Heat treatment device for fireproof cloth processing
By designing a heat treatment device for fireproof cloth, including preheating, heating and cooling processes, the problem of insufficient combination of fiber structure and fireproof agent in the prior art is solved, and the firmness and fiber flatness of the bonding between the fireproof cloth layers are improved.
Patent Information
- Application Number
- CN202411799660.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing fireproof cloth heat treatment technology, the disposable heating assembly line causes the fiber structure to expand or contract rapidly, and the fireproofing agent quickly solidifies, resulting in insufficient bonding of the fiber structure and the fireproofing agent, the bonding between the fireproof cloth layers is not firm, and the residual rate is high.
A heat treatment device for fireproof cloth processing is designed, including shell components, preheating mechanism, heating mechanism and cooling mechanism. Through the process of preheating, continuous heating and slow cooling, the fiber structure and fireproof agent are fully combined, and the bond between the fireproof cloth layers is stronger.
Through the heat treatment process of the device, the fibers in the fireproof cloth are flatter and denser, and the bonding between the fireproof cloth layers is stronger, reducing the residual rate.
Smart Images

Figure CN119640532A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production and processing of fireproof cloth, and in particular to a heat treatment device for processing fireproof cloth. Background Art
[0002] As a special functional textile, fireproof fabric plays a vital role in many fields. It has excellent fireproof, heat-insulating and high-temperature resistant properties, and is widely used in firefighting, construction, metallurgy, chemical industry, aerospace and other industries. In the field of firefighting, fireproof fabric can be used to make firefighters' protective clothing, fire blankets and other equipment to protect personnel from fire damage; in the construction industry, fireproof fabric can be used as a fireproof partition material for building structures to improve the fire safety of buildings. Applying heat treatment technology to the production process of fireproof fabric can effectively improve the performance of fireproof fabric. Through heat treatment, the fiber molecular structure in the fireproof fabric can be rearranged and crystallized, and the strength and modulus of the fiber can be improved; it can promote the combination of fire retardant and fiber, and improve the fireproof performance of the fireproof fabric; it can also eliminate the stress inside the fireproof fabric and improve its dimensional stability and durability.
[0003] Although heat treatment technology has certain applications in the production of fireproof cloth, there are still some shortcomings in the current heat treatment technology. At present, in order to increase the heat treatment speed during the heat treatment of fireproof cloth, a one-time heating line is often used. However, the crystallization point temperatures of different fibers in the fireproof cloth are different, and the melting points and solidification points of different fire retardants are different. If the one-time heating temperature rises too fast or cools too fast, it will cause the fiber structure to expand or contract rapidly, and the fire retardant will solidify quickly, resulting in insufficient bonding between the fiber structure and the fire retardant, and the bonding between the layers of the fireproof cloth is not firm, and the defective rate is high. Summary of the invention
[0004] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, the purpose of the present invention is to provide a heat treatment device for processing fireproof cloth, so that the fibers in the fireproof cloth are smoother and denser, and the bonding between the layers of the fireproof cloth is more firm.
[0006] To achieve the above-mentioned purpose, the present invention proposes a heat treatment device for processing fireproof cloth, comprising an outer shell component, a preheating mechanism, a heating mechanism and a cooling mechanism, wherein the preheating mechanism, the heating mechanism and the cooling mechanism are connected end to end in sequence, and the preheating mechanism, the heating mechanism and the cooling mechanism are all arranged in the outer shell component, the outer shell component comprises a shell top, a shell body and a shell bottom, wherein the shell top, the shell body and the shell bottom are connected in one piece, the shell top, the shell body and the shell bottom are all made of heat-insulating material, the shell bottom is used to guide the fireproof cloth after heat treatment, the preheating mechanism is used to preheat the heat of the fireproof cloth, the preheating mechanism comprises a preheating roller, the preheating roller is arranged on the inner side of the shell top, the heating mechanism is used to continuously heat the heat of the fireproof cloth, the heating mechanism comprises a heating plate, the heating plate is arranged on the inner side of the shell body, the cooling mechanism is used to slowly cool the heat of the fireproof cloth, and the cooling mechanism comprises energy storage bricks, the energy storage bricks are arranged on the inner side of the shell body.
