A processing device for skin-feeling super-matte wear-resistant PET decorative board
By designing fully automatic conveying, loading and cutting devices, the fully automatic coating and cutting problems of ultra-matte wear-resistant PET decorative panels are solved, and efficient decorative panel processing is achieved to meet the needs of decorative panels of different thicknesses.
Patent Information
- Application Number
- CN202411845119.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2044-12-16
AI Technical Summary
The prior art cannot realize the automatic coating and preparation of ultra-dumb and wear-resistant PET decorative panels with skin feel and the degree of automation is insufficient to achieve continuous coating.
A processing device including a conveying device, a feeding device and a cutting device is designed. The conveying device is used for heating, glueing and coating. The feeding device realizes continuous loading and grinding of the decorative plate, and the cutting device is used to cut the decorative plate after the film to realize fully automated PET film covering and cutting.
The automatic continuous loading, glueing, coating and cutting of decorative panels is realized, which improves the degree of automation, ensures that the PET film is firmly pressed on the decorative panels and can be cut to a specified size as needed, adapting to decorative panels of different thicknesses.
Smart Images

Figure CN119636096B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of decorative plate processing, in particular to a processing device for a skin-feeling super-matte wear-resistant PET decorative plate. Background Art
[0002] Skin-feel, ultra-matte, wear-resistant PET decorative panels are a new type of decorative material, commonly used for wall and furniture decoration in homes, offices, and commercial environments. Combining a skin-like touch with an ultra-matte visual effect, they offer excellent wear and scratch resistance, resulting in a long service life in daily use. Skin-feel refers to the decorative panel's exceptionally smooth surface, which feels similar to skin, with a soft, delicate feel. Through surface treatment, the panels feel like leather or a high-grade coating, possessing a high-quality texture. Ultra-matte PET decorative panels have a matte finish with no gloss, exhibiting a low-key, elegant matte effect that effectively reduces glare and is suitable for modern, minimalist decor. Because the surface is covered with a layer of PET film, they possess extremely high wear resistance, resisting scratches and friction from daily use, making them suitable for high-frequency use. Existing processing equipment for skin-feel, ultra-matte, wear-resistant PET decorative panels generally cannot fully automatically laminate the outer PET film, nor can it automatically perform the preparatory work for laminating the PET film. Continuous lamination is also impossible, resulting in insufficient automation. Summary of the Invention
[0003] In response to the above technical problems, the technical solution adopted by the present invention is as follows: a processing device for skin-feeling super-matte wear-resistant PET decorative panels, comprising a conveying device, the conveying device comprising a frame, the conveying device being used to heat, apply glue, and laminate the decorative panels, the conveying device being provided with a loading device and a cutting device, the loading device comprising a front conveying motor fixedly mounted on the frame, the loading device being used to continuously place the decorative panels on the conveying device, the cutting device comprising a cutting motor fixedly mounted on the frame, the cutting device being used to cut the laminated decorative panels;
[0004] The conveying device includes a film roll and a film-sticking rotating frame, which is rotatably mounted on the frame. Three guide rollers are rotatably mounted on the film-sticking rotating frame. The PET film on the film roll first passes around the uppermost guide roller and is then pulled out from the lower ends of the two lower guide rollers.
[0005] The loading device includes a pushing block and four placing plates. Limiting plates are slidably installed on the two placing plates above the front conveying motor. An adjusting mechanism is provided on the placing plates. The height of the limiting plates is adjusted by the adjusting mechanism. A pushing triangle block is rotatably installed on the pushing block, and a grinding mechanism is provided on the frame.
[0006] Furthermore, the conveying device also includes a plurality of conveying rollers rotatably mounted on the frame, a heating box is fixedly mounted on the frame, a heating tube is arranged in the heating box, a film roll rack is fixedly mounted on the frame, a film roll is rotatably mounted on the film roll rack, a limit rack is fixedly mounted on the frame, a conveying motor is fixedly mounted on the frame, a transmission wheel is arranged on the motor shaft of the conveying motor, an oblique transmission belt is wrapped around the conveying rollers and the transmission wheel above the conveying motor, a conveying belt is wrapped around the conveying rollers above the front conveying motor and the conveying rollers above the conveying motor, and a pushing plate is fixedly mounted on the conveying belt.
[0007] Furthermore, a glue box is fixedly installed on the frame, the glue box is filled with glue, a glue inlet pipe is fixedly installed on the glue box, a glue sponge roller is rotatably installed below the glue box, the glue sponge roller is connected to the glue inlet pipe, and glue enters the glue sponge roller from the glue box.
[0008] Furthermore, a plurality of pressing frames are fixedly mounted on the frame body, a pressing slide is slidably mounted on the pressing frame, a pressing roller is rotatably mounted on the pressing slide, and a pressing spring is provided between the pressing slide and the pressing frame.
