Slide rail type conformal anode bracket device

Abstract

A sliding rail type pictographic anode support device comprises a supporting block I, a pictographic anode I, an anode supporting sliding block I, a crankshaft supporting block, a pictographic anode II, an anode supporting sliding block II, a sliding rail I, a sliding rail II, a supporting block II and a bottom frame. According to the electroplating tool, the design thought of taking the workpiece as the center is embodied, meanwhile, the generalization problem of repeated utilization of the sliding rail and other parts is considered, and a new way is created for electroplating tool design of large parts. According to the invention, a simple and reliable workpiece positioning structure, a separated pictographic anode accurate positioning and dismounting structure and a slide rail connection anti-falling structure are designed. According to the sliding rail structure designed by the invention, the near-plane separated pictographic anode has a large-range adjustment space, and can be matched with electroplating process parameters such as current, voltage and the like to better control the plating thickness and electroplating time of an electroplated surface, so that the electroplating quality is improved, and the electroplating cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of workpiece positioning, and in particular to a slide rail type pictographic anode support device. Background Art

[0002] In the field of mechanical processing, special-shaped parts are often used for precise positioning, clamping, fixing and transmission. Due to the complex shape of special-shaped parts, inaccurate positioning will lead to deviations in the processing process, affecting the quality and performance of the workpiece.

[0003] Due to their special shapes, special-shaped parts are usually used in special fields, such as aerospace, automobile manufacturing, etc. These fields have special requirements for the shape and performance of workpieces. Accurate positioning can ensure that the workpieces meet these special requirements, thereby promoting industrial production and scientific progress. With the rapid development of the automotive industry, heavy machinery, military equipment, and aerospace manufacturing, the electroplating tooling problems of large and special-shaped parts are becoming increasingly complex and urgent. Solving the positioning problem of multi-surface large and special-shaped workpieces for one-time electroplating is facing major companies.

[0004] In order to solve the problem of electroplating positioning for special-shaped parts, with crankshafts as a typical example, relevant enterprises now adopt multiple positioning and electroplating multiple surfaces of special-shaped parts in different processes. This is not only inefficient, but also makes it difficult to maintain consistent coating thickness and color difference of multi-process electroplated parts, and the probability of damage to the workpiece is greatly increased. Summary of the invention

[0005] The object of the present invention is to provide a slide rail type pictographic anode support device, comprising: a support block I, a pictographic anode I, an anode support slider I, a crankshaft support block, a pictographic anode II, an anode support slider II, a slide rail I, a slide rail II, a support block II, and a base frame.

[0006] The base frame is a rectangular frame structure, and three support bars parallel to the horizontal sides are arranged in sequence at the center of the frame.

[0007] The support block I is a rectangular block, and a groove I adapted to the small end of the crankshaft is provided on one side of the rectangular block.

[0008] The support block II is a rectangular block, and a groove II adapted to the large end of the crankshaft is provided on one side of the rectangular block.

[0009] The support blocks I and II are respectively arranged on two opposite horizontal sides of the base frame, and the side provided with the groove is away from the base frame.

[0010] The slide rails I and II are respectively arranged on the first support bar and the third support bar of the base frame.

[0011] The anode support slider I and the anode support slider II each include two L-shaped plates, and a plurality of screw holes I are provided on the vertical plates of the two L-shaped plates.

[0012] The transverse plates of the two L-shaped plates of the anode support sliding block 1 are adapted to the slide rail 1, so that the anode support sliding block 1 slides on the slide rail 1.

[0013] A screw hole II is provided on one side of the transverse plate of the two L-shaped plates of the anode support slider I, and the anode support slider I is fixed to the slide rail I by bolts.

[0014] The transverse plates of the two L-shaped plates of the anode support sliding block II are adapted to the slide rail II, so that the anode support sliding block II slides on the slide rail II.

[0015] One side of the transverse plate of the two L-shaped plates of the anode support sliding block II is provided with a screw hole III, and the anode support sliding block II is fixed to the slide rail II by bolts.

[0016] The pictographic anode I and the pictographic anode II both include two C-shaped hoops, and the two C-shaped hoops form a ring.

[0017] An extension block I is provided on one side where the two C-shaped clamps of the pictographic anode I are connected, and a screw hole IV corresponding to the screw hole I of the anode supporting slider I is provided on the extension block I.

[0018] The extension block I of the two C-shaped clamps of the pictographic anode I is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block I by bolts.

[0019] A handle I is provided on the other side where the two C-shaped hoops of the pictographic anode I are connected.

[0020] An extension block II is provided on one side where the two C-shaped clamps of the pictographic anode II are connected, and a screw hole V corresponding to the screw hole I of the anode supporting sliding block II is provided on the extension block II.