[0007] Furthermore, a preheating roller drive motor is arranged on the outside of the shell top, and an infrared heating tube is arranged on the inside of the shell top. The infrared heating tube is an arc-shaped structure and is arranged on the outside of the preheating roller. The heating power of the infrared heating tube increases successively along the direction of rotation of the preheating roller.
[0008] Furthermore, a preheating introduction roller is arranged on the inner side of the shell top, the preheating introduction roller is close to the outer wall of the preheating roller, arc-shaped adjustment bases are arranged at both ends of the preheating introduction roller along the rotation direction of the preheating roller, and a heating surface is arranged on the outer surface of the preheating roller.
[0009] Furthermore, a first vibrator is disposed at the discharge end of the preheating roller, a first vibrating roller is disposed on the output shaft of the first vibrator, and the first vibrating roller is tightly connected to the outer wall of the preheating roller.
[0010] Furthermore, a tensioning roller is provided at the feed end of the heating plate, and tensioning springs are provided at both ends of the tensioning roller. Two heating plates are provided, and spoilers are provided on opposite sides of the two heating plates. Raised spoiler patterns are provided on the surface of the spoiler, and the spoiler is made of high thermal conductivity material. A feeding trough is provided in the middle of the heating plate and the energy storage brick.
[0011] Furthermore, a heat-insulating guide cover is arranged between the heating plate and the energy storage brick, a heat recovery fan is arranged at the feed end of the energy storage brick, a capillary heat conduction pipe is arranged inside the energy storage brick, the capillary heat conduction pipe is connected to the air outlet end of the heat recovery fan, an air suction pipe is arranged at the air inlet end of the heat recovery fan, the air suction pipe is arranged at the discharge end of the heating plate, an insulation board is arranged at the discharge end of the energy storage brick, an annular gas recovery pipe is arranged inside the insulation board, the gas recovery pipe is connected to the air outlet end of the capillary heat conduction pipe, and a feed chute is opened in the middle of the insulation board.
[0012] Furthermore, a cooling mechanism is provided on the inner side of the shell bottom, and the cooling mechanism is used to fully cool the fireproof cloth after heat treatment. The cooling mechanism includes a blower and a discharge port, wherein the blower is arranged on the side wall of the shell bottom, the discharge port is arranged on the side wall of the shell bottom, and the discharge end of the energy storage brick is provided with a spray cooling pipe.
[0013] Furthermore, a second vibrator is arranged on the inner side of the shell bottom, a second vibrator roller is arranged on the output shaft of the second vibrator, and a compaction roller is arranged at the output end of the second vibrator roller.
[0014] Furthermore, an air supply mechanism is provided on the shell assembly, and the air supply mechanism is used to provide protective gas to the inner side of the shell assembly. The air supply mechanism includes an air supply pump, and the air outlet end of the air supply pump is connected to the inside of the shell top.
[0015] Furthermore, a feeding mechanism and a receiving mechanism are arranged on the outside of the shell assembly, wherein the feeding mechanism is used to release the fireproof cloth that needs heat treatment, and the receiving mechanism is used to recover the fireproof cloth after heat treatment, and the feeding mechanism includes a discharge roller and a discharge roller bracket, wherein the discharge roller bracket is arranged on the outside of the shell body, and the discharge roller is arranged on the discharge roller bracket, a feeding roller is arranged at the feeding end of the shell top, and a material guide scraper is arranged at the discharging end of the feeding roller, and the receiving mechanism includes a receiving roller bracket and a receiving roller, wherein the receiving roller bracket is arranged on the outside of the shell body, and the receiving roller is arranged on the receiving roller bracket, and a receiving roller motor for driving the receiving roller to rotate is arranged on the receiving roller bracket.