[0009] The conveying motor rotates through the inclined transmission belt to drive the conveying roller to rotate, thereby driving the conveyor belt to rotate, and pushing the decorative panel pushed out from the loading device forward through the pushing plate. The conveying roller provides support for the movement of the decorative panel. The decorative panel first enters the heating box for heating to facilitate lamination. Then the decorative panel reaches the bottom of the glue sponge roller. The decorative panel pushes the glue sponge roller to rotate, and the glue in the glue sponge roller is evenly applied to the surface of the decorative panel. Then the decorative panel reaches the bottom of the film laminating rotary rack. In the dehumidification state, the height of the lowest guide roller is lower than the upper surface of the decorative panel. When the decorative panel contacts the PET film under the guide roller, the decorative panel lifts the guide roller and the film, and the film laminating rotary rack rotates. The PET film is adhered to the glued decorative panel. Then the decorative panel moves forward with the PET film, and the film roll rotates. The decorative panel with the PET film adhered reaches the bottom of the pressing roller. The pressing spring presses the pressing roller and the PET film tightly, so that the PET film is tightly attached to the decorative panel. Then the decorative panel and the PET film reach the side cutting rack.
[0010] Furthermore, the loading device also includes a motor wheel fixedly mounted on the motor shaft of the front conveying motor, two bidirectional screw rods are rotatably mounted on the frame, a screw wheel is fixedly mounted on the bidirectional screw rod, a transmission belt is wrapped around the motor wheel and the two screw wheels, and decorative panels are stacked in the four placement plates.
[0011] Furthermore, an internal threaded sleeve is fixedly installed under the ejection block, an internal thread is provided in the internal threaded sleeve, the internal threaded sleeve and the bidirectional screw rod form a threaded transmission, a torsion spring is provided between the ejection block and the ejection triangular block, a sliding rod is fixedly installed on the frame, and the internal threaded sleeve and the sliding rod are slidably installed.
[0012] Furthermore, the adjusting mechanism includes an adjusting motor fixedly mounted on the placing plate, a worm fixedly mounted on the motor shaft of the adjusting motor, a turbine shaft rotatably mounted on the placing plate, a turbine and an upper bevel gear fixedly mounted on the turbine shaft, the turbine and the worm are engaged with the adjusting screw, an adjusting screw is rotatably mounted on the placing plate, a docking bevel gear is fixedly mounted on the adjusting screw, the docking bevel gear is engaged with the upper bevel gear, and the limit plate and the adjusting screw form a threaded transmission.
[0013] Furthermore, the grinding mechanism includes a grinding motor fixedly mounted on the frame body, an output wheel fixedly mounted on the motor shaft of the grinding motor, a fixed side column rotatably mounted on the frame body, an inner wheel fixedly mounted on the fixed side column, a spur bevel gear slidably mounted on the fixed side column, a spring sheet rotatably mounted on the spur bevel gear, a spring sheet rotatably mounted on the inner wheel, a telescopic spring is provided between the two spring sheets, an output belt is wrapped around the inner wheel and the output wheel, an outward pushing triangular block is slidably mounted on the frame body, an outward pushing triangular block is provided between the outward pushing triangular block and the frame body, a fixed frame is fixedly mounted on the frame body, a rotating rod is rotatably mounted on the fixed frame, a downward pressure rod is fixedly mounted on the rotating rod, a side frame is fixedly mounted on the frame body, a grinding frame is slidably mounted on the side frame, a pull-down spring is provided between the grinding frame and the side frame, a grinding wheel is rotatably mounted on the grinding frame, a side bevel gear is fixedly mounted on the grinding wheel, and the side bevel gear is meshed with the spur bevel gear.
[0014] The rotation of the front conveying motor drives the motor wheel to rotate, and drives the two screw wheels and the bidirectional screw rod to rotate through the transmission belt, thereby driving the two internal threaded sleeves and the ejection block to slide toward the direction of the side frame, and the lower decorative panel is pushed out by the ejection triangular block. At this time, the ejection triangular block cannot rotate clockwise relative to the ejection block, and the decorative panel is pushed under the grinding wheel by the ejection triangular block. At this time, the decorative panel pushes the outer push triangular block to move outward, and the outer push spring is compressed. At this time, the outer push triangular block pushes the rotating rod to rotate, thereby driving the lower pressure rod to rotate, and the lower pressure rod presses the grinding frame and the grinding wheel downward, and the pull-down spring is stretched, so that the grinding wheel fits the upper surface of the decorative panel. The rotation of the grinding motor drives the output wheel to rotate, and drives the inner wheel, the fixed side column and the positive bevel gear to rotate through the output belt, thereby driving the side bevel gear and the grinding wheel to rotate, and the surface of the decorative panel is polished by the grinding wheel, which is convenient for subsequent glue brushing. The telescopic spring ensures that the positive bevel gear and the side bevel gear always keep meshing, and then the decorative panel enters the heating box.
[0015] When the push-out triangle block and the push-out block push away the bottom decorative panel, the upper decorative panel falls onto the conveying roller. Then, when the push-out block slides in the direction away from the side frame, the push-out triangle block cannot push the decorative panel in the placement panel. The push-out triangle block will rotate relative to the push-out block, and the torsion spring will be twisted. When the push-out block and the push-out triangle block return to their initial positions, the torsion spring rebounds, causing the push-out triangle block to reset and perform the next action, and this cycle repeats.
[0016] When the height of the limit plate needs to be adjusted, the adjustment motor rotates to drive the worm to rotate, thereby driving the turbine, turbine shaft and upper bevel gear to rotate, thereby driving the docking bevel gear and the adjusting screw to rotate, thereby driving the limit plate to slide up and down to adapt to decorative panels of different thicknesses.
