Accurate proportioning fermentation device for tricholoma matsutake beverage production and beverage production process thereof

By designing a precise ratio fermentation device for the production of Matsutake beverages including a mixing fermentation mechanism, a conveying mechanism and a ratio mechanism, the problem of inaccurate ratio of liquids with large viscosity is solved, and the consistency of beverage flavor and improvement of beverage quality is achieved.

CN119639546AActive Publication Date: 2025-03-18青岛本草经生物科技有限公司

Patent Information

Application Number
CN202411841917.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-18
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In the prior art, the ratio of liquids with a higher viscosity is prone to inaccurate, resulting in inconsistent flavor of the fermented beverage.

Method used

A precise ratio fermentation device for the production of matsutake beverages is designed, including a mixing fermentation mechanism, a conveying mechanism and a ratio fermentation mechanism. Accurate raw material ratio and conveyance is achieved by providing multiple sliding channels and proportioning pipes on the sealing plug, and slidable metering cylinders and volumetric pistons inside the sliding channel.

Benefits of technology

Through this device, the ratio and transportation of raw materials can be accurately controlled, ensuring the consistent flavor of the fermented beverage, and improving the quality and production efficiency of the beverage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a precise proportioning fermentation device for tricholoma matsutake beverage production, and relates to the technical field of beverage proportioning fermentation, the precise proportioning fermentation device comprises a mixed fermentation mechanism, the mixed fermentation mechanism can be used for preparing a beverage and storing the prepared beverage, the mixed fermentation mechanism is arranged at the top of the mixed fermentation mechanism, and the conveying mechanism is arranged at the bottom of the mixed fermentation mechanism. Raw materials are injected into the mixed fermentation mechanism from the conveying mechanism, the proportioning mechanism is arranged above the conveying mechanism, and the proportioning mechanism extends into the conveying mechanism and is matched with the conveying mechanism to control the injection amount of the raw materials. During use, the internal volume of the metering cylinder is changed through the volume piston in advance, then raw materials are fully injected into the metering cylinder through the feeding pipe, then the bottom of the metering cylinder is driven to exceed the bottom of the proportioning pipe for discharging, and the feeding pipe is sealed through the outer surface of the metering cylinder to avoid leakage; meanwhile, the flow speed of the raw materials in the metering cylinder is increased through extrusion of the volume piston, and the effect of improving the fermentation matching accuracy is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of beverage proportioning fermentation, and in particular to a precise proportioning fermentation device for producing matsutake beverage. Background Art

[0002] Matsutake, whose scientific name is Tricholoma matsutake, also known as pine mushroom, combined mushroom and Taiwan mushroom, is a rare and precious natural medicinal fungus in the world and a second-level endangered protected species in my country.

[0003] Matsutake contains 18 kinds of amino acids, 14 kinds of essential trace elements for the human body, 49 kinds of active nutrients, 5 kinds of unsaturated fatty acids, 8 kinds of vitamins, 2 kinds of glycoproteins, rich dietary fiber and a variety of active enzymes. It also contains 3 kinds of precious active substances, namely double-chain pine mushroom polysaccharide, pine mushroom polypeptide and the world's unique anti-cancer substance - pine mushroom alcohol. It is the most precious natural medicinal mushroom in the world. Matsutake is not only balanced and sufficient in nutrition, but also has many functions such as improving immunity, anti-cancer and anti-tumor, treating diabetes and cardiovascular diseases, anti-aging and beauty, promoting gastrointestinal and liver protection. Because of its balanced nutrition and rich content, Matsutake is known as a natural nutritional treasure trove internationally.

[0004] Therefore, using Matsutake to prepare beverages can achieve beneficial effects on the human body. When using Matsutake to prepare beverages, various auxiliary materials need to be added, and sufficient fusion fermentation is carried out when necessary to adjust the flavor of the beverage and produce probiotics through fermentation to improve the nutritional value, and obtain metabolic energy ATP through substrate (kinase substrate) level phosphorylation; NAD, the primary electron carrier of electrons released by energy organic compounds, directly transfers electrons to endogenous organic electron acceptors in the form of NADH to regenerate NAD, and at the same time reduces the latter to fermentation products. In order to ensure the consistency of the flavor of the finished beverage, the main ingredients and auxiliary materials need to be accurately proportioned so that the fermented flavor can be consistent. Many of the auxiliary materials used in mixed beverages have a high viscosity. When transported using conventional conveying devices, auxiliary materials with high viscosity are easy to adhere to the tube wall, and foaming and other situations are easy to occur during the transportation process, resulting in inaccurate delivery volume.

[0005] To this end, the present application proposes a precise proportioning fermentation device for the production of Matsutake beverages, which is used to solve the problem of inconsistent flavors of fermented products caused by inaccurate proportions of auxiliary materials with high viscosity. Summary of the invention

[0006] In view of the shortcomings of the prior art described above, the object of the present invention is to provide a precise proportioning fermentation device and a production process for the production of Matsutake beverages, which are used to solve the problem of inaccurate proportioning of liquids with high viscosity mentioned in the prior art.