[0016] Beneficial effects: The present invention provides thermal protection for the fireproof cloth during the entire heat treatment process through the outer shell component, and the fireproof cloth can be slowly and linearly heated up through the preheating mechanism; the fireproof cloth is then continuously heated by the heating mechanism to fully combine the fiber structure with the fire retardant; the fireproof cloth is then slowly cooled down by the cooling mechanism to reduce the thermal shrinkage rate of the fiber structure in the fireproof cloth, so that the fibers in the fireproof cloth are smoother and denser, and the bonding between the layers of the fireproof cloth is more firmly.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which: Figure 1 It is a structural schematic diagram of a heat treatment device for processing fireproof cloth according to one embodiment of the present invention; Figure 2 It is a partial structural schematic diagram of a heat treatment device for processing fireproof cloth according to one embodiment of the present invention; Figure 3 A cross-sectional view of a feeding mechanism in a heat treatment device for processing fireproof cloth according to an embodiment of the present invention; Figure 4 A cross-sectional view of a preheating mechanism in a heat treatment device for processing fireproof cloth according to an embodiment of the present invention; Figure 5 A cross-sectional view of a heating mechanism, a temperature reduction mechanism and a cooling mechanism in a heat treatment device for processing fireproof cloth according to an embodiment of the present invention; Figure 6 for Figure 5 A magnified view of middle; Figure 7 for Figure 5 Enlarged view of B.
[0019] As shown in the figure: 1. Shell assembly; 11. Shell top; 12. Shell body; 13. Shell bottom; 131. Discharge port; 14. Base; 2. Preheating mechanism; 21. Infrared heating tube; 22. Preheating roller; 221. Heating surface; 23. First vibrator; 231. First vibrating roller; 24. Tensioning roller; 241. Tensioning spring; 242. Guide roller; 25. Preheating roller drive motor; 26. Preheating introduction roller; 261. Adjustment base; 3. Feeding mechanism; 31. Discharging roller; 32. Discharging roller bracket; 33. Feeding roller; 34. Material guide scraper; 4. Receiving mechanism; 41. Receiving Material roller bracket; 411, material receiving roller motor; 42, material receiving roller; 5, heating mechanism; 51, heating plate; 52, spoiler; 6, cooling mechanism; 61, heat recovery fan; 611, air suction pipe; 62, energy storage brick; 63, heat insulation board; 64, heat insulation guide cover; 65, capillary heat conduction pipe; 651, gas recovery pipe; 66, material discharge chute; 7, cooling mechanism; 71, second vibrator; 72, second vibrating roller; 73, compacting roller; 74, bellows; 75, blower; 76, spray cooling pipe; 8, air supply mechanism; 81, air supply pump; 82, air guide trough; 83, material delivery chute. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0021] The heat treatment device for processing fireproof cloth according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0022] like Figure 2-Figure 5 As shown, the heat treatment device for processing fireproof cloth provided by the embodiment of the present invention includes a shell component 1, a preheating mechanism 2, a heating mechanism 5 and a cooling mechanism 6, wherein the preheating mechanism 2, the heating mechanism 5 and the cooling mechanism 6 are connected end to end in sequence, and the preheating mechanism 2, the heating mechanism 5 and the cooling mechanism 6 are all arranged in the shell component 1, and a base 14 is arranged at the bottom of the shell component 1 for supporting the entire device.
[0023] The shell assembly 1 includes a shell top 11, a shell body 12 and a shell bottom 13, wherein the shell top 11, the shell body 12 and the shell bottom 13 are integrally connected, the shell top 11, the shell body 12 and the shell bottom 13 are all made of thermal insulation material, and the shell bottom 13 is used to guide the fireproof cloth after heat treatment.
[0024] The preheating mechanism 2 is used to preheat the fireproof cloth, and the preheating mechanism 2 includes a preheating roller 22, which is arranged on the inner side of the shell top 11. The heating mechanism 5 is used to continuously heat the fireproof cloth, and the heating mechanism 5 includes a heating plate 51, which is arranged on the inner side of the shell body 12. The cooling mechanism 6 is used to slowly cool the fireproof cloth, and the cooling mechanism 6 includes an energy storage brick 62, which is arranged on the inner side of the shell body 12.
[0025] Specifically, when the fireproof cloth is heat-treated, the fireproof cloth to be heat-treated is first fed from the shell top 11 into the preheating roller 22. The fireproof cloth first enters the preheating roller 22. After being preheated by the preheating roller 22, the temperature of the surface of the fireproof cloth continues to rise slowly and eventually approaches the baking temperature of the heat treatment. Then, the preheated fireproof cloth enters the heating plate 51. The heating plate 51 continuously heats the surface of the fireproof cloth to rearrange and crystallize the fiber molecular structure in the fireproof cloth, thereby promoting the combination of the fire retardant and the fiber.
