movable grooves 211. The guide rod 212 runs through the inside of the movable plates 252, and a first spring 213 is sleeved on the outside of the guide rod 212. One end of the first spring 213 is fixedly connected to the inner wall of the movable groove 211, and the other end of the first spring 213 is fixedly connected to the movable plate 252. An extension rod is fixed to the bottom end of the movable plate 252 close to the transmission gear 221, and a plurality of push posts 222 are fixed at equal intervals on the end of the transmission gear 221 close to the movable plate 252 away from the crushing roller 22;

[0045] When the crushing roller 22 rotates, the two transmission gears 221 will be driven to rotate at the same time. At this time, the transmission gear 221 drives the push column 222 to rotate. During the rotation of the push column 222, it will contact the extension rod of the movable plate 252, and the extension rod is pushed by the push column 222. At this time, the extension rod drives the movable plate 252 to move inside the movable groove 211. At this time, the movable plate 252 squeezes the first spring 213. When the push column 222 rotates to a certain distance, it will separate from the extension rod. The distance between the bottom end of the extension rod of the movable plate 252 and the center of the transmission gear 221 is less than the distance between the bottom end of the push column 222 and the center of the transmission gear 221, so that the push column 222 can be separated from the extension rod. At this time, the first spring 213 will push the movable plate 252 to reset inside the movable groove 211. Continuous operation in the above-mentioned motion state will cause the screen bucket 25 to move back and forth. At this time, vibration will be generated, making it easier for the screen bucket 25 to screen the gypsum powder on the surface to prevent the gypsum powder from accumulating inside the screen bucket 25.

[0046] like Figures 4 to 7 As shown, one side of the bottom end of the sieve bucket 25 is rotatably connected with a threaded rod 255 through a support block, one end of the threaded rod 255 is provided with a second motor 253, the second motor 253 is installed at the bottom end of the sieve bucket 25, the end of the rotating shaft of the second motor 253 is fixedly connected to one end of the threaded rod 255, the external thread of the threaded rod 255 is connected with a moving block 254, a sliding rod is fixed on the side of the bottom end of the sieve bucket 25 symmetrical to the threaded rod 255, the outside of the sliding rod is slidably connected with a slider, a moving rod 256 is fixed between the moving block 254 and the slider, a plurality of telescopic holes 2561 are evenly spaced at the top of the moving rod 256, a second spring 2571 is fixed at the bottom end of the telescopic hole 2561, a push block 257 is fixed at the top of the second spring 2571, a conical slope is provided above the push block 257, and a plurality of sieving holes 251 are evenly spaced at the bottom end of the sieve bucket 25;

[0047] After the sieve bucket 25 is used, gypsum powder is easily accumulated inside the sieve hole 251. At this time, the inside of the sieve hole 251 needs to be cleaned, and the second motor 253 is started to drive the threaded rod 255 to rotate, and the threaded rod 255 drives the moving block 254 to move, and the moving block 254 drives the moving rod 256 to move. At this time, the push block 257 is retracted into the inside of the telescopic hole 2561, and when the moving rod 256 moves to the position of the sieve hole 251, the second spring 2571 can push the push block 257 to extend from the inside of the telescopic hole 2561, and the push block 257 can clear the inside of the sieve hole 251, and then the moving rod 256 will be driven to continue to move, and under the guidance of the conical slope above the push block 257, the edge of the sieve hole 251 can push the push block 257 into the inside of the telescopic hole 2561, and this can be repeated so that the push block 257 can clean the inside of each sieve hole 251.

[0048] like Figure 7As shown, a brush 2572 is fixed to the top of the push block 257;

[0049] When the push block 257 extends into the screen hole 251, the brush 2572 will enter the screen hole 251 along with the push block 257. At this time, the brush 2572 can sweep the gypsum powder inside the screen hole 251 to make the inside of the screen hole 251 cleaner. There is a certain gap between the bristles of the brush 2572 to prevent the push block 257 from being affected by the bristles during the extension and retraction process.