[0017] Furthermore, the cutting device includes two output bevel gears fixedly mounted on the motor shaft of the cutting motor, two side screw racks fixedly mounted on the frame body, a horizontal bidirectional screw is rotatably mounted on the side screw rack, a screw bevel gear is fixedly mounted on the horizontal bidirectional screw, the screw bevel gear is meshed with the output bevel gear, a horizontal rail is fixedly mounted on the side screw rack, an internal threaded sleeve is slidably mounted on the horizontal rail, the internal threaded sleeve and the horizontal bidirectional screw form a threaded transmission, and a cutter is fixedly mounted on the internal threaded sleeve.
[0018] Furthermore, two side cutting frames are fixedly installed on the frame body, a side cutting motor is fixedly installed on the side cutting frame, a motor output wheel is fixedly installed on the motor shaft of the side cutting motor, a slide is fixedly installed on the side cutting frame, a transmission shaft is rotatably installed on the slide, an upper transmission wheel and a lower transmission wheel are fixedly installed on the transmission shaft, an upper transmission belt is wrapped around the upper transmission wheel and the motor output wheel, a cutting line is rotatably installed on the side cutting frame and the slide, an outer transmission wheel is fixedly installed on the cutting line, and a cutting transmission belt is wrapped around the outer transmission wheel and the lower transmission wheel.
[0019] The rotation of the side cutting motor drives the motor output wheel to rotate, which drives the upper transmission wheel, transmission shaft and lower transmission wheel to rotate through the upper transmission belt, and drives the outer transmission wheel and cutting line to rotate at high speed through the cutting transmission belt. The two sides of the decorative panel with PET film are cut through the cutting line. When the decorative panel reaches under the horizontal bidirectional screw, the cutting motor rotates to drive the output bevel gear to rotate, thereby driving the screw bevel gear and the horizontal bidirectional screw to rotate, thereby driving the internal threaded sleeve and the cutter to slide back and forth along the horizontal rail to cut the front and rear ends of the decorative panel. The decorative panel that has been subsequently laminated will push the cut decorative panel away.
[0020] Compared with the prior art, the present invention has the following advantages: (1) the loading device provided in the present invention can realize the fully automatic continuous loading of decorative panels of different thicknesses, and at the same time, the loaded decorative panels can be fully automatically polished, which is convenient for the subsequent gluing before lamination; (2) the conveying device provided in the present invention can automatically gluing and laminating the polished decorative panels, and then firmly press the PET film on the decorative panels, and finally cut the laminated decorative panels into specified sizes through the cutting device, which has a high degree of automation and good continuity; (3) the cutting device provided in the present invention can cut the laminated panels in the front-to-back direction and the left-to-right direction, and can cut the decorative panels into specified sizes, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1Schematic diagram of the overall structure of the present invention (first perspective).
[0022] Figure 2 Schematic diagram of the overall structure of the present invention (second perspective).
[0023] Figure 3 Schematic diagram of the structure of the conveying device of the present invention Figure 1 .
[0024] Figure 4 Schematic diagram of the structure of the conveying device of the present invention Figure 2 .
[0025] Figure 5 Schematic diagram of the structure of the conveying device of the present invention Figure 3 .
[0026] Figure 6 Schematic diagram of the structure of the feeding device of the present invention Figure 1 .
[0027] Figure 7 Schematic diagram of the structure of the feeding device of the present invention Figure 2 .
[0028] Figure 8 Schematic diagram of the structure of the feeding device of the present invention Figure 3 .
[0029] Figure 9 Schematic diagram of the structure of the feeding device of the present invention Figure 4 .
[0030] Figure 10 Schematic diagram of the structure of the feeding device of the present invention Figure 5 .
[0031] Figure 11 Schematic diagram of the structure of the feeding device of the present invention Figure 6 .
[0032] Figure 12 for Figure 11 Schematic diagram of the local structure at point A in the middle.
[0033] Figure 13 It is a schematic structural diagram of the cutting device of the present invention.
[0034] Figure 14 for Figure 13 Schematic diagram of the local structure at point B in the middle.
