Drill pipe delivery system and control method
By adopting a clamping unit in the drill rod conveying system in which the drill rod is placed vertically in the drill rod box and moves along the rectangular coordinate system, the problems of complex movement and low efficiency of the drill rod conveying mechanism are solved, and an efficient and safe drill rod conveying process is achieved.
Patent Information
- Application Number
- CN202411989054.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-12-31
AI Technical Summary
In the existing technology, the drill rod conveying mechanism has many movements and a complicated process, resulting in low conveying efficiency. In addition, interference between the manipulator and the crawler vehicle or transporter is likely to occur under large negative inclination conditions.
A drill rod conveying system is adopted, in which the drill rods stored in the drill rod box are placed perpendicular to the frame. The clamping unit can clamp the drill rod and move along three coordinate axes in a rectangular coordinate system. The clamping unit includes a lifting component and a transfer manipulator. After the transfer manipulator monitors the change of the frame position through the sensing unit, the clamping unit takes out the drill rod from the drill rod box and performs vertical transfer displacement between the docking position with the frame.
It simplifies the drill rod transportation route, improves transportation efficiency, reduces the height requirement for drilling rig operation, makes the frame suitable for operation in narrow tunnels, improves the positioning accuracy and safety of the system, and avoids the occurrence of interference.
Smart Images

Figure CN119641259B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drill rod transportation, and in particular to a drill rod transportation system and a control method. Background Art
[0002] A drilling rig is a type of drilling equipment used in the exploration and mining of coal, natural gas, and other materials. It consists of a vehicle frame, a machine frame, and a lifting frame. The lifting frame is rotatably mounted on the upper end of the vehicle frame, while the machine frame is fixedly mounted on the side wall of the lifting frame. The lifting frame is used to raise and lower the frame and rotate it. The frame is used to mount the drill bit. During operation, the drill rod must be drilled into the formation. Due to limitations such as transportation equipment and mine tunnel dimensions, the size of the drill rod is limited. During drilling, after a drill rod is fully inserted into the formation, a new drill rod must be installed and connected to the drill rod that has entered the formation, and drilling continues into the formation. During this process, the clamping and installation speed of the drill rod are closely related to the drilling speed of the drilling rig.
[0003] A coal mine drill rig and control method (publication number: CN110952972B) currently exists. This system solves the problem of automatic drill rod transportation by combining a three-stage drill rod conveying method with a large-capacity drill rod box on the drilling rig platform. However, the existing drill rod transfer mechanism involves numerous movements and a complex process, resulting in low drill rod conveying and overall construction efficiency. Furthermore, the relative positioning of the main manipulator, the frame, and the transporter causes interference between the manipulator and the tracked vehicle or transporter when transporting drill rod at high negative inclination angles, preventing automatic drill rod transportation. Therefore, we propose a rectangular coordinate drill rod conveying manipulator sensor system to address these issues. Summary of the Invention
[0004] The present invention aims to provide a drill rod conveying system and a control method to solve the problems of multiple movements of the drill rod transfer mechanism, complex processes and low conveying efficiency.
[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical solution: a drill rod conveying system, including a drill rod box, which is arranged at the upper end of the lifting frame, and also includes a clamping unit and a sensing unit. The clamping unit can clamp the drill rod in the drill rod box and move along three coordinate axes in a rectangular coordinate system. The clamping unit includes a lifting assembly and a transfer manipulator. The transfer manipulator first telescopes to grab the drill rod in the drill rod box. When the transfer manipulator is telescoped to the limit, the lifting assembly is used to further assist the transfer manipulator in lifting and clamping the drill rod. The sensing unit is used to monitor the change in the rack position. After the clamping unit takes out the drill rod from the drill rod box, it performs vertical transfer displacement to the docking position with the rack.
[0006] The drill rods in the drill rod box are placed axially along the frame.
[0007] The sensing unit includes an identification sensor, a translation sensor, a selection sensor, a telescopic sensor, a lifting sensor, a proximity sensor and a height sensor. The identification sensor is used to determine whether the clamping unit is clamping a drill rod. The translation sensor is used to determine the displacement of the clamping unit along the axial direction of the frame. The selection sensor is used to determine the displacement of the clamping unit along the axial direction of the frame. The telescopic sensor and the lifting sensor are used to determine the displacement of the clamping unit in the vertical direction of the drill rod box. The proximity sensor is used to determine whether there is a drill rod under the clamping unit. The height sensor is used to identify the height of the frame.
