Inflation device for single-cylinder inflation shock absorber
By designing an inflatable device for a single-cylinder inflatable shock absorber, including clamping, inflation and monitoring mechanism, the problems of poor fixation effect and inappropriate inflation speed during the inflation process are solved, the safety and efficiency of inflation are achieved, and the service life of the shock absorber is extended.
Patent Information
- Application Number
- CN202411829278.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When inflating single-cylinder inflatable shock absorbers, poor fixing effect or inappropriate inflation speed may lead to poor sealing, gas leakage, temperature changes and seal damage, affecting the performance and service life of the shock absorbers.
An inflatable device for a single-cylinder inflatable shock absorber is designed, including an inflatable table, an inflatable mechanism, a fixing mechanism and a monitoring mechanism. The device fixes the single-cylinder inflation shock absorber through a clamping mechanism, and realizes automatic inflation. The gas flow rate and pressure are monitored in real time through the monitoring mechanism, adjusts the inflation rate, and ensures inflation safety and efficiency.
The device can stabilize and fix the single-cylinder inflatable shock absorber, ensure the safety and efficiency of the inflation process, avoid gas leakage and seal damage, and extend the service life of the shock absorber.
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Figure CN119641845A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of inflatable equipment, and in particular to an inflatable device for a monotube inflatable shock absorber. Background Art
[0002] The monotube gas-filled shock absorber is a new type of vibration reduction equipment, which is widely used in automobile suspension systems. Its unique structure and working principle give it significant advantages in shock absorption effect and stability. The monotube gas-filled shock absorber adopts a floating piston design, which divides the working chamber into three parts. This design helps to effectively isolate the oil and gas and improve the shock absorption effect. High-pressure nitrogen is filled in the chamber formed by the floating piston and one end of the cylinder. The presence of this high-pressure nitrogen can use the expansion and compression of nitrogen to compensate for the change in cylinder volume caused by the piston rod entering and exiting. The floating piston is equipped with a large-section O-ring to completely separate the oil and gas to form a gas-sealed piston. This design ensures that the oil and gas will not mix with each other, improving the working performance of the shock absorber.
[0003] The patent document with the announcement number CN202647183U discloses a cylinder-type automobile shock absorber inflation device, comprising an operating table, a clamping cylinder provided on the operating table, an electrical control device, and a closed cylinder fixedly connected to the operating table;
[0004] When inflating a monotube pneumatic shock absorber, if the fixing effect is not good or the inflation speed is too fast or too slow, it may have an adverse effect on the performance of the shock absorber. When the fixing effect of the shock absorber is not good, it may cause the sealing components (such as O-rings) to fail to be installed correctly or be subjected to uneven pressure, thereby affecting its sealing performance. This poor sealing will cause gas leakage, which in turn affects the damping characteristics and overall performance of the shock absorber; and too fast an inflation speed may cause a sharp change in the internal temperature of the shock absorber, thereby affecting the fluidity and viscosity of the oil. Too fast an inflation speed may cause excessive pressure shock to the seals (such as elastic sealing sleeves), increasing the risk of damage. Once the seals are damaged, it will cause gas leakage and oil contamination, seriously affecting the performance and service life of the shock absorber. The above-mentioned design and the current conventional inflation equipment are relatively negligent in monitoring the inflation speed, which makes it difficult to respond and deal with any unexpected situation during the inflation process. Therefore, we propose an inflation device for a monotube pneumatic shock absorber to solve this problem. Summary of the invention
[0005] The object of the present invention is to provide an inflation device for a monotube pneumatic shock absorber to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An inflating device for a monotube inflatable shock absorber, comprising:
[0008] An inflatable platform, a fixed platform is arranged on the top of the inflatable platform, and a top plate is arranged on the top of the fixed platform;
[0009] An inflation mechanism, the inflation mechanism comprising: an inflation pump, an inflation head and a first cylinder, the inflation head being fixedly mounted on the output end of the first cylinder, an inflation pipe being connected to the air outlet of the inflation pump, an inflation hole being provided at the rear side of the inflation head, the other end of the inflation pipe being connected to the inflation hole, a monitoring mechanism being arranged in the inflation head, and the monitoring mechanism being capable of monitoring the gas flow rate;
[0010] The fixing mechanism comprises: a second cylinder, a pressure plate and a pressure ring, wherein the pressure ring is fixedly installed at the bottom of the pressure plate, a lifting plate is fixedly installed on the output end of the second cylinder, and a connecting column is fixedly connected between the lifting plate and the pressure plate.