[0035] Reference numerals: 101-frame; 102-heating box; 103-glue box; 104-glue inlet pipe; 105-glue sponge roller; 106-conveying roller; 107-conveying motor; 108-oblique transmission belt; 109-pressing frame; 110-pressing slide; 111-pressing spring; 112-pressing roller; 113-film rotating frame; 114-film roll frame; 115-film roll; 116-PET film; 117-limiting frame; 118-guide roller; 119-conveying belt; 1 20-push plate; 201-front conveyor motor; 202-motor wheel; 203-transmission belt; 204-bidirectional screw; 205-screw wheel; 206-slide rod; 207-push block; 208-push triangle block; 209-torsion spring; 210-internal thread sleeve; 211-placement plate; 212-adjustment motor; 213-worm; 214-turbine shaft; 215-turbine; 216-upper bevel gear; 217-adjustment screw; 218-docking bevel gear; 219-limit Plate; 220-side frame; 221-grinding motor; 222-output wheel; 223-output belt; 224-inner wheel; 225-spring sheet; 226-fixed side column; 227-telescopic spring; 228-spur bevel gear; 229-extension spring; 230-extension triangle block; 231-fixed frame; 232-rotating rod; 233-down pressure rod; 234-pull-down spring; 235-grinding frame; 236-grinding wheel; 237-side bevel gear; 301-cutting motor; 302 -output bevel gear; 303-side screw rack; 304-horizontal and bidirectional screw; 305-screw bevel gear; 306-internal threaded sleeve; 307-cutter; 308-side cutting rack; 309-slide; 310-side cutting motor; 311-motor output pulley; 312-upper transmission belt; 313-upper transmission wheel; 314-transmission shaft; 315-lower transmission wheel; 316-cutting transmission belt; 317-external transmission wheel; 318-cutting line; 319-cross rail; 4-decorative panel. DETAILED DESCRIPTION
[0036] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0037] Example: Reference Figures 1-14 A processing device for a skin-feeling, super-matte, and wear-resistant PET decorative panel comprises a conveying device, the conveying device comprising a frame 101, the conveying device being used to heat, apply glue, and laminate a decorative panel 4, the conveying device being provided with a loading device and a cutting device, the loading device comprising a front conveying motor 201, the front conveying motor 201 being fixedly mounted on the frame 101, the loading device being used to continuously place the decorative panel 4 on the conveying device, the cutting device comprising a cutting motor 301, the cutting motor 301 being fixedly mounted on the frame 101, the cutting device being used to cut the laminated decorative panel 4;
[0038] The conveying device includes a film roll 115 and a film-applying rotating frame 113. The film-applying rotating frame 113 is rotatably mounted on the frame 101. Three guide rollers 118 are rotatably mounted on the film-applying rotating frame 113. The PET film 116 on the film roll 115 first passes around the uppermost guide roller 118 and is then pulled out from the lower ends of the two lower guide rollers 118.
[0039] The loading device includes an ejection block 207 and four placement plates 211. A limit plate 219 is slidably installed on the two placement plates 211 above the front conveying motor 201. An adjustment mechanism is provided on the placement plate 211, and the height of the limit plate 219 is adjusted by the adjustment mechanism. An ejection triangle block 208 is rotatably installed on the ejection block 207, and a grinding mechanism is provided on the frame 101.
[0040] like Figure 3-Figure 5 As shown, the conveying device also includes a plurality of conveying rollers 106 rotatably mounted on the frame 101, a heating box 102 is fixedly mounted on the frame 101, a heating tube is arranged in the heating box 102, a film roll rack 114 is fixedly mounted on the frame 101, a film roll 115 is rotatably mounted on the film roll rack 114, a limiting frame 117 is fixedly mounted on the frame 101, a conveying motor 107 is fixedly mounted on the frame 101, a transmission wheel is arranged on the motor shaft of the conveying motor 107, an oblique transmission belt 108 is wrapped around the conveying roller 106 and the transmission wheel located above the conveying motor 107, a conveying belt 119 is wrapped around the conveying roller 106 located above the front conveying motor 201 and the conveying roller 106 located above the conveying motor 107, and a pushing plate 120 is fixedly mounted on the conveying belt 119.
[0041] like Figure 3-Figure 5 As shown, a glue box 103 is fixedly installed on the frame 101, and glue is filled in the glue box 103. A glue inlet pipe 104 is fixedly installed on the glue box 103, and a glue sponge roller 105 is rotatably installed below the glue box 103. The glue sponge roller 105 is connected to the glue inlet pipe 104, and the glue enters the glue sponge roller 105 from the glue box 103.
[0042] like Figure 3-Figure 5 As shown, a plurality of pressing frames 109 are fixedly mounted on the frame body 101 , a pressing slide 110 is slidably mounted on the pressing frame 109 , a pressing roller 112 is rotatably mounted on the pressing slide 110 , and a pressing spring 111 is provided between the pressing slide 110 and the pressing frame 109 .
[0043] The conveying motor 107 rotates through the inclined transmission belt 108 to drive the conveying roller 106 to rotate, thereby driving the conveyor belt 119 to rotate, and pushing the decorative panel 4 pushed out from the loading device forward through the pushing plate 120. The conveying roller 106 provides support for the movement of the decorative panel 4. The decorative panel 4 first enters the heating box 102 for heating to facilitate lamination. Then the decorative panel 4 reaches the bottom of the glue sponge roller 105. The decorative panel 4 pushes the glue sponge roller 105 to rotate, and the glue in the glue sponge roller 105 is evenly applied to the surface of the decorative panel 4. Then the decorative panel 4 reaches the bottom of the film-applying rotating rack 113. In the dehumidification state, the lowest guide roller 118 The height of the decorative panel 4 is lower than the upper surface of the decorative panel 4. When the decorative panel 4 contacts the PET film 116 under the guide roller 118, the decorative panel 4 lifts the guide roller 118 and the film, and the film-laminating rotating frame 113 rotates. The PET film 116 is adhered to the decorative panel 4 after being coated with glue. Then the decorative panel 4 moves forward with the PET film 116, and the film roll 115 rotates. The decorative panel 4 adhered with the PET film 116 arrives under the pressing roller 112. The pressing spring 111 presses the pressing roller 112 and the PET film 116 tightly, so that the PET film 116 is tightly attached to the decorative panel 4. Then the decorative panel 4 and the PET film 116 arrive next to the side cutting frame 308.