[0008] The clamping unit also includes a transverse movement component and a longitudinal movement component. The transverse movement component includes a transverse guide rail, a first slider and a transverse drive component. The transverse guide rail is arranged at one end of the drill rod box close to the frame. The first slider is slidingly arranged on the outer wall of the transverse guide rail. The transverse drive component is arranged on the outer wall of the first slider. The transverse drive component is used to drive the first slider to slide. The lifting component includes a lifting component and a lifting cylinder for driving the lifting component. The lifting component is arranged on the outer wall of the first slider. The longitudinal movement component includes a longitudinal guide rail, a second slider and a longitudinal drive component. The longitudinal guide rail is arranged at one end of the lifting component away from the frame. The second slider is slidingly arranged on the outer wall of the longitudinal guide rail. The longitudinal drive component is arranged on the outer wall of the second slider. The longitudinal drive component is used to drive the second slider to slide. The transfer robot includes a telescopic cylinder and a transfer clamp. The telescopic cylinder is arranged on the outer wall of the second slider, and the transfer clamp is arranged at the output end of the telescopic cylinder.
[0009] The beneficial effects of this program are:
[0010] 1. This solution places the drill rods stored in the drill rod box perpendicular to the frame, and uses a clamping unit that can move along the three coordinate axes of the triangular coordinate system to transfer the drill rods. This allows the drill rods to be docked with the frame. During this process, there is no need to flip the drill rods or use a transfer chute to transfer them again. This greatly simplifies the conveying route of the clamping unit, improves the conveying efficiency of the clamping unit, reduces the height requirement during drilling rig operation, and makes the frame suitable for operations in narrow lanes.
[0011] 2. The clamping unit drives the transfer clamp to rise and fall through the cooperation between the lifting member and the telescopic cylinder. Compared with the use of a single lifting mechanism, the transfer clamp of this solution has a faster lifting speed. Under the condition of the same lifting height, this solution has a shorter vertical stroke and higher flexibility. Its lifting speed is faster, which improves the conveying efficiency of the clamping unit.
[0012] 3. This solution uses a sensing unit to monitor the displacement of the clamping unit during movement, thereby improving the positioning accuracy of the clamping unit during transportation. The telescopic sensor and the lifting sensor are used to calculate, monitor and control the height of the transfer clamp under different working conditions, making the system simple and reliable, and avoiding interference between the transfer clamp and the frame after the height of the frame changes. The identification sensor detects whether the transfer clamp holds a drill rod, and the proximity sensor detects whether there is a drill rod under the transfer clamp, thereby improving the safety and effectiveness of the system operation.
[0013] Preferably, as an improvement, an opening is provided in the middle of one end of the drill rod box close to the clamping unit so as to allow the transfer robot to pass through.
[0014] The beneficial effect is: by opening an opening at one end of the drill rod box close to the clamping unit, when the transfer robot clamps the drill rod and aligns it with the frame, part of the drill rod and the transfer robot can be located in the drill rod box, thereby shortening the distance between the drill rod box and the frame, and thus shortening the overall length of the drilling rig.
[0015] Preferably, as an improvement, the lifting member includes a lifting outer cylinder and a lifting inner cylinder, the lifting inner cylinder is slidably arranged in the lifting outer cylinder, the lifting cylinder is arranged on the inner wall of the lower end of the lifting outer cylinder, and the output end of the lifting cylinder is connected to the outer wall of the lower end of the lifting inner cylinder.
[0016] The beneficial effect is that when the telescopic part in this solution slides, the lifting outer cylinder can guide the lifting inner cylinder, thereby avoiding obvious skew of the transfer manipulator, so that the transfer manipulator can clamp the drill rod more accurately.
[0017] Preferably, as an improvement, the identification sensor is arranged on the upper side of one end of the drill rod box away from the clamping unit, and the identification sensor is opposite to the opening, the translation sensor is arranged at one end of the longitudinal guide rail, and the translation sensor can identify the position of the second slider on the longitudinal guide rail, the column selection sensor is arranged at one end of the transverse guide rail, and the column selection sensor can identify the position of the first slider on the transverse guide rail, the telescopic sensor is arranged on the outer wall of the telescopic oil cylinder, and the telescopic sensor can identify the distance moved by the transfer clamp, the lifting sensor is arranged on the outer wall of the lifting inner cylinder, and the lifting sensor can identify the distance the longitudinal guide rail rises or falls, the proximity sensor is arranged on the outer wall of the transfer clamp, and the proximity sensor can identify whether there is a drill rod under the transfer clamp, and the height sensor is arranged on the outer wall of the lifting frame, and the height sensor can measure the height of the frame as the lifting frame rises and falls.
