Production process and device for anti-freezing hydraulic concrete

By applying quantitative and premixing mechanisms, precise quantitative addition and pre-mixing of frost-resistant hydraulic concrete have been achieved, solving the problems of high labor intensity and low efficiency in existing technologies, and improving production efficiency and equipment maintenance convenience.

CN119635837BActive Publication Date: 2025-11-28ZHEJIANG LONGYOU TONGQU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411836135.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-28
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In the production of frost-resistant hydraulic concrete, existing technologies require complex weighing and precise addition operations, resulting in high labor intensity and low work efficiency.

Method used

Employing a quantitative mechanism, a premixing mechanism, and a replacement mechanism, it achieves quantitative addition, pre-proportioning, and mixing, reducing manual intervention. Through the coordinated work of components such as the quantitative roller, the mixing shaft, and the premixing rod, it achieves precise quantitative addition and efficient mixing of materials.

Benefits of technology

It reduced labor intensity, improved work efficiency, shortened production intervals, and enhanced equipment maintenance convenience and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides an anti-freezing hydraulic concrete production process and device, and relates to the field of concrete production.The device comprises two fixed frames, both of which are fixedly connected to the upper end face of a bottom plate;three supporting legs, all of which are fixedly connected to the upper end face of the bottom plate; a mixing tank fixedly connected to the upper end of the supporting leg; two feeding pipes, both of which are fixedly connected to the outside of the mixing tank; two storage hoppers, both of which are fixedly connected to the upper end of the two feeding pipes; and a mounting frame fixedly mounted on the upper end face of the mixing tank.The device solves the problem that in the production process of the anti-freezing hydraulic concrete, the proportion of raw materials of the anti-freezing hydraulic concrete is usually adjusted with the aid of a weighing measuring instrument, the process is relatively complicated, and the overall work efficiency is adversely affected to a great extent, thereby improving the work efficiency and reducing the labor intensity.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concrete production, in particular to an anti-freezing hydraulic concrete production process and device thereof. BACKGROUND

[0002] The anti-freezing hydraulic concrete is a special concrete for water conservancy projects, which can effectively resist freeze-thaw cycle in severe cold environment and avoid serious damage. In the production process, the raw materials are precisely proportioned, fully stirred and uniformly mixed to produce concrete products with excellent anti-freezing performance, so as to meet the strict requirements of water conservancy construction on the durability and stability of concrete in severe cold conditions.

[0003] According to the application number: CN202011002616.4, a vertical concrete mixer and concrete production line are disclosed, which belong to the technical field of concrete production equipment. It includes: a rack arranged in a working environment; a vertical aggregate mixing station arranged on the rack; and a vertical powder mixing station arranged on the rack, wherein the mixing material mixing box is arranged on the rack, a conveyor belt is arranged on the rack, the output ports of the conveyor belt are respectively located at the top of the input ends of the vertical aggregate mixing station and the vertical powder mixing station, in addition, a aggregate mixing assembly for pre-mixing aggregate is arranged at the input end position of the vertical aggregate mixing station, and a powder dispersing assembly for dispersing powder is arranged at the input end position of the vertical powder mixing station. In order to improve the product quality of concrete, the application provides a vertical concrete mixer and concrete production line.

[0004] However, in the production process of anti-freezing hydraulic concrete, the proportion of anti-freezing agent and other raw materials is usually adjusted with the help of weighing measuring instruments. However, this process is relatively complicated, not only requires the operator to accurately control the weighing measuring instrument, but also needs to strictly add various raw materials according to the specific order and proportion, which is time-consuming and laborious, and greatly affects the overall work efficiency. SUMMARY

[0005] Therefore, the present application provides an anti-freezing hydraulic concrete production process and device thereof, which has the advantages of reducing labor intensity, improving work efficiency and shortening production interval.

