Modular pleurotus fungus residue fertilizer fermentation device and fermentation method

Through modular design and innovative component connection methods, the problem of difficult blade disassembly in existing devices has been solved, rapid disassembly and cleaning have been achieved, and fermentation efficiency and oxygen contact effect have been improved.

CN119638503BActive Publication Date: 2025-10-10INST OF AGRI ECONOMICS & INFORMATION TECH NINGXIA ACAD OF AGRI & FORESTRY SCI (NINGXIA AGRI SCI & TECH LIBRARY)
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Patent Information

Application Number
CN202411924015.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-10-10
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

The stirring blades of the existing oyster mushroom residue fermentation device are difficult to disassemble and clean, resulting in inconvenience in maintenance.

Method used

It adopts a modular design, including a detachable fermentation module, a drive module and a stirring module. Through the combination of hinged plates, blocks, plugs and locking parts, the blade assembly can be folded and easily disassembled. Combined with the transmission module and air supply parts, the efficiency of turning the material is improved.

Benefits of technology

The blade assembly can be quickly disassembled and cleaned, which improves fermentation efficiency and oxygen exposure and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of Pleurotus ostreatus residue fertilizer fermentation, in particular to a modular Pleurotus ostreatus residue fertilizer fermentation device and a fermentation method; wherein the modular Pleurotus ostreatus residue fertilizer fermentation device comprises a device body; the device body comprises a fermentation module, a stirring module arranged at the fermentation module, and a driving module for driving the stirring module to rotate; the fermentation module comprises a box body, and the box body is provided with a fermentation cavity for accommodating fermentation materials along the length direction of the box body; the driving module comprises a rotating shaft arranged along the length direction of the fermentation cavity; and the stirring module comprises a plurality of blade assemblies arranged at intervals along the length direction of the rotating shaft and detachably connected. Through the modular setting of the present application, the fermentation module, the driving module and the stirring module can be detached; when cleaning or replacement is required, each module can be conveniently detached for cleaning and replacement, and the detached modules are convenient to transport, and each module can also be assembled according to requirements.
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Description

Technical Field

[0001] The present invention relates to the technical field of oyster mushroom residue fertilizer fermentation, in particular to a modular oyster mushroom residue fertilizer fermentation device and a fermentation method. Background Art

[0002] Mushroom residue is rich in nutrients such as protein, trace elements, vitamins, etc. The organic matter content can reach 35%-70%, and the nitrogen, phosphorus and potassium nutrients can reach about 5%. It is a good raw material for organic fertilizer. It can be made into high-quality organic fertilizer by decomposing some macromolecular substances in the mushroom residue through high-temperature fermentation.

[0003] Existing organic fertilizers made from oyster mushroom residue require a fermentation device during fermentation. This fermentation device primarily includes a housing with a cavity and a stirring mechanism. During use, the residue and other raw materials are placed into the cavity. The stirring mechanism is used to stir the raw materials at a certain frequency during the fermentation process, causing them to swirl and fully come into contact with oxygen, thereby achieving a better fermentation effect. However, the stirring mechanism of existing devices often includes a rotating shaft and stirring blades fixed to each other by welding. This makes it difficult to remove the multiple stirring blades when they need to be cleaned or replaced, or requires the entire rotating shaft and multiple blades to be removed from the housing at the same time, which is quite cumbersome. Summary of the Invention

[0004] The present invention provides a modularized oyster mushroom residue fertilizer fermentation device and a fermentation method, which can overcome certain defects of the prior art.

[0005] A modularized oyster mushroom residue fertilizer fermentation device according to the present invention comprises a device body; the device body comprises a fermentation module, a stirring module arranged at the fermentation module, and a driving module for driving the stirring module to rotate;

[0006] The fermentation module includes a box body, which has a fermentation cavity arranged along the length direction of the box body for accommodating fermentation materials;

[0007] The driving module includes a rotating shaft arranged along the length direction of the fermentation chamber;

[0008] The stirring module comprises a plurality of blade assemblies which are spaced apart along the length direction of the rotating shaft and are detachably connected.

[0009] Through the modular setting of the present invention, the fermentation module, the driving module and the stirring module can be disassembled. When cleaning or replacement is needed, the modules can be easily disassembled for cleaning and replacement. The disassembled modules are easy to transport and can be assembled as needed.