[0021] The extension block II of the two C-shaped clamps of the elephant-shaped anode II is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block II by bolts.

[0022] A handle II is provided on the other side where the two C-shaped clamps of the pictographic anode II are connected.

[0023] The crankshaft support block is a rectangular block, and one side of the rectangular block is adapted to the curved surface in the middle of the crankshaft.

[0024] The crankshaft support block is arranged on the second support bar of the chassis, and the side adapted to the crankshaft is away from the chassis.

[0025] The middle part of the crankshaft is placed on the crankshaft support block, the small end passes through the pictographic anode I and is placed on the support block I, and the large end passes through the pictographic anode II and is placed on the support block II.

[0026] Furthermore, the base frame is a base frame welded with channel steel and angle steel.

[0027] Furthermore, the anode support slider 1 and the slide rail 1 are clearance-matched.

[0028] Furthermore, the anode support slider II is clearance-matched with the slide rail II.

[0029] Furthermore, when the slide rail type pictographic anode support device is installed, the centers of the pictographic anode I and the pictographic anode II are at the same height.

[0030] Furthermore, the inner diameter of the pictographic anode I is larger than the diameter of the electroplating surface corresponding to the crankshaft.

[0031] Furthermore, the inner diameter of the pictographic anode II is larger than the diameter of the electroplating surface corresponding to the crankshaft.

[0032] Furthermore, a groove III is provided on one side of the slide rail I.

[0033] The groove III cooperates with the screw hole II of the anode support slider I through bolts to achieve anti-falling and fixation of the anode support slider I.

[0034] Furthermore, a groove IV is provided on one side of the slide rail II.

[0035] The groove IV cooperates with the screw hole III of the anode support sliding block II through bolts to achieve anti-falling and fixation of the anode support sliding block II.

[0036] Furthermore, the support block 1 is floatingly connected to the base frame.

[0037] The support block II is fixedly connected to the base frame.

[0038] The technical effect of the present invention is unquestionable. The present invention embodies a design concept centered on the workpiece, while taking into account the universal problem of multiple reuse of parts such as slide rails, and creates a new way for the electroplating tooling design of large parts. The present invention designs simple and reliable workpiece positioning, separate pictographic anode precise positioning, disassembly structure, and slide rail connection anti-fall structure.

[0039] The slide rail structure designed in the present invention can provide a wide range of adjustment space for the nearly flat separated pictographic anode, and can better control the coating thickness and plating time of the electroplating surface in coordination with electroplating process parameters such as current and voltage, thereby improving the electroplating quality and reducing the electroplating cost.

[0040] The present invention can solve the one-time electroplating positioning problem of large and complex parts by adding a multi-layer chassis (similar to a multi-layer shelf), adding vertical, left and right, front and back multi-station slide rails and corresponding pictographic anodes.

[0041] The present invention provides an electroplating process equipment which is easy to disassemble and has precise and adjustable position. The equipment can cooperate with electroplating enterprises to complete the preliminary electroplating treatment of electroplated parts, and can also cooperate with the separate pictographic anode structure to complete the positioning problem faced by the simultaneous electroplating of various surfaces of complex crankshaft parts. At the same time, most of the structure of the bracket can be disassembled, and after reassembly, it can be used for the electroplating equipment of a variety of ordinary parts and special-shaped parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a plan view schematic diagram of the present invention;

[0043] Figure 2 is the general assembly drawing of the present invention;

[0044] Figure 3 is a three-dimensional view of the present invention;

[0045] Figure 4 It is a schematic diagram of the connection between the pictographic anode support slider and the slide rail of the present invention;

[0046] Figure 5 It is a three-dimensional diagram of the separated pictographic anode used in the present invention;

[0047] Figure 6 It is a three-dimensional diagram of the assembly of the pictographic anode and the anode support slider designed by the present invention;

[0048] Figure 7 It is a three-dimensional diagram of the support block designed by the present invention;

[0049] Figure 8 It is a top view drawing of the chassis designed by the present invention;

[0050] Fig. 9 It is a three-dimensional diagram of the chassis designed by the present invention;

[0051] Fig.10 It is a three-dimensional diagram of the crankshaft support block designed by the present invention;

[0052] In the figure: crankshaft 1, support block I2, pictographic anode I3, anode support slider I4, crankshaft support block 5, pictographic anode II6, anode support slider II7, slide rail I8, slide rail II9, support block II10, and base frame 11. DETAILED DESCRIPTION

[0053] The present invention is further described below in conjunction with the embodiments, but it should not be understood that the above subject matter of the present invention is limited to the following embodiments. Without departing from the above technical ideas of the present invention, various substitutions and changes are made according to the common technical knowledge and customary means in the art, which should all be included in the protection scope of the present invention.