[0006] The application provides an anti-freezing type hydraulic concrete production process and device, which specifically comprises a bottom plate, fixing frames, supporting legs, a mixing tank, feed pipes, storage hoppers, mounting frames, a mixing motor, a mixing shaft, a quantitative mechanism, a premixing mechanism and a replacement mechanism; the fixing frames are arranged in pairs, and the fixing frames are fixedly connected to the upper end surface of the bottom plate; the supporting legs are arranged in three, and the supporting legs are fixedly connected to the upper end surface of the bottom plate; the mixing tank is fixedly connected to the upper end of the supporting leg; the feed pipes are arranged in pairs, and the feed pipes are fixedly connected to the upper end of the two feed pipes; the storage hoppers are arranged in pairs, and the storage hoppers are fixedly connected to the upper end of the two feed pipes; the mounting frame is fixedly installed on the upper end surface of the mixing tank; the mixing motor is fixedly installed on the upper end surface of the mounting frame; the mixing shaft is fixedly connected to the lower end of the mixing motor shaft; the quantitative mechanism is arranged on the inner side of the feed pipe; the premixing mechanism is arranged on the inner side of the mixing tank; and the replacement mechanism is arranged on the inner side of the mixing shaft.

[0007] Further, the quantitative mechanism comprises a quantitative roller, a quantitative groove, a fixed gear, a quantitative motor and a connecting gear; the quantitative rollers are arranged in pairs, and the quantitative rollers are rotatably connected to the inner side of the two feed pipes; the quantitative grooves are arranged in two groups, and the quantitative grooves are arranged on the outer side of the two quantitative rollers; the fixed gears are arranged in pairs, and the fixed gears are fixedly connected to the outer side of the two quantitative rollers; the quantitative motors are arranged in pairs, and the quantitative motors are fixedly installed on the outer side of the two feed pipes; and the connecting gears are arranged in pairs, and the connecting gears are fixedly installed on the outer side of the two quantitative motor shafts and are engaged with the fixed gears.

[0008] Further, the quantitative mechanism further comprises an adjusting frame, an adjusting electric push rod and a connecting rod; the adjusting frames are arranged in pairs, and the adjusting frames are slidably connected to the outer side of the two quantitative rollers; the adjusting electric push rods are arranged in pairs, and the adjusting electric push rods are fixedly installed on the outer side of the two feed pipes; and the connecting rods are arranged in pairs, one end of the connecting rods is fixedly connected to the outer side of the telescopic rods of the two adjusting electric push rods, and the other end of the connecting rods is rotatably connected to the adjusting frames.

[0009] Further, the premixing mechanism comprises a fixed inclined plate, a feeding motor, a feeding gear, a closing plate and an arc-shaped rack; the fixed inclined plate is fixedly connected to the inner side of the mixing tank; the feeding motor is fixedly installed on the outer side of the mixing tank; the feeding gear is fixedly connected to the upper end of the feeding motor shaft; the closing plate is rotatably connected to the inner side of the mixing tank; the arc-shaped rack is fixedly connected to the outer side of the closing plate and is engaged with the feeding gear.

[0010] Further, the premixing mechanism further comprises: a driving gear, a speed reduction gear and a driven gear; the driving gear is fixedly connected to the outer side of the upper end of the mixing shaft; the speed reduction gear is rotatably connected to the upper end surface of the mixing tank, and the speed reduction gear is engaged with the driving gear; and the driven gear is fixedly connected to the lower end surface of the speed reduction gear.

[0011] Further, the premixing mechanism further comprises: a rotating disc and a connecting gear ring; the rotating disc is rotatably connected to the inner side of the mixing tank; and the connecting gear ring is fixedly connected to the upper end surface of the rotating disc and engaged with the driven gear.

[0012] Further, the premixing mechanism further comprises: a fixed support, a premixing gear, a premixing frame, a premixing rod and a fixed gear ring; a plurality of fixed supports are provided, and each of the plurality of fixed supports is fixedly connected to the lower end surface of the rotating disc; a plurality of premixing gears are provided, and each of the plurality of premixing gears is rotatably connected to the inner side of each of the plurality of fixed supports; a plurality of premixing frames are provided, and each of the plurality of premixing frames is fixedly connected to the lower end surface of each of the plurality of premixing gears; a plurality of groups of fixed gear rings are provided, and each of the plurality of groups of fixed gear rings is fixedly connected to the lower end surface of each of the plurality of premixing frames; the fixed gear ring is fixedly connected to the inner side of the mixing tank, and the fixed gear ring is engaged with the plurality of premixing gears.