[0026] During the heating process, the heat in the heating plate 51 is continuously transferred downward to the energy storage brick 62. The temperature of the energy storage brick 62 close to the heating plate 51 is the highest, and the temperature of the energy storage brick 62 away from the heating plate 51 gradually decreases. Then the fireproof cloth enters the inner side of the energy storage brick 62. As the fireproof cloth continues to move downward in the energy storage brick 62, the temperature of the fireproof cloth gradually decreases, thereby preventing the fiber structure from expanding or contracting rapidly and the fire retardant from solidifying rapidly, so that the fiber structure and the fire retardant are slowly cooled and fully combined. Finally, the fireproof cloth after the heat treatment is completed is recovered from the discharge port 131 of the shell bottom 13.
[0027] In one embodiment of the present invention, Figure 4 As shown, a preheating roller driving motor 25 is arranged on the outside of the shell top 11, and an infrared heating tube 21 is arranged on the inside of the shell top 11. The infrared heating tube 21 is an arc-shaped structure and is arranged on the outside of the preheating roller 22. The heating power of the infrared heating tube 21 increases successively along the rotation direction of the preheating roller 22.
[0028] Specifically, in the process of preheating the fireproof cloth, the fireproof cloth first contacts the heating surface 221 on the surface of the preheating roller 22 and is wrapped around the surface of the preheating roller 22. After the heating surface 221 is energized, it provides an initial temperature to the fireproof cloth, causing the internal temperature of the surface of the fireproof cloth to rise rapidly. Subsequently, as the preheating roller 22 continues to rotate, the fireproof cloth passes through the infrared heating tube 21. Since the heating power of the infrared heating tube 21 increases successively along the direction of rotation of the preheating roller 22, the fireproof cloth is heated linearly, making the heating process of the fireproof cloth more uniform, and finally making the fireproof cloth gradually reach the temperature required for heat treatment.
[0029] In one embodiment of the present invention, Figure 4 As shown, a preheating introduction roller 26 is arranged on the inner side of the shell top 11, and the preheating introduction roller 26 and the outer wall of the preheating roller 22 are close to each other. Arc-shaped adjustment bases 261 are arranged at both ends of the preheating introduction roller 26 along the rotation direction of the preheating roller 22, and a heating surface 221 is arranged on the outer surface of the preheating roller 22.
[0030] Specifically, the position of the preheating introduction roller 26 relative to the preheating roller 22 can be adjusted by adjusting the base 261. Figure 4 As shown, the contact area between the fireproof cloth and the preheating roller 22 is further adjusted. Therefore, it can be adjusted according to the fireproof cloth of different thicknesses. When the thickness of the fireproof cloth is relatively thick, the preheating introduction roller 26 is moved to the right to increase the contact area between the fireproof cloth and the preheating roller 22, so that the fireproof cloth heats up faster. When the thickness of the fireproof cloth is relatively thin, the preheating introduction roller 26 is moved to the left to reduce the contact area between the fireproof cloth and the preheating roller 22, so as to prevent the fireproof cloth from being damaged by heat due to long-term contact.
[0031] In one embodiment of the present invention, Figure 4As shown, a first vibrator 23 is disposed at the discharge end of the preheating roller 22 , a first vibrating roller 231 is disposed on the output shaft of the first vibrator 23 , and the first vibrating roller 231 and the outer wall of the preheating roller 22 are tightly connected to each other.
[0032] Specifically, the first vibrator 23 drives the first vibrating roller 231 to rotate and vibrate, and initially vibrates the preheated fireproof cloth, so that the fibers inside the fireproof cloth continuously adjust their positions, promoting the transfer and uniform distribution of heat. The vibration frequency and amplitude can be adjusted according to the material and thickness of the fireproof cloth to achieve the best heat treatment effect.
[0033] In one embodiment of the present invention, Figure 4 As shown, a tensioning roller 24 is provided at the feeding end of the heating plate 51 , and the inlet and outlet ends of the tensioning roller 24 are fixedly guided by guide rollers 242 , and tensioning springs 241 are provided at both ends of the tensioning roller 24 .