[0054] Embodiment 1:

[0055] See also Figures 1 to 10 A slide rail type pictographic anode support device includes: a support block I2, a pictographic anode I3, an anode support slider I4, a crankshaft support block 5, a pictographic anode II6, an anode support slider II7, a slide rail I8, a slide rail II9, a support block II10, and a base frame 11.

[0056] The base frame 11 is a rectangular frame structure, and three support bars parallel to the horizontal sides are sequentially arranged in the center of the frame.

[0057] The support block I2 is a rectangular block, and a groove I adapted to the small end of the crankshaft 1 is provided on one side of the rectangular block.

[0058] The support block II10 is a rectangular block, and a groove II adapted to the large end of the crankshaft 1 is provided on one side of the rectangular block.

[0059] The support blocks I2 and II10 are respectively arranged on two opposite lateral sides of the base frame 11, and the side with the groove is away from the base frame 11.

[0060] The slide rails I8 and II9 are respectively arranged on the first support bar and the third support bar of the base frame 11.

[0061] The anode support slider I4 and the anode support slider II7 each include two L-shaped plates, and a plurality of screw holes I are provided on the vertical plates of the two L-shaped plates.

[0062] The transverse plates of the two L-shaped plates of the anode support sliding block 14 are adapted to the slide rail 18, so that the anode support sliding block 14 slides on the slide rail 18.

[0063] One side of the transverse plate of the two L-shaped plates of the anode support slider I4 is provided with a screw hole II, and the anode support slider I4 is fixed to the slide rail I8 by bolts.

[0064] The transverse plates of the two L-shaped plates of the anode support sliding block II7 are adapted to the slide rail II9 so that the anode support sliding block II7 slides on the slide rail II9.

[0065] One side of the transverse plate of the two L-shaped plates of the anode support slider II7 is provided with a screw hole III, and the anode support slider II7 is fixed to the slide rail II9 by bolts.

[0066] The pictographic anode I3 and the pictographic anode II6 each include two C-shaped hoops, and the two C-shaped hoops form a circular ring.

[0067] An extension block I is provided on one side where the two C-shaped clamps of the pictographic anode I3 are connected, and a screw hole IV corresponding to the screw hole I of the anode supporting slider I4 is provided on the extension block I.

[0068] The extension block I of the two C-shaped clamps of the pictographic anode I3 is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block I4 by bolts.

[0069] A handle I is provided on the other side where the two C-shaped hoops of the pictographic anode I3 are connected.

[0070] An extension block II is provided on one side where two C-shaped clamps of the pictographic anode II6 are connected, and a screw hole V corresponding to the screw hole I of the anode supporting slider II7 is provided on the extension block II.

[0071] The extension block II of the two C-shaped clamps of the pictographic anode II6 is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block II7 by bolts.

[0072] A handle II is provided on the other side where the two C-shaped clamps of the pictographic anode II6 are connected.

[0073] The crankshaft support block 5 is a rectangular block, and one side of the rectangular block is adapted to the curved surface in the middle of the crankshaft 1 .

[0074] The crankshaft support block 5 is arranged on the second support bar of the base frame 11 , and the side adapted to the crankshaft 1 is away from the base frame 11 .

[0075] The middle part of the crankshaft 1 is placed on the crankshaft support block 5, the small end passes through the pictographic anode I3 and is placed on the support block I2, and the large end passes through the pictographic anode II6 and is placed on the support block II10.

[0076] Embodiment 2:

[0077] A slide rail type elephant anode support device, the main technical content is shown in Example 1, further, the base frame 11 is a base frame welded by channel steel and angle steel.

[0078] Embodiment 3:

[0079] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 2, and further, the anode support slider I4 is clearance-matched with the slide rail I8.

[0080] Embodiment 4:

[0081] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 3, and further, the anode support slider II7 is clearance-matched with the slide rail II9.

[0082] Embodiment 5:

[0083] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 4. Furthermore, when the slide rail type pictographic anode support device is installed, the centers of the pictographic anode I3 and the pictographic anode II6 are at the same height.

[0084] Embodiment 6:

[0085] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 5. Furthermore, the inner diameter of the pictographic anode I3 is larger than the electroplating surface diameter corresponding to the crankshaft 1.

[0086] Embodiment 7:

[0087] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 6. Furthermore, the inner diameter of the pictographic anode II6 is larger than the electroplating surface diameter corresponding to the crankshaft 1.

[0088] Embodiment 8:

[0089] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 7, and further, a groove III is provided on one side of the slide rail I8.