[0013] Further, the replacement mechanism comprises: a sliding rod, a compression spring and a limiting block; the sliding rod is slidably connected to the inner side of the mixing shaft; the upper end of the compression spring is fixedly connected to the lower end surface of the sliding rod, and the lower end of the compression spring is fixedly connected to the inner side of the mixing shaft; and a plurality of groups of limiting blocks are provided, and each of the plurality of groups of limiting blocks is fixedly connected to the outer side of the sliding rod.

[0014] Further, the replacement mechanism further comprises: a mounting plug, a limiting groove and a mixing rod; a plurality of groups of mounting plugs are provided, and each of the plurality of groups of mounting plugs is inserted into the inner side of the mixing shaft; a plurality of groups of limiting grooves are provided, and each of the plurality of groups of limiting grooves is formed in the inner side of each of the plurality of groups of mounting plugs, and the limiting groove is slidably connected with the limiting block; and a plurality of groups of mixing rods are provided, and each of the plurality of groups of mixing rods is fixedly connected to the outer side of each of the plurality of groups of mounting plugs.

[0015] Further, the production process of the anti-freezing hydraulic concrete comprises the following specific steps:

[0016] 1. Pretreatment of raw materials:

[0017] The cement is sampled and tested to check whether the strength of the cement meets the standard, the coarse aggregate is screened to remove particles that do not meet the particle size requirement, and the surface of the coarse aggregate is cleaned of attached soil and stone powder, etc., the fine aggregate is screened to ensure that the fineness modulus of the fine aggregate meets the requirement, and the water content in the fine aggregate is detected so as to deduct the weight of the water content in the fine aggregate when adding water source later, and the air entraining agent is configured into a solution with a mass fraction of 16%.

[0018] 2. Ingredients:

[0019] The raw materials required for concrete production are added to different storage hoppers, and the adjusting electric push rod is started to adjust the adjusting frame, adjust the size of the quantitative groove, and achieve the effect of adjusting the proportioning, at this time the quantitative motor is started, the quantitative motor drives the quantitative roller to rotate through the fixed gear and the connecting gear, and the quantitative material is transported;

[0020] 3. Mixing:

[0021] When the mixing motor is started, the mixing shaft will drive the mixing rod to mix the materials in the mixing chamber of the mixing tank, and the starting of the mixing motor will drive the driving gear to rotate through the mixing shaft, the rotation of the driving gear will drive the driven gear to rotate under the meshing of the speed reducer, and the rotation of the driven gear will drive the rotating disc to rotate under the meshing of the connecting gear ring, the rotating disc will drive the premixing gear, the premixing frame and the premixing rod to rotate through the fixed support, the premixing gear will rotate under the meshing of the fixed gear ring, the premixing gear will drive the premixing rod to rotate through the premixing frame, and the premixing of the concrete materials in the premixing chamber is carried out, when the mixing of the concrete in the mixing chamber is completed, the concrete in the mixing chamber is discharged, at this time the feeding motor is started, the feeding motor drives the sealing plate to rotate through the meshing of the feeding gear and the arc-shaped rack, at this time the sealing plate loses the sealing of the fixed inclined plate, and the materials in the premixing chamber will fall into the mixing chamber, and the production and processing of the concrete can be directly carried out;

[0022] 4. Discharge:

[0023] The discharge port below the mixing tank is opened to discharge the concrete in the mixing chamber.

[0024] Advantages

[0025] The quantitative mechanism is provided, the quantitative addition of the frost-resistant hydraulic concrete is realized, the adjusting electric push rod is started, the adjusting frame is driven to slide through the connecting rod, the sliding process can flexibly adjust the volume of the quantitative groove, through the fine adjustment of the quantitative grooves on the two quantitative rollers, the diversification setting of the proportioning of various production materials of the concrete can be easily realized, after adjustment, the quantitative motor is started, under the cooperative meshing action of the fixed gear and the connecting gear, the quantitative roller starts to rotate at a constant speed, so that the concrete production materials in the storage hopper are smoothly conveyed to the mixing tank through the feeding pipe, the whole process does not need manual intervention for complicated measurement and weighing operation, the labor intensity is reduced, and the work efficiency is significantly improved.