[0011] Preferably, it further comprises a clamping mechanism, the clamping mechanism comprising: a turntable, a first electric push rod and a plurality of clamping plates, a square plate is fixedly mounted on the bottom of the clamping plate, a round rod is fixedly mounted on the bottom of the square plate, a plurality of guide holes are opened on the bottom of the turntable, the round rods are movably inserted into the corresponding guide holes, a fixed shaft is rotatably mounted inside the turntable, and the fixed shaft is fixedly mounted on the bottom of the inflatable table;
[0012] A rotating plate is fixedly mounted on one end of the first electric push rod, and the rotating plate is rotatably mounted on the bottom of the inflation table. A push plate is fixedly mounted on the output end of the first electric push rod, and a round shaft is fixedly mounted on the bottom of the turntable. A rotating seat is rotatably sleeved on the outer side of the round shaft. A first pressure sensor is fixedly mounted between the rotating seat and the push plate. A guide rod is fixedly mounted on one side of the rotating seat, and the guide rod is slidably mounted in the push plate.
[0013] A plurality of sliding holes are provided on the top of the inflatable platform, and a limiting rod is fixedly installed in the sliding hole. The square plate is slidably installed in the corresponding sliding hole, and the square plate is slidably sleeved on the outer side of the limiting rod.
[0014] Preferably, the monitoring mechanism includes: a round shell, fan blades and two horizontal axes, the round shell is fixedly installed inside the inflation head, a rotating shaft is fixedly installed on the top of the fan blades, a driving bevel gear is fixedly installed on the top of the rotating shaft, and driven bevel gears are fixedly installed on the ends of the two horizontal axes close to each other, the driving bevel gear is meshed with the two driven bevel gears, and a linkage mechanism is arranged at the other end of the horizontal axis.
[0015] Preferably, the linkage mechanism comprises: a rotating frame, a rotating column, a moving disk, a second pressure sensor and a plurality of sliding plates, the rotating frame is fixedly mounted on one end of the corresponding horizontal axis, a plurality of inclined rods are fixedly mounted on the outer side of the rotating column, a straight hole and an inclined hole are opened on the outer side of the sliding plate, the rotating frame is slidably mounted in the straight hole, the inclined rods are slidably mounted in the corresponding inclined holes, the moving disk is rotatably mounted on one end of the rotating column, a compression spring is fixedly mounted on the other side of the moving disk, a linkage plate is fixedly mounted on the other end of the compression spring, the linkage plate is fixedly mounted on one end of the second pressure sensor, and a fixing seat is fixedly mounted on the other end of the second pressure sensor;
[0016] A positioning groove is provided at the other end of the rotating column, a positioning rod is fixedly installed on one side of the rotating frame, and the positioning rod is slidably installed in the corresponding positioning groove, a cross bar is fixedly installed on one side of the moving plate, and the fixed seat and the linkage plate are both slidably sleeved on the outer side of the cross bar;
[0017] Both sides of the round shell are provided with lateral grooves, and two fixing seats are respectively fixedly installed in the corresponding lateral grooves.
[0018] Preferably, a mounting frame is fixedly installed inside the circular shell, and the horizontal axis and the rotating shaft are both rotatably installed in the mounting frame;
[0019] A protective shell is fixedly installed on the top inner wall of the inflation head, a second electric push rod is fixedly installed in the protective shell, a sealing plate is fixedly installed on the output end of the second electric push rod, and a sealing ring is fixedly installed on the top of the sealing plate.
[0020] Preferably, an annular plate is slidably mounted inside the inflation head, connecting plates are fixedly mounted on the inner walls on both sides of the annular plate, and a card slot is provided on the sides of the two connecting plates away from each other, a vertical plate is fixedly mounted on the top inner wall of the lateral slot, a square rod and a connecting spring are fixedly mounted on one side of the vertical plate, a positioning plate is fixedly mounted on the other end of the connecting spring, a trapezoidal card plate is fixedly mounted on the other side of the positioning plate, the trapezoidal card plate is movably clamped in the corresponding card slot, and the positioning plate is slidably sleeved on the outer side of the square rod;
[0021] A square protrusion is integrally formed on the side of the two connecting plates that are away from each other, a compression spring is fixedly installed at the bottom of the square protrusion, and the bottom end of the compression spring is fixedly installed inside the round shell. A reset protrusion is integrally formed on the side of the two connecting plates that are close to each other, and L rods are fixedly installed on both sides of the top of the sealing plate, and the L rods are arranged directly above the corresponding reset protrusions.
[0022] Preferably, a telescopic rod is fixedly installed between the movable plate and the linkage plate, and two threaded columns are fixedly installed on the bottom of the inflatable table. The outer sides of the two threaded columns are movably sleeved with the same support plate, and the outer sides of the threaded columns are threadedly sleeved with two adjusting nuts, and the adjusting nuts are movably abutted against the outer side of the support plate.
