Slipway half-ship sliding system and sliding method thereof
By adopting a half-ship skidding system on the boat platform, including a skidding frame system and winch towing system, the waste of ship platform resources and safety of the stern section slip are solved, and efficient use of ship platform and shortened construction cycle is achieved.
Patent Information
- Application Number
- CN202411982298.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-18
AI Technical Summary
In the prior art, after the bow half of the upper part of the ship is carried into a whole ship, the position of half of the ship will be left near the water outlet, resulting in wasting of the ship platform resources and it is difficult to achieve safe and reliable slippage of the stern section of the hull.
A ship-table semi-ship skidding system is adopted, including a ship-to-ship skidding frame system, a main winch towing system, an auxiliary winch towing system and an electrical control system. The ship-alive slip frame system consists of several skateboards, crossbeams, first rigid support and second rigid support. The safe and reliable slip of the stern section of the hull is achieved through the winch towing system and the electrical control system.
It effectively improves the utilization rate of the ship platform, shortens the ship platform cycle, improves the ship platform turnover rate, ensures safe and reliable slippage of the stern section of the hull, reduces the workload of the dock boat after launching, and shortens the total construction cycle of the ship.
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Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of shipbuilding, and more specifically, relates to a slipway half-ship sliding system. The present invention also relates to a sliding method for the slipway half-ship sliding system. Background Art
[0002] In the field of shipbuilding, there is currently a half-ship construction method in which a whole ship is arranged at the slipway gate, and the bow half of the ship is arranged in the remaining slipway space on the upper part of the slipway. After the whole ship near the water inlet is launched, the bow half of the ship on the upper part of the slipway continues to use the position of the launched whole ship to load the stern half. However, when the bow half of the ship on the upper part of the slipway is loaded into the whole ship, half a space will be left at the position near the water inlet. Due to the need for launching, other ships cannot be arranged in the remaining space, thereby wasting shipbuilding slipway resources.
[0003] There is a technology in the prior art entitled “A semi-submersible slipway ship moving device and use method” and with a publication (announcement) number of “CN116142417A”, which discloses a semi-submersible slipway ship moving device, including: a sliding support member, which includes a support platform, a ball distance keeping member and a sliding seat, the support platform is arranged on the ground, and the ball distance keeping member is used on the support platform for auxiliary support of the sliding seat; a segmented blocking member, which includes a telescopic blocking member, a blocking power member and a blocking lubricating member, the telescopic blocking member, the blocking power member and the blocking lubricating member are all arranged on the support platform to perform segmented blocking on the sliding seat fixed with the ship to be moved as needed; a slow release member, which includes a release fixing member and a pulley retracting member, the release fixing member is arranged on the ground, and the pulley retracting member is connected to the release fixing member to release the sliding seat to slowly slide along the support platform. The invention has high automation degree, high safety, fast ship moving speed, high reuse rate, controllable speed of the ship moving process and can be applicable to the safe ship moving needs of ships of different tonnages.
[0004] However, this technology does not involve the technical problems and technical solutions of the present application. Summary of the invention
[0005] The technical problem to be solved by the present invention is: in view of the shortcomings of the existing technology, a slipway half-ship sliding system with a simple structure is provided, which can effectively improve the utilization rate of the slipway, ensure the continuous loading of ships on the slipway, and ensure that the stern section of the hull can slide safely and reliably.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is:
[0007] The present invention is a slipway half-ship sliding system, wherein the ship sliding frame system comprises a plurality of slide plates, a plurality of cross beams, a plurality of first rigid supports, and a plurality of second rigid supports, wherein each slide plate assembly comprises a plurality of slide plates, and the plurality of slide plate assemblies are arranged laterally according to gaps, and the longitudinally adjacent slide plates of each slide plate assembly are fixedly connected by metal wires, and the slide plates in opposite positions in two laterally adjacent groups of slide plate assemblies are fixedly connected laterally by cross beams, an outer sliding limit portion is provided at the inner lower part of the slide plate, and the cross beam is connected to the slide plate by a connecting component, and one side of the stern section of the hull that needs to slide is connected to the slide plate of one slide plate assembly by a first rigid support, and the other side of the stern section of the hull is connected to the slide plate of another slide plate assembly by a second rigid support.
[0008] The crossbeam is supported on multiple sliding tracks, the slide of each slide assembly is supported on a corresponding load-bearing slide, and the outer sliding limit portion of the slide of each slide assembly abuts against the inner side position of the corresponding load-bearing slide.