[0044] like Figure 6-Figure 12 As shown, the loading device also includes a motor wheel 202 fixedly mounted on the motor shaft of the front conveying motor 201, two bidirectional screw rods 204 are rotatably mounted on the frame 101, a screw wheel 205 is fixedly mounted on the bidirectional screw rod 204, a transmission belt 203 is wrapped around the motor wheel 202 and the two screw wheels 205, and decorative panels 4 are stacked in four placement plates 211.
[0045] like Figure 6-Figure 12 As shown, an internal threaded sleeve 210 is fixedly installed below the ejection block 207, and an internal thread is set in the internal threaded sleeve 210. The internal threaded sleeve 210 and the bidirectional screw rod 204 form a threaded transmission. A torsion spring 209 is set between the ejection block 207 and the ejection triangle block 208. A slide rod 206 is fixedly installed on the frame 101, and the internal threaded sleeve 210 and the slide rod 206 are slidably installed.
[0046] like Figure 6-Figure 12 As shown, the adjustment mechanism includes an adjustment motor 212 fixedly mounted on the placement plate 211, a worm 213 fixedly mounted on the motor shaft of the adjustment motor 212, a turbine shaft 214 rotatably mounted on the placement plate 211, a turbine 215 and an upper bevel gear 216 fixedly mounted on the turbine shaft 214, the turbine 215 engages with the worm 213, an adjustment screw 217 rotatably mounted on the placement plate 211, a docking bevel gear 218 fixedly mounted on the adjustment screw 217, the docking bevel gear 218 engages with the upper bevel gear 216, and the limit plate 219 and the adjustment screw 217 form a threaded transmission.
[0047] like Figure 6-Figure 12 As shown, the grinding mechanism includes a grinding motor 221 fixedly mounted on the frame 101, an output wheel 222 is fixedly mounted on the motor shaft of the grinding motor 221, a fixed side column 226 is rotatably mounted on the frame 101, an inner wheel 224 is fixedly mounted on the fixed side column 226, a spur bevel gear 228 is slidably mounted on the fixed side column 226, a spring sheet 225 is rotatably mounted on the spur bevel gear 228, a spring sheet 225 is rotatably mounted on the inner wheel 224, a telescopic spring 227 is provided between the two spring sheets 225, an output belt 223 is wrapped around the inner wheel 224 and the output wheel 222, and a slidable spring 227 is provided between the two spring sheets 225. There is an outward pushing triangle block 230, and an outward pushing spring 229 is provided between the outward pushing triangle block 230 and the frame body 101. A fixing frame 231 is fixedly installed on the frame body 101, and a rotating rod 232 is rotatably installed on the fixing frame 231. A downward pressing rod 233 is fixedly installed on the rotating rod 232. A side frame 220 is fixedly installed on the frame body 101, and a grinding frame 235 is slidably installed on the side frame 220. A pull-down spring 234 is provided between the grinding frame 235 and the side frame 220. A grinding wheel 236 is rotatably installed on the grinding frame 235, and a side bevel gear 237 is fixedly installed on the grinding wheel 236. The side bevel gear 237 is meshed with the spur bevel gear 228.
[0048] The front conveying motor 201 rotates to drive the motor wheel 202 to rotate, and the transmission belt 203 drives the two screw wheels 205 and the bidirectional screw 204 to rotate, thereby driving the two internal threaded sleeves 210 and the ejection block 207 to slide toward the side frame 220, and the bottom decorative panel 4 is pushed out by the ejection triangular block 208. At this time, the ejection triangular block 208 cannot rotate clockwise relative to the ejection block 207, and the decorative panel 4 is pushed under the grinding wheel 236 by the ejection triangular block 208. At this time, the decorative panel 4 pushes the outward push triangular block 230 to move outward, and the outward push spring 229 is compressed. At this time, the outward push triangular block 230 pushes the rotating rod 232 to rotate, thereby driving The movable lower pressure rod 233 rotates, and the lower pressure rod 233 presses the grinding frame 235 and the grinding wheel 236 downward, and the pull-down spring 234 is stretched, so that the grinding wheel 236 fits the upper surface of the decorative panel 4. The grinding motor 221 rotates to drive the output wheel 222 to rotate, and drives the inner wheel 224, the fixed side column 226 and the spur bevel gear 228 to rotate through the output belt 223, thereby driving the side bevel gear 237 and the grinding wheel 236 to rotate, and the surface of the decorative panel 4 is polished by the grinding wheel 236 to facilitate subsequent glue brushing. The telescopic spring 227 makes the spur bevel gear 228 and the side bevel gear 237 always keep in meshing, and then the decorative panel 4 enters the heating box 102.
[0049] When the ejection triangle block 208 and the ejection triangle block 207 push away the bottom decorative panel 4, the upper decorative panel 4 falls onto the conveying roller 106. Then, when the ejection triangle block 207 slides in the direction away from the side frame 220, the ejection triangle block 208 cannot push the decorative panel 4 in the placement plate 211. The ejection triangle block 208 will rotate relative to the ejection triangle block 207, and the torsion spring 209 will be twisted. When the ejection triangle block 207 and the ejection triangle block 208 return to their initial positions, the torsion spring 209 rebounds, causing the ejection triangle block 208 to reset and perform the next action, and so on.