[0050] like Figures 1 to 8 As shown, a rotating disk 223 is fixed to one end of the crushing roller 22 away from the first motor 224 and away from the transmission gear 221, a pressing roller 23 is arranged above the two crushing rollers 22, a lifting frame 231 is fixed to the top of the pressing roller 23, the lifting frame 231 penetrates the top of the processing box 21, and a connecting arm 232 is rotatably connected to one end of the lifting frame 231 close to the rotating disk 223, and the bottom end of the connecting arm 232 is rotatably connected to the rotating disk 223;

[0051] During the process of the crushing roller 22 crushing the gypsum powder blocks, some of the gypsum powder blocks may be large, and it is difficult for the crushing roller 22 to crush them at this time. Therefore, it is necessary to apply a thrust to the top of the gypsum powder blocks to assist the crushing roller 22. During the rotation of the crushing roller 22, the turntable 223 is driven to rotate. At this time, the turntable 223 drives the connecting arm 232 to move. During the movement of the connecting arm 232, the lifting frame 231 is driven to move up and down. At this time, the lifting frame 231 drives the pressure roller 23 to move up and down inside the processing box 21. During the downward movement of the pressure roller 23, the gypsum powder blocks between the two crushing rollers 22 are pressed downward, which makes it easier for the crushing roller 22 to crush the gypsum powder blocks.

[0052] like Figures 1 to 3 As shown, a material spraying pipe 24 is provided below the sieve bucket 25, and the material spraying pipe 24 is fixedly connected to the processing box 21, a blower 241 is installed at one end of the material spraying pipe 24, and a material storage box 242 is provided above one end of the material spraying pipe 24 close to the blower 241, and the material storage box 242 is fixedly connected to the processing box 21, and the bottom end of the material storage box 242 is connected to the material spraying pipe 24 through a pipeline;

[0053] During mixing, the gypsum powder and the foaming agent need to be stirred, but the foaming agent is usually placed directly into the mixing tank 1, which will cause the gypsum powder to be stirred for a longer time inside the mixing tank 1. Therefore, during the discharge process, the foaming agent is placed into the storage box 242. At this time, the blower 241 is started to blow air into the spray pipe 24. A negative pressure is generated at the connection between the spray pipe 24 and the storage box 242, which can suck the foaming agent inside the storage box 242 into the spray pipe 24. At the same time, the airflow blown by the blower 241 is sprayed into the processing box 21. At this time, the foaming agent can be mixed with the gypsum powder in advance to reduce the time for subsequent stirring.

[0054] like Figures 1 to 10 As shown, the top of the guide tube 26 is rotatably connected with a spiral blade 261, the bottom of the guide tube 26 is installed with a third motor 262, the end of the rotating shaft of the third motor 262 is fixedly connected with the spiral blade 261, the top of the spiral blade 261 is fixed with a toothed disc 263, one side of the top of the toothed disc 263 is provided with a rotating rod 265, the rotating rod 265 is rotatably connected with the guide tube 26, the end of the rotating rod 265 close to the toothed disc 263 is fixed with a linkage gear 264, the linkage gear 264 is meshed with the toothed disc 263, and the outer side of the rotating rod 265 is fixed with a flip plate 266;

[0055] After the foaming agent is blown into the interior of the gypsum powder, only a preliminary mixing is performed therebetween. At this time, the third motor 262 is started to drive the spiral blade 261 to transport the falling mixture. During the transportation process, the toothed disc 263 drives the linkage gear 264 to rotate. At this time, the linkage gear 264 drives the rotating rod 265 to rotate. The rotating rod 265 drives the flip plate 266 to stir and mix the mixture transported by the surface of the spiral blade 261 again, so that the mixing can be more sufficient. Then, the mixture can be transported to the bottom of the guide pipe 26 under the transportation of the spiral blade 261, and then transported to the inside of the mixing tank 1 through the feed port 12.

[0056] like Figures 1 to 10 As shown, the retractable plate 267 is movably connected inside the flip plate 266, and a third spring 268 is fixed between the retractable plate 267 and the inner side of the flip plate 266;

[0057] During the rotation of the flip plate 266, the contact distance between the flip plate 266 and the spiral blade 261 will change. In order to prevent the flip plate 266 from interfering with the rotation of the spiral blade 261, a telescopic plate 267 is set inside the flip plate 266. The third spring 268 pushes the telescopic plate 267 out so that the telescopic plate 267 can contact the mixture. When the distance between the flip plate 266 and the spiral blade 261 changes, the telescopic plate 267 will automatically telescope inside the flip plate 266 due to external force, which is more convenient for mixing.