[0009] The connecting parts include a crossbeam connecting piece and a slide connecting piece, the crossbeam connecting piece and the slide connecting piece are plugged and connected in a vertical direction, and the wedge is plugged and connected in a horizontal direction to limit the crossbeam connecting piece and the slide connecting piece.
[0010] The berth half-ship sliding system also includes a main winch towing system, an auxiliary winch towing system, and an electrical control system.
[0011] The main winch towing system includes a main winch, a main pulling winch rope drum, a transverse guide wheel, a longitudinal guide wheel, and an upper pulling cable lock; the auxiliary winch towing system includes a reverse pulling winch, a reverse pulling winch rope drum, a lower pulling cable, a lifting ring, a fixed pulley, and a movable pulley.
[0012] The electrical control system comprises a main winch motor, an auxiliary winch motor and a cable storage drum motor.
[0013] The present invention also relates to a sliding method of a slipway half-ship sliding system with simple steps, which can effectively improve the utilization rate of the slipway, ensure continuous loading of ships on the slipway, and ensure that the stern section of the hull can slide safely and reliably. The sliding method of the slipway half-ship sliding system has the following steps:
[0014] S1: Tighten the wedges between the slide connecting piece of the slide of the sliding frame system and the cross beam connecting piece of the cross beam, install the first rigid support and the second rigid support, realize the connection between the stern section of the hull and the cross beam, make the stern section of the hull fall on the sliding frame system, and realize the fixed connection between the stern section E1 of the hull and the sliding frame system;
[0015] S2: Start the main winch towing system and the auxiliary winch towing system, tighten the traction of the main winch towing system B, and loosen the traction of the auxiliary winch towing system;
[0016] S3: The stern section of the hull has a tendency to slide down. Loosen the main winch towing system, tighten the auxiliary winch towing system, pull it down, and then control the slide by the main winch towing system after sliding. If the slide stops during the slide, pull it down according to the above steps. The main winch towing system and the auxiliary winch towing system cannot be tightened at the same time. When one is tightened, the other must be loosened.
[0017] S4: During the sliding process of the sliding frame system, when the sliding starts, the main winch towing system slowly winds up and unwinds, and the initial speed is controlled to be low. After the sliding is normal, the speed is gradually increased in the middle sliding stage, and then reduced to a low speed before sliding to the end point. Finally, the sliding frame system is brought into contact with the anti-skid device, and the sliding stern section E stops sliding, and the sliding process ends;
[0018] S5: After the sliding is completed, the position of the stern section of the hull is measured and adjusted, and the stern section of the hull is positioned. At the same time, the rigid support, the middle pier and the side pier are installed so that the stern section of the hull is placed on the pier wood; the middle pier and the side pier are knocked tight, the traction of the main winch towing system is tightened, the first rigid support and the second rigid support of the sliding frame system are removed, the main winch towing system is loosened, and the auxiliary winch towing system is used to tow the sliding frame system out of the bottom of the stern section of the hull.
[0019] Before using the sliding method of the slipway half-ship sliding system, the whole ship is arranged near the slipway gate, and the stern section is arranged in the remaining space at the upper end of the slipway.
[0020] Selection of the sliding stern section: the maximum length L of the stern section is: L = L1-L2-L3-L4-L5;
[0021] L: Maximum length of the total sliding section;
[0022] L1: effective length inside the slipway gate;
[0023] L2: Captain;
[0024] L3: reserved distance for sliding traction rope;
[0025] L4: total distance between the bow distance and sliding section of the whole ship;
[0026] L5: The distance between the stern cover of the whole ship and the gate;
[0027] The weight calculation of the stern section is: W = W1 + W2 + W3 + W4 + W5;
[0028] W: total weight of the total sliding section;
[0029] W1: weight of the total sliding section structure;
[0030] W2: Weight of welding materials and coatings;
[0031] W3: weight of construction scaffolding;
[0032] W4: outfitting weight;
[0033] W5: Weight of the sliding frame on board.
