Electric pole stay wire head manufacturing tool
By designing the electric rod wire head production tool, the automatic bending and wire winding of the wire is achieved by using electric control, which solves the problems of low manual operation efficiency and material damage, and improves work efficiency and safety.
Patent Information
- Application Number
- CN202411743189.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-18
AI Technical Summary
In the prior art, manual bending and winding of the pulling wire is inefficient, which can easily lead to damage and rust of the galvanized iron wire, reduce the strength of the pulling wire, increase safety hazards and extend the production time.
A tool for making electric rod wire heads is designed, including starting parts, bending components and wire winding components. Automatic bending and wire winding of wires are realized through electric control to improve work efficiency.
Through automated operations, the efficiency of wire winding is significantly improved, the problems of material damage and process failure are reduced, safety hazards are reduced, and production time is shortened.
Smart Images

Figure CN119641152A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power line construction and installation, and in particular to a tool for making a pole pull wire head. Background Art
[0002] The pole guy wire is mainly used to fix the electric pole. The end of the guy wire needs to be bent, and then the two strands of guy wire are tied together. The material used to tie the guy wire is generally galvanized iron wire. When tying, the galvanized iron wire is first rolled into a ring, and one end is made into a buckle shape that covers about two-thirds of the diameter of the guy wire strand. Then the head is swung 20cm, and the galvanized iron wire ring is held in the hand and tightly and neatly wound on the steel strand. Although this kind of manual winding method at the bend can achieve the effect of bending and fixing the guy wire, it also has the following problems: Because each person exerts force The galvanized iron wire is not wound tightly and the galvanized iron wire is not wound tightly. After the galvanized iron wire is tightened, the iron rubs against the iron, causing the soft surface of the galvanized iron wire to be damaged. As the running time continues, rust occurs, which reduces the strength of the galvanized iron wire and reduces the overall function of the wire pulling, which is easy to cause safety accidents and prolong the time of making the wire pulling head. Summary of the invention
[0003] The main purpose of the present invention is to provide a tool for making pole wire ends, which aims to solve the problems of low efficiency and easy rusting of manual bending and winding of wires, reduced strength of galvanized iron wires, decreased overall wire function, easy to cause safety accidents and prolonged wire end production time.
[0004] To achieve the above-mentioned purpose, the tool for making a pole wire head proposed in the present invention includes a starting component, a bending assembly and a wire winding assembly; the starting component has a driving socket, and the starting component is driven to be connected to the bending assembly through the driving socket, driving the bending assembly to bend the end of the wire, and the starting component is driven to be connected to the wire winding assembly through the driving socket, driving the wire winding assembly to bundle the end of the wire bent by the bending assembly.
[0005] Preferably, the bending assembly includes a motor rotating member, a rotating part and a limiting part, the motor rotating member has a driving end, and a first plug connector is provided at the end of the motor rotating member away from the driving end, the motor rotating member is connected to the driving socket through the first plug connector, the limiting part is provided on the end surface of the motor rotating member where the driving end is provided, the driving end is passed through the limiting part and is drivingly connected to the rotating part, the wire end of the pull wire is wound around part of the limiting part and the end of the rotating part, and the driving end drives the rotating part to rotate to bend the pull wire.
[0006] Preferably, the limiting part includes a fixed arm, a limiting bolt and a guide member, the fixed arm is arranged on the end surface of the motor rotating part through a mounting plate, the limiting bolt is arranged on the mounting plate and opposite to the fixed arm, one end of the limiting bolt is protruded from the mounting plate, the guide member is arranged on the surface of the mounting plate away from the motor rotating part, and a clearance hole is opened in the middle for the driving end to pass through and connect with the rotating part.
[0007] Preferably, the rotating part includes a rotating arm and a first limit member, and a second limit member is provided at the end of the fixed arm away from the driving end. The first limit member, the second limit member and the guide member are used to limit the position of the pull wire, and the peripheral side surfaces of the first limit member, the second limit member and the guide member are in an arc-shaped structure.
[0008] Preferably, the wire winding assembly includes a winder body, a wire drum and a wire binding placement disk, the winder body has an installation cavity, the installation cavity is provided with a gear transmission assembly, the gear transmission assembly is used to drive the wire drum to rotate, the wire drum is passed through the winder body, and both ends are protruded from the winder body, the wire drum is vertically arranged to the winder, the bent part of the pull wire is inserted into the wire drum, and the wire binding placement disk is provided on one end face of the wire drum, the wire binding placement disk is used to place the wire, and the gear transmission assembly drives the wire drum and the wire binding placement disk to wrap around the bent part of the pull wire around the wire.