[0007] In order to achieve the above-mentioned object and other related objects, the present invention provides a precise proportioning fermentation device for producing a pine mushroom beverage, comprising:

[0008] A mixing and fermenting mechanism, which can be used to prepare beverages, ferment and store the prepared beverages;

[0009] A mixing and fermentation mechanism, wherein the conveying mechanism is arranged on the top of the mixing and fermentation mechanism, and the raw materials are injected into the interior of the mixing and fermentation mechanism from the conveying mechanism;

[0010] A proportioning mechanism, wherein the proportioning mechanism is arranged above the conveying mechanism and extends to the interior of the conveying mechanism to cooperate with the conveying mechanism to control the injection amount of the raw material;

[0011] The conveying mechanism includes a sealing plug, which covers the top of the mixing and fermentation mechanism, and a plurality of sliding channels are arranged in the radial direction of the sealing plug. A proportioning tube is arranged at the bottom of the sealing plug, and the position and inner diameter of the proportioning tube are adapted to the sliding channel. A feeding tube that penetrates the interior of the proportioning tube is arranged on the side of the sealing plug;

[0012] The proportioning mechanism comprises a driving part, the bottom of which is respectively provided with a metering cylinder traction rod and a piston traction rod adapted to the number of sliding channels, a metering cylinder is provided at the bottom of the metering cylinder traction rod, and a volume piston is provided at the bottom of the piston traction rod, the volume piston is located at the axis of the metering cylinder and can slide up and down, and the metering cylinder is inserted in the interior of the sliding channel and can slide up and down;

[0013] The raw materials for preparing the beverage can be quantitatively injected into the interior of the metering cylinder from the feed pipe, and can be driven into the interior of the mixing and fermentation mechanism by the volume piston.

[0014] Preferably, the metering cylinder comprises a storage cylinder, a discharge port is arranged at the lower part of the outer surface of the storage cylinder, and a sealing sheet is arranged at the bottom of the storage cylinder, and the sealing sheet can seal the bottom of the proportioning tube.

[0015] Preferably, a discharge bulge is provided on the top of the sealing sheet, and an arc-shaped groove is provided on the bottom of the volume piston, and the arc-shaped groove is matched with the discharge bulge.

[0016] Preferably, the mixing and fermenting mechanism comprises a mixing and fermenting barrel, and a discharge port is arranged on the side of the mixing and fermenting barrel, and the beverage can be discharged from the discharge port;

[0017] A fermentation heating plate is arranged at the bottom of the mixing fermentation barrel, and a temperature detection device is arranged on the inner wall of the mixing fermentation barrel. The fermentation heating plate and the temperature detection device cooperate to control the fermentation temperature.

[0018] Preferably, the precise proportioning device further comprises a transmission mechanism and a stirring mechanism, wherein the stirring mechanism is arranged inside the mixing and fermentation barrel, and the stirring mechanism is driven by the transmission mechanism.

[0019] Preferably, the transmission mechanism comprises a motor compartment, the motor compartment is arranged at the bottom of the mixing fermentation barrel, and a driving rod is arranged at the output end of the motor compartment;

[0020] The stirring mechanism includes a connecting sleeve, which is detachably sleeved on the outer surface of the driving rod. The outer surface of the connecting sleeve is provided with a stirring blade, and the outer end of the stirring blade is provided with a scraper 1, and the outer surface of the scraper 1 is in contact with the inner wall of the mixing and fermentation barrel.

[0021] Preferably, a support seat is provided at the lower part of the outer surface of the driving rod, a filtering mechanism is installed on the support seat, and the filtering mechanism is located below the connecting sleeve.

[0022] Preferably, the filtering mechanism comprises a filter screen, which is sleeved on the outer surface of the motor compartment and fixed by bolts, and a scraper 2 is provided at the bottom of the filter screen, and the outer surface of the scraper 2 overlaps the inner wall of the mixing and fermentation barrel.

[0023] Preferably, a push plate is provided on the inner wall of the scraper blade 2, and the push plate is a wavy plate that is arranged obliquely.

[0024] The production process of pine mushroom beverage comprises the following steps:

[0025] Wash and chop the fresh matsutake mushrooms, extract them by water extraction at a temperature of 60°C-80°C for 1-2 hours;

[0026] The pine mushroom extract, natural juice and honey are mixed and fermented using a precise proportioning fermentation device for pine mushroom beverage production, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula;

[0027] Add vitamin C and vitamin E, the content is 10-20 mg and 5-10 mg per 100 ml of beverage respectively;

[0028] Add drinking water to mix the drink so that the pH value is 4.5-5.5;

[0029] The prepared beverage is heated and fermented by a precise proportioning fermentation device for the production of pine mushroom beverages, and the fermentation temperature is tested and adjusted at any time;

[0030] The fermented beverage is delivered from the precise proportioning fermentation device for the production of pine mushroom beverages and filled using cold filling technology;

[0031] When the temperature is low, it is necessary to change the fermentation yeast content and increase the temperature so that the enzyme can work faster.