[0090] The groove III cooperates with the screw hole II of the anode support slider I4 through bolts to achieve anti-falling and fixation of the anode support slider I4.

[0091] Embodiment 9:

[0092] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 8, and further, a groove IV is provided on one side of the slide rail II9.

[0093] The groove IV cooperates with the screw hole III of the anode support slider II7 through bolts to achieve anti-falling and fixation of the anode support slider II7.

[0094] Embodiment 10:

[0095] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of embodiments 1 to 9, and further, the support block I2 is floatingly connected to the base frame 11.

[0096] The support block II10 is fixedly connected to the base frame 11.

[0097] Embodiment 11:

[0098] See also Figures 1 to 10 A slide rail type pictographic anode support device includes: a support block I2, a pictographic anode I3, an anode support slider I4, a crankshaft support block 5, a pictographic anode II6, an anode support slider II7, a slide rail I8, a slide rail II9, a support block II10, and a base frame 11.

[0099] The base frame 11 is a rectangular frame structure, and three support bars parallel to the horizontal sides are sequentially arranged in the center of the frame.

[0100] The support block I2 is a rectangular block, and a groove I adapted to the small end of the crankshaft 1 is provided on one side of the rectangular block.

[0101] The support block II10 is a rectangular block, and a groove II adapted to the large end of the crankshaft 1 is provided on one side of the rectangular block.

[0102] Fixed support block I2 and support block II10 (reference Figure 7 ) The upper end is designed as a semi-cylindrical hole-like curved surface, and its arc radius is slightly larger by 0.5 to 1.5 mm than the corresponding non-electroplated cylindrical surface of the workpiece. Firstly, it ensures the automatic centering effect under the action of gravity. Secondly, since the eccentricity of the two electroplated cylindrical surfaces after the crankshaft is processed has a deviation of 2 mm, it is easy for the workpiece to be stuck on both sides of the curved surface instead of falling to the bottom. In addition, the support block II10 can be fixedly connected to the base frame, and the support block I2 can be floatingly connected to the base frame (there can be 2 to 3 mm of movement perpendicular to the axis of the crankshaft). This structure fully solves the positioning problem of electroplating multiple surfaces of crankshaft parts at one time.

[0103] The support blocks I2 and II10 are respectively arranged on two opposite lateral sides of the base frame 11, and the side with the groove is away from the base frame 11.

[0104] The slide rails I8 and II9 are respectively arranged on the first support bar and the third support bar of the base frame 11.

[0105] The anode support slider I4 and the anode support slider II7 each include two L-shaped plates, and a plurality of screw holes I are provided on the vertical plates of the two L-shaped plates.

[0106] The transverse plates of the two L-shaped plates of the anode support sliding block 14 are adapted to the slide rail 18, so that the anode support sliding block 14 slides on the slide rail 18.

[0107] One side of the transverse plate of the two L-shaped plates of the anode support slider I4 is provided with a screw hole II, and the anode support slider I4 is fixed to the slide rail I8 by bolts.

[0108] The transverse plates of the two L-shaped plates of the anode support sliding block II7 are adapted to the slide rail II9 so that the anode support sliding block II7 slides on the slide rail II9.

[0109] One side of the transverse plate of the two L-shaped plates of the anode support slider II7 is provided with a screw hole III, and the anode support slider II7 is fixed to the slide rail II9 by bolts.

[0110] The pictographic anode I3 and the pictographic anode II6 each include two C-shaped hoops, and the two C-shaped hoops form a circular ring.

[0111] An extension block I is provided on one side where the two C-shaped clamps of the pictographic anode I3 are connected, and a screw hole IV corresponding to the screw hole I of the anode supporting slider I4 is provided on the extension block I.

[0112] The extension block I of the two C-shaped clamps of the pictographic anode I3 is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block I4 by bolts.

[0113] A handle I is provided on the other side where the two C-shaped hoops of the pictographic anode I3 are connected.

[0114] An extension block II is provided on one side where two C-shaped clamps of the pictographic anode II6 are connected, and a screw hole V corresponding to the screw hole I of the anode supporting slider II7 is provided on the extension block II.

[0115] The extension block II of the two C-shaped clamps of the pictographic anode II6 is fixed between the vertical plates of the two L-shaped plates of the anode support sliding block II7 by bolts.

[0116] A handle II is provided on the other side where the two C-shaped clamps of the pictographic anode II6 are connected.

[0117] The crankshaft support block 5 is a rectangular block, and one side of the rectangular block is adapted to the curved surface in the middle of the crankshaft 1 .

[0118] The crankshaft support block 5 is arranged on the second support bar of the base frame 11 , and the side adapted to the crankshaft 1 is away from the base frame 11 .