[0018] The beneficial effects are: the displacement of the clamping unit during movement is monitored by the sensing unit to improve the positioning accuracy of the clamping unit during transportation; the height of the transfer clamp under different working conditions is calculated, monitored and controlled by the telescopic sensor and the lifting sensor, making the system simple and reliable; and the identification sensor is used to detect whether the transfer clamp holds a drill rod and the proximity sensor is used to detect whether there is a drill rod under the transfer clamp, thereby improving the safety and effectiveness of the system operation.
[0019] Preferably, as an improvement, the inner wall of the lifting outer cylinder is symmetrically provided with guide sliders along the axial direction, and the outer wall of the lifting inner cylinder is symmetrically provided with guide grooves, and the guide sliders can slide on the outer walls of the guide grooves.
[0020] The beneficial effect is that the guide groove cooperates with the guide slider, which is conducive to the balance of movement of the transfer robot and prevents the lifting inner cylinder from seriously deviating and shortening the service life of the transfer robot.
[0021] Preferably, as an improvement, the transverse drive member and the longitudinal drive member are both configured as motors, and the transverse drive member and the longitudinal drive member are respectively arranged on the outer walls of the first slider and the second slider, the output shafts of the transverse drive member and the longitudinal drive member respectively pass through one end of the first slider and the second slider and are both provided with gears, and the ends of the longitudinal guide rail and the transverse guide rail close to the motor are provided with racks meshing with the gears.
[0022] The beneficial effect is: through the cooperation of the gear and the rack, the two motors can respectively drive the first slider and the second slider to slide on the outer wall of the transverse guide rail and the longitudinal guide rail, and the cooperation between the gear and the rack has the characteristics of precise transmission, strong load capacity, and stable operation.
[0023] Preferably, as an improvement, the drill rod conveying system control method includes the following steps:
[0024] Step 1, initialization: Move the drilling rig to the drilling position, and the lowest position of the transfer clamp is higher than the top of the drill pipe box opening. At this time, the lifting sensor measures the displacement of the lifting inner cylinder as a, and the telescopic sensor measures the displacement of the transfer clamp as b. The drill pipe box height is H1, the diameter of the drill pipe is d, and the height of the drill pipe in the drill pipe box is H2 = nd, where n is the number of drill pipes.
[0025] Step 2, row selection: Determine the position of the drill rod to be removed, slide the transfer clamp along the transverse slide rail until it is aligned with the drill rod to be removed, and then stop moving. When the first slider slides, the row selection sensor monitors the sliding distance;
[0026] Step 3, translation: The longitudinal drive member drives the second slider to move along the longitudinal guide rail, so that the transfer clamp moves to the middle position of the drill rod to be clamped;
[0027] Step 4, grab the drill rod: The transfer claw moves downward through the cooperation of the telescopic cylinder and the lifting assembly until the proximity sensor detects that there is a drill rod under the transfer claw, and then the transfer claw clamps the drill rod below; at this time, the change in displacement of the lifting inner cylinder is a1, the change in displacement of the transfer claw is b1, the displacement of the transfer claw to the drill rod is Δ1=H1-H2=a1+b1, the lifting sensor measures the displacement of the lifting inner cylinder as a2=(a-a1), and the telescopic sensor measures the displacement of the transfer claw as b2=(b+b1);
[0028] Step 5, move out the drill rod box: After the transfer claw grips the drill rod, it is moved upward by the cooperation of the telescopic cylinder and the lifting assembly until the transfer claw is above the drill rod box, and it needs to be raised upward by at least one drill rod diameter. At this time, the lifting sensor measures the displacement of the lifting inner cylinder as a3=(a+d), and the telescopic sensor measures the displacement of the transfer claw as b3=b, or the lifting sensor measures the displacement of the lifting inner cylinder as a3=a, and the telescopic sensor measures the displacement of the transfer claw as b3=(bd);
[0029] Step 6, moving to the opening: the transverse driving member drives the first slide block to move along the outer wall of the transverse guide rail until the transfer clamp is located above the drill rod box opening;
[0030] Step 7: Sinking detection: the telescopic cylinder or lifting assembly drives the transfer clamp to descend, so that the identification sensor detects that the drill rod is clamped in the transfer clamp;
[0031] Step 8, aligning the frame: the transfer clamp is raised or lowered by cooperating with the telescopic cylinder and the lifting assembly until the axis of the drill pipe is aligned with a specific position on the frame. If the height of the transfer clamp is lower than the frame height c at this time, the transfer clamp needs to be aligned with the frame by a displacement of Δ2. Suppose the lifting inner cylinder needs to be raised a4, and the transfer clamp needs to be retracted b4, Δ2=a4+b4. At this time, the lifting sensor measures a displacement of a5=(a3+a4), and the telescopic sensor measures a displacement of b5=(b3-b4). If the height of the transfer clamp is higher than the frame height c at this time, the transfer clamp needs to be aligned with the frame by a displacement of Δ3. Suppose the lifting inner cylinder needs to be lowered a4, and the transfer clamp needs to be extended b4, Δ2=a4+b4. At this time, the lifting sensor measures a displacement of a5=(a3-a4), and the telescopic sensor measures a displacement of b5=(b3+b4).