[0034] There are two heating plates 51 , and spoilers 52 are provided on opposite sides of the two heating plates 51 . Raised spoiler patterns are provided on the surface of the spoilers 52 . The spoilers 52 are made of high thermal conductivity material. A material trough 83 is provided in the middle of the heating plate 51 and the energy storage brick 62 .
[0035] Specifically, when the fireproof cloth enters the heating plate 51, the tension roller 24 keeps the fireproof cloth taut during the transmission process. After the fireproof cloth enters the heating plate 51, the two heating plates 51 evenly heat both sides of the fireproof cloth, and the spoiler 52 makes the heat evenly distributed, so that the fireproof cloth is evenly heated. The fireproof cloth continuously moves downward through the feeding trough 83 between the heating plate 51 and the energy storage brick 62. During the vertical downward transmission of the fireproof cloth, the fireproof cloth will not move left and right due to external force, so that both sides of the fireproof cloth are evenly heated.
[0036] In one embodiment of the present invention, Figure 5 , Figure 6 , Figure 7 As shown, a heat insulating deflector 64 is arranged between the heating plate 51 and the energy storage brick 62, a heat recovery fan 61 is arranged at the feed end of the energy storage brick 62, a capillary heat conduction pipe 65 is arranged inside the energy storage brick 62, the capillary heat conduction pipe 65 is connected to the air outlet end of the heat recovery fan 61, and an air suction pipe 611 is arranged at the air inlet end of the heat recovery fan 61, and the air suction pipe 611 is arranged at the discharge end of the heating plate 51.
[0037] The discharge end of the energy storage brick 62 is provided with a heat insulation board 63 , and an annular gas recovery pipe 651 is provided inside the heat insulation board 63 . The gas recovery pipe 651 is connected to the gas outlet end of the capillary heat conduction pipe 65 , and a feed chute 66 is opened in the middle of the heat insulation board 63 .
[0038] Specifically, the waste heat on the heating plate 51 is slowly transferred downward by the heat recovery fan 61, and the hot air flow is transmitted to the capillary heat pipe 65 through the heat recovery fan 61. The heat in the capillary heat pipe 65 is transferred downward along the energy storage brick 62, so that the waste heat on the heating plate 51 is fully transferred to the energy storage brick 62 for utilization. The temperature of the energy storage brick 62 gradually decreases from top to bottom, so the temperature of the fireproof cloth can slowly decrease in the process of passing through the energy storage brick 62.
[0039] In order to prevent heat accumulation in the energy storage brick 62, the hot air flow in the capillary heat pipe 65 is finally transferred to the outside of the device through the annular gas recovery pipe 651 to maintain the temperature balance in the energy storage brick 62. The bottom of the energy storage brick 62 is isolated from the temperature by the insulation board 63 to prevent the temperature from being transferred to the cooling mechanism 7.
[0040] In one embodiment of the present invention, Figure 3 , Figure 5 As shown, a cooling mechanism 7 is provided on the inner side of the shell bottom 13, and the cooling mechanism 7 is used to fully cool the fireproof cloth after heat treatment. The cooling mechanism 7 includes a blower 75 and a discharge port 131, wherein a bellows 74 is provided inside the shell bottom 13, the blower 75 is provided on the side wall of the shell bottom 13 and is connected to the bellows 74, the discharge port 131 is provided on the side wall of the shell bottom 13 and is connected to the bellows 74, and a spray cooling pipe 76 is provided at the discharge end of the energy storage brick 62.
[0041] Specifically, after the fireproof cloth is slowly cooled by the energy storage bricks 62, it enters the shell bottom 13, and the cold air from the external environment is sent into the shell bottom 13 by the blower 75 to fully cool and transfer the residual heat on the fireproof cloth, and the hot air is transmitted from the discharge port 131 to fully cool the fireproof cloth. The coolant can also be connected to the spray cooling pipe 76 to spray the surface of the fireproof cloth to quickly cool the fireproof cloth.
[0042] In one embodiment of the present invention, Figure 3 , Figure 5 As shown, a second vibrator 71 is disposed on the inner side of the shell bottom 13 , a second vibrator roller 72 is disposed on the output shaft of the second vibrator 71 , and a compaction roller 73 is disposed at the output end of the second vibrator roller 72 .