[0010] Preferably, the blade assembly includes a first stirring blade and a second stirring blade symmetrically arranged on both sides of the rotating shaft; the first stirring blade and the second stirring blade are connected to a hinge seat on the same side; a hinge plate is fixed to the hinge seat; the two hinge plates are arranged at intervals and hinged to each other; a clamping block is fixed to the surface of the rotating shaft; the facing sides of the two hinge plates jointly form a clamping slot for cooperating with the clamping block; the first stirring blade and the second stirring blade are each provided with an insert plate on the side away from the hinge seat; a locking member for simultaneously fixing the two insert plates is provided at the rotating shaft.

[0011] In the present invention, by arranging the hinged plate, the card block, the plug plate and the locking piece, the first stirring blade and the second stirring blade can be hinged to each other to achieve folding. When installing them on the rotating shaft, it is only necessary to flip the first stirring blade and the second stirring blade, engage the hinged plate with the card block, and connect the plug plate with the locking piece, so that the first stirring blade and the second stirring blade cannot be folded, moved axially along the rotating shaft, or perform any other activities, and are fixed to the rotating shaft.

[0012] Preferably, the locking member includes a fixing seat fixed on the surface of the rotating shaft; slots for the inserting plate to be inserted into are provided on both sides of the fixing seat; a threaded hole is provided at one end of the fixing seat and is arranged along the radial direction of the rotating shaft and located between the two slots; a bolt is threadedly fitted at the threaded hole of the fixing seat; a connecting plate is provided at one end of the fixing seat and is pressed between the bolt and the fixing seat; an inserting block is provided at the connecting plate; a second socket is provided at one end of the fixing seat and is connected to the slot and is used for the inserting block to be inserted into; and a first socket is provided at the inserting plate for the inserting block to be inserted into.

[0013] In the present invention, by arranging the bolt and the block in the locking member, the block can be engaged with the first socket of the plug plate when the bolt is rotated, and fixation can be achieved by rotating only one bolt; or when rotating in the other direction, the connecting plate is not pressed against the fixing seat, so that the block can be separated from the first socket due to gravity, and the plug plate can be separated from the fixing seat. At this time, the first stirring blade and the second stirring blade can be folded, so that the hinged plate and the block are released, so that the blade assembly can be disassembled by rotating only one bolt, which is very convenient.

[0014] Preferably, the hinge plate and the insert plate have arc-shaped surfaces close to the rotating shaft and fit in with the surface of the rotating shaft; and the end of the clamping block away from the rotating shaft is provided with a chamfer close to the hinge seat.

[0015] In the present invention, the arc-shaped arrangement of the hinged plate and the insert plate enables the hinged plate, the insert plate, the first stirring blade, and the second stirring blade to be able to embrace the rotating shaft, thereby increasing the contact surface and ensuring the fixing strength; and the chamfered arrangement of the clamping block ensures that the first stirring blade and the second stirring blade will not be restricted by the clamping block when they are folded toward each other during installation or disassembly.

[0016] Preferably, the driving module includes a transmission module; the transmission module includes a rotating rod that rotates vertically and is engaged on one side of the box; the rotating shaft passes through both sides of the box and remains parallel to the rotating rod; the rotating shaft is coaxially connected to the first driven gear at one end close to the rotating rod; the rotating rod is coaxially connected to the first driving gear that meshes with the first driven gear; the number of teeth of the first driving gear is less than the number of teeth of the first driven gear; and a turning handle is provided at the end of the rotating rod.

[0017] In the present invention, through the setting of the transmission module, when the handle is turned, the first driving gear can be driven to rotate, and then the first driven gear can be driven to rotate, so that the rotating shaft rotates, and the material in the fermentation chamber is turned through multiple blade assemblies; and the number of teeth of the first driving gear is smaller than the number of teeth of the first driven gear, so that the torque of the rotating shaft can be increased when the handle is turned, making it easier to turn the material.

[0018] Preferably, a first air duct extending axially inward is provided at one end of the rotating shaft near the rotating rod; a plurality of air outlets communicating with the first air duct are provided on the surface of the rotating shaft; a second air duct communicating with the air outlet is provided at one end of the first stirring blade and the second stirring blade near the rotating shaft; and a slot communicating with the second air duct is provided at both the first stirring blade and the second stirring blade.

[0019] In the present invention, by setting the first air duct, the air outlet, the second air duct and the slot, the air outside the box can enter from the end of the rotating shaft, pass through the above-mentioned passages in turn, and enter each blade assembly, so that the oxygen comes into contact with the material at that location, thereby increasing the amount of oxygen contact with the material at each location, improving the turning effect and improving efficiency.