[0032] As described above, the precise proportioning fermentation device for producing a pine mushroom beverage of the present invention has the following beneficial effects:

[0033] 1. The present invention seals the top of the mixing and fermentation mechanism by arranging a sealing plug, and arranges a plurality of sliding channels and proportioning tubes on the sealing plug, and connects the feed tube with the proportioning tube, and at the same time arranges a metering cylinder inside the sliding channel, and a metering cylinder traction rod drives the metering cylinder to rise and fall inside the sliding channel and the proportioning tube, and a volume piston is arranged inside the metering cylinder to change the volume inside the metering cylinder by controlling the lifting and falling through the piston traction rod. When proportioning, the internal volume of the metering cylinder is changed in advance by the volume piston, and then the raw materials are fully injected into the interior of the metering cylinder through the feed tube, and then the bottom of the metering cylinder is driven to exceed the bottom of the proportioning tube for unloading, and the outer surface of the metering cylinder is sealed to the feed tube to avoid leakage, and at the same time, the flow rate of the raw materials inside the metering cylinder is increased by the extrusion of the volume piston and the raw materials are prevented from adhering to the inner wall of the metering cylinder, thereby achieving the effect of improving the accuracy of the fermentation proportioning.

[0034] At the same time, a discharge bulge is provided on the top of the sealing sheet, so that the raw materials can flow into the interior of the mixing and fermentation mechanism more easily from the discharge port, and an arc-shaped groove is provided at the bottom of the volume piston to cooperate with the discharge bulge. When the arc-shaped groove falls completely, the raw materials can be completely discharged from the interior of the storage barrel to avoid residue on the top of the sealing sheet, thereby achieving the effect of further improving the accuracy of the ratio.

[0035] 2. The present invention arranges a metering cylinder that can slide up and down inside the sliding channel and a volume piston that can slide up and down inside the metering cylinder. When the bottom of the metering cylinder is flush with the bottom of the proportioning tube, the interior of the mixing and fermentation mechanism can be sealed. When the bottom of the metering cylinder is lower than the bottom of the proportioning tube and the outer surface of the metering cylinder is sealed to the mouth of the feed tube, the effect of precise proportioning can be achieved. By changing the distance between the bottom of the metering cylinder and the bottom of the proportioning tube and avoiding the metering cylinder from sealing the feed tube, continuous input of raw materials can be achieved, the flow rate of raw materials can be controlled, and various raw material input modes can be achieved, thereby improving the adaptability of the equipment.

[0036] 3. The present invention arranges a motor compartment at the bottom of the mixing fermentation barrel to drive a driving rod inside the mixing fermentation barrel, so that a connecting sleeve sleeved on the surface of the driving rod drives a stirring blade to rotate to mix the mixed raw materials, and a scraper is arranged on the outer surface of the stirring blade, which is in contact with the inner wall of the mixing fermentation barrel and is used to clean the inner wall of the mixing fermentation barrel, thereby reducing the adhesion of raw materials to the inner wall of the mixing fermentation barrel.

[0037] 4. The present invention sleeves a filter on the driving rod and places the filter below the connecting sleeve. The filter can filter impurities in the beverage to improve the quality of the beverage. At the same time, a scraper 2 and a push plate are respectively arranged at the bottom of the filter. The scraper 2 is used to cooperate with the scraper 1 to clean the inner wall of the mixed fermentation barrel. The push plate is used to push the beverage to float upward, thereby loosening impurities accumulated on the filter to avoid clogging of the filter.

[0038] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 Shown is a schematic structural diagram of the present invention.

[0040] Figure 2 Shown is an exploded view of the present invention.

[0041] Figure 3 Shown is a schematic diagram of the internal structure of the mixed fermentation mechanism of the present invention.

[0042] Figure 4 Shown is a bottom view of the structure of the conveying mechanism of the present invention.

[0043] Figure 5 It shows a structural cross-sectional view of the connection between the conveying mechanism and the proportioning mechanism of the present invention.

[0044] Figure 6 Shown is a structural cross-sectional view of the conveying mechanism of the present invention.

[0045] Figure 7 Shown is a schematic structural diagram of the proportioning mechanism of the present invention.

[0046] Figure 8 Shown is a structural cross-sectional view of the metering cylinder of the present invention.

[0047] Fig. 9 Shown as the present invention Figure 7 A schematic diagram of the enlarged structure at point A in the middle.

[0048] Fig.10 Shown is a schematic structural diagram of the driving rod of the present invention.

[0049] Fig.11 Shown is a schematic structural diagram of the stirring mechanism of the present invention.

[0050] Fig.12 Shown is a schematic structural diagram of the filtering mechanism of the present invention.

[0051] Fig.13 Shown is a schematic structural diagram of the push plate of the present invention.