[0043] Specifically, after the fireproof cloth is fully heat treated by the heating plate 51 and the energy storage bricks 62, it is finally compacted by the second vibration roller 72 to squeeze out the air in the fireproof cloth before it is fully cooled, and the internal fiber structure of the fireproof cloth is more tightly combined by the compaction roller 73.
[0044] In one embodiment of the present invention, Figure 5As shown, an air supply mechanism 8 is provided on the outer shell assembly 1, and the air supply mechanism 8 is used to provide protective gas to the inner side of the outer shell assembly 1. The air supply mechanism 8 includes an air supply pump 81, and the air outlet end of the air supply pump 81 is connected to the inside of the shell top 11. The shell top 11 is provided with an air guide groove 82 for guiding gas.
[0045] Specifically, the heat protection gas is charged into the shell component 1 through the air supply pump 81 to change the heat treatment environment of the fireproof cloth and improve its performance. For example, heat treatment in a nitrogen atmosphere can reduce the oxidation of the fibers in the fireproof cloth and improve its corrosion resistance and mechanical strength; heat treatment in an oxygen atmosphere can promote the curing and distribution uniformity of the flame retardant and improve the flame retardant performance of the fireproof cloth.
[0046] The thermal protection gas is continuously filled into the outer shell assembly 1, which not only provides atmosphere protection for the entire device, but also enables the airflow to flow along the direction of the preheating roller 22, the heating plate 51, and the energy storage brick 62, so that the heat is fully utilized.
[0047] In one embodiment of the present invention, Figure 3 As shown, a feeding mechanism 3 and a receiving mechanism 4 are provided outside the shell component 1, wherein the feeding mechanism 3 is used to release the fireproof cloth that needs heat treatment, and the receiving mechanism 4 is used to recycle the fireproof cloth after heat treatment.
[0048] The feeding mechanism 3 includes a discharge roller 31 and a discharge roller bracket 32, wherein the discharge roller bracket 32 is arranged on the outside of the shell body 12, the discharge roller 31 is arranged on the discharge roller bracket 32, the feeding end of the shell top 11 is provided with a feeding roller 33, and the discharge end of the feeding roller 33 is provided with a material guide scraper 34.
[0049] The receiving mechanism 4 includes a receiving roller bracket 41 and a receiving roller 42 , wherein the receiving roller bracket 41 is arranged on the outer side of the shell body 12 , and the receiving roller 42 is arranged on the receiving roller bracket 41 , and a receiving roller motor 411 for driving the receiving roller 42 to rotate is arranged on the receiving roller bracket 41 .
[0050] Specifically, in the process of feeding the fireproof cloth that needs heat treatment, the fireproof cloth is wound on the discharge roller 31 in advance, or the fireproof cloth that needs heat treatment is directly introduced into the feeding roller 33, and the fireproof cloth is wound on the discharge roller 31 in advance. Figure 3 Feed into the device as shown.
[0051] The fireproof cloth that has been cooled after heat treatment is introduced onto the receiving roller 42, and the receiving roller motor 411 drives the receiving roller 42 to wind and reel the fireproof cloth.
[0052] In order to clearly explain the above embodiments, refer to Figure 1-Figure 7 The specific working principle of the heat treatment device for processing fireproof cloth of the present invention is as follows: When heat treating the fireproof cloth, the fireproof cloth is firstly wound around the discharge roller 31 in advance, or the fireproof cloth to be heat treated can be directly introduced into the feeding roller 33, and then the fireproof cloth is wound around the outer surface of the preheating roller 22 through the preheating introduction roller 26. The fireproof cloth contacts the surface of the preheating roller 22 for preheating. During the preheating process, the heating surface 221 on the surface of the preheating roller 22 is energized to provide an initial temperature for the fireproof cloth, so that the internal temperature of the surface of the fireproof cloth rises rapidly. Then, as the preheating roller 22 continues to rotate, the fireproof cloth is linearly heated after passing through the infrared heating tube 21, so that the heating process of the fireproof cloth is more uniform, and finally the fireproof cloth gradually reaches the temperature required for heat treatment.