[0034] The technical solution of the present invention is adopted, and the working principle and beneficial effects are as follows:
[0035] The slipway half-ship sliding system of the present invention, when setting up the structure, makes various components of the ship sliding frame system, the components include a plurality of slides, a plurality of crossbeams, a plurality of first rigid supports, and a plurality of second rigid supports, then combines the various components to form a ship sliding frame system, and then arranges the ship sliding frame system A between the slipway and the stern section of the hull that needs to slide. When assembling the components, each slide board assembly includes a plurality of slide boards, the plurality of slide board assemblies are arranged transversely according to the gap, and the longitudinally adjacent slide boards of each slide board assembly are fixedly connected by metal wires to form a straight-line structure, and the slide boards in opposite positions in the two transversely adjacent groups of slide board assemblies are fixedly connected transversely by crossbeams, the crossbeams and the slide boards are arranged vertically, and an outer sliding limiter is provided at the lower inner side of the slide board, the outer sliding limiter prevents the slide board from detaching from the corresponding load-bearing slide from the side, and the crossbeams and the slide boards are connected by connecting components, and the connecting components realize reliable connection when the crossbeams and the slide boards are connected, and are easy to separate when disassembled. When the ship-borne sliding frame system is connected to the hull, one side of the stern section of the hull that needs to slide is connected to a slide of a slide assembly through a first rigid support, and the other side of the stern section of the hull is connected to a slide of another slide assembly through a second rigid support. In this way, the rigid connection between the ship-borne sliding frame system and the hull can be reliably achieved. The ship-borne sliding frame system can be controlled by a winch towing system to achieve reliable and safe sliding and change its position on the slipway. The principle of the half-ship sliding method adopted by the slipway half-ship sliding system described in the present invention is: Sliding method: The ship-borne sliding frame system is used as a sliding medium, and the main towing system and the auxiliary towing system are controlled by an electrical control system to achieve towing operations, and the half-ship sliding can be reliably completed. Stone of the present invention invents a method for moving a stern half ship in order to improve the utilization rate of the slipway, that is, the whole ship that is launched first is arranged under the slipway near the gate, and the half section of the ship that is launched later is built at the position above the slipway. After the current ship is launched, the slope of the slipway slideway or the traction of the winch cable is used to move the pre-installed stern section from the original construction position to the predetermined installation position at the rear of the slipway. When the sliding frame system slides with the ship, the crossbeam is supported on the sliding track, which can reliably realize both load-bearing and sliding. Similarly, the slides of each slide assembly are respectively supported on the corresponding load-bearing slide, which can reliably realize both load-bearing and position limiting, and can also slide reliably. The beneficial effects of the system of the present invention are: 1. Effectively improve the slipway turnover rate. According to the traditional one-and-a-half shipbuilding method, the average slipway cycle for building a ship is 90 days. After adopting the slipway half-ship sliding method, the slipway cycle can be shortened by 45 days, and the slipway turnover rate is nearly doubled. 2. Make full use of the slipway area, expand the boat installation position, and increase the slipway outfitting workload. Shifting the front and stern half can complete more than 80% of the outfitting work; after the shift, most of the outfitting work of the whole ship can be completed on the slipway, which improves the integrity of the launched ship, resulting in a significant reduction in the dock boat installation workload after the ship is launched, effectively shortening the total construction period of the ship. 3. Maintain the balance of slipway work.By adopting a one-and-a-half-shipbuilding system, various types of work can be arranged to work on two ship positions in a planned and rhythmic manner. This has changed the past phenomenon where various types of work were concentrated on one ship due to the small cabin, and they were crowded and had to wait for work. This has improved the construction quality, ensured safe production, and transferred a large number of water operations to land, improving working conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The following is a brief description of the contents and symbols in the drawings of this specification:
[0037] Figure 1 It is a structural schematic diagram of the slipway half-ship sliding system of the present invention;
[0038] Figure 2 It is a schematic diagram of the top view of the structure of the ship-mounted sliding frame system of the slipway half-ship sliding system of the present invention;
[0039] Figure 3 It is a schematic cross-sectional structural diagram of the slipway half-ship sliding system of the present invention when in use;
[0040] Figure 4 It is a structural schematic diagram of another part of the sectional view of the slipway half-ship sliding system of the present invention when in use;
[0041] Figure 5 It is a schematic diagram of the partial structure of the slipway half-ship sliding system of the present invention when in use;
[0042] The marks in the attached drawings are respectively: A, shipboard sliding frame system; A1, wedge; A2, beam; A3, first rigid support; A4, second rigid support; A5, slide plate; A6, outer sliding limiter; A7, connecting component; A8, load-bearing slide; B, main winch towing system; C, auxiliary winch towing system; E, hull; E1, stern section; F, slipway. DETAILED DESCRIPTION
[0043] The following is a further detailed description of the specific implementation of the present invention, such as the shape, structure, mutual position and connection relationship between the various components involved, the function and working principle of each part, etc., through the description of the embodiments with reference to the accompanying drawings:
[0044] As attached Figure 1 -Attached Figure 5As shown, the present invention is a slipway half-ship sliding system, the ship sliding frame system A includes a plurality of slides A1, a plurality of crossbeams A2, a plurality of first rigid supports A3, and a plurality of second rigid supports A4, each slide assembly includes a plurality of slides A5, the plurality of slide assemblies are arranged in a horizontal manner according to the gap, the longitudinally adjacent slides A5 of each slide assembly are fixedly connected by metal wires, the slides A5 in opposite positions in two groups of slide assemblies adjacent in the horizontal direction are fixedly connected in the horizontal direction by the crossbeam A2, the inner lower part of the slide A5 is provided with an outer sliding limiter A6, the crossbeam A4 is connected to the slide A5 by a connecting component A7, one side of the stern section E1 of the hull E to be slidable is connected to the slide A5 of one slide assembly by the first rigid support A3, and the other side of the stern section E1 of the hull E is connected to the slide A5 of another slide assembly by the second rigid support A4. The above structure proposes an improved technical solution to address the deficiencies in the prior art. When setting up the structure, various components of the ship-mounted sliding frame system A are made, including several slide plates A1, several crossbeams A2, several first rigid supports A3, and several second rigid supports A4. Then, the various components are combined to form the ship-mounted sliding frame system A, and then the ship-mounted sliding frame system A is arranged between the slipway and the stern section E1 of the hull that needs to slide. When assembling the components, each slide plate assembly includes multiple slide plates A5, and the multiple slide plate assemblies are arranged horizontally according to the gaps. The slide plates A5 adjacent to each other in the longitudinal direction of each slide plate assembly are fixedly connected by metal wires to form a straight-line structure. The slide plates A5 in opposite positions in two sets of slide plate assemblies adjacent to each other in the horizontal direction are fixedly connected horizontally by crossbeams A2, and the crossbeams A2 are arranged vertically with the slide plates. An outer sliding limiter A6 is provided at the inner lower part of the slide plate A5, and the outer sliding limiter A6 prevents the slide plate from detaching from the corresponding load-bearing slide A8 from the side. The crossbeams A4 and the slide plates A5 are connected by connecting components A7, and the connecting components A7 realize reliable connection when the crossbeams A4 and the slide plates A5 are connected, and are easy to separate when disassembling. When the ship-borne sliding frame system A is connected to the hull, one side of the stern section E1 of the hull E that needs to slide is connected to the slide A5 of a slide assembly through the first rigid support A3, and the other side of the stern section E1 of the hull E is connected to the slide A5 of another slide assembly through the second rigid support A4. In this way, the rigid connection between the ship-borne sliding frame system A and the hull is reliably achieved. The ship-borne sliding frame system A can be controlled by a winch towing system to achieve reliable and safe sliding and change its position on the slipway. The principle of the half-ship sliding method adopted by the slipway half-ship sliding system described in the present invention is: Sliding method: The ship-borne sliding frame system A is used as a sliding medium, and the main towing system and the auxiliary towing system are controlled by an electrical control system to achieve towing operations, and the half-ship sliding is reliably completed.Stone of the present invention invents a method for moving a stern half ship in order to improve the utilization rate of the slipway, that is, the whole ship that is launched first is arranged under the slipway near the gate, and the half section of the ship that is launched later is built at the position above the slipway. After the current ship is launched, the slope of the slipway slideway or the traction of the winch cable is used to move the pre-installed stern section from the original construction position to the predetermined installation position at the rear of the slipway. When the ship sliding frame system A slides, the crossbeam is supported on the sliding track G, which can reliably realize both load-bearing and sliding. Similarly, the slides of each slide assembly are respectively supported on the corresponding load-bearing slide, which can reliably realize both load-bearing and limit, and can also slide reliably. The beneficial effects of the system of the present invention are: 1. Effectively improve the slipway turnover rate. According to the traditional one-and-a-half shipbuilding method, the average slipway cycle for building a ship is 90 days. After adopting the slipway half-ship sliding method, the slipway cycle can be shortened by 45 days, and the slipway turnover rate is nearly doubled. 2. Make full use of the slipway area, expand the boat loading position, and increase the slipway outfitting workload. Shifting the front stern half section can complete more than 80% of the outfitting work; after the shift, most of the outfitting work of the whole ship can be completed on the slipway, which improves the integrity of the launched ship, resulting in a significant reduction in the dock boat loading workload after the ship is launched, and effectively shortens the total construction period of the ship. 3. Maintain the balance of slipway work. With one and a half shipbuilding, each type of work can be arranged to work on two positions in a planned and rhythmic manner, which changes the past phenomenon of various types of work being concentrated on one ship due to the small cabin, crowding each other, and waiting for work, improves the construction quality, ensures safe production, and transfers a large number of water operations in the past to land, improving working conditions. The slipway half-ship sliding system described in the present invention has a simple structure, can effectively improve the utilization rate of the slipway, ensures the continuous loading of ships on the slipway, and ensures that the stern section of the hull can slide safely and reliably.