[0023] Preferably, the four corners of the bottom of the fixed platform are fixedly installed with fixed columns, the bottom ends of the fixed columns are fixedly installed on the top of the inflatable platform, the two sides of the bottom of the top plate are fixedly installed with support columns, the bottom ends of the support columns are fixedly installed on the top of the fixed platform, the four corners of the bottom of the inflatable platform are fixedly installed with support legs, a controller is fixedly installed on the front side of one of the support legs, a regulating valve and a pressure gauge are provided on the inflation pipe, the first cylinder is fixedly installed on the top of the fixed platform, and the second cylinder is fixedly installed on the top of the top plate;
[0024] The controller is connected with the pressure gauge, the regulating valve, the air pump, the first pressure sensor, the second pressure sensor, the first electric push rod, the second electric push rod, the first cylinder and the second cylinder signal.
[0025] The beneficial effects of the present invention are:
[0026] 1. In the present invention, the inflating device for a mono-tube pneumatic shock absorber is configured by placing the mono-tube pneumatic shock absorber to be inflated on the top of the inflating platform and making it located between four clamping plates, and then starting the first electric push rod to drive the turntable to rotate. The turntable drives the multiple square plates to approach each other through the cooperation of multiple guide holes and corresponding round rods, and the multiple square plates drive the multiple clamping plates to approach each other, thereby clamping and fixing the mono-tube pneumatic shock absorber. Then, the lifting plate, the connecting column, the pressing plate and the pressing ring are driven downward by starting the second cylinder, so that the top of the mono-tube pneumatic shock absorber is pressed and fixed by the pressing ring, thereby ensuring the stability of the pressing and fixing.
[0027] 2. In the present invention, the inflating device for a monotube pneumatic shock absorber drives the inflating head to move downward by starting the first cylinder, so that the inflating head is inserted into the inflating hole of the monotube pneumatic shock absorber, and then the inflating pump is started, so that nitrogen is introduced into the inflating head through the inflating pipe, and then introduced into the interior of the monotube pneumatic shock absorber through the inflating head, so as to achieve inflation, and the inflation pressure is monitored by a pressure gauge. When the pressure value reaches the specified requirement, the controller controls the second electric push rod to drive the sealing plate and the sealing ring to move upward, so that the sealing ring abuts against the interior of the round shell to achieve sealing, and controls the inflating pump to stop working, so as to complete the inflation work;
[0028] 3. In the present invention, the inflation device for a single-tube pneumatic shock absorber monitors the flow rate of the gas flowing through the inflation head through a monitoring mechanism. Specifically, when the gas flows through the inflation head, the wind drives the fan blades to rotate, and the fan blades drive the active bevel gear to rotate through the rotating shaft. The active bevel gear drives the two horizontal axes and the two rotating frames to rotate through the engagement with the driven bevel gear. The rotating frame drives the sliding plate to perform a circular motion, and the sliding plate is thrown outward under the action of centrifugal force. The sliding seat drives the rotating column and the moving disk to move to the side away from the rotating frame through the cooperation with the inclined rod, thereby compressing the compression spring, and the pressure change is monitored by the pressure sensor, and the pressure change result is recorded. The signal is transmitted to the controller, and the controller analyzes the change of the pressure value. When the pressure value becomes smaller, the controller controls the air pump to increase the output pressure. When the pressure value becomes larger, the controller controls the output pressure of the air pump to decrease, thereby maintaining a stable inflation speed and ensuring inflation safety. It can also avoid damage to the shock absorber while ensuring inflation efficiency. When the pressure value changes frequently and violently, the controller controls the second electric push rod to drive the sealing plate and the sealing ring to move upward to achieve sealing of the round shell, thereby blocking the gas circulation, and controlling the air pump to stop moving, and facilitating the detection of the sealing structure of the shock absorber to eliminate the influence of leakage on inflation.