[0052] Component number description

[0053] 1. Mixing fermentation mechanism; 101. Mixing fermentation barrel; 102. Discharging port; 103. Fermentation heating plate; 104. Temperature detection device;

[0054] 2. Conveying mechanism; 201. Sealing plug; 202. Sliding channel; 203. Proportioning pipe; 204. Feeding pipe;

[0055] 3. Proportioning mechanism; 301. Driving unit; 302. Measuring cylinder traction rod; 303. Piston traction rod; 304. Measuring cylinder; 3041. Storage cylinder; 3042. Discharge port; 3043. Sealing sheet; 3044. Discharge bulge; 305. Volume piston; 3051. Arc groove;

[0056] 4. Transmission mechanism; 401. Motor compartment; 402. Driving rod; 403. Support seat;

[0057] 5. stirring mechanism; 501. connecting sleeve; 502. stirring blade; 503. scraper 1;

[0058] 6. Filter mechanism; 601. Filter screen; 602. Scraper 2; 603. Push plate. DETAILED DESCRIPTION

[0059] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0060] See also Figures 1 to 13 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0061] like Figure 1-Figure 6As shown, the present invention provides a precise proportioning fermentation device for producing matsutake beverage, comprising: a mixing fermentation mechanism 1, a conveying mechanism 2 and a proportioning mechanism 3. The conveying mechanism 2 is arranged on the top of the mixing fermentation mechanism 1, and the raw materials are injected from the conveying mechanism 2 into the interior of the mixing fermentation mechanism 1 for modulation, fermentation and storage. The proportioning mechanism 3 is arranged above the conveying mechanism 2, and the proportioning mechanism 3 extends to the interior of the conveying mechanism 2 to cooperate with the conveying mechanism 2 to control the injection amount of the raw materials, so that under isothermal conditions, the enzyme substances produced by the fermentation of each batch of products can be kept consistent to ensure the flavor.

[0062] Specifically, the conveying mechanism 2 includes a sealing plug 201, which covers the top of the mixing and fermenting mechanism 1 and is used to seal the mixing and fermenting mechanism 1. A plurality of sliding channels 202 are provided in the radial direction of the sealing plug 201, and a proportioning tube 203 is provided at the bottom of the sealing plug 201 to form a plurality of channels for raw material injection. The proportioning tube 203 is adapted to the position and inner diameter of the sliding channel 202, and a feed pipe 204 that penetrates the inside of the proportioning tube 203 is provided on the side of the sealing plug 201. The raw materials are injected from the feed pipe 204 into the inside of the sliding channel 202 and the proportioning tube 203, and enter the inside of the mixing and fermenting mechanism 1 through the bottom of the feed pipe 204 for mixing.

[0063] The proportioning mechanism 3 includes a driving part 301, and the bottom of the driving part 301 is respectively provided with a metering cylinder traction rod 302 and a piston traction rod 303 that are adapted to the number of the sliding channels 202, and a metering cylinder 304 is provided at the bottom of the metering cylinder traction rod 302. The metering cylinder 304 is used to seal the bottom of the proportioning tube 203 so that the injected raw materials will not directly enter the interior of the mixing and fermentation mechanism 1. The bottom of the piston traction rod 303 is provided with a volume piston 305, and the volume piston 305 is located at the axis of the metering cylinder 304 and can slide up and down, thereby changing the volume inside the metering cylinder 304 so that the volume of the metering cylinder 304 meets the ratio of the raw materials. The metering cylinder 304 is inserted into the interior of the sliding channel 202 and can slide up and down. The raw materials for preparing the beverage can be quantitatively injected into the metering cylinder 304 from the feed pipe 204. When the metering cylinder 304 is filled with raw materials, the metering cylinder 304 moves downward so that the bottom exceeds the bottom of the proportioning tube 203, so that the raw materials in the metering cylinder 304 can fall into the mixing and fermentation mechanism 1, and the predetermined amount of raw materials are completely discharged in cooperation with the pushing of the volume piston 305, thereby avoiding the inability to accurately transport due to high viscosity. When the demand for raw materials is large, multiple repeated transports can be performed to adapt to the demand.

[0064] The metering cylinder traction rod 302 and the piston traction rod 303 are electric push rods or hydraulic push rods, which are set according to the control accuracy. The driving part 301 is a driving device adapted to the metering cylinder traction rod 302 and the piston traction rod 303, and is used to drive the metering cylinder traction rod 302 and the piston traction rod 303 to achieve extension and retraction.

[0065] Furthermore, by arranging a metering cylinder 304 that can slide up and down inside the sliding channel 202 and a volume piston 305 that can slide up and down inside the metering cylinder 304, when the bottom of the metering cylinder 304 is flush with the bottom of the proportioning tube 203, the interior of the mixing and fermentation mechanism 1 can be sealed, and when the bottom of the metering cylinder 304 is lower than the bottom of the proportioning tube 203 and the outer surface of the metering cylinder 304 is sealed to the mouth of the feed tube 204, the effect of accurate proportioning can be achieved, and by changing the distance between the bottom of the metering cylinder 304 and the bottom of the proportioning tube 203, and avoiding the metering cylinder 304 from sealing the feed tube 204, the continuous input of raw materials can be achieved, and the flow rate of raw materials can be controlled, and a variety of raw material input modes can be achieved, thereby improving the adaptability of the equipment. When the interior of the mixing and fermentation mechanism is completely sealed, it can be used to ferment beverages and improve cleanliness.