[0009] Preferably, a wire guide groove is provided at one end of the wire winding drum close to the wire binding placement disk for guiding the winding of the wire.
[0010] Preferably, the winder body includes two connecting plates, which are connected via a supporting tube and are arranged opposite to each other to form the installation cavity.
[0011] Preferably, the gear transmission assembly is connected to the starting component via an adapter, the gear transmission assembly includes a driving gear set and a driven gear, the driving gear set has a plug interface and is connected to the adapter via the plug interface, and the driven gear is connected to the circumferential side of the winding reel.
[0012] Preferably, the adapter includes a transmission shaft and a bevel gear group, the bevel gear group is provided with a second plug connector, the starting component is drive-connected to the bevel gear group via the drive socket and the second plug connector, one end of the transmission shaft is drive-connected to the bevel gear group, and the other end is plugged into the plug connector.
[0013] Preferably, the starting component includes a driving body, a gripping portion and a base, the gripping portion is arranged between the driving body and the base, and the driving socket is arranged at one end of the driving body.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] Electric control is adopted to realize electric winding and bending of pole guy wires. The bending component or the wire winding component can be selected according to the actual operation of the staff, and it can be quickly connected with the starting component through the drive socket. The staff can use this tool to perform electric winding and bending of the pole guy wires, thereby improving the efficiency of pole guy wire winding; it effectively solves the problems of material damage and substandard workmanship in the production and construction of power transmission guy wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the wire-binding winding assembly of the tool for making the electric pole wire head of the present invention;
[0018] Figure 2 It is an exploded view of the wire-binding and winding assembly of the tool for making the electric pole wire head of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the wire-binding winding assembly of the pole pulling wire head manufacturing tool of the present invention from another angle;
[0020] Figure 4 It is a schematic diagram of the adapter structure of the tool for making the pole pulling wire head of the present invention;
[0021] Figure 5 It is a structural schematic diagram of an embodiment of a tool for making a pole wire head of the present invention;
[0022] Figure 6 It is an exploded view of the bending assembly of the tool for making the electric pole cable head of the present invention;
[0023] Figure 7 It is a schematic diagram of the bending component structure of the tool for making the pole cable head of the present invention;
[0024] Figure 8 It is a structural schematic diagram of another embodiment of the tool for making a pole pull wire head of the present invention;
[0025] Fig. 9The present invention is a schematic diagram of the structure of the starting components of the tool for making the pole pulling wire head.
[0026] In the accompanying drawings, 1-starting component, 11-driving socket, 12-driving body, 13-gripping part, 14-base, 2-bending component, 21-motor rotating part, 211-driving end, 212-first plug connector, 22-rotating part, 221-rotating arm, 222-first limiting part, 23-limiting part, 231-fixing arm, 232-limiting bolt, 233-guide, 234-mounting plate, 235-allowing hole, 236-mounting part, 237- The second limiting member, 3-wire winding assembly, 31-winding drum, 311-wire guiding groove, 32-wire placing plate, 321-annular plate, 322-connecting arm, 323-limiting column, 33-installation cavity, 34-gear transmission assembly, 341-driving gear set, 342-driven gear, 343-plug interface, 344-second plug connector, 35-connecting plate, 36-support cylinder, 4-adapter, 41-transmission shaft, 42-bevel gear set, 5-pull wire. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.
[0029] It should also be understood that the terms used in the present specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the present specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.
[0030] It should be further understood that the term "and / or" used in the present description and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0031] To solve the above problems, see Figures 1 to 9The present invention proposes a tool for making the end of a pole wire 5, comprising a starting component 1, a bending component 2 and a wire winding component 3; the starting component 1 has a driving socket 11, and the starting component 1 is driven and connected to the bending component 2 through the driving socket 11, driving the bending component 2 to bend the end of the wire 5, and the starting component 1 is driven and connected to the wire winding component 3 through the driving socket 11, driving the wire winding component 3 to bundle the end of the wire 5 bent by the bending component 2.