[0026] Moreover, through the setting of the premixing mechanism, the pre-proportioning and mixing of the anti-freezing type hydraulic concrete are realized, when the mixing motor is started, the power is transmitted through the mixing shaft, the mixing rod is driven to carry out efficient mixing on the materials in the mixing cavity in the mixing tank, at the same time, the operation of the mixing motor also drives the mixing shaft to drive the driving gear to rotate synchronously, the meshing of the driving gear and the speed reducer further drives the driven gear to rotate, the meshing of the driven gear and the connecting gear ring drives the rotating disc to rotate, the rotating disc drives the premixing gear, the premixing frame and the premixing rod to rotate through the fixed support, the premixing gear rotates in the meshing process with the fixed gear ring, the premixing gear rotates to drive the premixing rod to rotate, thereby pre-mixing the concrete materials in the premixing cavity, when the concrete mixing operation in the mixing cavity is completed and smoothly discharged, the feeding motor is started, the feeding motor drives the closed plate to rotate in order through the meshing of the feeding gear and the arc-shaped rack, so that the closed state of the closed plate to the fixed inclined plate is released, at this time, the materials in the premixing cavity which have been pre-mixed will naturally fall into the mixing cavity, and then can seamlessly connect into the next stage of the concrete production and processing process, in this way, the production interval is effectively shortened, and the production efficiency is greatly improved.

[0027] In addition, through the setting of the replacing mechanism, the mixing rod can be quickly replaced, when the mixing rod is seriously worn due to long-term use, the sliding rod is only pulled downward, the limiting block is driven to slide downward, until the limiting block is separated from the limiting groove, at this time, the mixing rod can be conveniently disassembled and quickly replaced, the operation process is simple and easy to implement, and the working efficiency is further improved.

[0028] In addition, through the above-mentioned mechanism, the present application not only successfully realizes the accurate quantitative addition, pre-proportioning and mixing of the anti-freezing type hydraulic concrete production materials, effectively reduces the labor intensity, significantly improves the working efficiency, shortens the production interval, but also realizes the quick replacement of the mixing rod, effectively improves the production efficiency of the anti-freezing type hydraulic concrete and the equipment maintenance convenience. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.

[0030] The drawings in the following description only relate to some embodiments of the present application, but are not a limitation of the present application.

[0031] In the drawings:

[0032] Figure 1 is a structure schematic view of the main body of the embodiment one of the present application.

[0033] Figure 2 is a structure schematic view of the storage hopper of the embodiment one of the present application.

[0034] Figure 3 is the structure diagram of the connecting gear of the embodiment one of the application.

[0035] Figure 4 is the structure diagram of the dosing roller of the embodiment one of the application.

[0036] Figure 5 is the structure diagram of the arc-shaped rack of the embodiment two of the application.

[0037] Figure 6 is the structure diagram of the mixing tank of the embodiment two of the application.

[0038] Figure 7 is the structure diagram of the speed reduction gear of the embodiment two of the application.

[0039] Figure 8 is the structure diagram of the premixing rod of the embodiment two of the application.

[0040] Figure 9 is the structure diagram of the mixing shaft of the embodiment three of the application.

[0041] Figure 10 is the structure diagram of the mounting plug of the embodiment three of the application.

[0042] List of reference signs

[0043] 1, bottom plate; 2, fixed frame; 3, support leg; 4, mixing tank; 401, fixed inclined plate; 5, feeding pipe; 501, dosing roller; 502, dosing groove; 503, fixed gear; 6, storage hopper; 7, mounting frame; 8, mixing motor; 9, mixing shaft; 901, driving gear; 902, sliding rod; 903, compression spring; 904, limiting block; 10, dosing motor; 1001, connecting gear; 11, adjusting frame; 12, adjusting electric push rod; 1201, connecting rod; 13, feeding motor; 1301, feeding gear; 14, closing plate; 1401, arc-shaped rack; 15, speed reduction gear; 1501, driven gear; 16, rotating disc; 1601, connecting gear ring; 1602, fixed support; 1603, premixing gear; 1604, premixing frame; 1605, premixing rod; 17, fixed gear ring; 18, mounting plug; 1801, limiting groove; 1802, mixing rod. DETAILED DESCRIPTION