[0045] The crossbeam A2 is supported on multiple sliding rails G, the slide plate A5 of each slide plate assembly is supported on a corresponding load-bearing slide A8, and the outer sliding limiter A6 of the slide plate A5 of each slide plate assembly abuts against the inner side of the corresponding load-bearing slide A8. In the above structure, the sliding rails G are arranged in multiple lanes, and the multiple sliding rails G are arranged in parallel. The crossbeam is supported on the sliding rails G, and the sliding rails G enable the stern section E1 of the hull E to reliably bear the load and slide reliably. Similarly, the outer sliding limiters A6 of the slide plates on both sides are respectively stuck in the inner side of the corresponding load-bearing slide A8, so as to achieve reliable limitation of the slide plates between the load-bearing slides A8 and ensure that they will not fall off.
[0046] The connecting component A7 includes a crossbeam connecting member A71 and a slide connecting member A72, which are connected by plugging in the vertical direction, and a wedge A1 is inserted in the horizontal direction to limit the crossbeam connecting member A71 and the slide connecting member A72. With the above structure, when the crossbeam and the corresponding slide need to be connected, the crossbeam connecting member A71 and the slide connecting member A72 are connected by plugging in the vertical direction to achieve reliable horizontal limitation, and then the wedge A1 is inserted into the slots on the crossbeam connecting member A71 and the slide connecting member A72 to achieve reliable clamping, ensuring that the crossbeam connecting member A71 and the slide connecting member A72 are reliably positioned in the vertical direction and will not be easily separated.
[0047] The slipway half-ship sliding system also includes a main winch towing system B, an auxiliary winch towing system C, and an electrical control system. The main winch towing system B includes a main winch B1, a main pull winch rope drum B2, a transverse guide wheel B3, a longitudinal guide wheel B4, and an upper pull cable lock B5; the auxiliary winch towing system C includes a reverse pull winch, a reverse pull winch rope drum, a lower pull cable C3, a lifting ring C4, a fixed pulley, and a movable pulley. In the above structure, the main function of the main winch towing system is to generate sufficient traction force, and with the help of the ship-mounted sliding frame system, the acceleration of the hull sliding down is constrained, so that it moves to the predetermined position at a specified speed. Since the stern section E1 of the hull E has a large mass, a large traction force constraint is required, but the pulling force of the main winch cannot be designed too large, so sufficient traction must be obtained by increasing the pulley multiple. However, the pulley multiple should not be too large, otherwise, the steel cable is too long and the rope drum cannot be accommodated, so it is generally only taken 4 to 5 times. Therefore, the main winch must have a large pulling force and a thicker steel cable needs to be used; moreover, due to the large sliding range of the ship and the long towing steel cable, which is generally several hundred meters long, the main winch must use a double-drum winch and be equipped with a cable storage drum. The main function of the auxiliary winch towing system is to increase the sliding force of the ship, overcome the friction resistance of the slideway increased due to some reason, and to pull the ship sliding frame system and the stern section E1 of the hull E to slide down at the specified speed. The traction force required by the auxiliary winch system is much smaller than the traction force of the main winch, and the diameter of the wire rope is also smaller. The electrical control system includes a main winch motor, an auxiliary winch motor, and a cable storage drum motor. The working principle of the electrical control system is to control the towing action of the main winch towing system and the auxiliary main winch towing system through the control of electrical equipment.