[0032] Step 9, translational transport: the longitudinal drive member drives the second slider to move along the outer wall of the longitudinal guide rail, so that the transfer clamp drives the drill rod to move toward the rack.
[0033] The beneficial effects are: the displacement of the clamping unit during movement is monitored by the sensing unit to improve the positioning accuracy of the clamping unit during transportation; the height of the transfer clamp under different working conditions is calculated, monitored and controlled by the telescopic sensor and the lifting sensor, making the system simple and reliable; and the identification sensor is used to detect whether the transfer clamp holds a drill rod and the proximity sensor is used to detect whether there is a drill rod under the transfer clamp, thereby improving the safety and effectiveness of the system operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 A three-dimensional diagram of a drilling rig according to an embodiment of the present invention;
[0035] Figure 2 A three-dimensional diagram of a drill rod box and a clamping unit according to an embodiment of the present invention;
[0036] Figure 3 This is a schematic structural diagram of a sensing unit according to an embodiment of the present invention;
[0037] Figure 4 is a cross-sectional view of a lifting member according to an embodiment of the present invention;
[0038] Figure 5 This is a schematic diagram of the height of the drill rod box according to an embodiment of the present invention. DETAILED DESCRIPTION
[0039] The following is further described in detail through specific implementation methods:
[0040] The figure marks in the drawings of the specification include: frame 1, frame 2, lifting frame 3, drill rod box 4, opening 5, transverse guide rail 6, first slider 7, transverse drive member 8, lifting outer cylinder 9, lifting inner cylinder 10, mounting seat 11, guide groove 12, guide slider 13, longitudinal guide rail 14, second slider 15, longitudinal drive member 16, telescopic cylinder 17, transport clamp 18, identification sensor 19, translation sensor 20, column selection sensor 21, telescopic sensor 22, lifting sensor 23, proximity sensor 24.
[0041] Example
[0042] The embodiment is basically as shown in the attached Figure 1-4 As shown, Figure 1 The drill rod conveying system shown includes a vehicle frame 1, a machine frame 2, a lifting frame 3 and a drill rod box 4. The drill rod box 4 is fixedly mounted on the upper end of the lifting frame 3. The drill rods in the drill rod box 4 are placed axially along the vehicle frame 1. An opening 5 is provided in the middle of the right end of the drill rod box 4. The lifting frame 3 is rotatably mounted on the right side of the upper end of the vehicle frame 1. The machine frame 2 is fixedly mounted on the right end of the lifting frame 3. The lifting frame 3 is used to lift and lower the frame 2 and to keep the drill rod box 4 and the frame 2 rotating synchronously. It also includes a clamping unit that can move along three coordinate axes in a rectangular coordinate system and a sensing unit for monitoring the transfer displacement of the clamping unit in the rectangular coordinate system.