[0044] Embodiment one:

[0045] Please refer to Figures 1-4 shown:

[0046] The application provides an anti-freezing type hydraulic concrete production process and device, which comprises a bottom plate 1, fixing frames 2, supporting legs 3, mixing tanks 4, feeding pipes 5, storage hoppers 6, mounting frames 7, mixing motors 8, mixing rotating shafts 9 and quantitative mechanisms; the fixing frames 2 are arranged on the upper end surface of the bottom plate 1; the supporting legs 3 are arranged on the upper end surface of the bottom plate 1; the mixing tank 4 is fixedly connected to the upper end of the supporting leg 3; the feeding pipes 5 are arranged on the outer side of the mixing tank 4; the storage hoppers 6 are arranged on the upper end of the feeding pipes 5; the mounting frame 7 is fixedly mounted on the upper end surface of the mixing tank 4; the mixing motor 8 is fixedly mounted on the upper end surface of the mounting frame 7; the mixing rotating shaft 9 is fixedly connected to the lower end of the rotating shaft of the mixing motor 8; and the quantitative mechanism is arranged on the inner side of the feeding pipe 5.

[0047] The quantitative mechanism comprises quantitative rollers 501, quantitative grooves 502, fixed gears 503, quantitative motors 10, connecting gears 1001, adjusting frames 11, adjusting electric push rods 12 and connecting rods 1201; the quantitative rollers 501 are rotatably connected to the inner side of the feeding pipes 5; the quantitative grooves 502 are arranged on the outer side of the quantitative rollers 501; the fixed gears 503 are fixedly connected to the outer side of the quantitative rollers 501; the quantitative motors 10 are fixedly mounted on the outer side of the feeding pipes 5; the connecting gears 1001 are fixedly mounted on the outer side of the rotating shafts of the quantitative motors 10 and are engaged with the fixed gears 503; the adjusting frames 11 are slidably connected to the outer side of the quantitative rollers 501; the adjusting electric push rods 12 are fixedly mounted on the outer side of the feeding pipes 5; and the connecting rods 1201 are fixedly connected to the outer side of the telescopic rods of the adjusting electric push rods 12 and are rotatably connected to the adjusting frames 11.

[0048] The specific use mode and role of the embodiment are as follows: the adjusting electric push rod 12 is started to drive the adjusting frame 11 to slide through the connecting rod 1201, the sliding of the adjusting frame 11 adjusts the size of the quantitative groove 502, the size of the quantitative groove 502 on the quantitative roller 501 is adjusted to realize the adjustment of different proportions of the concrete production materials, the quantitative motor 10 is started after the adjustment is completed, the quantitative motor 10 drives the quantitative roller 501 to rotate under the engagement of the fixed gear 503 and the connecting gear 1001, and the concrete production materials in the storage hopper 6 are sent into the mixing tank 4 through the feeding pipe 5.

[0049] Embodiment two:

[0050] Based on Example 1, such as Figures 5-8 As shown, the premixing mechanism includes: a fixed inclined plate 401, a driving gear 901, a feeding motor 13, a feeding gear 1301, a closing plate 14, an arc-shaped rack 1401, a speed-reducing gear 15, a driven gear 1501, a rotating disk 16, a connecting gear ring 1601, a fixed bracket 1602, a premixing gear 1603, a premixing frame 1604, a premixing rod 1605, and a fixed gear ring 17; the premixing mechanism is located inside the mixing tank 4; the fixed inclined plate 401 is fixedly connected to the gear ring 1601. The mixing tank 4 is connected to the inner side; the drive gear 901 is fixedly connected to the outer side of the upper end of the mixing shaft 9; the feeding motor 13 is fixedly installed on the outer side of the mixing tank 4; the feeding gear 1301 is fixedly connected to the upper end of the feeding motor 13 shaft; the sealing plate 14 is rotatably connected to the inner side of the mixing tank 4; the arc-shaped rack 1401 is fixedly connected to the outer side of the sealing plate 14, and the arc-shaped rack 1401 meshes with the feeding gear 1301; the speed reduction gear 15 is rotatably connected to the upper end of the mixing tank 4. On the lower end face of the gear 15, the speed reduction gear 15 meshes with the driving gear 901; the driven gear 1501 is fixedly connected to the lower end face of the speed reduction gear 15; the rotating disk 16 is rotatably connected to the inner side of the mixing tank 4; the connecting gear ring 1601 is fixedly connected to the upper end face of the rotating disk 16, and the connecting gear ring 1601 meshes with the driven gear 1501; multiple fixed brackets 1602 are provided, and multiple fixed brackets 1602 are fixedly connected to the lower end face of the rotating disk 16; the premixing gear 1603 is provided with multiple Multiple premixed gears 1603 are rotatably connected to the inner side of multiple fixed supports 1602; multiple premixed frames 1604 are provided, and multiple premixed frames 1604 are fixedly connected to the lower end face of multiple premixed gears 1603; multiple sets of fixed gear rings 17 are provided, and multiple sets of fixed gear rings 17 are fixedly connected to the lower end face of multiple premixed frames 1604; the fixed gear rings 17 are fixedly connected to the inner side of the mixing tank 4, and the fixed gear rings 17 mesh with multiple premixed gears 1603.

[0051] The specific usage and function of this embodiment: The fixed inclined plate 401 divides the interior of the mixing tank 4 into a premixing chamber and a mixing chamber. Multiple storage hoppers 6 are installed as needed. Concrete production materials entering the mixing tank 4 through the feed pipe 5 will enter the premixing chamber. When the mixing motor 8 starts to mix the materials in the mixing chamber of the mixing tank 4, the mixing motor 8 will drive the drive gear 901 to rotate through the mixing shaft 9. The rotation of the drive gear 901 will drive the driven gear 1501 to rotate under the meshing of the deceleration gear 15. The rotation of the driven gear 1501 will drive the rotating disk 16 to rotate under the meshing of the connecting gear ring 1601. The rotation of the rotating disk 16 will drive the premixing gear through the fixed bracket 1602. 1603. The premixing frame 1604 and the premixing rod 1605 rotate. The rotation of the premixing gear 1603 will cause it to rotate under the action of meshing with the fixed gear ring 17. The rotation of the premixing gear 1603 will drive the premixing rod 1605 to rotate through the premixing frame 1604, premixing the concrete material in the premixing chamber. When the concrete in the mixing chamber is mixed, the concrete in the mixing chamber is discharged. At this time, by starting the feeding motor 13, the feeding motor 13 will drive the closing plate 14 to rotate through the meshing of the feeding gear 1301 and the arc rack 1401. At this time, the closing plate 14 loses its enclosure of the fixed inclined plate 401, and the material in the premixing chamber will fall into the mixing chamber, and the concrete can be directly processed.

[0052] Example 3:

[0053] Based on Example 2, such as Figures 9-10 As shown, the replacement mechanism includes: a sliding rod 902, a compression spring 903, a limiting block 904, a mounting block 18, a limiting groove 1801, and a mixing rod 1802; the replacement mechanism is located inside the mixing shaft 9; the sliding rod 902 is slidably connected to the inside of the mixing shaft 9; the upper end of the compression spring 903 is fixedly connected to the lower end face of the sliding rod 902, and the lower end of the compression spring 903 is fixedly connected to the inside of the mixing shaft 9; multiple sets of limiting blocks 904 are provided. Limiting blocks 904 are fixedly connected to the outer side of sliding rods 902; multiple sets of mounting blocks 18 are provided, and each set of mounting blocks 18 is inserted into the inner side of the mixing shaft 9; multiple sets of limiting grooves 1801 are provided, and each set of limiting grooves 1801 is opened on the inner side of the multiple sets of mounting blocks 18, and the limiting grooves 1801 are slidably connected to the limiting blocks 904; multiple sets of mixing rods 1802 are provided, and each set of mixing rods 1802 is fixedly connected to the outer side of the multiple sets of mounting blocks 18.