[0020] Preferably, an air supply member is provided at the box body; the air supply member includes an air guide tube fixed at the box body; the air guide tube is conical in shape; the smaller end of the air guide tube is rotatably engaged with the rotating shaft and is connected to the first air duct; a fan blade that rotates in cooperation is provided at the larger end of the air guide tube; a second driving gear is coaxially connected to the rotating rod, and a second driven gear that meshes with the second driving gear is provided at the fan blade; the number of teeth of the second driving gear is greater than the number of teeth of the second driven gear.

[0021] In the present invention, by setting the air supply member, the handle can drive the second driving gear to rotate when it is rotated, and then drive the second driven gear and the fan blades to rotate, so that the air outside the box can quickly enter the first air duct, and then a large amount of oxygen can quickly reach the materials at various positions. In addition, the number of teeth of the second driving gear is greater than the number of teeth of the second driven gear, so when the handle is turned, the fan blades can be driven to rotate more quickly, thereby improving the efficiency of oxygen supply.

[0022] Preferably, the first stirring blade and the second stirring blade are both provided with an anti-blocking component; the anti-blocking component includes an anti-blocking cover which is mounted on the outside of the first stirring blade and the second stirring blade for sealing the slot; a positioning block is fixed to one end of the anti-blocking cover; a positioning groove for the positioning block to extend into is provided at the hinged seat; the positioning block and the hinged seat are connected by fasteners; a filter screen is provided at the anti-blocking cover along the length direction, and the pores of the filter screen are connected to the slot.

[0023] In the present invention, through the setting of the anti-blocking component, the anti-blocking cover can block the notch to prevent the material from entering the notch so that the air outside the box cannot enter. At the same time, the filter of the anti-blocking cover can ensure that the oxygen at the notch can enter the fermentation chamber. When the blade assembly is driven to rotate, the side of the anti-blocking cover away from the rotation direction will not contact the material, and the material will not block the filter on this side, thereby ensuring good anti-blocking and ventilation effects.

[0024] Preferably, a scraper assembly is provided at the anti-blocking assembly; the scraper assembly includes a connecting seat arranged along the length direction of the box body and kept vertically fixed with multiple anti-blocking covers; a mounting plate arranged along the length direction of the connecting seat is provided at the side of the connecting seat away from the anti-blocking cover; a scraper bar that is plugged in and fits along the length direction of the mounting plate is provided at the side of the mounting plate away from the connecting seat; a guide rod is provided at the mounting plate; a limiting cap is provided at the end of the guide rod; a guide hole for the guide rod to pass through is provided at the connecting seat; multiple telescopic rods are provided at the mounting plate; a groove for the telescopic rod to extend into is provided at the connecting seat; a spring is provided in the groove that is pressed against the end of the telescopic rod; the spring is used to enable the scraper bar to maintain contact with the inner wall of the fermentation chamber.

[0025] In the present invention, by setting the scraper assembly, the scraper bar can always contact the inner wall of the fermentation chamber when the rotating shaft rotates, preventing the material close to the inner wall from being stirred by the first stirring blade and the second stirring blade. At the same time, by setting the telescopic rod and the spring, the scraper bar can still maintain contact with the inner wall of the fermentation chamber after wear; therefore, the above structure can not only ensure a good stirring and turning effect of the material, but also when cleaning the fermentation chamber, it is only necessary to pour water to drive the scraper bar to contact and rub with the inner wall of the fermentation chamber, so that the inner wall of the fermentation chamber that is more difficult to reach can be cleaned.

[0026] A method for fermenting oyster mushroom residue fertilizer is realized by any one of the modular fermentation devices for oyster mushroom residue fertilizer described above. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the body in Example 1 after it is opened;

[0028] Figure 2 This is a schematic diagram of the driving module in Example 1;

[0029] Figure 3Schematic diagram of the coordination of the rotating shaft, blade assembly, anti-blocking assembly and scraper assembly in Example 1;

[0030] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0031] Figure 5 This is a schematic diagram of the anti-blocking assembly and the scraper assembly after being separated from the blade assembly in Example 1;

[0032] Figure 6 This is a schematic diagram of the blade assembly in Example 1 after being separated from the rotating shaft and folded;

[0033] Figure 7 for Figure 6 Enlarged view of point B in the middle;

[0034] Figure 8 This is a schematic diagram of the blade assembly in Example 1 after folding;

[0035] Figure 9 Schematic diagram of the coordination of the first stirring blade and the second stirring blade in Example 1;