[0119] The middle part of the crankshaft 1 is placed on the crankshaft support block 5, the small end passes through the pictographic anode I3 and is placed on the support block I2, and the large end passes through the pictographic anode II6 and is placed on the support block II10.

[0120] Embodiment 12:

[0121] A slide rail type elephant anode support device, the main technical content is shown in Example 11, further, the base frame 11 is a base frame welded by channel steel and angle steel.

[0122] Embodiment 13:

[0123] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 12, and further, the anode support slider I4 is clearance-matched with the slide rail I8.

[0124] Embodiment 14:

[0125] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 13, and further, the anode support slider II7 is clearance-matched with the slide rail II9.

[0126] Embodiment 15:

[0127] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 14. Furthermore, when the slide rail type pictographic anode support device is installed, the centers of the pictographic anode I3 and the pictographic anode II6 are at the same height.

[0128] Embodiment 16:

[0129] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 15. Furthermore, the inner diameter of the pictographic anode I3 is larger than the electroplating surface diameter corresponding to the crankshaft 1.

[0130] Embodiment 17:

[0131] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 16. Furthermore, the inner diameter of the pictographic anode II6 is larger than the electroplating surface diameter corresponding to the crankshaft 1.

[0132] Embodiment 18:

[0133] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 17, and further, a groove III is provided on one side of the slide rail I8.

[0134] The groove III cooperates with the screw hole II of the anode support slider I4 through bolts to achieve anti-falling (the bolt only extends into half the depth of the side groove during sliding) and fix the anode support slider I4.

[0135] Embodiment 19:

[0136] A slide rail type pictographic anode support device, the main technical content of which is shown in any one of Examples 11 to 18, and further, a groove IV is provided on one side of the slide rail II9.

[0137] The groove IV cooperates with the screw hole III of the anode support slider II7 through bolts to achieve anti-falling (the bolt only extends into half the depth of the side groove during sliding) and fix the anode support slider II7.

[0138] Embodiment 20:

[0139] A slide rail type elephant anode support device, the main technical content of which is shown in any one of embodiments 11 to 19, further, the support block I2 is floatingly connected to the base frame 11.

[0140] The support block II10 is fixedly connected to the base frame 11.

[0141] Embodiment 21:

[0142] See also Figures 1 to 10 , a slide rail type pictographic anode support device, the main technical contents include:

[0143] An elephant-shaped anode support device comprises a base frame and three movable support blocks on the base frame, such as Figure 1 The above is a schematic diagram of the assembly of the structure applied to the crankshaft electroplating production line: the chassis 11 is a chassis welded by channel steel and angle steel, and the upper end is connected to three fixed support blocks, namely, support block I2, crankshaft support block 5, and support block II10, wherein the upper ends of the fixed support blocks of support block I2 and support block II10 are semi-cylindrical curved surface grooves, and the grooves are fully in contact with the non-electroplated cylindrical surface of the crankshaft to achieve positioning and conduction. In addition, the upper end of the chassis is fixedly connected to two slide rails (slide rail I8 and slide rail II9), and the groove clearance of the slide rail I8 and the lower end of the anode support slider I4 (small end pictographic anode support slider) is matched to complete the support and positioning function of the object anode. Similarly, the slide rail II9 and the anode support slider II7 can complete the support and positioning function of another pictographic anode. Pictographic anode pictographic anode I3 and pictographic anode II6 are respectively connected to the small end pictographic anode support slider anode support slider I4 and the large end pictographic anode support slider anode support slider II7 by φ8 bolts (detachable). When designing the bracket, first ensure that the centers of the two pictographic anodes are at the same height after assembly. Then, by adjusting the positions of the anode support slider I4 and the anode support slider II7 on the guide rail, the inner hole of the pictographic anode is concentric with the electroplated outer cylindrical surface corresponding to the crankshaft. Tighten the M8 bolts at the lower ends of the anode support slider I4 and the anode support slider II7 to press against the corresponding slide rail (a φ8 shallow hole can be drilled at the tightening position of the guide rail for quick and accurate positioning). Figure 4 .

[0144] The lower pictographic anode (reference Figure 5 ) is a separate type, and its inner surface diameter is 20 mm larger than the corresponding crankshaft electroplated cylindrical surface, and during installation, it is ensured that the inner surface formed by the two petals of the anode is concentric with the corresponding cylindrical surface of the workpiece.

[0145] The pictographic anode and the support slider are connected by bolts (refer to Figure 6 ), which not only ensures the position accuracy but also makes it removable for electroplating tooling of other parts.