[0058] A gypsum board raw material mixing method comprises the following steps:

[0059] S1. Select gypsum powder, foaming agent and additives with reliable quality according to production requirements;

[0060] S2, pre-treating the gypsum powder, separating and crushing the internal lumps;

[0061] S3, adding gypsum powder, water and liquid additives into the mixing tank 1 for preliminary stirring and mixing to form a uniform slurry;

[0062] S4, using the vibration pump 13 to vibrate the slurry inside the stirring tank 1, so that small bubbles are generated in the slurry inside the stirring tank 1;

[0063] S5. Output the mixed slurry to the outside.

[0064] The pretreatment of the gypsum powder in step S2 comprises the following steps:

[0065] Screening: Screening the gypsum powder entering the processing box 21 through the screening bucket 25 to separate the agglomerated gypsum powder blocks;

[0066] Crushing: The sieved gypsum powder blocks are crushed by a crushing roller 22;

[0067] Adding materials: pre-spraying the foaming agent into the interior of the gypsum powder through the spraying pipe 24;

[0068] Premixing: Premix the gypsum powder mixed with the foaming agent.

[0069] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A gypsum board raw material mixing device, characterized in that: The invention comprises a stirring tank (1), wherein a stirring motor (11) is installed at the top of the stirring tank (1), a stirring paddle (111) is arranged inside the stirring tank (1), the end of the rotating shaft of the stirring motor (11) is fixedly connected to the top of the stirring paddle (111), a feeding port (12) is arranged on one side of the top of the stirring tank (1), a vibration pump (13) is installed on the side of the stirring tank (1) away from the feeding port (12), a discharge hopper (2) is arranged above the feeding port (12), a processing box (21) is fixed at the bottom end of the discharge hopper (2), a screening hopper (25) is arranged on one side of the processing box (21), two crushing rollers (22) are rotatably connected to the other side of the processing box (21), and the screening hopper (25) is tiltedly arranged on the processing box (21). 21), and the bottom end of the inclined surface of the sieve bucket (25) faces the crushing roller (22), a plurality of protrusions are fixed on the outside of the crushing roller (22), a transmission gear (221) is fixed on one end of the crushing roller (22), the two transmission gears (221) are meshed and connected, a pulley is fixed on the end of one of the crushing rollers (22) away from the transmission gear (221), a first motor (224) is installed at the bottom end of the processing box (21), a pulley is also fixed on the end of the rotating shaft of the first motor (224), the pulley of the crushing roller (22) and the pulley of the first motor (224) are connected by a belt, and a material guide pipe (26) is fixed on the bottom end of the processing box (21), and the bottom end of the material guide pipe (26) is connected to the feed port (12).

2. A gypsum board raw material mixing device according to claim 1, characterized in that: Two movable plates (252) are fixed on both sides of the screen bucket (25), and movable grooves (211) matching the movable plates (252) are opened on both sides of the processing box (21). The movable plates (252) are slidably connected inside the movable grooves (211), and a guide rod (212) is fixed inside the movable grooves (211). The guide rod (212) runs through the inside of the movable plates (252), and a first spring (213) is sleeved on the outside of the guide rod (212). One end of the first spring (213) is fixedly connected to the inner wall of the movable groove (211), and the other end of the first spring (213) is fixedly connected to the movable plate (252). An extension rod is fixed to the bottom end of the movable plate (252) close to the transmission gear (221), and a plurality of push rods (222) are fixed at equal intervals on one end of the transmission gear (221) close to the movable plate (252) away from the crushing roller (22).