[0043] like Figure 2 As shown, the clamping unit includes a transverse moving component, a lifting component, a longitudinal moving component and a transfer manipulator. The transverse moving component includes a transverse guide rail 6, a first slider 7 and a transverse driving component 8. The transverse guide rail 6 is fixedly installed on the lower side of the right end of the drill rod box 4, and the opening 5 of the drill rod box 4 is located above the transverse guide rail 6. The first slider 7 is slidably installed on the outer wall of the right end of the transverse guide rail 6. The transverse driving component 8 is used to drive the first slider 7 to slide. The lifting component includes a lifting component and a lifting cylinder for driving the lifting component. The lifting component is provided at the right end of the first slider 7. The lifting component includes a lifting outer cylinder 9 and a lifting inner cylinder 10. The lifting outer cylinder 9 is fixedly installed on the right end of the first slider 7. The lifting inner cylinder 10 is slidably installed in the lifting outer cylinder 9. The lifting cylinder is fixedly installed on the inner wall of the lower end of the lifting outer cylinder 9, and the output end of the lifting cylinder is fixedly connected to the outer wall of the lower end of the lifting inner cylinder 10, as shown in FIG. Figure 3 The upper end of the lifting inner cylinder 10 is fixedly mounted with a mounting seat 11, which is in the shape of a U-shaped mounting seat, and the unclosed side of the mounting seat 11 faces the left end, as shown in FIG. Figure 4 The inner wall of the lifting outer cylinder 9 shown in the figure is fixedly provided with a guide slider 13 symmetrically along the axial direction, and the outer wall of the lifting inner cylinder 10 is symmetrically provided with a guide groove 12, and the guide slider 13 can slide on the outer wall of the guide groove 12. Figure 2 The longitudinal moving assembly shown includes a longitudinal guide rail 14, a second slider 15 and a longitudinal drive member 16. The longitudinal guide rail 14 is fixedly installed in the mounting seat 11 at the upper end of the lifting inner cylinder 10 by bolts. The second slider 15 is slidably installed on the outer wall of the front end of the longitudinal guide rail 14. The longitudinal drive member 16 is used to drive the second slider 15 to slide. The transfer manipulator includes a telescopic cylinder 17 and a transfer clamp 18. The telescopic cylinder 17 is fixedly installed at the front end of the second slider 15, and the transfer clamp 18 is fixedly installed at the output end of the telescopic cylinder 17, and the transfer manipulator can pass through the opening 5 of the drill rod box 4.
[0044] The transverse driving member 8 and the longitudinal driving member 16 are both configured as motors, and the two motors are fixedly mounted on the outer walls of the first slider 7 and the second slider 15, respectively. Figure 2 As shown, the transverse drive member 8 is fixedly installed on the right end of the first slider 7, the longitudinal drive member 16 is fixedly installed on the front end of the second slider 15, and the output shafts of the transverse drive member 8 and the longitudinal drive member 16 pass through one end of the first slider 7 and the second slider 15 respectively, and gears are fixedly installed on each end. The inner wall of the upper end of the longitudinal guide rail 14 and the inner wall of the upper end of the transverse guide rail 6 are fixedly installed with racks meshing with each gear, and each rack is arranged along the axial direction of the longitudinal guide rail 14 and the transverse guide rail 6 respectively.
[0045] like Figure 2 and Figure 3As shown, the sensing unit includes an identification sensor 19, a translation sensor 20, a column selection sensor 21, a telescopic sensor 22, a lifting sensor 23, a proximity sensor 24 and a height sensor. The identification sensor 19 is fixedly mounted on the upper left end of the drill rod box 4, and the identification sensor 19 is flush with the upper end position of the opening 5. The translation sensor 20 is fixedly mounted on the left end of the longitudinal guide rail 14. The translation sensor 20 can identify the position of the second slider 15 on the longitudinal guide rail 14. The column selection sensor 21 is fixedly mounted on the front lower wall of the transverse guide rail 6. The column selection sensor 21 can identify the position of the first slider 7 on the transverse guide rail 6. The telescopic sensor 22 is fixedly mounted on the telescopic cylinder 17. On the upper right end, the lifting sensor 23 is fixedly mounted on the outer wall of the mounting seat 11. The lifting sensor 23 can identify the distance that the longitudinal guide rail 14 rises or falls. The proximity sensor 24 is fixedly mounted on the outer wall of the left end of the transfer clamp 18. The proximity sensor 24 can identify whether there is a drill rod under the transfer clamp 18. The height sensor is fixedly mounted on the outer wall of the lifting frame 3. The height sensor can measure the height of the frame 2 as the lifting frame 3 rises and falls. The translation sensor 20, the column selection sensor 21, the telescopic sensor 22, the lifting sensor 23 and the height sensor can use wire sensors, magnetostrictive displacement sensors, etc. The identification sensor 19 and the proximity sensor 24 can use proximity switch sensors.