[0146] There is a gap groove between the anode support slider and the slide rail. In addition, a long groove with a width of 8 mm is processed on one side of the slide rail. It cooperates with the M8 bolt under the support slider to complete the anti-falling (the bolt only extends into the side groove half of the depth during sliding) and precise positioning (the bolt is screwed to the inner wall of the side groove of the slide rail to support the slide rail during electroplating). Please refer to Figure 4 .

[0147] Fixed support block support block I2 and support block II10 (reference Figure 7) The upper end is designed as a semi-cylindrical hole-like curved surface, and its arc radius is slightly larger by 0.5 to 1.5 mm than the corresponding non-electroplated cylindrical surface of the workpiece. Firstly, it ensures the automatic centering effect under the action of gravity. Secondly, since the eccentricity of the two electroplated cylindrical surfaces after the crankshaft is processed has a deviation of 2 mm, it is easy for the workpiece to be stuck on both sides of the curved surface instead of falling to the bottom. In addition, the support block II10 can be fixedly connected to the base frame, and the support block I2 can be floatingly connected to the base frame (there can be 2 to 3 mm of movement perpendicular to the axis of the crankshaft). This structure fully solves the positioning problem of electroplating multiple surfaces of crankshaft parts at one time.

[0148] The pictographic anode support structure can solve the one-time electroplating positioning problem of large and complex parts by adding a multi-layer base frame (similar to a multi-layer shelf), adding vertical, left and right, front and back multi-station slide rails and corresponding pictographic anodes.

[0149] The bracket structure design reflects the workpiece-centered design concept, while taking into account the universality of multiple reuse of parts such as slide rails, creating a new approach for the electroplating tooling design of large parts.

[0150] The slide rail structure of the bracket structure design can provide a wide range of adjustment space for the nearly flat separated pictographic anode, and can cooperate with the electroplating process parameters such as current and voltage to better control the coating thickness and electroplating time on the electroplating surface, thereby improving the electroplating quality and reducing the electroplating cost.

[0151] Embodiment 22:

[0152] See also Figures 1 to 10 , a slide rail type pictographic anode support device, the main technical contents include:

[0153] The invention discloses an elegantic anode support device, which is an electroplating process equipment with convenient disassembly and accurate adjustable position, and comprises a base frame, three movable support blocks on the base frame, and an elegantic anode sliding positioning device (a detachable elegantic anode slider, a slider positioning and anti-falling device).

[0154] like Figure 1The above is a schematic diagram of the assembly of the structure applied to the crankshaft electroplating production line: the chassis 11 is a chassis welded by channel steel and angle steel, and the upper end is connected to three fixed support blocks, namely, support block I2, crankshaft support block 5, and support block II10, wherein the upper ends of the fixed support blocks of support block I2 and support block II10 are semi-cylindrical curved surface grooves, and the grooves are fully in contact with the non-electroplated cylindrical surface of the crankshaft to achieve positioning and conduction. In addition, the upper end of the chassis is fixedly connected to two slide rails (slide rail I8 and slide rail II9), and the groove clearance of the slide rail I8 and the lower end of the anode support slider I4 (small end pictographic anode support slider) is matched to complete the support and positioning function of the object anode. Similarly, the slide rail II9 and the anode support slider II7 can complete the support and positioning function of another pictographic anode. Pictographic anode pictographic anode I3 and pictographic anode II6 are respectively connected to the small end pictographic anode support slider anode support slider I4 and the large end pictographic anode support slider anode support slider II7 by φ8 bolts (detachable). When designing the bracket, first ensure that the centers of the two pictographic anodes are at the same height after assembly. Then, by adjusting the positions of the anode support slider I4 and the anode support slider II7 on the guide rail, the inner hole of the pictographic anode is concentric with the electroplated outer cylindrical surface corresponding to the crankshaft. Tighten the M8 bolts at the lower ends of the anode support slider I4 and the anode support slider II7 to press against the corresponding slide rail (a φ8 shallow hole can be drilled at the tightening position of the guide rail for quick and accurate positioning). Figure 4 .

[0155] The design of the pictographic anode support structure first designs the positioning state of the crankshaft in space, then designs the pictographic anode, then designs the supporting slider and positioning block, then designs the slide rail, and finally designs the base frame. The center lines of each channel steel (angle steel) of the base frame correspond to the center lines of the three fixing blocks and two slide rails (a total of 4 channel steels and 1 angle steel), refer to Figure 8 and Fig. 9 During manufacturing and installation, the shape and position tolerance of the chassis and the flatness of the upper surface must be ensured first, because the chassis is the positioning basis of the entire bracket structure.