[0054] The specific usage and function of this embodiment: When the mixing rod 1802 is severely worn, the sliding rod 902 can be pulled down, and the sliding rod 902 will drive the limiting block 904 to slide down. At this time, the limiting block 904 will disengage from the limiting groove 1801, and the mixing rod 1802 can be removed and replaced.

[0055] Herein, the following points need to be noted:

[0056] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0057] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0058] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A freeze-resistant hydraulic concrete production device, comprising a base plate (1), a fixing frame (2), support legs (3), a mixing tank (4), a feed pipe (5), a storage hopper (6), a mounting frame (7), a mixing motor (8), a mixing shaft (9), a metering mechanism, a premixing mechanism, and a replacement mechanism; wherein two fixing frames (2) are provided, both of which are fixedly connected to the upper end face of the base plate (1); and three support legs (3) are provided, all of which are fixedly connected to the upper end face of the base plate (1); characterized in that: The mixing tank (4) is fixedly connected to the upper end of the support leg (3); there are two feed pipes (5), both of which are fixedly connected to the outside of the mixing tank (4); there are two storage hoppers (6), each fixedly connected to the upper end of the two feed pipes (5); the mounting bracket (7) is fixedly installed on the upper surface of the mixing tank (4); the mixing motor (8) is fixedly installed on the upper surface of the mounting bracket (7); the mixing shaft (9) is fixedly connected to the lower end of the shaft of the mixing motor (8); the metering mechanism is located inside the feed pipe (5); the premixing mechanism is located inside the mixing tank (4); the replacement mechanism is located inside the mixing shaft (9); the premixing mechanism includes Includes: a fixed inclined plate (401), a drive gear (901), a sliding rod (902), a compression spring (903), a limiting block (904), a feeding motor (13), a feeding gear (1301), a closing plate (14), an arc-shaped rack (1401), a speed-reducing gear (15), a driven gear (1501), a rotating disk (16), a connecting gear ring (1601), a fixed bracket (1602), a premixing gear (1603), a premixing frame (1604), a premixing rod (1605), a fixed gear ring (17), a mounting block (18), a limiting groove (1801), and a mixing rod (1802); the fixed inclined plate (401) is fixedly connected to the inner side of the mixing tank (4); the drive gear ( 901) is fixedly connected to the outer side of the upper end of the mixing shaft (9); the sliding rod (902) is slidably connected to the inner side of the mixing shaft (9); the upper end of the compression spring (903) is fixedly connected to the lower end face of the sliding rod (902), and the lower end of the compression spring (903) is fixedly connected to the inner side of the mixing shaft (9); the limiting block (904) is provided in multiple sets, and the multiple sets of limiting blocks (904) are respectively fixedly connected to the outer side of the sliding rod (902); the feeding motor (13) is fixedly installed on the outer side of the mixing tank (4); the feeding gear (1301) is fixedly connected to the upper end of the rotating shaft of the feeding motor (13); the closing plate (14) is rotatably connected to the inner side of the mixing tank (4); the arc-shaped rack (1401) The gear (1401) is fixedly connected to the outside of the closed plate (14), and the arc-shaped rack (1401) meshes with the feeding gear (1301); the speed reduction gear (15) is rotatably connected to the upper end face of the mixing tank (4), and the speed reduction gear (15) meshes with the driving gear (901); the driven gear (1501) is fixedly connected to the lower end face of the speed reduction gear (15); the rotating disk (16) is rotatably connected to the inside of the mixing tank (4); the connecting gear ring (1601) is fixedly connected to the upper end face of the rotating disk (16), and the connecting gear ring (1601) meshes with the driven gear (1501); multiple fixed brackets (1602) are provided, and multiple fixed brackets (1602) are fixedly connected to the lower end face of the rotating disk (16);Multiple premixed gears (1603) are provided, and each premixed gear (1603) is rotatably connected to the inner side of multiple fixed supports (1602); multiple premixed frames (1604) are provided, and each premixed frame (1604) is fixedly connected to the lower end face of each premixed gear (1603); multiple sets of fixed gear rings (17) are provided, and each set of fixed gear rings (17) is fixedly connected to the lower end face of each premixed frame (1604); the fixed gear rings (17) are fixedly connected to the inner side of the mixing tank (4), and fixed... The gear ring (17) meshes with multiple premixed gears (1603); multiple sets of mounting blocks (18) are provided, and each set of mounting blocks (18) is inserted into the inner side of the mixing shaft (9); multiple sets of limiting grooves (1801) are provided, and each set of limiting grooves (1801) is opened on the inner side of the multiple sets of mounting blocks (18), and the limiting grooves (1801) are slidably connected to the limiting blocks (904); multiple sets of mixing rods (1802) are provided, and each set of mixing rods (1802) is fixedly connected to the outer side of the multiple sets of mounting blocks (18).