3. A gypsum board raw material mixing device according to claim 2, characterized in that: One side of the bottom end of the sieve bucket (25) is rotatably connected to a threaded rod (255) through a support block, one end of the threaded rod (255) is provided with a second motor (253), the second motor (253) is installed at the bottom end of the sieve bucket (25), the end of the rotating shaft of the second motor (253) is fixedly connected to one end of the threaded rod (255), the outer thread of the threaded rod (255) is connected to a moving block (254), and a sliding rod is fixed to one side of the bottom end of the sieve bucket (25) symmetrical to the threaded rod (255), and the sliding rod A slider is slidably connected to the outside of the moving block (254), a moving rod (256) is fixed between the moving block (254) and the slider, a plurality of telescopic holes (2561) are evenly spaced at the top of the moving rod (256), a second spring (2571) is fixed to the bottom of the telescopic hole (2561), a push block (257) is fixed to the top of the second spring (2571), a conical slope is provided above the push block (257), and a plurality of screening holes (251) are evenly spaced at the bottom of the screening bucket (25).

4. A gypsum board raw material mixing device according to claim 3, characterized in that: A brush (2572) is fixed to the top of the push block (257).

5. A gypsum board raw material mixing device according to claim 1, characterized in that: A turntable (223) is fixed to one end of the crushing roller (22) away from the first motor (224) and away from the transmission gear (221); a pressure roller (23) is arranged above the two crushing rollers (22); a lifting frame (231) is fixed to the top of the pressure roller (23); the lifting frame (231) passes through the top of the processing box (21); one end of the lifting frame (231) close to the turntable (223) is rotatably connected to a connecting arm (232); the bottom end of the connecting arm (232) is rotatably connected to the turntable (223).

6. A gypsum board raw material mixing device according to claim 1, characterized in that: A material spraying pipe (24) is arranged below the sieve bucket (25), the material spraying pipe (24) is fixedly connected to the processing box (21), a blower (241) is installed at one end of the material spraying pipe (24), a material storage box (242) is arranged above one end of the material spraying pipe (24) close to the blower (241), the material storage box (242) is fixedly connected to the processing box (21), and the bottom end of the material storage box (242) is connected to the material spraying pipe (24) through a pipeline.

7. A gypsum board raw material mixing device according to claim 1, characterized in that: The top end of the guide tube (26) is rotatably connected to a spiral blade (261), the bottom end of the guide tube (26) is installed with a third motor (262), the end of the rotating shaft of the third motor (262) is fixedly connected to the spiral blade (261), the top end of the spiral blade (261) is fixed with a toothed disc (263), one side of the top end of the toothed disc (263) is provided with a rotating rod (265), the rotating rod (265) is rotatably connected to the guide tube (26), a linkage gear (264) is fixed to one end of the rotating rod (265) close to the toothed disc (263), the linkage gear (264) is meshedly connected to the toothed disc (263), and a flip plate (266) is fixed to the outer side of the rotating rod (265).

8. A gypsum board raw material mixing device according to claim 7, characterized in that: The interior of the flip plate (266) is movably connected to a telescopic plate (267), and a third spring (268) is fixed between the telescopic plate (267) and the inner side of the flip plate (266).

9. A method for mixing raw materials for gypsum boards, using the gypsum board raw material mixing device according to any one of claims 1 to 8, characterized in that: The hybrid approach includes the following steps: S1. Select gypsum powder, foaming agent and additives with reliable quality according to production requirements; S2, pre-treating the gypsum powder, separating and crushing the internal lumps; S3, adding gypsum powder, water and liquid additives into the mixing tank (1) for preliminary mixing to form a uniform slurry; S4, using a vibration pump (13) to vibrate the slurry in the stirring tank (1), so that small bubbles are generated in the slurry in the stirring tank (1); S5. Output the mixed slurry to the outside.

10. A gypsum board raw material mixing method according to claim 9, characterized in that: The pretreatment of the gypsum powder in step S2 comprises the following steps: Screening: Screening the gypsum powder entering the processing box (21) through the screening bucket (25) to separate the agglomerated gypsum powder blocks; Crushing: The sieved gypsum powder blocks are crushed by a crushing roller (22); Adding materials: pre-spraying the foaming agent into the interior of the gypsum powder through the spraying pipe (24); Premixing: Premix the gypsum powder mixed with the foaming agent.

Citation Information

Patent Citations

  • Raw material three-dimensional mixing device and method for gypsum board production

    CN117621258A