[0048] The present invention also relates to a sliding method of a slipway half-ship sliding system with simple steps, which can effectively improve the utilization rate of the slipway, ensure continuous loading of ships on the slipway, and ensure that the stern section of the hull can slide safely and reliably. The sliding method of the slipway half-ship sliding system has the following steps:
[0049] S1: Tighten the wedge A1 between the slide plate connector A72 of the slide plate A5 of the sliding frame system A and the cross beam connector A71 of the cross beam A2, install the first rigid support A3 and the second rigid support A4, realize the connection between the stern section E1 of the hull E and the cross beam A2, make the stern section E1 of the hull E fall on the sliding frame system A, and realize the fixed connection between the stern section E1 of the hull E and the sliding frame system A; S2: Start the main winch towing system B and the auxiliary winch The main winch towing system C is tightened, the traction of the main winch towing system B is tightened, and the traction of the auxiliary winch towing system C is loosened; S3: The stern section E1 of the hull E has a tendency to slide down, the main winch towing system B is loosened, the auxiliary winch towing system C is tightened, and the towing system is pulled down, and the main winch towing system B controls the slide after sliding; if the slide stops in the middle of the slide, pull the slide down according to the above steps; the main winch towing system B and the auxiliary winch towing system C cannot be tightened at the same time. Tighten, when one is tightened, the other must be loosened; S4: During the sliding process of the sliding frame system A, when the sliding starts, the main winch towing system B slowly unwinds, and the initial speed is controlled to be low. After the sliding is normal, the intermediate sliding stage gradually increases, and the speed is reduced to a low speed before the sliding reaches the end. Finally, the sliding frame system A is contacted with the anti-skid, and the sliding stern section E stops sliding, and the sliding process ends; S5: After the sliding is completed, the position of the stern section E1 of the hull E is measured and adjusted, and the stern section E1 of the hull E is positioned. At the same time, the rigid support, the middle pier and the side pier are installed, so that the stern section E1 of the hull E falls on the pier wood; the middle pier and the side pier are knocked tight, the traction of the main winch towing system B is tightened, the first rigid support A3 and the second rigid support A4 of the sliding frame system A are removed, the main winch towing system B is loosened, and the auxiliary winch towing system C is used to tow the sliding frame system A out of the bottom of the stern section E1 of the hull E.
[0050] Before using the sliding method of the slipway half-ship sliding system, the whole ship is arranged near the slipway gate, and the stern section E1 is arranged in the remaining space at the upper end of the slipway.
[0051] Selection of the sliding stern section: the maximum length L of the stern section E1 is: L = L1-L2-L3-L4-L5;
[0052] L: Maximum length of the total sliding section;
[0053] L1: effective length inside the slipway gate;
[0054] L2: Captain;
[0055] L3: reserved distance for sliding traction rope;
[0056] L4: total distance between the bow distance and sliding section of the whole ship;
[0057] L5: The distance between the stern cover of the whole ship and the gate;
[0058] The weight calculation of the stern section E1 is: W = W1 + W2 + W3 + W4 + W5;
[0059] W: total weight of the total sliding section;
[0060] W1: weight of the total sliding section structure;
[0061] W2: Weight of welding materials and coatings;
[0062] W3: weight of construction scaffolding;
[0063] W4: outfitting weight;
[0064] W5: Weight of the sliding frame on board.