[0036] Figure 10 Schematic diagram of the anti-blocking assembly and the scraper assembly in Example 1;

[0037] Figure 11 This is a schematic cross-sectional view of the body in Example 1;

[0038] Figure 12 This is a cross-sectional view of the telescopic rod and the connecting seat in Example 1;

[0039] Figure 13 This is a cross-sectional view of the cooperation between the rotating shaft, the first stirring blade, the second stirring blade and the locking member in Example 1. DETAILED DESCRIPTION

[0040] In order to further understand the content of the present invention, the present invention is described in detail with reference to the embodiments. It should be understood that the embodiments are merely for explanation of the present invention and are not intended to limit the present invention.

[0041] Example 1

[0042] like Figures 1-13 As shown, this embodiment provides a modular oyster mushroom residue fertilizer fermentation device and fermentation method, wherein the modular oyster mushroom residue fertilizer fermentation device includes a device body 100; the device body 100 includes a fermentation module 110, a stirring module 180 disposed at the fermentation module 110, and a driving module 120 for driving the stirring module 180 to rotate;

[0043] The fermentation module 110 includes a housing 114 having a fermentation chamber 111 disposed along the length of the housing 114 for accommodating fermentation materials.

[0044] The driving module 120 includes a rotating shaft 223 arranged along the length direction of the fermentation chamber 111;

[0045] The stirring module 180 includes a plurality of blade assemblies 130 that are spaced apart along the length of the rotating shaft 223 and are detachably connected.

[0046] Through the modular setting in this embodiment, the fermentation module 110, the drive module 120 and the stirring module 180 can be disassembled. When cleaning or replacement is required, each module can be easily disassembled for cleaning and replacement, and the disassembled modules are convenient for transportation, and each module can also be assembled as needed; not only that, the two scraper assemblies 370 can connect the two rows of anti-blocking assemblies 360 on both sides of the rotating shaft 223, and the anti-blocking assemblies 360 are connected to the blade assembly 130, so after screwing a bolt 7376 of all the blade assemblies 130, the two scraper assemblies 370 can be folded toward each other by hand, and all the blade assemblies 130, anti-blocking assemblies 360 and scraper assemblies 370 can be disassembled at one time, so that all the above components only need to be screwed when disassembling from the rotating shaft 223. The bolt 7376 of each blade assembly 130 can be folded and taken out, which is very convenient; at the same time, they are pre-assembled outside the box body 114 during installation. After all the scraper assemblies 370, anti-blocking assemblies 360 and blade assemblies 130 are assembled, the following can be obtained. Figure 8 In the state shown, when installing on the shaft 223, it is only necessary to align the bayonet 434 with the block 435, fold so that the two rows of blade assemblies 130 tend to be parallel, insert the insert plate 7377 into the slot 7372, and finally tighten the bolt 7376 to extend the insert block 7375 into the first socket 7378 to complete the installation and fixation; in short, through the above arrangement, all components can be pre-assembled outside the box 114 and then quickly installed on the shaft 223 at one time, or all blade assemblies 130 and other components can be disassembled from the box 114 as a whole at one time, and then disassembled and cleaned one by one outside the box 114; no manual operation is required. The fermentation chamber 111 is opened and closed by the user, and the ... Figure 2The air guide 253 shown is detachably connected to the box body 114 via fasteners; in summary, the fermentation module 110, the drive module 120, the stirring module 180, the transmission module 140 and other components can be disassembled and assembled according to needs, such as the number and size of the blade assembly 130, etc., which can be changed and assembled according to needs.

[0047] In this embodiment, the blade assembly 130 includes a first stirring blade 431 and a second stirring blade 432 symmetrically arranged on both sides of the rotating shaft 223; the first stirring blade 431 and the second stirring blade 432 are connected to a hinge seat 436 on the same side; a hinge plate 433 is fixed to the hinge seat 436; the two hinge plates 433 are arranged at intervals and hinged to each other; a clamping block 435 is fixed to the surface of the rotating shaft 223; the facing sides of the two hinge plates 433 jointly form a bayonet 434 for cooperating with the clamping block 435; the first stirring blade 431 and the second stirring blade 432 are both provided with an insert plate 7377 on the side away from the hinge seat 436; a locking member 437 for simultaneously fixing the two insert plates 7377 is provided at the rotating shaft 223.