[0066] like Figure 7 and Figure 8 As shown, in some embodiments, the metering cylinder 304 of the present invention includes a storage cylinder 3041, and a discharge port 3042 is provided at the lower part of the outer surface of the storage cylinder 3041. A sealing sheet 3043 is provided at the bottom of the storage cylinder 3041, and the sealing sheet 3043 can seal the bottom of the proportioning tube 203. When injecting raw materials, the raw materials enter the interior of the storage cylinder 3041 from the discharge port 3042, the discharge port 3042 cooperates with the interior of the proportioning tube 203, and the sealing sheet 3043 cooperates with the bottom of the proportioning tube 203 to form a closed space, which is used to enable the raw materials to be quantitatively stored in the interior of the storage cylinder 3041. When unloading, the sealing sheet 3043 slides down to the bottom of the proportioning tube 203, so that a gap is left between the sealing sheet 3043 and the proportioning tube 203, and the raw materials are discharged from the discharge port 3042 and fall into the interior of the mixing and fermentation mechanism 1.

[0067] like Figure 8 and Fig. 9In some embodiments, the top of the sealing sheet 3043 of the present invention is provided with a discharge bulge 3044, and the bottom of the volume piston 305 is provided with an arc-shaped groove 3051, and the arc-shaped groove 3051 is matched with the discharge bulge 3044. When discharging, the inclined surface formed by the discharge bulge 3044 can make the raw material better discharged from the inside of the storage barrel 3041. In addition, when the volume piston 305 is pressed down, the arc-shaped groove 3051 and the discharge bulge 3044 can form a completely closed surface, so that the raw material is completely squeezed out, the completeness of the raw material discharge is improved, and then the accuracy of the proportion is improved.

[0068] like Figure 1 and Fig.10 As shown, in some embodiments, the mixing and fermenting mechanism 1 of the present invention includes a mixing and fermenting barrel 101, and all raw materials are mixed inside the mixing and fermenting barrel 101 to form a pine mushroom beverage. A discharge port 102 is provided on the side of the mixing and fermenting barrel 101, and the beverage can be discharged from the discharge port 102.

[0069] In order to improve the efficiency of fermentation and control the fermentation process, a fermentation heating plate 103 is provided at the bottom of the mixed fermentation barrel 101, and a temperature detection device 104 is provided on the inner wall of the mixed fermentation barrel 101. The fermentation heating plate 103 and the temperature detection device 104 cooperate to control the fermentation temperature. The fermentation heating plate 103 and the temperature detection device 104 are both flush with the inner wall of the mixed fermentation barrel 101 to avoid scratches. At the same time, the fermentation heating plate 103 and the temperature detection device 104 are connected to external devices through wires.

[0070] like Figure 2 and Figure 3 As shown, in some embodiments, the precise proportioning device of the present invention further includes a transmission mechanism 4 and a stirring mechanism 5. The stirring mechanism 5 is arranged inside the mixing and fermentation barrel 101, and the stirring mechanism 5 is driven by the transmission mechanism 4, so that the matsutake beverage inside the mixing and fermentation barrel 101 is stirred by the stirring mechanism 5, so that all the raw materials can be evenly mixed together.

[0071] like Figure 3 , Fig.10 , Fig.11 As shown, in some embodiments, the transmission mechanism 4 of the present invention includes a motor compartment 401, which is arranged at the bottom of the mixing and fermentation barrel 101, and a driving rod 402 is arranged at the output end of the motor compartment 401, and the driving rod 402 extends to the interior of the mixing and fermentation barrel 101.

[0072] The stirring mechanism 5 includes a connecting sleeve 501, which is detachably sleeved on the outer surface of the driving rod 402. When cleaning is required, the connecting sleeve 501 can be conveniently removed for cleaning. The outer surface of the connecting sleeve 501 is provided with a stirring blade 502. When the connecting sleeve 501 rotates with the driving rod 402, the stirring blade 502 can push the beverage to mix various raw materials. The outer end of the stirring blade 502 is provided with a scraper 1 503, and the outer surface of the scraper 1 503 is in contact with the inner wall of the mixing and fermenting barrel 101, so that the raw materials attached to the inner wall of the mixing and fermenting barrel 101 are scraped off by the scraper 1 503, thereby improving the cleanliness of the inner wall of the mixing and fermenting barrel 101.

[0073] like Figure 3 and Fig.10 As shown, in some embodiments, a support seat 403 is provided at the lower part of the outer surface of the driving rod 402 of the present invention, and a filter mechanism 6 is installed on the support seat 403, and the filter mechanism 6 is located below the connecting sleeve 501. When installed, the support seat 403 is used to support the filter mechanism 6, so that a gap is left between the bottom of the filter mechanism 6 and the inner bottom of the mixing and fermenting barrel 101, which is used to filter impurities when discharging beverages, thereby improving the quality of the beverages.