[0029] 4. In the present invention, the inflating device for a monotube pneumatic shock absorber, when the inflation speed increases instantaneously due to equipment failure, the speed of the circular motion of the sliding seat increases instantaneously, so that it is quickly thrown outward, and drives the moving plate to move outward rapidly, and pushes the two trapezoidal clamping plates away from each other through the contact with the positioning plate, so that the trapezoidal clamping plates are separated from the clamping grooves, and the fixing of the connecting plate is released. Since the initial state of the compression spring is a compressed state, the annular plate moves upward rapidly under the elastic force of the compression spring, and the inflation hole is closed, thereby instantly cutting off the gas filling to avoid accidents;
[0030] 5. In the present invention, the inflation device for a monotube pneumatic shock absorber can achieve stable clamping of the monotube pneumatic shock absorber through the setting of the fixing mechanism and the clamping mechanism, and realize automatic inflation in cooperation with the inflation mechanism. At the same time, with the cooperation of the monitoring mechanism, the inflation speed can be monitored and adjusted in real time, and it can play an emergency protection role in the event of an accident, thereby avoiding accidents and ensuring the safety of inflation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of the three-dimensional structure of an inflating device for a monotube inflatable shock absorber proposed by the present invention;
[0032] Figure 2 A cross-sectional structural schematic diagram of an inflating device for a monotube inflatable shock absorber proposed by the present invention;
[0033] Figure 3 for Figure 2 Middle partial enlarged picture;
[0034] Figure 4 A schematic diagram of the three-dimensional structure of an inflating device for a monotube inflatable shock absorber proposed by the present invention from another viewing angle;
[0035] Figure 5 This is a schematic cross-sectional view of the inflation head proposed by the present invention;
[0036] Figure 6 for Figure 5 A partial enlarged view of part A;
[0037] Figure 7 A schematic diagram of the three-dimensional structure of the monitoring mechanism proposed by the present invention;
[0038] Figure 8 It is a schematic diagram of a partial three-dimensional structure of the monitoring mechanism proposed by the present invention;
[0039] Fig. 9 It is a three-dimensional structural schematic diagram of the linkage mechanism proposed by the present invention;
[0040] Fig.10 It is a partial three-dimensional structural schematic diagram of the linkage mechanism proposed by the present invention;
[0041] Fig.11 It is a cross-sectional structural schematic diagram of the linkage mechanism proposed by the present invention;
[0042] Fig.12 This is a schematic diagram of the three-dimensional structure of the clamping mechanism proposed by the present invention.
[0043] In the figure: 1. Inflatable table; 2. Fixed table; 201. Fixed column; 202. First cylinder; 203. Inflatable head; 204. Inflatable hole; 3. Top plate; 301. Support column; 302. Second cylinder; 303. Lifting plate; 304. Connecting column; 305. Pressing plate; 306. Pressing ring; 4. Inflatable pump; 401. Inflatable tube; 402. Regulating valve; 403. Pressure gauge; 5. Support plate; 501. Threaded column; 502. Adjusting nut; 6. Clamping mechanism; 601. Clamping plate; 602. Square plate; 603. Limiting rod; 604. Round rod; 605. Turntable; 606. Guide hole; 607. Fixed shaft; 608. Round shaft; 609. Rotating seat; 610. First pressure sensor; 611. First Electric push rod; 612, rotating plate; 613, pushing plate; 7, round shell; 8, second electric push rod; 801, protective shell; 802, sealing plate; 803, L rod; 9, horizontal axis; 901, rotating frame; 902, sliding plate; 903, inclined rod; 904, rotating column; 905, moving plate; 906, compression spring; 907, linkage plate; 908, second pressure sensor; 909, fixing seat; 910, telescopic rod; 911, horizontal rod; 10, fan blade; 11, active bevel gear; 12, driven bevel gear; 13, rotating shaft; 14, mounting frame; 15, annular plate; 16, connecting plate; 17, compression spring; 18, trapezoidal clamping plate; 19, positioning plate; 20, connecting spring; 21, vertical plate; 22, controller. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] Reference Figure 1 - Fig.12 , an inflating device for a monotube inflatable shock absorber, comprising:
[0046] An inflatable platform 1, a fixed platform 2 is arranged on the top of the inflatable platform 1, and a top plate 3 is arranged on the top of the fixed platform 2;
[0047] The inflation mechanism includes: an inflation pump 4, an inflation head 203 and a first cylinder 202. The inflation head 203 is fixedly mounted on the output end of the first cylinder 202. The gas outlet of the inflation pump 4 is connected with an inflation pipe 401. The rear side of the inflation head 203 is provided with an inflation hole 204. The other end of the inflation pipe 401 is connected with the inflation hole 204. A monitoring mechanism is arranged in the inflation head 203. The monitoring mechanism can monitor the gas flow rate.
[0048] The fixing mechanism includes: a second cylinder 302, a pressure plate 305 and a pressure ring 306, the pressure ring 306 is fixedly installed at the bottom of the pressure plate 305, a lifting plate 303 is fixedly installed on the output end of the second cylinder 302, and a connecting column 304 is fixedly connected between the lifting plate 303 and the pressure plate 305.