[0050] When the height of the limit plate 219 needs to be adjusted, the adjusting motor 212 rotates to drive the worm 213 to rotate, thereby driving the turbine 215, the turbine shaft 214 and the upper bevel gear 216 to rotate, thereby driving the docking bevel gear 218 and the adjusting screw 217 to rotate, thereby driving the limit plate 219 to slide up and down to adapt to decorative panels 4 of different thicknesses.
[0051] like Figure 13 、 Figure 14 As shown, the cutting device includes two output bevel gears 302 fixedly mounted on the motor shaft of the cutting motor 301, two side screw racks 303 fixedly mounted on the frame body 101, a horizontal bidirectional screw 304 is rotatably mounted on the side screw rack 303, a screw bevel gear 305 is fixedly mounted on the horizontal bidirectional screw 304, the screw bevel gear 305 is engaged with the output bevel gear 302, a horizontal rail 319 is fixedly mounted on the side screw rack 303, an internal threaded sleeve 306 is slidably mounted on the horizontal rail 319, the internal threaded sleeve 306 and the horizontal bidirectional screw 304 form a threaded transmission, and a cutter 307 is fixedly mounted on the internal threaded sleeve 306.
[0052] like Figure 13 、 Figure 14 As shown, two side cutting frames 308 are fixedly installed on the frame body 101, and a side cutting motor 310 is fixedly installed on the side cutting frame 308. A motor output wheel 311 is fixedly installed on the motor shaft of the side cutting motor 310, and a slide 309 is fixedly installed on the side cutting frame 308. A transmission shaft 314 is rotatably installed on the slide 309, and an upper transmission wheel 313 and a lower transmission wheel 315 are fixedly installed on the transmission shaft 314. An upper transmission belt 312 is wrapped around the upper transmission wheel 313 and the motor output wheel 311, and a cutting line 318 is rotatably installed on the side cutting frame 308 and the slide 309. An outer transmission wheel 317 is fixedly installed on the cutting line 318, and a cutting transmission belt 316 is wrapped around the outer transmission wheel 317 and the lower transmission wheel 315.
[0053] The side cutting motor 310 rotates to drive the motor output wheel 311 to rotate, and drives the upper transmission wheel 313, the transmission shaft 314 and the lower transmission wheel 315 to rotate through the upper transmission belt 312, and drives the outer transmission wheel 317 and the cutting line 318 to rotate at high speed through the cutting transmission belt 316, and cuts the two sides of the decorative panel 4 with the PET film 116 through the cutting line 318. When the decorative panel 4 reaches the bottom of the horizontal bidirectional screw 304, the cutting motor 301 rotates to drive the output bevel gear 302 to rotate, thereby driving the screw bevel gear 305 and the horizontal bidirectional screw 304 to rotate, thereby driving the internal threaded sleeve 306 and the cutter 307 to slide back and forth along the horizontal rail 319, cutting the front and rear ends of the decorative panel 4, and the decorative panel 4 that has been subsequently coated will push the cut decorative panel 4 away.
[0054] The working principle of the skin-feeling super-matte wear-resistant PET decorative plate processing device disclosed in the present invention is as follows: the front conveying motor 201 rotates to drive the motor wheel 202 to rotate, and the transmission belt 203 drives the two screw wheels 205 and the bidirectional screw 204 to rotate, thereby driving the two internal threaded sleeves 210 and the ejection block 207 to slide toward the side frame 220, and the bottom decorative plate 4 is pushed out by the ejection triangle block 208. At this time, the ejection triangle block 208 cannot rotate clockwise relative to the ejection block 207, and the decorative plate 4 is pushed under the grinding wheel 236 by the ejection triangle block 208. At this time, the decorative plate 4 pushes the outward push triangle block 230 to move outward, and the outward push spring 229 is compressed. At this time, the outward push triangle block 230 pushes the rotating rod 232 to rotate, thereby driving the lower pressure rod 233 to rotate. The lower pressure rod 233 presses the grinding frame 235 and the grinding wheel 236 downward, and the pull-down spring 234 is stretched, so that the grinding wheel 236 fits the upper surface of the decorative panel 4. The grinding motor 221 rotates to drive the output wheel 222 to rotate, and drives the inner wheel 224, the fixed side column 226 and the spur bevel gear 228 to rotate through the output belt 223, thereby driving the side bevel gear 237 and the grinding wheel 236 to rotate, and the surface of the decorative panel 4 is polished by the grinding wheel 236 to facilitate subsequent glue brushing. The telescopic spring 227 makes the spur bevel gear 228 and the side bevel gear 237 always keep meshing, and then the decorative panel 4 enters the heating box 102. When the ejection triangle block 208 and the ejection triangle block 207 push away the bottom decorative panel 4, the upper decorative panel 4 falls onto the conveying roller 106. Then, when the ejection triangle block 207 slides in the direction away from the side frame 220, the ejection triangle block 208 cannot push the decorative panel 4 in the placement plate 211. The ejection triangle block 208 will rotate relative to the ejection triangle block 207, and the torsion spring 209 will be twisted. When the ejection triangle block 207 and the ejection triangle block 208 return to their initial positions, the torsion spring 209 rebounds, causing the ejection triangle block 208 to reset and perform the next action, and so on.The conveying motor 107 rotates through the inclined transmission belt 108 to drive the conveying roller 106 to rotate, thereby driving