[0074] like Figure 3 , Fig.12 As shown, in some embodiments, the filter mechanism 6 of the present invention includes a filter screen 601, which is sleeved on the surface of the motor compartment 401 and fixed by bolts, so that the filter screen 601 can also be easily disassembled and cleaned. A scraper 2 602 is provided at the bottom of the filter screen 601, and the outer surface of the scraper 2 602 overlaps the inner wall of the mixing and fermenting barrel 101, so as to clean the lower part of the inner wall of the mixing and fermenting barrel 101.

[0075] like Fig.13 As shown, in some embodiments, the inner wall of the scraper 2 602 of the present invention is provided with a push plate 603, and the push plate 603 is a wavy plate arranged obliquely. When the driving rod 402 rotates, the filter 601 rotates with the rotation of the driving rod 402. At this time, the push plate 603 pushes the beverage to float upward, thereby impacting the filter 601 upward from the bottom, so that the impurities accumulated on the top of the filter 601 float, thereby preventing the impurities from clogging the filter 601.

[0076] The production process of pine mushroom beverage comprises the following steps:

[0077] Wash and chop the fresh matsutake mushrooms, extract them by water extraction at a temperature of 60°C-80°C for 1-2 hours;

[0078] The pine mushroom extract, natural juice and honey are mixed and fermented using a precise proportioning fermentation device for pine mushroom beverage production, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula;

[0079] Adding vitamin C and vitamin E, with the content of 10-20 mg and 5-10 mg per 100 ml of beverage respectively, to enhance the nutritional value of the beverage;

[0080] Add drinking water to mix the drink so that the pH value is 4.5-5.5 to ensure the best taste and nutritional value;

[0081] The prepared beverage is heated and fermented by a precise proportioning fermentation device for the production of pine mushroom beverages, and the fermentation temperature is tested and adjusted at any time;

[0082] The fermented beverage is delivered from the precise proportioning fermentation device for the production of Matsutake beverages and is bottled using cold filling technology to maintain the freshness and taste of the beverage.

[0083] The beverage contains juice and honey with high viscosity. Therefore, the precision of the proportioning device proposed in the present application can be effectively controlled.

[0084] It should be noted that when the temperature is low, it is necessary to change the content of fermentation yeast and increase the temperature so that the enzyme can take effect faster.

[0085] According to the experiment, the fermentation time and relationship of this beverage are as follows:

[0086] When the temperature is between 25 and 35°C, the fermentation time is usually 2 to 3 days;

[0087] When the temperature is between 20 and 25°C, the fermentation time takes 3 to 5 days;

[0088] When the temperature is between 15 and 20°C, the fermentation time is extended to 6 to 8 days;

[0089] When the temperature is between 10 and 15°C, the fermentation time is longest, taking 7 to 10 days.

[0090] Generally, the temperature of about 30℃ is used during production to balance the fermentation time and flavor. When the production time needs to be controlled, the temperature can be appropriately lowered to obtain a longer production cycle.

[0091] If you need to obtain the characteristics of yogurt, it is recommended to ferment at a temperature between 15 and 20°C;

[0092] In the above process, the fermented material needs to be stirred or demulsified regularly to ensure the consistency of the fermentation degree of the material.

[0093] The specific use process of the present invention is as follows:

[0094] According to the ratio of different raw materials, the height of the volume piston 305 inside the metering cylinder 304 is pre-controlled so that the volume inside the metering cylinder 304 meets the ratio requirements;

[0095] Inject the main material into the mixing and fermenting tank 101 or inject the main material and the auxiliary material into the mixing and fermenting tank 101 through different feeding pipes 204 at the same time;

[0096] The materials to be proportioned are directly injected into the interior of the metering cylinder 304 through the feed pipe 204, so that the raw materials completely fill the interior of the metering cylinder 304;

[0097] The metering cylinder 304 is driven downward to form a gap between the metering cylinder 304 and the proportioning tube 203, so that the raw materials in the metering cylinder 304 fall into the mixing and fermentation barrel 101 through the gap;

[0098] The volume piston 305 is driven to fall, reducing the space inside the metering cylinder 304 to push the raw materials into the mixing and fermentation barrel 101 at an accelerated speed, and as the downward stroke of the volume piston 305 increases, the raw materials are completely squeezed out of the metering cylinder 304;

[0099] At the same time, the motor compartment 401 drives the stirring blade 502 to rotate, stirring the raw materials in the mixing fermentation barrel 101 so that the raw materials can be fully integrated;

[0100] Repeat the above operation to ensure that the delivery of each raw material reaches the predetermined ratio and the predetermined amount;

[0101] After the beverage proportioning is completed, the restriction of the discharge port 102 is released, so that the beverage is discharged from the discharge port 102;

[0102] In order to increase the efficiency of beverage discharge, gas is injected into the interior of the mixing and fermentation tank 101 through the feed pipe 204 to accelerate the flow rate of the beverage under the pressure of the gas.