[0053] Then, the first vibrator 23 drives the first vibrating roller 231 to rotate and vibrate, and initially vibrates the preheated fireproof cloth, so that the fibers inside the fireproof cloth continuously adjust their positions, thereby promoting the transfer and uniform distribution of heat.
[0054] The preheated fireproof cloth is then tensioned by the tensioning roller 24 and enters the heating plate 51. The heating plate 51 continuously heats the surface of the fireproof cloth to rearrange and crystallize the fiber molecular structure in the fireproof cloth, thereby promoting the combination of the fire retardant and the fiber.
[0055] Then the fireproof cloth continues to transfer downward into the energy storage brick 62. During this process, the waste heat on the heating plate 51 is slowly transferred downward by the heat recovery fan 61. The hot air is transmitted to the capillary heat pipe 65 through the heat recovery fan 61. The heat in the capillary heat pipe 65 is transferred downward along the energy storage brick 62, so that the waste heat on the heating plate 51 is fully transferred to the energy storage brick 62 for use. As the heat in the capillary heat pipe 65 is continuously consumed during the downward transfer, the temperature of the energy storage brick 62 gradually decreases from top to bottom. Therefore, the temperature of the fireproof cloth can slowly decrease during the process of passing through the energy storage brick 62. Prevent the fiber structure from expanding or contracting rapidly and the fire retardant from solidifying rapidly, so that the fiber structure and the fire retardant are slowly cooled and fully combined.
[0056] After the fireproof cloth is slowly cooled by the energy storage bricks 62, it enters the shell bottom 13, and the cold air from the external environment is sent into the shell bottom 13 by the blower 75, so as to fully cool and transfer the residual heat on the fireproof cloth, and the hot air is transmitted out from the discharge port 131, so that the fireproof cloth is fully cooled. Finally, the fireproof cloth that has been cooled after heat treatment is introduced to the receiving roller 42, and the receiving roller motor 411 drives the receiving roller 42 to wind and reel the fireproof cloth.
[0057] In summary, the heat treatment device for processing fireproof cloth in the embodiment of the present invention provides thermal protection for the fireproof cloth during the entire heat treatment process through the outer shell component, slowly heats the fireproof cloth linearly through the preheating mechanism, and then continuously heats the fireproof cloth through the heating mechanism to fully combine the fiber structure and the fire retardant, and then slowly cools the fireproof cloth through the cooling mechanism to reduce the thermal shrinkage rate of the fiber structure in the fireproof cloth, so that the fibers in the fireproof cloth are smoother and denser, and the bonding between the layers of the fireproof cloth is more firmly.
[0058] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A heat treatment device for processing fireproof cloth, characterized in that: The invention comprises a housing assembly (1), a preheating mechanism (2), a heating mechanism (5) and a cooling mechanism (6), wherein the preheating mechanism (2), the heating mechanism (5) and the cooling mechanism (6) are connected end to end in sequence, and the preheating mechanism (2), the heating mechanism (5) and the cooling mechanism (6) are all arranged in the housing assembly (1); The shell assembly (1) comprises a shell top (11), a shell body (12) and a shell bottom (13), wherein the shell top (11), the shell body (12) and the shell bottom (13) are connected in one piece, the shell top (11), the shell body (12) and the shell bottom (13) are all made of heat-insulating material, and the shell bottom (13) is used to guide out the fireproof cloth after heat treatment; The preheating mechanism (2) is used to preheat the fireproof cloth, and the preheating mechanism (2) comprises a preheating roller (22), and the preheating roller (22) is arranged on the inner side of the shell top (11); The heating mechanism (5) is used to continuously heat the fireproof cloth, and the heating mechanism (5) comprises a heating plate (51), and the heating plate (51) is arranged on the inner side of the shell (12); The cooling mechanism (6) is used to slowly cool the fireproof cloth, and the cooling mechanism (6) comprises energy storage bricks (62), and the energy storage bricks (62) are arranged on the inner side of the shell (12).
2. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: A preheating roller driving motor (25) is arranged outside the shell top (11), and an infrared heating tube (21) is arranged inside the shell top (11). The infrared heating tube (21) is an arc-shaped structure and is arranged outside the preheating roller (22). The heating power of the infrared heating tube (21) increases sequentially along the direction of rotation of the preheating roller (22).