[0032] In an optional embodiment, if Figure 6 to Figure 7 As shown, the bending assembly 2 includes a motor rotating member 21, a rotating part 22 and a limiting part 23. The motor rotating member 21 has a driving end 211. The end of the motor rotating member 21 away from the driving end 211 is provided with a first plug connector 212. The motor rotating member 21 is connected to the driving socket 11 through the first plug connector 212. The limiting part 23 is provided on the end surface of the motor rotating member 21 where the driving end 211 is provided. The driving end 211 is penetrated by the limiting part 23 and drivenly connected to the rotating part 22. The wire end of the pull wire 5 is wound around part of the limiting part 23 and the end of the rotating part 22. The driving end 211 drives the rotating part 22 to rotate to bend the pull wire 5. Specifically, the end of the pull wire 5 passes through the side of the limiting portion 23 close to the rotating portion 22 and is wrapped around the guide member 233 from one side of the guide member 233, and then is pulled out from the other side of the guide member 233 and is limited to the side of the rotating portion 22 close to the limiting portion 23.
[0033] In an optional embodiment, if Figure 6As shown, the limiting portion 23 includes a fixed arm 231, a limiting bolt 232 and a guide member 233. The fixed arm 231 is arranged on the end surface of the motor rotating member 21 through a mounting plate 234. The limiting bolt 232 is arranged on the mounting plate 234 and is arranged opposite to the fixed arm 231. One end of the limiting bolt 232 is protruded from the mounting plate 234. The guide member 233 is arranged on the surface of the mounting plate 234 away from the motor rotating member 21, and a clearance hole 235 is opened in the middle for the driving end 211 to pass through and connect with the rotating portion 22. Specifically, the mounting plate 234 is provided with a mounting portion 236, and the mounting portion 236 is used to install the limiting bolt 232. The limiting bolt 232 and the mounting portion 236 are arranged perpendicular to each other. The mounting plate 234, the mounting portion 236 and the fixed arm 231 are an integrated structure with high connection strength. The mounting plate 234 is connected to the end face of the motor transmission component away from the starting component 1 by screws, and the driving end 211 of the motor transmission assembly is protruded from the mounting plate 234 and connected to the rotating part 22 through the clearance hole 235; further, one end of the limiting bolt 232 is protruded from the mounting plate 234, which is used to limit the position of the pull wire 5.
[0034] In an optional embodiment, if Figure 6 As shown, the rotating part 22 includes a rotating arm 221 and a first stopper 222, and a second stopper 237 is provided at one end of the fixed arm 231 away from the driving end 211. The first stopper 222, the second stopper 237 and the guide 233 are used to limit the position of the pull wire 5, and the peripheral surfaces of the first stopper 222, the second stopper 237 and the guide 233 are in an arc-shaped structure. Specifically, the first stopper 222, the second stopper 237 and the guide 233 are arranged in a position in combination with the rotation direction of the starting component 1, which is used for bending the pull wire 5 or opening after bending, effectively improving the manufacturing efficiency of bending the pull wire 5 and ensuring the bending quality. At the same time, the peripheral surfaces of the first stopper 222, the second stopper 237 and the guide 233 are in an arc-shaped structure, so that the three have a large surface contact area with the pull wire 5, preventing the pull wire 5 from being separated from the three, and facilitating the pull wire 5 to apply external force.
[0035] In an optional embodiment, if Figures 1 to 3As shown, the wire winding assembly 3 includes a winder body, a winding drum 31 and a wire binding plate 32. The winder body has an installation cavity 33, and the installation cavity 33 is provided with a gear transmission assembly 34. The gear transmission assembly 34 is used to drive the winding drum 31 to rotate. The winding drum 31 is passed through the winder body, and both ends are protruded from the winder body. The winding drum 31 is vertically arranged with the winder, and the bent part of the pull wire 5 is inserted into the winding drum 31. The wire binding plate 32 is provided on one end face of the winding drum 31. The wire binding plate 32 is used to place the wire, and the gear transmission assembly 34 drives the winding drum 31 and the wire binding plate 32 to surround the wire around the bent part of the pull wire 5. Specifically, the wire binding placement disk 32 includes an annular plate 321, a connecting arm 322 and a limiting column 323. One end of the connecting arm 322 is connected to the annular plate 321, and the other end is connected to the limiting column 323. The limiting column 323 and the connecting arm 322 are arranged perpendicular to each other. The wire binding roll is placed on the limiting column 323. The connecting arm 322 and the annular plate 321 are an integrally formed structure. The annular plate 321 is connected to the end face of the winding drum 31 by screws, and the two form a relatively fixed state.
[0036] In an optional embodiment, if Figure 3 As shown, the winding drum 31 is provided with a wire guide groove 311 at one end close to the wire placement plate 32 for guiding the winding of the wire. Specifically, the wire placement plate 32 is provided with a wire roll, and one end of the wire roll extends into the winding drum 31 along the guide groove and contacts the bent portion of the pull wire 5, so as to facilitate the winding of the wire.