[0103] In summary, the precise proportioning fermentation device for producing pine mushroom beverage of the present invention is provided with a sealing plug 201 to seal the top of the mixing fermentation mechanism 1, and a plurality of sliding channels 202 and proportioning tubes 203 are provided on the sealing plug 201, and the feed tube 204 is connected with the proportioning tube 203, and a metering cylinder 304 is provided inside the sliding channel 202, and the metering cylinder traction rod 302 drives the metering cylinder 304 to rise and fall inside the sliding channel 202 and the proportioning tube 203, and a volume piston 305 is provided inside the metering cylinder 304 to control the lifting and lowering of the volume piston 305 through the piston traction rod 303. The volume inside the metering cylinder 304 is changed by lowering. When proportioning, the internal volume of the metering cylinder 304 is changed in advance by the volumetric piston 305, and then the raw materials are fully injected into the interior of the metering cylinder 304 through the feeding pipe 204, and then the bottom of the metering cylinder 304 is driven to exceed the bottom of the proportioning pipe 203 for unloading, and the outer surface of the metering cylinder 304 is sealed to the feeding pipe 204 to prevent leakage. At the same time, the flow rate of the raw materials inside the metering cylinder 304 is increased by the squeezing of the volumetric piston 305, and the raw materials are prevented from adhering to the inner wall of the metering cylinder 304, thereby achieving the effect of improving the accuracy of the fermentation proportioning.

[0104] At the same time, a discharge bulge 3044 is set on the top of the sealing sheet 3043, so that the raw materials can flow out of the discharge port 3042 more easily into the interior of the mixing and fermentation mechanism 1, and an arc-shaped groove 3051 is set at the bottom of the volume piston 305 to cooperate with the discharge bulge 3044. When the arc-shaped groove 3051 falls completely, the raw materials can be completely discharged from the interior of the storage barrel 3041 to avoid residue on the top of the sealing sheet 3043, thereby achieving the effect of further improving the accuracy of the ratio.

[0105] By arranging a metering cylinder 304 that can slide up and down inside the sliding channel 202 and a volume piston 305 that can slide up and down inside the metering cylinder 304, when the bottom of the metering cylinder 304 is flush with the bottom of the proportioning tube 203, the interior of the mixing and fermentation mechanism 1 can be sealed. When the bottom of the metering cylinder 304 is lower than the bottom of the proportioning tube 203 and the outer surface of the metering cylinder 304 is sealed to the mouth of the feed tube 204, the effect of precise proportioning can be achieved. By changing the distance between the bottom of the metering cylinder 304 and the bottom of the proportioning tube 203 and avoiding the metering cylinder 304 from sealing the feed tube 204, continuous input of raw materials can be achieved, the flow rate of raw materials can be controlled, and multiple raw material input modes can be achieved, thereby improving the adaptability of the equipment.

[0106] A motor compartment 401 is provided at the bottom of the mixing and fermenting barrel 101 to drive a driving rod 402 inside the mixing and fermenting barrel 101, so that a connecting sleeve 501 sleeved on the surface of the driving rod 402 drives a stirring blade 502 to rotate to mix the mixed raw materials, and a scraper 503 is provided on the outer surface of the stirring blade 502 to fit with the inner wall of the mixing and fermenting barrel 101 for cleaning the inner wall of the mixing and fermenting barrel 101, thereby reducing the adhesion of raw materials to the inner wall of the mixing and fermenting barrel 101.

[0107] By sleeve-fitting the filter screen 601 on the driving rod 402 and placing the filter screen 601 below the connecting sleeve 501, the impurities in the beverage can be filtered through the filter screen 601 to improve the quality of the beverage. At the same time, a scraper 2 602 and a push plate 603 are respectively arranged at the bottom of the filter screen 601. The scraper 2 602 is used to cooperate with the scraper 1 503 to clean the inner wall of the mixed fermentation barrel 101, and the push plate 603 is used to push the beverage to float upward, thereby loosening the impurities accumulated on the filter screen 601 and avoiding clogging of the filter screen 601.