3. The heat treatment device for processing fireproof cloth according to claim 2, characterized in that: A preheating introduction roller (26) is arranged on the inner side of the shell top (11), the preheating introduction roller (26) and the outer wall of the preheating roller (22) are closely adjacent to each other, arc-shaped adjustment bases (261) are arranged at both ends of the preheating introduction roller (26) along the rotation direction of the preheating roller (22), and a heating surface (221) is arranged on the outer surface of the preheating roller (22).
4. The heat treatment device for processing fireproof cloth according to claim 2, characterized in that: A first vibrator (23) is provided at the discharge end of the preheating roller (22), a first vibrating roller (231) is provided on the output shaft of the first vibrator (23), and the first vibrating roller (231) and the outer wall of the preheating roller (22) are tightly connected to each other.
5. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: A tensioning roller (24) is provided at the feeding end of the heating plate (51), and tensioning springs (241) are provided at both ends of the tensioning roller (24); Two heating plates (51) are provided, and spoilers (52) are provided on opposite sides of the two heating plates (51). The surfaces of the spoilers (52) are provided with raised spoiler patterns. The spoilers (52) are made of a high thermal conductivity material. A material trough (83) is provided in the middle of the heating plate (51) and the energy storage brick (62).
6. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: A heat-insulating flow guide cover (64) is provided between the heating plate (51) and the energy storage brick (62); a heat recovery fan (61) is provided at the feed end of the energy storage brick (62); a capillary heat conduction pipe (65) is provided inside the energy storage brick (62); the capillary heat conduction pipe (65) is connected to the air outlet end of the heat recovery fan (61); an air suction pipe (611) is provided at the air inlet end of the heat recovery fan (61); and the air suction pipe (611) is provided at the discharge end of the heating plate (51); The discharge end of the energy storage brick (62) is provided with a heat insulation board (63), an annular gas recovery pipe (651) is provided inside the heat insulation board (63), the gas recovery pipe (651) is connected to the gas outlet end of the capillary heat conduction pipe (65), and a discharge trough (66) is provided in the middle of the heat insulation board (63).
7. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: A cooling mechanism (7) is arranged on the inner side of the shell bottom (13), and the cooling mechanism (7) is used to fully cool the fireproof cloth after heat treatment, and the cooling mechanism (7) comprises a blower (75) and a discharge port (131), wherein the blower (75) is arranged on the side wall of the shell bottom (13), the discharge port (131) is arranged on the side wall of the shell bottom (13), and a spray cooling pipe (76) is arranged at the discharge end of the energy storage brick (62).
8. The heat treatment device for processing fireproof cloth according to claim 7, characterized in that: A second vibrator (71) is arranged on the inner side of the shell bottom (13), a second vibrator roller (72) is arranged on the output shaft of the second vibrator (71), and a compaction roller (73) is arranged at the output end of the second vibrator roller (72).
9. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: The shell component (1) is provided with an air supply mechanism (8), the air supply mechanism (8) being used to provide protective gas to the inside of the shell component (1), the air supply mechanism (8) comprising an air supply pump (81), the air outlet end of the air supply pump (81) being in communication with the inside of the shell top (11).
10. The heat treatment device for processing fireproof cloth according to claim 1, characterized in that: A feeding mechanism (3) and a receiving mechanism (4) are arranged outside the housing component (1), wherein the feeding mechanism (3) is used to release the fireproof cloth that needs to be heat-treated, and the receiving mechanism (4) is used to recover the fireproof cloth after the heat treatment; The feeding mechanism (3) comprises a discharge roller (31) and a discharge roller bracket (32), wherein the discharge roller bracket (32) is arranged on the outer side of the shell body (12), the discharge roller (31) is arranged on the discharge roller bracket (32), the feed end of the shell top (11) is provided with a feeding roller (33), and the discharge end of the feeding roller (33) is provided with a material guide scraper (34); The receiving mechanism (4) comprises a receiving roller bracket (41) and a receiving roller (42), wherein the receiving roller bracket (41) is arranged on the outside of the shell body (12), the receiving roller (42) is arranged on the receiving roller bracket (41), and the receiving roller bracket (41) is provided with a receiving roller motor (411) for driving the receiving roller (42) to rotate.