[0049] In this embodiment, a clamping mechanism 6 is also included, which includes: a turntable 605, a first electric push rod 611 and a plurality of clamping plates 601, a square plate 602 is fixedly installed at the bottom of the clamping plate 601, a round rod 604 is fixedly installed at the bottom of the square plate 602, a plurality of guide holes 606 are opened at the bottom of the turntable 605, and the round rods 604 are movably inserted in the corresponding guide holes 606, and a fixed shaft 607 is rotatably installed inside the turntable 605, and the fixed shaft 607 is fixedly installed at the bottom of the inflatable table 1;
[0050] A rotating plate 612 is fixedly installed at one end of the first electric push rod 611, and the rotating plate 612 is rotatably installed at the bottom of the inflation table 1. A push plate 613 is fixedly installed on the output end of the first electric push rod 611. A round shaft 608 is fixedly installed at the bottom of the turntable 605. A rotating seat 609 is rotatably sleeved on the outer side of the round shaft 608. A first pressure sensor 610 is fixedly installed between the rotating seat 609 and the push plate 613. A guide rod is fixedly installed on one side of the rotating seat 609. The guide rod is slidably installed in the push plate 613, so as to guide the push plate 613.
[0051] A plurality of sliding holes are provided on the top of the inflatable platform 1 , and a limiting rod 603 is fixedly installed in the sliding hole. The square plate 602 is slidably installed in the corresponding sliding hole, and the square plate 602 is slidably sleeved on the outer side of the limiting rod 603 .
[0052] In this embodiment, the monitoring mechanism includes: a round shell 7, fan blades 10 and two horizontal shafts 9. The round shell 7 is fixedly installed inside the inflation head 203. A rotating shaft 13 is fixedly installed on the top of the fan blades 10. A driving bevel gear 11 is fixedly installed on the top of the rotating shaft 13. The two horizontal shafts 9 are fixedly installed with driven bevel gears 12 at one end close to each other. The driving bevel gear 11 is meshed with the two driven bevel gears 12. A linkage mechanism is arranged at the other end of the horizontal shaft 9.
[0053] In this embodiment, the linkage mechanism includes: a rotating frame 901, a rotating column 904, a moving disk 905, a second pressure sensor 908 and a plurality of sliding plates 902, the rotating frame 901 is fixedly mounted on one end of the corresponding horizontal axis 9, a plurality of inclined rods 903 are fixedly mounted on the outer side of the rotating column 904, a straight hole and an inclined hole are opened on the outer side of the sliding plate 902, the rotating frame 901 is slidably mounted in the straight hole, the inclined rods 903 are slidably mounted in the corresponding inclined holes, the moving disk 905 is rotatably mounted on one end of the rotating column 904, a compression spring 906 is fixedly mounted on the other side of the moving disk 905, a linkage plate 907 is fixedly mounted on the other end of the compression spring 906, the linkage plate 907 is fixedly mounted on one end of the second pressure sensor 908, and a fixing seat 909 is fixedly mounted on the other end of the second pressure sensor 908;
[0054] A positioning groove is provided at the other end of the rotating column 904, a positioning rod is fixedly installed on one side of the rotating frame 901, and the positioning rod is slidably installed in the corresponding positioning groove, a cross bar 911 is fixedly installed on one side of the moving plate 905, and the fixed seat 909 and the linkage plate 907 are both slidably sleeved on the outside of the cross bar 911, so as to guide the moving plate 905 and the linkage plate 907; lateral grooves are provided on both sides of the round shell 7, and the two fixed seats 909 are respectively fixedly installed in the corresponding lateral grooves, so as to fix the fixed seats 909, and a mounting frame 14 is fixedly installed inside the round shell 7, and the horizontal axis 9 and the rotating shaft 13 are both rotatably installed in the mounting frame 14, so as to realize the rotation positioning of the horizontal axis 9 and the rotating shaft 13;
[0055] A protective shell 801 is fixedly installed on the top inner wall of the inflation head 203 , a second electric push rod 8 is fixedly installed in the protective shell 801 , a sealing plate 802 is fixedly installed on the output end of the second electric push rod 8 , and a sealing ring is fixedly installed on the top of the sealing plate 802 .
[0056] In this embodiment, an annular plate 15 is slidably installed inside the inflation head 203, and connecting plates 16 are fixedly installed on the inner walls on both sides of the annular plate 15. A card slot is opened on the side away from each other of the two connecting plates 16, and a vertical plate 21 is fixedly installed on the top inner wall of the lateral slot. A square rod and a connecting spring 20 are fixedly installed on one side of the vertical plate 21, and a positioning plate 19 is fixedly installed on the other end of the connecting spring 20. A trapezoidal card plate 18 is fixedly installed on the other side of the positioning plate 19, and the trapezoidal card plate 18 is movably connected in the corresponding card slot, and the positioning plate 19 is slidably sleeved on the outside of the square rod;
[0057] A square protrusion is integrally formed on the side of the two connecting plates 16 that are away from each other, a compression spring 17 is fixedly installed at the bottom of the square protrusion, and the bottom end of the compression spring 17 is fixedly installed inside the round shell 7. A reset protrusion is integrally formed on the side of the two connecting plates 16 that are close to each other, and L rods 803 are fixedly installed on both sides of the top of the sealing plate 802, and the L rods 803 are arranged directly above the corresponding reset protrusions.