2. The antifreeze hydraulic concrete production device as described in claim 1, characterized in that: The metering mechanism includes: metering rollers (501), metering grooves (502), fixed gears (503), metering motors (10), and connecting gears (1001); there are two metering rollers (501), which are rotatably connected to the inner side of two feed pipes (5); there are two sets of metering grooves (502), which are respectively opened on the outer side of the two metering rollers (501); there are two fixed gears (503), which are respectively fixedly connected to the outer side of the two metering rollers (501); there are two metering motors (10), which are respectively fixedly installed on the outer side of the two feed pipes (5); there are two connecting gears (1001), which are respectively fixedly installed on the outer side of the rotating shaft of the two metering motors (10), and the connecting gears (1001) mesh with the fixed gears (503).

3. The antifreeze hydraulic concrete production device as described in claim 2, characterized in that: The quantitative mechanism further includes: an adjustment frame (11), an adjustment electric push rod (12), and a connecting rod (1201); there are two adjustment frames (11), which are slidably connected to the outside of the two quantitative rollers (501); there are two adjustment electric push rods (12), which are fixedly installed on the outside of the two feed pipes (5); there are two connecting rods (1201), one end of which is fixedly connected to the outside of the telescopic rod of the two adjustment electric push rods (12), and the other end of which is rotatably connected to the two adjustment frames (11).

4. The process for producing frost-resistant hydraulic concrete using the frost-resistant hydraulic concrete production apparatus as described in claim 3, characterized in that: S1. Raw material pretreatment: Sampling inspection of cement is carried out to test whether the cement strength meets the standard. Coarse aggregate is screened to remove particles that do not meet the particle size requirements. Fine aggregate is screened to ensure that the fineness modulus of fine aggregate meets the requirements. The moisture content in fine aggregate is tested so that the weight of water content in fine aggregate can be deducted when adding water later. The air-entraining agent is prepared into a solution with a mass fraction of 16%. S2. Ingredients: The raw materials required for concrete production are added to different storage hoppers. By starting the adjusting electric actuator, the adjusting frame is adjusted to adjust the size of the metering trough, thereby adjusting the mix ratio. At this time, the metering motor is started, which drives the metering roller to rotate through the fixed gear and the connecting gear, thus conveying the raw materials in a metered manner. S3. Stir and mix: When the mixing motor starts, it drives the mixing rod through the mixing shaft to mix the materials in the mixing chamber of the mixing tank. At the same time, the start of the mixing motor also drives the driving gear to rotate through the mixing shaft. The rotation of the driving gear, in meshing with the deceleration gear, drives the driven gear to rotate. The rotation of the driven gear, in meshing with the connecting gear ring, drives the rotating disk to rotate. The rotation of the rotating disk drives the premixing gear, premixing frame, and premixing rod to rotate through the fixed bracket. The rotation of the premixing gear, in meshing with the fixed gear ring, rotates on its own axis. The rotation of the premixing gear drives the premixing rod to rotate through the premixing frame, premixing the concrete materials in the premixing chamber. After the concrete in the mixing chamber is mixed, it is discharged from the mixing chamber. At this time, the feeding motor is started. The feeding motor drives the closing plate to rotate through the meshing of the feeding gear and the arc rack. At this time, the closing plate loses its enclosure of the fixed inclined plate, and the materials in the premixing chamber fall into the mixing chamber, which can be directly processed into concrete. S4. Discharge: The concrete inside the mixing chamber is discharged by opening the discharge port at the bottom of the mixing tank.

Citation Information

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