[0048] By setting the hinged plate 433, the block 435, the insert plate 7377 and the locking piece 437 in this embodiment, the first stirring blade 431 and the second stirring blade 432 can be hinged to each other to achieve folding. When installing with the rotating shaft 223, it is only necessary to flip the first stirring blade 431 and the second stirring blade 432, engage the hinged plate 433 with the block 435, and connect the insert plate 7377 with the locking piece 437, so that the first stirring blade 431 and the second stirring blade 432 cannot be folded, moved axially along the rotating shaft 223, or any other activities, and are fixed to the rotating shaft 223.

[0049] In this embodiment, the locking member 437 includes a fixing seat 7370 fixed on the surface of the rotating shaft 223; slots 7372 for the inserting plate 7377 to extend into are provided on both sides of the fixing seat 7370; a threaded hole 7373 is provided at one end of the fixing seat 7370 and is arranged along the radial direction of the rotating shaft 223 and located between the two slots 7372; a bolt 7376 is threadedly engaged with the threaded hole 7373 of the fixing seat 7370; a connecting plate 7374 is provided at one end of the fixing seat 7370 and is tightly pressed between the bolt 7376 and the fixing seat 7370; an inserting block 7375 is provided at the connecting plate 7374; a second socket 7371 is provided at one end of the fixing seat 7370 and is connected to the slot 7372 and is used for the inserting block 7375 to extend into; a first socket 7378 is provided at the inserting plate 7377 for the inserting block 7375 to extend into.

[0050] By setting the bolt 7376 and the block 435 in the locking member 437 in this embodiment, the block 435 can be snap-fitted with the first socket 7378 of the plug plate 7377 when the bolt 7376 is rotated, and fixation can be achieved by rotating only one bolt 7376; or when rotating in the other direction, the connecting plate 7374 is not pressed against the fixing seat 7370, so that the plug block 7375 can be separated from the first socket 7378 due to gravity, so that the plug plate 7377 can be separated from the fixing seat 7370. At this time, the first stirring blade 431 and the second stirring blade 432 can be folded, so that the hinge plate 433 and the block 435 are released, so that the blade assembly 130 can be disassembled by rotating only one bolt 7376, which is very convenient.

[0051] In this embodiment, the hinge plate 433 and the inserting plate 7377 are both arc-shaped on one side close to the rotating shaft 223 and fit the surface of the rotating shaft 223 ; the end of the clamping block 435 away from the rotating shaft 223 is provided with a chamfer close to the hinge seat 436 .

[0052] Through the arc-shaped setting of the hinged plate 433 and the insert plate 7377 in this embodiment, the hinged plate 433, the insert plate 7377, the first stirring blade 431, and the second stirring blade 432 can be encircled at the rotating shaft 223, thereby increasing the contact surface to ensure the fixing strength; and the chamfered setting of the block 435 ensures that the first stirring blade 431 and the second stirring blade 432 will not be restricted by the block 435 when they are folded toward each other during installation or disassembly.

[0053] In this embodiment, the driving module 120 includes a transmission module 140; the transmission module 140 includes a rotating rod 241 that rotates vertically and is engaged with one side of the box body 114; the rotating shaft 223 passes through both sides of the box body 114 and remains parallel to the rotating rod 241; the rotating shaft 223 is coaxially connected to the first driven gear 244 at one end close to the rotating rod 241; the rotating rod 241 is coaxially connected to the first driving gear 243 that meshes with the first driven gear 244; the number of teeth of the first driving gear 243 is less than the number of teeth of the first driven gear 244; and a turning handle 242 is provided at the end of the rotating rod 241.

[0054] Through the arrangement of the transmission module 140 in this embodiment, when the handle 242 is rotated, the first driving gear 243 can be driven to rotate, thereby driving the first driven gear 244 to rotate, causing the rotating shaft 223 to rotate, and turning the material in the fermentation chamber 111 through the multiple blade assemblies 130; and the number of teeth of the first driving gear 243 is smaller than the number of teeth of the first driven gear 244, so that the torque of the rotating shaft 223 can be increased when the handle 242 is rotated, making it easier to turn the material.

[0055] In this embodiment, a first air duct 521 extending axially inward is provided at one end of the rotating shaft 223 near the rotating rod 241; a plurality of air outlets 722 communicating with the first air duct 521 are provided on the surface of the rotating shaft 223; a second air duct 538 communicating with the air outlet 722 is provided at one end of the first stirring blade 431 and the second stirring blade 432 near the rotating shaft 223; a slot 539 communicating with the second air duct 538 is provided at both the first stirring blade 431 and the second stirring blade 432.