[0037] In an optional embodiment, if Figure 2 As shown, the winder body includes two connecting plates 35, which are connected by a support tube 36 and arranged opposite to each other to form the installation cavity 33. Specifically, the connecting plates 35 are made of aluminum alloy, and the support tube 36 is arranged to separate the two connecting plates 35 to form enough space to install the gear transmission assembly 34. The connecting plates 35 are provided with multiple holes to facilitate the connection of the gear transmission assembly 34 with the shaft pin.
[0038] In an optional embodiment, if Figure 2As shown, the gear transmission assembly 34 is connected to the starting component 1 through an adapter 4, and the gear transmission assembly 34 includes a driving gear set 341 and a driven gear 342. The driving gear set 341 has a plug interface 343 and is connected to the adapter 4 through the plug interface 343, and the driven gear 342 is connected to the circumference of the winding drum 31. Specifically, the bent portion of the pull wire 5 is placed in the winding drum 31, and the driving gear is driven and connected to the starting component 1 through the plug interface 343. The rotation of the driving gear drives the driven gear 342 to rotate, and the winding drum 31 rotates with the driven gear 342, so that the binding wire on the wire placement plate 32 is evenly wound around the bent portion of the pull wire 5.
[0039] In an optional embodiment, if Figure 4 As shown, the adapter 4 includes a transmission shaft 41 and a bevel gear set 42, and the bevel gear set 42 is provided with a second plug connector 344. The starting component 1 is connected to the bevel gear set 42 through the drive socket 11 and the second plug connector 344. One end of the transmission shaft 41 is connected to the bevel gear set 42, and the other end is inserted into the plug connector 343. Specifically, the bevel gear set 42 is used as the adapter 4 to change the rotation direction of the starting component 1 to match the wire winding assembly 3. The bending assembly 2 and the wire winding assembly 3 use the same starting component 1, and there is no need to consider the adaptation problem, which is convenient for the staff to carry and use; further, the bevel gear set 42 includes two bevel gears with transmission rods, and the teeth of the two bevel gears are meshed with each other, wherein the transmission rod of one bevel gear is connected to the starting component 1 through the second plug connector 344, and the transmission rod of the other bevel gear is inserted into the plug connector 343 to drive the operation of the gear transmission assembly 34, so as to realize automatic wire winding of the bending part of the pull wire 5.
[0040] In an optional embodiment, if Fig. 9 As shown, the starting component 1 includes a driving body 12, a gripping portion 13 and a base 14. The gripping portion 13 is arranged between the driving body 12 and the base 14. The driving socket 11 is arranged at one end of the driving body 12. Specifically, the driving body 12 is a rotating motor. The driving body 12 mainly includes three parts: a battery, an electric tool and a battery charger. A quick-plug lithium battery and a suitable motor are selected and its electric control system is customized. A protective shell is arranged around the driving body 12. The protective shell is used to protect the driving body 12 and form a gripping portion 13 and a base 14, which is convenient for the staff to carry and place and store. A quick-access driving socket 11 is configured. Different types of mechanisms are selected for plugging according to the working conditions to realize automatic bending or wire winding and fixing of the pull wire 5. The wire winding assembly 3 and the bending assembly 2 adopt a lightweight, miniaturized and practical design to achieve the purpose of improving the winding and bending efficiency of the pole pull wire 5.
[0041] like Figure 8 As shown, when the pull wire 5 is bent, the bending assembly 2 is first plugged and connected with the starting component 1, and then the wire end of the pull wire 5 is inserted from the side of the limiting portion 23 close to the rotating portion 22 and wrapped around the guide member 233 from one side of the guide member 233, and then pulled out from the other side of the guide member 233 and limited to the side of the rotating portion 22 close to the limiting portion 23. Under the drive of the starting component 1, the rotating portion 22 rotates in the direction close to the limiting portion 23, so that the pull wire 5 is bent to a greater extent.
[0042] like Figure 5 As shown, when bundling the bent portion of the pull wire 5, first remove the bending assembly 2 from the starting component 1, and replace it with the wire winding assembly 3, place the wire roll on the wire binding placement disk 32, and extend the wire end of the wire into the winding drum 31 through the guide groove, and place the bent portion of the pull wire 5 in the winding drum 31. After the wire end is connected to the bent portion of the pull wire 5, the gear transmission assembly 34 operates through the adapter 4 to drive the winding drum 31 and the wire binding placement disk 32 to rotate around the bent portion of the pull wire 5. During the wire bundling process, the staff moves along the length direction of the pull wire 5 to evenly wind the wire around the bent portion of the pull wire 5.