[0065] The slipway half-ship sliding system described in the present invention manufactures various components of the ship sliding frame system A, including a plurality of slide plates A1, a plurality of beams A2, a plurality of first rigid supports A3, and a plurality of second rigid supports A4, and then combines the various components to form the ship sliding frame system A, and then arranges the ship sliding frame system A between the slipway and the stern section E1 of the hull that needs to slide. When the components are combined, each slide plate assembly includes multiple slide plates A5, which are arranged horizontally according to the gaps. The slide plates A5 adjacent to each other in the longitudinal direction of each slide plate assembly are fixedly connected by metal wires, forming a straight-line structure. The slide plates A5 in the two groups of slide plates adjacent to each other in the horizontal direction are fixedly connected horizontally by a crossbeam A2, which is arranged vertically with the slide plate. An outer sliding limiter A6 is provided at the inner lower part of the slide plate A5, which prevents the slide plate from detaching from the corresponding bearing slide A8 from the side. The crossbeam A4 is connected to the slide plate A5 by a connecting component A7, which realizes a reliable connection between the crossbeam A4 and the slide plate A5 when connected, and is easy to separate when disassembled. When the ship-mounted sliding frame system A is connected to the hull, one side of the stern section E1 of the hull E that needs to slide is connected to the slide plate A5 of one slide plate assembly through the first rigid support A3, and the other side of the stern section E1 of the hull E is connected to the slide plate A5 of another slide plate assembly through the second rigid support A4. In this way, the rigid connection between the ship-mounted sliding frame system A and the hull is reliably realized. The ship-mounted sliding frame system A can be controlled by the winch towing system to achieve reliable and safe sliding and change the position on the slipway. The principle of the half-ship sliding method adopted by the slipway half-ship sliding system described in the present invention is: sliding method: the ship-mounted sliding frame system A is used as a sliding medium, and the main towing system and the auxiliary towing system are controlled by the electrical control system to achieve towing operations, and the half-ship sliding is reliably completed. In order to improve the utilization rate of the slipway, the Stone of the present invention invents a stern half-ship moving method, that is, the whole ship that is launched first is arranged under the slipway near the gate, and the position above the slipway for the subsequent launching ship is built as a half section. After the current ship is launched, the slope of the slipway slideway or the traction of the winch cable is used to longitudinally move the pre-installed stern section from the original construction position to the predetermined installation position at the rear of the slipway. When the ship-mounted sliding frame system A slides, the crossbeam is supported on the sliding track G, which can reliably realize both load-bearing and sliding. Similarly, the slides of each slide assembly are supported on the corresponding load-bearing slides, which can reliably realize load-bearing, reliably realize position limiting, and reliably slide. The beneficial effects of the system of the present invention are: 1. Effectively improve the slipway turnover rate. According to the traditional one-and-a-half-shipbuilding method, the average slipway cycle for building a ship is 90 days. After adopting the slipway half-ship sliding method, the slipway cycle can be shortened by 45 days, and the slipway turnover rate is nearly doubled. 2. Make full use of the slipway area, expand the boat loading position, and increase the slipway outfitting workload. Shifting the front and stern half section can complete more than 80% of the outfitting work; after the shift, most of the outfitting work of the entire ship can be completed on the slipway, which improves the integrity of the launched ship, resulting in a significant reduction in the workload of dock boat loading after the ship is launched, effectively shortening the total construction cycle of the ship.3. Maintaining the balance of work on the slipway. With one and a half shipbuilding, each type of work can be arranged to work on two berths in a planned and rhythmic manner, changing the past phenomenon of various types of work being concentrated on one ship due to the small cabin, crowding and waiting for work, improving the construction quality, ensuring safe production, and transferring a large number of water operations in the past to land, improving working conditions.
[0066] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A half-ship slip system for a berth, characterized in that: The ship-mounted sliding frame system (A) comprises a plurality of sliding plates (A5), a plurality of crossbeams (A2), a plurality of first rigid supports (A3), and a plurality of second rigid supports (A4); each sliding plate assembly comprises a plurality of sliding plates (A5); the plurality of sliding plate assemblies are arranged in a gap-arranged manner in a transverse direction; longitudinally adjacent sliding plates (A5) of each sliding plate assembly are fixedly connected by metal wires; the sliding plates (A5) in opposite positions in two transversely adjacent groups of sliding plate assemblies are fixedly connected transversely by a crossbeam (A2); an outer sliding limiter (A6) is provided at the lower inner side of the sliding plate (A5); the crossbeam (A4) and the sliding plate (A5) are connected by a connecting component (A7); one side of a stern section (E1) of a hull (E) to be slidable is connected to a sliding plate (A5) of a sliding plate assembly by a first rigid support (A3); and the other side of the stern section (E1) of the hull (E) is connected to a sliding plate (A5) of another sliding plate assembly by a second rigid support (A4).
2. The slipway half-ship sliding system according to claim 1, characterized in that: The crossbeam (A2) is supported on a plurality of sliding tracks (G), the slide plate (A5) of each slide plate assembly is supported on a corresponding load-bearing slide platform (A8), and the outer sliding limit portion (A6) of the slide plate (A5) of each slide plate assembly abuts against the inner side position of the corresponding load-bearing slide platform (A8).
3. The slipway half-ship sliding system according to claim 1, characterized in that: The connecting component (A7) comprises a crossbeam connecting member (A71) and a slide connecting member (A72); the crossbeam connecting member (A71) and the slide connecting member (A72) are plugged in and connected in a vertical direction; and the wedge (A1) is plugged in and connected to the limit crossbeam connecting member (A71) and the slide connecting member (A72) in a horizontal direction.