[0056] Through the arrangement of the first air duct 521, the air outlet 722, the second air duct 538 and the slot 539 in this embodiment, the air outside the box 114 can enter from the end of the rotating shaft 223, pass through the above-mentioned passages in turn, and enter each blade assembly 130, so that the oxygen comes into contact with the material at that location, thereby increasing the amount of oxygen in contact with the material at each location, improving the turning effect and improving efficiency.

[0057] In this embodiment, an air supply member 250 is provided at the box body 114; the air supply member 250 includes an air guide tube 253 fixed at the box body 114; the air guide tube 253 is conical in shape; the smaller end of the air guide tube 253 is rotatably engaged with the rotating shaft 223 and is connected to the first air duct 521; a fan blade 254 is provided at the larger end of the air guide tube 253 for rotatable engagement; a second driving gear 251 is coaxially connected to the rotating rod 241, and a second driven gear 252 meshing with the second driving gear 251 is provided at the fan blade 254; the number of teeth of the second driving gear 251 is greater than the number of teeth of the second driven gear 252.

[0058] By setting the air supply member 250 in this embodiment, the turning handle 242 can drive the second driving gear 251 to rotate when it is rotated, and then drive the second driven gear 252 and the fan blades 254 to rotate, so that the air outside the box 114 can quickly enter the first air duct 521, thereby allowing a large amount of oxygen to quickly reach the materials at various positions. In addition, the number of teeth of the second driving gear 251 is greater than the number of teeth of the second driven gear 252. Therefore, when the turning handle 242 is turned, the fan blades 254 can be driven to rotate more quickly, thereby improving the efficiency of oxygen supply.

[0059] In this embodiment, the first stirring blade 431 and the second stirring blade 432 are both provided with an anti-blocking component 360; the anti-blocking component 360 includes an anti-blocking cover 461 which is mounted on the outside of the first stirring blade 431 and the second stirring blade 432 for sealing the slot 539; a positioning block 463 is fixed to one end of the anti-blocking cover 461; a positioning groove 4360 for the positioning block 463 to extend into is provided at the hinge seat 436; the positioning block 463 is connected to the hinge seat 436 by fasteners; a filter screen 462 is provided at the anti-blocking cover 461 along the length direction, and the pores of the filter screen 462 are connected to the slot 539.

[0060] Through the setting of the anti-blocking component 360 in this embodiment, the anti-blocking cover 461 can block the slot 539 to prevent the material from entering the slot 539, so that the air outside the box 114 cannot enter. At the same time, the filter 462 of the anti-blocking cover 461 can ensure that the oxygen at the slot 539 can enter the fermentation chamber 111. When the blade assembly 130 is driven to rotate, the side of the anti-blocking cover 461 facing away from the rotation direction will not contact the material, and the material will not block the filter 462 on this side, thereby ensuring good anti-blocking and ventilation effects.

[0061] In this embodiment, a scraper assembly 370 is provided at the anti-blocking assembly 360; the scraper assembly 370 includes a connecting seat 1071 arranged along the length direction of the box body 114 and maintained vertically fixed with multiple anti-blocking covers 461; a mounting plate 1072 arranged along the length direction of the connecting seat 1071 is provided on the side of the connecting seat 1071 away from the anti-blocking cover 461; a scraper strip 1073 is provided on the side of the mounting plate 1072 away from the connecting seat 1071 and is plugged into and matched with the mounting plate 1072 along the length direction of the mounting plate 1072; A guide rod 1075 is provided; a limit cap 1076 is provided at the end of the guide rod 1075; a guide hole 1074 for the guide rod 1075 to pass through is provided at the connecting seat 1071; a plurality of telescopic rods 1078 are provided at the mounting plate 1072; a groove 12710 for the telescopic rod 1078 to extend into is provided at the connecting seat 1071; a spring 1277 is provided in the groove 12710 and is pressed against the end of the telescopic rod 1078; the spring 1277 is used to enable the scraper 1073 to maintain contact with the inner wall of the fermentation chamber 111.

[0062] Through the arrangement of the scraper assembly 370 in this embodiment, the scraper bar 1073 can always contact the inner wall of the fermentation chamber 111 when the rotating shaft 223 rotates, preventing the material close to the inner wall from being stirred by the first stirring blade 431 and the second stirring blade 432. At the same time, through the arrangement of the telescopic rod 1078 and the spring 1277, the scraper bar 1073 can still maintain contact with the inner wall of the fermentation chamber 111 after wear; therefore, the above structure can not only ensure a good stirring and turning effect of the material, but also when cleaning the fermentation chamber 111, it is only necessary to pour water to drive the scraper bar 1073 to contact and rub against the inner wall of the fermentation chamber 111, so that the inner wall of the fermentation chamber 111 that is more difficult to reach can be cleaned.