[0043] In summary, the electric control method is adopted to realize the electric winding and bending of the pole cable 5. The bending component 2 or the cable winding component 3 can be selected according to the actual operation of the staff, and the driving socket 11 is used to quickly connect with the starting component 1. The staff uses the tool to perform electric winding and bending of the pole cable 5, and the single operation time of tying the tail wire of the cable 5 is shortened from an average of 15 minutes to 5 minutes, simplifying the operation process and improving the efficiency of winding the pole cable 5; effectively solving the problems of material damage and substandard process in the production and construction of the transmission cable 5. The above is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly used in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A tool for making a pole pull wire head, characterized in that: It includes a starting component, a bending assembly and a wire winding assembly; the starting component has a driving socket, the starting component is driven to be connected to the bending assembly through the driving socket, and drives the bending assembly to bend the end of the pull wire; the starting component is driven to be connected to the wire winding assembly through the driving socket, and drives the wire winding assembly to bundle the end of the pull wire bent by the bending assembly.
2. The tool for making a pole pull-wire head according to claim 1, characterized in that: The bending assembly includes a motor rotating member, a rotating part and a limiting part. The motor rotating member has a driving end. A first plug connector is provided at the end of the motor rotating member away from the driving end. The motor rotating member is connected to the driving socket through the first plug connector. The limiting part is provided on the end surface of the motor rotating member where the driving end is provided. The driving end is inserted through the limiting part and is drivingly connected to the rotating part. The wire end of the pull wire is wound around part of the limiting part and the end of the rotating part. The driving end drives the rotating part to rotate to bend the pull wire.
3. The tool for making a pole pull-wire head according to claim 2, characterized in that: The limiting part includes a fixed arm, a limiting bolt and a guiding member. The fixed arm is arranged on the end surface of the motor rotating member through a mounting plate. The limiting bolt is arranged on the mounting plate and is arranged opposite to the fixed arm. One end of the limiting bolt is protruded from the mounting plate. The guiding member is arranged on the surface of the mounting plate away from the motor rotating member, and a clearance hole is opened in the middle for the driving end to pass through and connect with the rotating part.
4. The tool for making a pole pull-wire head according to claim 3, characterized in that: The rotating part includes a rotating arm and a first limit member, and a second limit member is provided at one end of the fixed arm away from the driving end. The first limit member, the second limit member and the guide member are used to limit the position of the pull wire, and the peripheral side surfaces of the first limit member, the second limit member and the guide member are in an arc-shaped structure.
5. The tool for making a pole pull-wire head according to claim 1, characterized in that: The wire winding assembly includes a winder body, a wire drum and a wire binding placement disk, the winder body has an installation cavity, the installation cavity is provided with a gear transmission assembly, the gear transmission assembly is used to drive the wire drum to rotate, the wire drum is passed through the winder body, and both ends are protruded from the winder body, the wire drum is vertically arranged to the winder, the bent part of the pull wire is inserted into the wire drum, and the wire binding placement disk is provided on one end face of the wire drum, the wire binding placement disk is used to place the wire, and the gear transmission assembly drives the wire drum and the wire binding placement disk to wrap around the bent part of the pull wire around the wire.
6. The tool for making a pole cable head according to claim 5, characterized in that: A wire binding guide groove is provided at one end of the wire winding drum close to the wire binding placement disk for guiding the winding of the wire.
7. The tool for making a pole cable head according to claim 5, characterized in that: The winder body includes two connecting plates, which are connected via a supporting tube and are arranged opposite to each other to form the installation cavity.
8. The tool for making a pole cable head according to claim 5, characterized in that: The gear transmission assembly is connected to the starting component through an adapter. The gear transmission assembly includes a driving gear set and a driven gear. The driving gear set has a plug interface and is connected to the adapter through the plug interface. The driven gear is connected to the circumferential side of the winding drum.
9. The tool for making a pole cable head according to claim 8, characterized in that: The adapter includes a transmission shaft and a bevel gear set, the bevel gear set is provided with a second plug connector, the starting component is drivingly connected to the bevel gear set via the drive socket and the second plug connector, one end of the transmission shaft is drivingly connected to the bevel gear set, and the other end is plugged into the plug connector.
10. The tool for making a pole cable head according to claim 1, characterized in that: The starting component comprises a driving body, a gripping portion and a base, wherein the gripping portion is arranged between the driving body and the base, and the driving socket is arranged at one end of the driving body.