[0108] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0109] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical ideas disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A precise proportioning fermentation device for producing pine mushroom beverage, characterized in that: include: A mixing and fermenting mechanism (1), wherein the mixing and fermenting mechanism (1) can be used to prepare a beverage, ferment and store the prepared beverage; A conveying mechanism (2), wherein the conveying mechanism (2) is arranged on the top of the mixing and fermentation mechanism (1), and the raw materials are injected from the conveying mechanism (2) into the interior of the mixing and fermentation mechanism (1); A proportioning mechanism (3), wherein the proportioning mechanism (3) is arranged above the conveying mechanism (2), and the proportioning mechanism (3) extends into the interior of the conveying mechanism (2) and cooperates with the conveying mechanism (2) to control the injection amount of the raw material; The conveying mechanism (2) comprises a sealing plug (201), the sealing plug (201) covers the top of the mixing and fermentation mechanism (1), a plurality of sliding channels (202) are arranged in the radial direction of the sealing plug (201), a proportioning tube (203) is arranged at the bottom of the sealing plug (201), the position and inner diameter of the proportioning tube (203) are adapted to the sliding channel (202), and a feeding tube (204) is arranged on the side of the sealing plug (201) and is connected to the inside of the proportioning tube (203); The proportioning mechanism (3) comprises a driving part (301), the bottom of the driving part (301) is respectively provided with metering cylinder traction rods (302) and piston traction rods (303) whose numbers match the number of the sliding channels (202), the bottom of the metering cylinder traction rod (302) is provided with a metering cylinder (304), the bottom of the piston traction rod (303) is provided with a volume piston (305), the volume piston (305) is located at the axis of the metering cylinder (304) and can slide up and down, and the metering cylinder (304) is inserted into the interior of the sliding channel (202) and can slide up and down; The raw materials for preparing the beverage can be quantitatively injected into the interior of the metering cylinder (304) from the feed pipe (204), and can be driven into the interior of the mixing and fermentation mechanism (1) by the volume piston (305).

2. The precise ratio fermentation device for producing a pine mushroom beverage according to claim 1, characterized in that: The metering cylinder (304) comprises a material storage cylinder (3041), a discharge port (3042) is arranged at the lower part of the outer surface of the material storage cylinder (3041), and a sealing sheet (3043) is arranged at the bottom of the material storage cylinder (3041), and the sealing sheet (3043) can seal the bottom of the proportioning tube (203).

3. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 2, characterized in that: The top of the sealing sheet (3043) is provided with a discharge bulge (3044), and the bottom of the volume piston (305) is provided with an arc-shaped groove (3051), and the arc-shaped groove (3051) is adapted to the discharge bulge (3044).

4. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 1, characterized in that: The mixing and fermenting mechanism (1) comprises a mixing and fermenting barrel (101), and a discharge port (102) is arranged on the side of the mixing and fermenting barrel (101), and the beverage can be discharged from the discharge port (102); A fermentation heating plate (103) is arranged at the bottom of the mixing fermentation barrel (101), and a temperature detection device (104) is arranged on the inner wall of the mixing fermentation barrel (101). The fermentation heating plate (103) and the temperature detection device (104) cooperate to control the fermentation temperature.

5. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 4, characterized in that: The precise proportioning device further comprises a transmission mechanism (4) and a stirring mechanism (5), wherein the stirring mechanism (5) is arranged inside the mixing and fermentation barrel (101), and the stirring mechanism (5) is driven by the transmission mechanism (4).

6. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 5, characterized in that: The transmission mechanism (4) comprises a motor compartment (401), wherein the motor compartment (401) is arranged at the bottom of the mixing and fermentation barrel (101), and a driving rod (402) is arranged at the output end of the motor compartment (401); The stirring mechanism (5) comprises a connecting sleeve (501), which is detachably sleeved on the outer surface of the driving rod (402), and the outer surface of the connecting sleeve (501) is provided with a stirring blade (502), and the outer end of the stirring blade (502) is provided with a scraper 1 (503), and the outer surface of the scraper 1 (503) is in contact with the inner wall of the mixing and fermentation barrel (101).

7. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 6, characterized in that: A support seat (403) is provided at the lower part of the outer surface of the driving rod (402), and a filtering mechanism (6) is installed on the support seat (403), and the filtering mechanism (6) is located below the connecting sleeve (501).

8. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 7, characterized in that: The filtering mechanism (6) comprises a filter screen (601), which is sleeved on the outer surface of the motor compartment (401) and fixed by bolts. A scraper plate 2 (602) is arranged at the bottom of the filter screen (601), and the outer surface of the scraper plate 2 (602) overlaps the inner wall of the mixing and fermentation barrel (101).

9. The precise proportioning fermentation device for producing a pine mushroom beverage according to claim 8, characterized in that: The inner wall of the scraper plate 2 (602) is provided with a push plate (603), and the push plate (603) is a wavy plate arranged at an angle.

10. A process for producing a pine mushroom beverage, characterized in that: The method comprises the precise proportioning fermentation device for producing a matsutake beverage according to any one of claims 1 to 9 and the following steps; Wash and chop the fresh matsutake mushrooms, extract them by water extraction at a temperature of 60°C-80°C for 1-2 hours; The pine mushroom extract, natural juice and honey are mixed and fermented using a precise proportioning fermentation device for pine mushroom beverage production, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula; Add vitamin C and vitamin E, the content is 10-20 mg and 5-10 mg per 100 ml of beverage respectively; Add drinking water to mix the drink so that the pH value is 4.5-5.5; The prepared beverage is heated and fermented by a precise proportioning fermentation device for the production of pine mushroom beverages, and the fermentation temperature is tested and adjusted at any time; The fermented beverage is delivered from the precise proportioning fermentation device for the production of pine mushroom beverages and filled using cold filling technology; When the temperature is low, it is necessary to change the fermentation yeast content and increase the temperature so that the enzyme can work faster.

Citation Information

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