[0046] The drill pipe conveying system control method includes the following steps:
[0047] Step 1, initialization: Move the drilling rig to the drilling position, ensure that all components are in the initialization state, and that the lowest position of the transport clamp 18 is higher than the top of the opening 5 of the drill rod box 4, that is, the transport clamp 18 does not interfere with the drill rod box 4. At this time, the lifting sensor 23 measures the displacement of the lifting inner cylinder 10 as a, and the telescopic sensor 22 measures the displacement of the transport clamp 18 as b. The height of the drill rod box 4 is H1, the diameter of the drill rod is d, and the height of the drill rod in the drill rod box 4 is H2 = nd, where n is the number of drill rods.
[0048] Step 2, row selection: determine the position of the drill rod to be taken out, slide the transfer clamp 18 along the transverse slide rail to a position aligned with the drill rod to be taken out, and monitor the sliding distance of the first slider 7 through the row selection sensor 21 when the first slider 7 slides, thereby determining the position of the first slider 7, improving the accuracy of the transverse movement positioning of the transfer clamp 18, and determining the position of the transfer clamp 18 by the position of the first slider 7. Move the transfer clamp 18 upward to the top of the drill rod box 4 and then stop moving;
[0049] Step 3, translation: The longitudinal drive member 16 drives the second slider 15 to move along the longitudinal guide rail 14, so that the transfer jaws 18 move to above the middle of the drill rod to be clamped. When the second slider 15 slides, the translation sensor 20 detects the sliding distance, thereby determining the position of the second slider 15 and improving the accuracy of the longitudinal movement positioning of the transfer jaws 18;
[0050] Step 4, grab the drill rod: the transfer clamp 18 is moved downward by the cooperation of the telescopic cylinder 17 and the lifting assembly. The telescopic cylinder 17 and the lifting assembly cooperate with each other to adjust the height of the transfer clamp 18. Compared with only one lifting drive member, this solution increases the number of drive members and the lifting speed is faster. Under the condition of lifting the same height, the stroke of a single drive member in this solution is shorter and more flexible. Until the proximity sensor 24 detects that there is a drill rod under the transfer clamp 18, the transfer clamp 18 clamps the drill rod below. Through the cooperation of the telescopic sensor 22 and the lifting sensor 23, the height of the transfer clamp 18 under various working conditions is met. The system is simple and reliable. Specifically, the telescopic cylinder 17 drives the transfer clamp 18 to move vertically, and detects the vertical movement distance of the transfer clamp 18 through the telescopic sensor 22. At the same time, the proximity sensor 24 detects whether there is a drill rod under the transfer clamp 18. If the telescopic cylinder 17 is extended downward to the maximum value, the proximity sensor 24 still does not detect the drill rod, the lifting assembly drives the longitudinal guide rail 14 to descend, and controls the transfer clamp 18 to continue to move downward until the proximity sensor 24 recognizes that there is a drill rod below. At this time, the change in displacement of the lifting inner cylinder 10 is a1, and the change in displacement of the transfer clamp 18 is b1. Figure 5 As shown, the displacement of the transport clamp 18 to the drill rod is Δ1=H1-H2=a1+b1, the lifting sensor 23 measures the displacement of the lifting inner cylinder 10 as a2=(a-a1), and the telescopic sensor 22 measures the displacement of the transport clamp 18 as b2=(b+b1);
[0051] Step 5, move out the drill rod box 4: after the transport clamp 18 clamps the drill rod, the transport clamp 18 is moved upward by the cooperation of the telescopic cylinder 17 and the lifting assembly until the transport clamp 18 is above the drill rod box 4, and it is necessary to raise it upward by at least one drill rod diameter to avoid the drill rod clamped by the transport clamp 18 from interfering with other components in the subsequent process. At this time, the lifting sensor 23 measures the displacement of the lifting inner cylinder 10 as a3=(a+d), and the telescopic sensor 22 measures the displacement of the transport clamp 18 as b3=b, or the lifting sensor 23 measures the displacement of the lifting inner cylinder 10 as a3=a, and the telescopic sensor 22 measures the displacement of the transport clamp 18 as b3=(bd);
[0052] Step 6, moving to the opening 5: the transverse drive member 8 drives the first slide 7 to move along the outer wall of the transverse guide rail 6, and the column selection sensor 21 detects the position of the first slide 7 outside the transverse guide rail 6 in real time until the transfer clamp 18 is located above the opening 5 of the drill rod box 4;