4. The slipway half-ship sliding system according to claim 1, characterized in that: The berth half-ship sliding system also includes a main winch towing system (B), an auxiliary winch towing system (C), and an electrical control system.
5. The berth half-ship sliding system according to claim 1 is characterized in that: The main winch towing system (B) includes a main winch (B1), a main pulling winch rope drum (B2), a transverse guide wheel (B3), a longitudinal guide wheel (B4), and an upper pulling cable lock (B5); the auxiliary winch towing system (C) includes a reverse pulling winch (C1), a reverse pulling winch rope drum (C2), a lower pulling cable (C3), a lifting ring (C4), a fixed pulley (C5), and a movable pulley (C6).
6. The berth half-ship sliding system according to claim 1 is characterized by: The electrical control system comprises a main winch motor, an auxiliary winch motor and a cable storage drum motor.
7. The sliding method of the slipway half-ship sliding system according to any one of claims 1 to 6, characterized in that: The steps of the sliding method of the slipway half-ship sliding system are as follows: S1: Tighten the wedge (A1) between the slide connecting piece (A72) of the slide (A5) of the sliding frame system (A) and the beam connecting piece (A71) of the beam (A2), install the first rigid support (A3) and the second rigid support (A4), realize the connection between the stern section (E1) of the hull (E) and the beam (A2), make the stern section (E1) of the hull (E) fall on the sliding frame system (A), and realize the fixed connection between the stern section (E1) of the hull (E) and the sliding frame system (A); S2: Start the main winch towing system (B) and the auxiliary winch towing system (C), tighten the traction of the main winch towing system (B), and loosen the traction of the auxiliary winch towing system (C); S3: The stern section (E1) of the hull (E) has a tendency to slide down. The main winch towing system (B) is loosened, and the auxiliary winch towing system (C) is tightened to pull it down. After it slides, the main winch towing system (B) controls the slide down. If the slide stops during the slide, pull the slide down according to the above steps; the main winch towing system (B) and the auxiliary winch towing system (C) cannot be tightened at the same time, and when one is tightened, the other must be loosened; S4: During the sliding process of the sliding frame system (A), when the sliding starts, the main winch towing system (B) is slowly wound and unwound, and the initial speed is controlled to be low. After the sliding is normal, the speed is gradually increased in the middle sliding stage, and then reduced to a low speed before sliding to the end point. Finally, the sliding frame system (A) is brought into contact with the anti-skid device, and the sliding stern section (E) stops sliding, and the sliding process ends.
8. The sliding method of the slipway half-ship sliding system according to claim 1 is characterized in that: S5: after the sliding is completed, the position of the stern section (E1) of the hull (E) is measured and adjusted, and the stern section (E1) of the hull (E) is positioned, and the rigid support, the middle pier and the side pier are installed at the same time, so that the stern section (E1) of the hull (E) falls on the pier; the middle pier and the side pier are knocked tight, the traction of the main winch towing system (B) is tightened, the first rigid support (A3) and the second rigid support (A4) of the sliding frame system (A) are removed, the main winch towing system (B) is loosened, and the auxiliary winch towing system (C) is used to tow the sliding frame system (A) out of the bottom of the stern section (E1) of the hull (E).
9. The sliding method of the slipway half-ship sliding system according to claim 1, characterized in that: Before using the sliding method of the slipway half-ship sliding system, the whole ship is arranged near the slipway gate, and the stern section (E1) is arranged in the remaining space at the upper end of the slipway.
10. The sliding method of the slipway half-ship sliding system according to claim 1, characterized in that: Selection of the sliding stern section: the maximum length L of the stern section (E1) is: L = L1-L2-L3-L4-L5; L: Maximum length of the total sliding section; L1: effective length inside the slipway gate; L2: Captain; L3: reserved distance for sliding traction rope; L4: total distance between the bow distance and sliding section of the whole ship; L5: The distance between the stern cover of the whole ship and the gate.
11. The sliding method of the slipway half-ship sliding system according to claim 1, characterized in that: The weight of the stern section (E1) is calculated as follows: W = W1 + W2 + W3 + W4 + W5; W: total weight of the total sliding section; W1 : Weight of the total sliding section structure; W2: Weight of welding materials and coatings; W3: weight of construction scaffolding; W4: outfitting weight; W5: Weight of the sliding frame on board.
Citation Information
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