[0156] The design of the pictographic anode support structure has a total of 3 fixed support blocks. Because the eccentricity of the two electroplated cylindrical surfaces of different workpieces after crankshaft processing is 2 mm, it is easy for some workpieces to get stuck on both sides of the curved surface and not fall to the bottom. The following is the connection plan for the chassis: support block II10 (two M 8 threaded connection) is fixedly connected to the chassis, and 8×10mm (two places) rectangular holes are processed at the connection between the support block I2 and the chassis on the upper surface of the chassis, and the chassis and the support block I2 are loosely connected with bolts: a countersunk threaded hole is processed at the bottom of the support block I2, which is tightened with the hexagonal headless M8 bolt, and a T-type 13mm socket wrench is used to assemble the anti-loosening washer and the M8 thin nut at the countersunk head of the inner hole to tighten the bolt under the support block I2. The bolt extends about 20mm below the support block I2, and two M8 thin nuts are used to connect the hexagonal nuts at the bottom of the chassis. The upper surface of the upper nut is screwed to 0.5-1mm away from the lower surface of the chassis, and the lower nut is tightened with the upper nut to prevent the two nuts from loosening. This ensures that the bolt can move slightly in the rectangular hole of the chassis, thereby ensuring that the support block I2 can have a movement of about 2 mm in the direction perpendicular to the axis of the crankshaft. The crankshaft support block 5 is the support block in the middle of the crankshaft. Because it is in contact with the middle curved surface of the crankshaft, the accuracy of the middle curved surface is relatively low. Therefore, the connection method between the crankshaft support block 5 and the base frame is the same as that of the support block I2. The size of the corresponding rectangular hole should be determined according to the on-site debugging and installation conditions and the consistency of the shape of the middle curved surface of the crankshaft. It is necessary to prevent the middle of the crankshaft from sinking and over-positioning (the crankshaft support block 5 will raise the middle of the workpiece). The inclined surface at the upper end of the crankshaft support block 5 can be used to adjust the vertical position of the middle of the crankshaft. Its function is similar to that of the wedge installed at the bottom of the machine tool. Please refer to Fig.10 .

[0157] The design of the pictographic anode support structure and the on-site commissioning and installation are very important, and the steps are as follows:

[0158] 1) Place the chassis on the platform with the support surface facing upward.

[0159] 2) Arrange the support block I2, crankshaft support block 5, slide rail I8, slide rail II9, support block II10 according to Figure 1 and Figure 3 The corresponding positions are placed on the channel steel (angle steel) corresponding to the bracket, and the symmetry axis of each part should be aligned with the center line of the channel steel (angle steel) as much as possible.

[0160] 3) The fitter presses the crankshaft Figure 1 and Figure 3The position is placed above the support block I2, crankshaft support block 5, slide rail I8, slide rail II9, and support block II10, and the position of each part is further fine-tuned. Then take 4-5 crankshafts to repeat the above steps, and determine the position of the two axis centers of the crankshafts above the slide rail I8 and the slide rail II9 according to the average value of the eccentricity of several crankshafts, and draw the projection line of the center line at the corresponding positions on the slide rails I8, II9 and the chassis, draw the projection line of the symmetry axis line of each part on the chassis, and then remove each part, design the connection position at the marked part of the chassis, compare the support block I2, crankshaft support block 5, slide rail I8, slide rail II9, and support block II10 to determine the position, and drill holes in the chassis with a diameter of φ6.7 (M8 threaded bottom hole size, two places for each piece), and then turn the chassis over to drill the threaded bottom holes corresponding to the support block I2, crankshaft support block 5, slide rail I8, slide rail II9, and support block II10. Finally, the fitter marks, arranges holes and files rectangular holes to install the support block I2 and the crankshaft support block 5, and then expands the φ6.7 hole of the base frame to φ8.2-φ8.3.

[0161] 4) When designing the bracket, first ensure that the centers of the two pictographic anodes are at the same height after assembly. Then, by adjusting the positions of the anode support slider I4 and the anode support slider II7 on the guide rail, make the inner hole of the pictographic anode concentric with the electroplated outer surface corresponding to the crankshaft. Tighten the M8 bolts at the lower ends of the anode support slider I4 and the anode support slider II7 so that they are pressed against the corresponding slide rail (a φ8 shallow hole can be drilled at the tightening position of the guide rail for quick and accurate positioning). Refer to Figure 4 .