[0063] In this embodiment, a drain port 112 communicating with the fermentation chamber 111 is provided at the bottom of the box body 114 , and a sealing plug 113 is sealed at the drain port 112 ; a box cover is also hingedly connected to the box body 114 for sealing the fermentation chamber 111 .

[0064] A method for fermenting oyster mushroom residue fertilizer is implemented by any of the modular fermentation devices for oyster mushroom residue fertilizer described above; the method comprises the following steps:

[0065] S1. Prepare 80-85 parts of oyster mushroom residue, 15-20 parts of water, 1-2 parts of organic fertilizer fermentation bacteria, 3-5 parts of lime, and 4-6 parts of calcium sulfate;

[0066] S2, crushing the above-mentioned components of the oyster mushroom residue, adding water and organic fertilizer fermentation bacteria to the oyster mushroom residue and mixing them evenly;

[0067] S3, adding lime and calcium sulfate to the mixture in S2 to adjust the pH, and then pouring the mixture into a fermentation chamber for fermentation;

[0068] S4. Every 5-10 days, turn the handle to drive the blade assembly to turn the material. During the turning, the air supply component transports external oxygen into the fermentation chamber to contact the material;

[0069] S5. After fermenting for 45-55 days, obtain the oyster mushroom residue organic fertilizer. After taking out the fertilizer, disassemble the blade assembly, anti-blocking assembly and scraper assembly for cleaning.

[0070] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application based on one or several embodiments provided in the present application to obtain other embodiments, and these embodiments do not exceed the scope of protection of the present application.

[0071] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The embodiments shown in the embodiments are only part of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by the above and, without departing from the purpose of the present invention, designs a structure and embodiment similar to the technical solution without creatively designing, they shall fall within the scope of protection of the present invention.

Claims

1. A modular oyster mushroom residue fertilizer fermentation device, characterized by: The device comprises a device body (100); the device body (100) comprises a fermentation module (110), a stirring module (180) arranged at the fermentation module (110), and a driving module (120) for driving the stirring module (180) to rotate; The fermentation module (110) includes a box (114), wherein the box (114) has a fermentation chamber (111) arranged along the length direction of the box (114) for accommodating fermentation materials; The driving module (120) includes a rotating shaft (223) arranged along the length direction of the fermentation chamber (111); The stirring module (180) includes a plurality of blade assemblies (130) spaced apart along the length direction of the rotating shaft (223) and detachably connected; The blade assembly (130) includes a first stirring blade (431) and a second stirring blade (432) symmetrically arranged on both sides of the rotating shaft (223); a hinge seat (436) is connected to the first stirring blade (431) and the second stirring blade (432) on the same side; an insert plate (7377) is provided on the side of the first stirring blade (431) and the second stirring blade (432) away from the hinge seat (436); a locking member (437) is provided on the rotating shaft (223) for simultaneously fixing the two insert plates (7377); The locking member (437) includes a fixing seat (7370) fixed on the surface of the rotating shaft (223); both sides of the fixing seat (7370) are provided with slots (7372) for the inserting plate (7377) to extend into; one end of the fixing seat (7370) is provided with a threaded hole (7373) arranged along the radial direction of the rotating shaft (223) and located between the two slots (7372); the threaded hole (7373) of the fixing seat (7370) is threadedly engaged with a bolt (7376) ); A connecting plate (7374) is provided at one end of the fixing seat (7370) to be pressed between the bolt (7376) and the fixing seat (7370); an insert block (7375) is provided at the connecting plate (7374); a second socket (7371) is provided at one end of the fixing seat (7370) to be connected to the slot (7372) and for the insert block (7375) to be inserted therein; a first socket (7378) is provided at the insert plate (7377) to be inserted therein; The driving module (120) includes a transmission module (140); the transmission module (140) includes a rotating rod (241) vertically rotating and engaging with one side of the box (114); A first air duct (521) extending axially inward is provided at one end of the rotating shaft (223) close to the rotating rod (241); a plurality of air outlets (722) communicating with the first air duct (521) are provided on the surface of the rotating shaft (223); a second air duct (538) communicating with the air outlet (722) is provided at one end of the first stirring blade (431) and the second stirring blade (432) close to the rotating shaft (223); and a notch (539) communicating with the second air duct (538) is provided at both the first stirring blade (431) and the second stirring blade (432); The first stirring blade (431) and the second stirring blade (432) are both provided with an anti-blocking assembly (360); the anti-blocking assembly (360) comprises an anti-blocking cover (461) sleeved on the outside of the first stirring blade (431) and the second stirring blade (432) for sealing the notch (539); A scraper assembly (370) is provided at the anti-blocking assembly (360); the scraper assembly (370) includes a connecting seat (1071) arranged along the length direction of the box body (114) and vertically fixed to the plurality of anti-blocking covers (461).