[0058] In this embodiment, a telescopic rod 910 is fixedly installed between the movable plate 905 and the linkage plate 907, and two threaded columns 501 are fixedly installed on the bottom of the inflatable platform 1. The outer sides of the two threaded columns 501 are movably sleeved with the same support plate 5, and the outer sides of the threaded columns 501 are threadedly sleeved with two adjusting nuts 502, and the adjusting nuts 502 are movably abutted against the outer side of the support plate 5.
[0059] In this embodiment, the four corners of the bottom of the fixed platform 2 are fixedly installed with fixed columns 201, the bottom ends of the fixed columns 201 are fixedly installed on the top of the inflatable platform 1, the two sides of the bottom of the top plate 3 are fixedly installed with support columns 301, the bottom ends of the support columns 301 are fixedly installed on the top of the fixed platform 2, and the four corners of the bottom of the inflatable platform 1 are fixedly installed with support legs, the front side of one of the support legs is fixedly installed with a controller 22, the inflation tube 401 is provided with a regulating valve 402 and a pressure gauge 403, the first cylinder 202 is fixedly installed on the top of the fixed platform 2, and the second cylinder 302 is fixedly installed on the top of the top plate 3;
[0060] The controller 22 is connected to the pressure gauge 403 , the regulating valve 402 , the air pump 4 , the first pressure sensor 610 , the second pressure sensor 908 , the first electric push rod 611 , the second electric push rod 8 , the first cylinder 202 and the second cylinder 302 via signals.
[0061] In this embodiment, when in use, the monotube inflatable shock absorber to be inflated is placed on the top of the inflatable platform 1 and located between the four clamping plates 601, and then the first electric push rod 611 is started to drive the turntable 605 to rotate. The turntable 605 drives the multiple square plates 602 to approach each other through the cooperation of the multiple guide holes 606 and the corresponding round rods 604, and the multiple square plates 602 drive the multiple clamping plates 601 to approach each other, so as to achieve the clamping and fixing of the monotube inflatable shock absorber. When the pressure value monitored by the first pressure sensor 610 reaches the preset value, the first electric push rod 611 is controlled to stop running through the controller 22, and then the lifting plate 303, the connecting column 304, the pressing plate 305 and the pressing ring 306 are driven by starting the second cylinder 302. It moves downward, thereby pressing and fixing the top of the monotube pneumatic shock absorber through the pressure ring 306, thereby ensuring the stability of the pressing and fixing, and driving the inflation head 203 to move downward by starting the first cylinder 202, so that the inflation head 203 is inserted into the inflation hole 204 of the monotube pneumatic shock absorber, and then starting the inflation pump 4, so that nitrogen is introduced into the inflation head 203 through the inflation pipe 401, and then introduced into the interior of the monotube pneumatic shock absorber through the inflation head 203, so as to achieve inflation, and monitor the inflation pressure through the pressure gauge 403. When the pressure value reaches the specified requirement, the controller 22 controls the second electric push rod 8 to drive the sealing plate 802 and the sealing ring to move upward, so that the sealing ring abuts against the inside of the round shell 7 to achieve closure, and controls the inflation pump 4 to stop working. , thereby completing the inflation work, the flow rate of the gas flowing through the inflation head 203 is monitored by the monitoring mechanism. Specifically, when the gas flows through the inflation head 203, the wind drives the fan blades 10 to rotate, and the fan blades 10 drive the active bevel gear 11 to rotate through the rotating shaft 13. The active bevel gear 11 drives the two horizontal shafts 9 and the two rotating frames 901 to rotate through the engagement with the driven bevel gear 12. The rotating frame 901 drives the sliding plate 902 to perform a circular motion, and the sliding plate 902 is thrown outward under the action of centrifugal force. The sliding seat drives the rotating column 904 and the moving disk 905 to move to the side away from the rotating frame 901 through the cooperation with the inclined rod 903, thereby compressing the compression spring 906, and the pressure change is monitored by the pressure sensor, and The signal of the pressure change result is transmitted to the controller 22, and the controller 22 analyzes the change of the pressure value. When the pressure value becomes smaller, the controller 22 controls the air pump 4 to increase the output pressure. When the pressure value becomes larger, the controller 22 controls the output pressure of the air pump 4 to decrease, thereby maintaining a stable inflation speed, ensuring inflation safety, and avoiding damage to the shock absorber while ensuring inflation efficiency. When the pressure value changes frequently and violently, the controller 22 controls the second electric push rod 8 to drive the sealing plate 802 and the sealing ring to move upward to achieve sealing of the round shell 7, thereby blocking the gas circulation, and controlling the air pump 4 to stop moving, and facilitating the detection of the sealing structure of the shock absorber to eliminate the influence of leakage on inflation;
[0062] When the inflation speed increases instantaneously due to equipment failure, the speed of the circular motion of the sliding seat increases instantaneously, causing it to be quickly thrown outward, and driving the movable disk 905 to move outward rapidly, and pushing the two trapezoidal clamping plates 18 away from each other through the abutment with the positioning plate 19, so that the trapezoidal clamping plates 18 are disengaged from the clamping slots, releasing the fixation of the connecting plate 16. Since the initial state of the compression spring 17 is a compressed state, the annular plate 15 moves upward rapidly under the elastic force of the compression spring 17, and closes the inflation hole 204, thereby instantly cutting off the gas filling to avoid accidents. After troubleshooting, the sealing plate 802 and the L rod 803 can be driven downward by the second electric push rod 8, and the connecting plate 16 and the annular plate 15 are pushed downward by the abutment of the L rod 803 with the reset protrusion, thereby realizing the reset of the annular plate 15.