Claims

1. A slide rail type pictographic anode support device, characterized in that: include: Support block I (2), pictographic anode I (3), anode support slider I (4), crankshaft support block (5), pictographic anode II (6), anode support slider II (7), slide rail I (8), slide rail II (9), support block II (10), bottom frame (11); The base frame (11) is a rectangular frame structure, and three support bars parallel to the horizontal sides are sequentially arranged at the center of the frame; The support block I (2) is a rectangular block, and a groove I adapted to the small end of the crankshaft (1) is provided on one side of the rectangular block; The support block II (10) is a rectangular block, and a groove II adapted to the large end of the crankshaft (1) is provided on one side of the rectangular block; The support block I (2) and the support block II (10) are respectively arranged on two opposite horizontal sides of the base frame (11), and the side provided with the groove is away from the base frame (11). The slide rail I (8) and the slide rail II (9) are respectively arranged on the first support bar and the third support bar of the base frame (11); The anode support slider I (4) and the anode support slider II (7) each include two L-shaped plates, and a plurality of screw holes I are provided on the vertical plates of the two L-shaped plates. The transverse plates of the two L-shaped plates of the anode support slider 1 (4) are adapted to the slide rail 1 (8), so that the anode support slider 1 (4) slides on the slide rail 1 (8); One side of the transverse plate of the two L-shaped plates of the anode support slider I (4) is provided with a screw hole II, and the anode support slider I (4) is fixed to the slide rail I (8) by bolts; The two L-shaped plates of the anode support slider II (7) are adapted to the slide rail II (9), so that the anode support slider II (7) slides on the slide rail II (9); One side of the transverse plate of the two L-shaped plates of the anode support slider II (7) is provided with a screw hole III, and the anode support slider II (7) is fixed to the slide rail II (9) by bolts; The pictographic anode I (3) and the pictographic anode II (6) each include two C-shaped hoops, and the two C-shaped hoops form a circular ring; An extension block I is provided on one side where the two C-shaped clamps of the pictographic anode I (3) are connected, and a screw hole IV corresponding to the screw hole I of the anode supporting slider I (4) is provided on the extension block I; The extension block I of the two C-shaped clamps of the pictographic anode I (3) is fixed between the vertical plates of the two L-shaped plates of the anode support slider I (4) by bolts; A handle I is provided on the other side where the two C-shaped clamps of the pictographic anode I (3) are connected; An extension block II is provided on one side where the two C-shaped clamps of the pictographic anode II (6) are connected, and a screw hole V corresponding to the screw hole I of the anode supporting slider II (7) is provided on the extension block II; The extension blocks II of the two C-shaped clamps of the pictographic anode II (6) are fixed between the vertical plates of the two L-shaped plates of the anode support slider II (7) by bolts; A handle II is provided on the other side where the two C-shaped clamps of the pictographic anode II (6) are connected; The crankshaft support block (5) is a rectangular block, and one side of the rectangular block is adapted to the curved surface in the middle of the crankshaft (1); The crankshaft support block (5) is arranged on a second support bar of the base frame (11), and the side adapted to the crankshaft (1) is away from the base frame (11); The middle part of the crankshaft (1) is placed on the crankshaft support block (5), the small end passes through the pictographic anode I (3) and is placed on the support block I (2), and the large end passes through the pictographic anode II (6) and is placed on the support block II (10).

2. A slide rail type elephant anode support device according to claim 1, characterized in that: The base frame (11) is a base frame welded by channel steel and angle steel.

3. The slide rail type elephant anode support device according to claim 1, characterized in that: The anode support slider 1 (4) and the slide rail 1 (8) are clearance-matched.

4. The slide rail type elephant anode support device according to claim 1, characterized in that: The anode support slider II (7) and the slide rail II (9) are clearance-matched.

5. The slide rail type elephant anode support device according to claim 1, characterized in that: When the slide rail type pictographic anode support device is installed, the centers of the pictographic anode I (3) and the pictographic anode II (6) are at the same height.

6. The slide rail type elephant anode support device according to claim 1, characterized in that: The inner diameter of the pictographic anode I (3) is larger than the diameter of the electroplating surface corresponding to the crankshaft (1).

7. The slide rail type elephant anode support device according to claim 1, characterized in that: The inner diameter of the pictographic anode II (6) is larger than the diameter of the electroplating surface corresponding to the crankshaft (1).

8. The slide rail type elephant anode support device according to claim 1, characterized in that: A groove III is provided on one side of the slide rail I (8); The groove III cooperates with the screw hole II of the anode support slider I (4) through bolts to achieve anti-falling and fixation of the anode support slider I (4).

9. The slide rail type elephant anode support device according to claim 1, characterized in that: A groove IV is provided on one side of the slide rail II (9); The groove IV cooperates with the screw hole III of the anode support slider II (7) through bolts to achieve anti-falling and fixation of the anode support slider II (7).

10. The slide rail type elephant anode support device according to claim 1, characterized in that: The support block 1 (2) is floatingly connected to the base frame (11); The support block II (10) is fixedly connected to the base frame (11).

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