2. The modular oyster mushroom residue fertilizer fermentation device according to claim 1, characterized in that: A hinge plate (433) is fixed to the hinge seat (436); the two hinge plates (433) are spaced apart and hinged to each other; a clamping block (435) is fixed to the surface of the rotating shaft (223); and the two hinge plates (433) have facing sides that together form a bayonet (434) for cooperating with the clamping block (435).

3. The modular oyster mushroom residue fertilizer fermentation device according to claim 1, characterized in that: The hinge plate (433) and the insert plate (7377) are both arc-shaped on one side close to the rotating shaft (223) and fit the surface of the rotating shaft (223); the end of the clamping block (435) away from the rotating shaft (223) is provided with a chamfer close to the hinge seat (436).

4. The modular oyster mushroom residue fertilizer fermentation device according to claim 2, characterized in that: The rotating shaft (223) passes through both sides of the box (114) and remains parallel to the rotating rod (241); one end of the rotating shaft (223) close to the rotating rod (241) is coaxially connected to the first driven gear (244); the rotating rod (241) is coaxially connected to the first driving gear (243) meshing with the first driven gear (244); the number of teeth of the first driving gear (243) is smaller than the number of teeth of the first driven gear (244); and a turning handle (242) is provided at the end of the rotating rod (241).

5. The modular oyster mushroom residue fertilizer fermentation device according to claim 1, characterized in that: An air supply member (250) is provided at the housing (114); the air supply member (250) includes an air guide tube (253) fixed at the housing (114); the air guide tube (253) is tapered; a smaller end of the air guide tube (253) is rotatably engaged with the rotating shaft (223) and is connected to the first air duct (521); a fan blade (254) is provided at the larger end of the air guide tube (253) for rotatably engaging with the rotating shaft (223); a second driving gear (251) is coaxially connected to the rotating rod (241); a second driven gear (252) meshing with the second driving gear (251) is provided at the fan blade (254); the number of teeth of the second driving gear (251) is greater than the number of teeth of the second driven gear (252).

6. The modularized oyster mushroom residue fertilizer fermentation device according to claim 5, characterized in that: A positioning block (463) is fixed to one end of the anti-blocking cover (461); a positioning groove (4360) for the positioning block (463) to extend into is provided at the hinge seat (436); the positioning block (463) and the hinge seat (436) are connected by fasteners; a filter screen (462) is provided along the length direction at the anti-blocking cover (461), and the pores of the filter screen (462) are connected to the notch (539).

7. The modularized oyster mushroom residue fertilizer fermentation device according to claim 6, characterized in that: A mounting plate (1072) is provided on the side of the connecting seat (1071) away from the anti-blocking cover (461) along the length direction of the connecting seat (1071); a scraper (1073) is provided on the side of the mounting plate (1072) away from the connecting seat (1071) and is plugged and matched along the length direction of the mounting plate (1072); a guide rod (1075) is provided on the mounting plate (1072); a limit cap (1076) is provided at the end of the guide rod (1075); the connecting seat (1071) A guide hole (1074) is provided at the connection seat (1071) for the guide rod (1075) to pass through; a plurality of telescopic rods (1078) are provided at the installation plate (1072); a groove (12710) is provided at the connection seat (1071) for the telescopic rod (1078) to extend into; a spring (1277) is provided in the groove (12710) and is pressed against the end of the telescopic rod (1078); the spring (1277) is used to enable the scraper (1073) to maintain contact with the inner wall of the fermentation chamber (111).

8. A method for fermenting oyster mushroom residue fertilizer, which is achieved by the modular oyster mushroom residue fertilizer fermentation device according to any one of claims 1 to 7.

Citation Information

Patent Citations

  • Piglet feed fermentation device

    CN217499258U

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