[0063] The above is a detailed introduction to the inflating device for a monotube pneumatic shock absorber provided by the present invention. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. An inflating device for a monotube inflatable shock absorber, characterized in that: include: An inflation platform (1), wherein a fixed platform (2) is arranged on the top of the inflation platform (1), and a top plate (3) is arranged on the top of the fixed platform (2); An inflation mechanism, the inflation mechanism comprising: an inflation pump (4), an inflation head (203) and a first cylinder (202), the inflation head (203) being fixedly mounted on the output end of the first cylinder (202), an inflation pipe (401) being connected to the gas outlet of the inflation pump (4), an inflation hole (204) being provided on the rear side of the inflation head (203), the other end of the inflation pipe (401) being connected to the inflation hole (204), a monitoring mechanism being arranged in the inflation head (203), and the monitoring mechanism being capable of monitoring the gas flow rate; The fixing mechanism comprises: a second cylinder (302), a pressing plate (305) and a pressing ring (306), wherein the pressing ring (306) is fixedly mounted on the bottom of the pressing plate (305), a lifting plate (303) is fixedly mounted on the output end of the second cylinder (302), and a connecting column (304) is fixedly connected between the lifting plate (303) and the pressing plate (305).
2. The inflating device for a monotube pneumatic shock absorber according to claim 1, characterized in that: The device also comprises a clamping mechanism (6), the clamping mechanism (6) comprising: a turntable (605), a first electric push rod (611) and a plurality of clamping plates (601), a square plate (602) being fixedly mounted on the bottom of the clamping plate (601), a round rod (604) being fixedly mounted on the bottom of the square plate (602), a plurality of guide holes (606) being opened on the bottom of the turntable (605), the round rods (604) being movably inserted into the corresponding guide holes (606), a fixed shaft (607) being rotatably mounted inside the turntable (605), and the fixed shaft (607) being fixedly mounted on the bottom of the inflatable platform (1); A rotating plate (612) is fixedly mounted on one end of the first electric push rod (611), and the rotating plate (612) is rotatably mounted on the bottom of the inflation platform (1); a push plate (613) is fixedly mounted on the output end of the first electric push rod (611); a round shaft (608) is fixedly mounted on the bottom of the turntable (605); a rotating seat (609) is rotatably sleeved on the outer side of the round shaft (608); a first pressure sensor (610) is fixedly mounted between the rotating seat (609) and the push plate (613); a guide rod is fixedly mounted on one side of the rotating seat (609), and the guide rod is slidably mounted in the push plate (613); The top of the inflatable platform (1) is provided with a plurality of sliding holes, in which a limiting rod (603) is fixedly installed, and the square plate (602) is slidably installed in the corresponding sliding holes, and the square plate (602) is slidably sleeved on the outer side of the limiting rod (603).
3. The inflating device for a monotube pneumatic shock absorber according to claim 1, characterized in that: The monitoring mechanism comprises: a round shell (7), a fan blade (10) and two transverse shafts (9); the round shell (7) is fixedly mounted inside the inflation head (203); a rotating shaft (13) is fixedly mounted on the top of the fan blade (10); a driving bevel gear (11) is fixedly mounted on the top of the rotating shaft (13); driven bevel gears (12) are fixedly mounted on the ends of the two transverse shafts (9) close to each other; the driving bevel gear (11) and the two driven bevel gears (12) are meshed with each other; and a linkage mechanism is arranged on the other end of the transverse shaft (9).