the conveyor belt 119 to rotate, and pushing the decorative panel 4 pushed out from the loading device forward through the pushing plate 120. The conveying roller 106 provides support for the movement of the decorative panel 4. The decorative panel 4 first enters the heating box 102 for heating to facilitate lamination. Then the decorative panel 4 reaches the bottom of the glue sponge roller 105. The decorative panel 4 pushes the glue sponge roller 105 to rotate, and the glue in the glue sponge roller 105 is evenly applied to the surface of the decorative panel 4. Then the decorative panel 4 reaches the bottom of the film-applying rotating rack 113. In the dehumidification state, the lowest guide roller 118 The height of the decorative panel 4 is lower than the upper surface of the decorative panel 4. When the decorative panel 4 contacts the PET film 116 under the guide roller 118, the decorative panel 4 lifts the guide roller 118 and the film, and the film-laminating rotating frame 113 rotates. The PET film 116 is adhered to the decorative panel 4 after being coated with glue. Then the decorative panel 4 moves forward with the PET film 116, and the film roll 115 rotates. The decorative panel 4 adhered with the PET film 116 arrives under the pressing roller 112. The pressing spring 111 presses the pressing roller 112 and the PET film 116 tightly, so that the PET film 116 is tightly attached to the decorative panel 4. Then the decorative panel 4 and the PET film 116 arrive next to the side cutting frame 308. The side cutting motor 310 rotates to drive the motor output wheel 311 to rotate, and drives the upper transmission wheel 313, the transmission shaft 314 and the lower transmission wheel 315 to rotate through the upper transmission belt 312, and drives the outer transmission wheel 317 and the cutting line 318 to rotate at high speed through the cutting transmission belt 316, and cuts the two sides of the decorative panel 4 with the PET film 116 through the cutting line 318. When the decorative panel 4 reaches the bottom of the horizontal bidirectional screw 304, the cutting motor 301 rotates to drive the output bevel gear 302 to rotate, thereby driving the screw bevel gear 305 and the horizontal bidirectional screw 304 to rotate, thereby driving the internal threaded sleeve 306 and the cutter 307 to slide back and forth along the horizontal rail 319, cutting the front and rear ends of the decorative panel 4, and the decorative panel 4 that has been subsequently coated will push the cut decorative panel 4 away.
[0055] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the scope of protection of the present invention.
Claims
1. A processing device for a skin-feeling, super-matte, wear-resistant PET decorative plate, comprising a conveying device, characterized in that: The conveying device comprises a frame (101), and is used to heat, glue, and laminate the decorative panels (4). A loading device and a cutting device are provided on the conveying device. The loading device comprises a front conveying motor (201), and the front conveying motor (201) is fixedly mounted on the frame (101). The loading device is used to continuously place the decorative panels (4) on the conveying device. The cutting device comprises a cutting motor (301), and the cutting motor (301) is fixedly mounted on the frame (101). The cutting device is used to cut the laminated decorative panels (4). The conveying device includes a film roll (115) and a film-sticking rotating frame (113). The film-sticking rotating frame (113) is rotatably mounted on the frame (101). Three guide rollers (118) are rotatably mounted on the film-sticking rotating frame (113). The PET film (116) on the film roll (115) first passes around the uppermost guide roller (118) and is then pulled out from the lower ends of the two lower guide rollers (118). The loading device includes a push-out block (207) and four placement plates (211), a limit plate (219) is slidably mounted on the two placement plates (211) above the front conveying motor (201), an adjustment mechanism is provided on the placement plates (211), and the height of the limit plate (219) is adjusted by the adjustment mechanism, a push-out triangle block (208) is rotatably mounted on the push-out block (207), and a grinding mechanism is provided on the frame (101); The grinding mechanism comprises a grinding motor (221) fixedly mounted on a frame (101), an output wheel (222) fixedly mounted on the motor shaft of the grinding motor (221), a fixed side column (226) rotatably mounted on the frame (101), an inner wheel (224) fixedly mounted on the fixed side column (226), a spur bevel gear (228) slidably mounted on the fixed side column (226), a spring sheet (225) rotatably mounted on the spur bevel gear (228), a spring sheet (225) rotatably mounted on the inner wheel (224), a telescopic spring (227) is provided between the two spring sheets (225), an output belt (223) is wound around the inner wheel (224) and the output wheel (222), and an outer pusher (223) is slidably mounted on the frame (101). A triangular block (230) is provided with an outward push spring (229) between the outward push triangular block (230) and the frame body (101); a fixed frame (231) is fixedly installed on the frame body (101); a rotating rod (232) is rotatably installed on the fixed frame (231); a lower pressure rod (233) is fixedly installed on the rotating rod (232); a side frame (220) is fixedly installed on the frame body (101); a grinding frame (235) is slidably installed on the side frame (220); a pull-down spring (234) is provided between the grinding frame (235) and the side frame (220); a grinding wheel (236) is rotatably installed on the grinding frame (235); a side bevel gear (237) is fixedly installed on the grinding wheel (236); and the side bevel gear (237) is meshed with the spur bevel gear (228).
2. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: The conveying device also includes a plurality of conveying rollers (106) rotatably mounted on the frame (101), a heating box (102) fixedly mounted on the frame (101), a heating tube provided in the heating box (102), a film roll rack (114) fixedly mounted on the frame (101), a film roll (115) rotatably mounted on the film roll rack (114), a limiting rack (117) fixedly mounted on the frame (101), a conveying motor (107) fixedly mounted on the frame (101), a transmission wheel provided on the motor shaft of the conveying motor (107), an oblique transmission belt (108) wound around the conveying rollers (106) and the transmission wheel located above the conveying motor (107), a conveying belt (119) wound around the conveying rollers (106) located above the front conveying motor (201) and the conveying rollers (106) located above the conveying motor (107), and a pushing plate (120) fixedly mounted on the conveying belt (119).
3. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: A glue box (103) is fixedly mounted on the frame (101), the glue box (103) contains glue, a glue inlet pipe (104) is fixedly mounted on the glue box (103), a glue-spreading sponge roller (105) is rotatably mounted below the glue box (103), the glue-spreading sponge roller (105) is connected to the glue inlet pipe (104), and the glue enters the glue-spreading sponge roller (105) from the glue box (103).
4. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: A plurality of pressing frames (109) are fixedly mounted on the frame body (101), a pressing slide (110) is slidably mounted on the pressing frame (109), a pressing roller (112) is rotatably mounted on the pressing slide (110), and a pressing spring (111) is provided between the pressing slide (110) and the pressing frame (109).
5. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: The loading device further comprises a motor wheel (202) fixedly mounted on the motor shaft of the front conveying motor (201); two bidirectional screw rods (204) are rotatably mounted on the frame (101); a screw wheel (205) is fixedly mounted on the bidirectional screw rod (204); a transmission belt (203) is wound around the motor wheel (202) and the two screw wheels (205); and decorative panels (4) are stacked inside four placement plates (211).
6. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 5, characterized in that: An internal threaded sleeve (210) is fixedly installed below the ejection block (207), and an internal thread is provided in the internal threaded sleeve (210). The internal threaded sleeve (210) and the bidirectional screw rod (204) form a threaded transmission. A torsion spring (209) is provided between the ejection block (207) and the ejection triangle block (208). A slide rod (206) is fixedly installed on the frame (101), and the internal threaded sleeve (210) and the slide rod (206) are slidably installed.
7. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: The regulating mechanism comprises an regulating motor (212) fixedly mounted on a placement plate (211), a worm (213) fixedly mounted on a motor shaft of the regulating motor (212), a turbine shaft (214) rotatably mounted on the placement plate (211), a turbine (215) and an upper bevel gear (216) fixedly mounted on the turbine shaft (214), the turbine (215) meshing with the worm (213), an regulating screw (217) rotatably mounted on the placement plate (211), a docking bevel gear (218) fixedly mounted on the regulating screw (217), the docking bevel gear (218) meshing with the upper bevel gear (216), and a limit plate (219) and the regulating screw (217) forming a threaded transmission.
8. The device for processing a skin-feeling super-matte wear-resistant PET decorative plate according to claim 1, characterized in that: The cutting device comprises two output bevel gears (302) fixedly mounted on the motor shaft of the cutting motor (301); two side screw rod racks (303) fixedly mounted on the frame body (101); a horizontal bidirectional screw rod (304) rotatably mounted on the side screw rod racks (303); a screw bevel gear (305) fixedly mounted on the horizontal bidirectional screw rod (304); the screw bevel gear (305) meshing with the output bevel gear (302); a horizontal rail (319) fixedly mounted on the side screw rod racks (303); an internal threaded sleeve (306) slidably mounted on the horizontal rail (319); the internal threaded sleeve (306) and the horizontal bidirectional screw rod (304) forming a threaded transmission; and a cutter (307) fixedly mounted on the internal threaded sleeve (306).
9. The processing device for a skin-feeling super-matte wear-resistant PET decorative plate according to claim 8, characterized in that: Two side cutting frames (308) are fixedly mounted on the frame body (101), a side cutting motor (310) is fixedly mounted on the side cutting frame (308), a motor output wheel (311) is fixedly mounted on the motor shaft of the side cutting motor (310), a slide (309) is fixedly mounted on the side cutting frame (308), a transmission shaft (314) is rotatably mounted on the slide (309), an upper transmission wheel (313) and a lower transmission wheel (315) are fixedly mounted on the transmission shaft (314), an upper transmission belt (312) is wound around the upper transmission wheel (313) and the motor output wheel (311), a cutting line (318) is rotatably mounted on the side cutting frame (308) and the slide (309), an outer transmission wheel (317) is fixedly mounted on the cutting line (318), and a cutting transmission belt (316) is wound around the outer transmission wheel (317) and the lower transmission wheel (315).
Citation Information
Patent Citations
Cutting platform for edging insulation board
CN118456526A