[0053] Step 7, sinking detection, the telescopic cylinder 17 or the lifting assembly drives the transfer clamp 18 to descend, so that the identification sensor 19 detects that the transfer clamp 18 holds the drill rod, thereby improving the safety and effectiveness of the system operation;
[0054] Step 8, aligning the frame 2: The frame 2 changes in height under the action of the lifting frame 3. To avoid interference between the transfer clamp 18 and the frame 2 during the transfer process, the transfer clamp 18 is raised or lowered by the telescopic cylinder 17 and the lifting assembly until the axis of the drill pipe is aligned with a specific position on the frame 2. If the height of the transfer clamp 18 is lower than the height c of the frame 2 at this time, the transfer clamp 18 needs to be aligned with the frame 2 by a displacement of Δ2. Assuming that the lifting inner cylinder 10 needs to rise by a4, the transfer clamp 18 needs to be retracted by b4, Δ2=a4 +b4, at this time the displacement measured by the lifting sensor 23 is a5 = (a3 + a4), and the displacement measured by the telescopic sensor 22 is b5 = (b3 - b4). If the height of the transfer clamp 18 is higher than the height c of the frame 2 at this time, the transfer clamp 18 needs to be aligned with the frame 2 by a displacement of Δ3. Assuming that the lifting inner cylinder 10 needs to be lowered by a4, the transfer clamp 18 needs to be extended by b4, Δ2 = a4 + b4, at this time the displacement measured by the lifting sensor 23 is a5 = (a3 - a4), and the displacement measured by the telescopic sensor 22 is b5 = (b3 + b4);
[0055] Step 9, translational transport: the longitudinal drive member 16 drives the second slide block 15 to move along the outer wall of the longitudinal guide rail 14, so that the transport jaws 18 drive the drill rod to move toward the frame 2 until the drill rod is docked with the frame.
[0056] The above is only an embodiment of the present invention, and the common knowledge such as the specific technical solutions and / or characteristics in the solution are not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several variations and improvements can be made, which should also be regarded as the scope of protection of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the description can be used to interpret the content of the claims.
Claims
1. The drill rod conveying system includes a drill rod box, which is located at the upper end of the lifting frame and is characterized by: The cam is used to move the drill rod to the vertical position and then move it to the vertical position where the cam is moved. The cam is provided with a first sliding member and a second sliding member for sliding the cam, and the cam is provided with a second sliding member for sliding the cam.
2. The drill rod conveying system according to claim 1, characterized in that: The drill rods in the drill rod box are placed axially along the frame.
3. The drill rod conveying system according to claim 2, characterized in that: An opening is provided at the middle of one end of the drill rod box close to the clamping unit, through which a transfer manipulator can pass.
4. The drill rod conveying system according to claim 3, characterized in that: The lifting member includes a lifting outer cylinder and a lifting inner cylinder. The lifting inner cylinder is slidably arranged in the lifting outer cylinder. The lifting cylinder is arranged on the inner wall of the lower end of the lifting outer cylinder, and the output end of the lifting cylinder is connected to the outer wall of the lower end of the lifting inner cylinder.
5. The drill rod conveying system according to claim 4, characterized in that: The identification sensor is arranged on the upper side of the end of the drill rod box away from the clamping unit, and the identification sensor is facing the opening. The translation sensor is arranged at one end of the longitudinal guide rail, and the translation sensor can identify the position of the second slider on the longitudinal guide rail. The column selection sensor is arranged at one end of the transverse guide rail, and the column selection sensor can identify the position of the first slider on the transverse guide rail. The telescopic sensor is arranged on the outer wall of the telescopic oil cylinder, and the telescopic sensor can identify the distance moved by the transfer clamp. The lifting sensor is arranged on the outer wall of the lifting inner cylinder, and the lifting sensor can identify the distance the longitudinal guide rail rises or falls. The proximity sensor is arranged on the outer wall of the transfer clamp, and the proximity sensor can identify whether there is a drill rod under the transfer clamp. The height sensor is arranged on the outer wall of the lifting frame, and the height sensor can measure the height of the frame as the lifting frame rises and falls.