4. The inflating device for a monotube pneumatic shock absorber according to claim 3, characterized in that: The linkage mechanism comprises: a rotating frame (901), a rotating column (904), a moving disk (905), a second pressure sensor (908) and a plurality of sliding plates (902), wherein the rotating frame (901) is fixedly mounted on one end of the corresponding horizontal axis (9), a plurality of inclined rods (903) are fixedly mounted on the outer side of the rotating column (904), a straight hole and an inclined hole are opened on the outer side of the sliding plate (902), the rotating frame (901) is slidably mounted in the straight hole, the inclined rods (903) are slidably mounted in the corresponding inclined holes, the moving disk (905) is rotatably mounted on one end of the rotating column (904), a compression spring (906) is fixedly mounted on the other side of the moving disk (905), a linkage plate (907) is fixedly mounted on the other end of the compression spring (906), the linkage plate (907) is fixedly mounted on one end of the second pressure sensor (908), and a fixing seat (909) is fixedly mounted on the other end of the second pressure sensor (908); A positioning groove is provided at the other end of the rotating column (904); a positioning rod is fixedly installed on one side of the rotating frame (901); the positioning rod is slidably installed in the corresponding positioning groove; a cross bar (911) is fixedly installed on one side of the moving plate (905); and the fixed seat (909) and the linkage plate (907) are both slidably sleeved on the outer side of the cross bar (911); Both sides of the circular shell (7) are provided with lateral grooves, and two fixing seats (909) are respectively fixedly installed in the corresponding lateral grooves.
5. The inflating device for a monotube pneumatic shock absorber according to claim 4, characterized in that: A mounting frame (14) is fixedly mounted inside the circular shell (7), and the transverse axis (9) and the rotating axis (13) are both rotatably mounted inside the mounting frame (14); A protective shell (801) is fixedly mounted on the inner wall of the top of the inflation head (203), a second electric push rod (8) is fixedly mounted inside the protective shell (801), a sealing plate (802) is fixedly mounted on the output end of the second electric push rod (8), and a sealing ring is fixedly mounted on the top of the sealing plate (802).
6. The inflating device for a monotube pneumatic shock absorber according to claim 5, characterized in that: An annular plate (15) is slidably mounted inside the inflation head (203), connecting plates (16) are fixedly mounted on the inner walls on both sides of the annular plate (15), and a card slot is provided on the sides of the two connecting plates (16) that are away from each other, and a vertical plate (21) is fixedly mounted on the inner wall at the top of the lateral slot, a square rod and a connecting spring (20) are fixedly mounted on one side of the vertical plate (21), a positioning plate (19) is fixedly mounted on the other end of the connecting spring (20), and a trapezoidal card plate (18) is fixedly mounted on the other side of the positioning plate (19), the trapezoidal card plate (18) is movably engaged in the corresponding card slot, and the positioning plate (19) is slidably sleeved on the outer side of the square rod; A square protrusion is integrally formed on the side of the two connecting plates (16) that is away from each other, a compression spring (17) is fixedly installed at the bottom of the square protrusion, and the bottom end of the compression spring (17) is fixedly installed inside the round shell (7), and a reset protrusion is integrally formed on the side of the two connecting plates (16) that is close to each other, and L rods (803) are fixedly installed on both sides of the top of the sealing plate (802), and the L rods (803) are arranged directly above the corresponding reset protrusions.
7. The inflating device for a monotube pneumatic shock absorber according to claim 4, characterized in that: A telescopic rod (910) is fixedly installed between the movable plate (905) and the linkage plate (907); two threaded columns (501) are fixedly installed at the bottom of the inflatable platform (1); the outer sides of the two threaded columns (501) are movably sleeved with the same support plate (5); and the outer sides of the threaded columns (501) are threadably sleeved with two adjusting nuts (502); and the adjusting nuts (502) are movably abutted against the outer side of the support plate (5).
8. The inflation device for a monotube pneumatic shock absorber according to claim 1, characterized in that: The four corners of the bottom of the fixed platform (2) are fixedly mounted with fixed columns (201), the bottom ends of the fixed columns (201) are fixedly mounted on the top of the inflatable platform (1), the two sides of the bottom of the top plate (3) are fixedly mounted with support columns (301), the bottom ends of the support columns (301) are fixedly mounted on the top of the fixed platform (2), the four corners of the bottom of the inflatable platform (1) are fixedly mounted with support legs, the front side of one of the support legs is fixedly mounted with a controller (22), the inflatable tube (401) is provided with a regulating valve (402) and a pressure gauge (403), the first cylinder (202) is fixedly mounted on the top of the fixed platform (2), and the second cylinder (302) is fixedly mounted on the top of the top plate (3); The controller (22) is signal-connected to a pressure gauge (403), a regulating valve (402), an air pump (4), a first pressure sensor (610), a second pressure sensor (908), a first electric push rod (611), a second electric push rod (8), a first cylinder (202) and a second cylinder (302).
Citation Information
Patent Citations
Barrel type automobile shock absorber aeration device
CN202647183U