6. The drill rod conveying system according to claim 5, characterized in that: The inner wall of the lifting outer cylinder is symmetrically provided with guide slide blocks along the axial direction, and the outer wall of the lifting inner cylinder is symmetrically provided with guide grooves, and the guide slide blocks can slide on the outer walls of the guide grooves.
7. The drill rod conveying system according to claim 6, characterized in that: The transverse drive member and the longitudinal drive member are both configured as motors, and the transverse drive member and the longitudinal drive member are respectively arranged on the outer walls of the first slider and the second slider. The output shafts of the transverse drive member and the longitudinal drive member respectively pass through one end of the first slider and the second slider and are both provided with gears. The longitudinal guide rail and the transverse guide rail are provided with a rack meshing with the gear at one end close to the motor.
8. A drill rod conveying system control method according to claim 1, characterized in that: The following steps are involved: Step 1, Initialization: Move the drill rig to the drilling position, with the lowest position of the transfer gripper higher than the top of the drill box opening. At this time, the lifting sensor measures the displacement of the lifting inner cylinder as a, and the telescopic sensor measures the displacement of the transfer gripper as b. The drill box height is H1, the diameter of the drill rod is d, and the height of the drill rod in the drill box is H2 = nd, where n is the number of drill rods. Step 2, row selection: Determine the position of the drill rod to be removed, slide the transfer clamp along the transverse slide rail until it is aligned with the drill rod to be removed, and then stop moving. When the first slider slides, the row selection sensor monitors the sliding distance; Step 3, translation: The longitudinal drive member drives the second slider to move along the longitudinal guide rail, so that the transfer clamp moves to the middle position of the drill rod to be clamped; Step 4: Grab the drill rod: The transfer jaws move downward through the telescopic cylinder and the lifting assembly until the proximity sensor detects a drill rod beneath the transfer jaws, which then grips the drill rod. At this point, the displacement of the lifting inner cylinder is a1, the displacement of the transfer jaws is b1, and the displacement of the transfer jaws from the drill rod to the lift is Δ1 = H1 - H2 = a1 + b1. The lifting sensor measures the displacement of the lifting inner cylinder as a2 = (a - a1), and the telescopic sensor measures the displacement of the transfer jaws as b2 = (b + b1). Step 5, remove the drill rod box: After the transfer claw grips the drill rod, the transfer claw is moved upward by the cooperation of the telescopic cylinder and the lifting assembly until the transfer claw is above the drill rod box, and it needs to be raised upward by at least one drill rod diameter. At this time, the lifting sensor measures the displacement of the lifting inner cylinder as a3=(a+d), and the telescopic sensor measures the displacement of the transfer claw as b3=b, or the lifting sensor measures the displacement of the lifting inner cylinder as a3=a, and the telescopic sensor measures the displacement of the transfer claw as b3=(bd); Step 6, moving to the opening: the transverse driving member drives the first slide block to move along the outer wall of the transverse guide rail until the transfer clamp is located above the drill rod box opening; Step 7: Sinking detection: the telescopic cylinder or lifting assembly drives the transfer clamp to descend, so that the identification sensor detects that the drill rod is clamped in the transfer clamp; Step 8, aligning the frame: the transfer clamp is raised or lowered by cooperating with the telescopic cylinder and the lifting assembly until the axis of the drill pipe is aligned with a specific position on the frame. If the height of the transfer clamp is lower than the frame height c at this time, the transfer clamp needs to be aligned with the frame by a displacement of Δ2. Assuming that the lifting inner cylinder needs to be raised by a4, the transfer clamp needs to be retracted by b4, Δ2=a4+b4. At this time, the lifting sensor measures a displacement of a5=(a3+a4), and the telescopic sensor measures a displacement of b5=(b3-b4). If the height of the transfer clamp is higher than the frame height c at this time, the transfer clamp needs to be aligned with the frame by a displacement of Δ3. Assuming that the lifting inner cylinder needs to be lowered by a4, the transfer clamp needs to be extended by b4, Δ2=a4+b4. At this time, the lifting sensor measures a displacement of a5=(a3-a4), and the telescopic sensor measures a displacement of b5=(b3+b4). Step 9, translational transport: the longitudinal drive member drives the second slider to move along the outer wall of the longitudinal guide rail, so that the transfer clamp drives the drill rod to move toward the rack.
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