Winding Machine

By designing a winding machine including a die head assembly, a wire assembly and a winding translation drive device, the problems of unstable die head structure and poor winding effect in the prior art are solved, and a more stable winding process and higher coil density and magnetic field strength are achieved.

CN119652028BActive Publication Date: 2025-05-09SHENZHEN JINMINJIANG RIVER MECHANICAL & ELECTRICAL EQUIP
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Patent Information

Application Number
CN202510184265.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-05-09
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

The die head structure of existing winding machines is unstable and is easily affected by winding tension, resulting in poor winding effect. The excessive spring force of the spring may cause damage to the iron core.

Method used

A winding machine including a frame, mounting shaft, die head assembly, winding assembly, conductor assembly and winding translation drive device is designed. The die head assembly includes a movable die head seat, a positioning seat and a moving seat. The wire assembly guides the enameled wire through the upper wire support ear and the lower wire support ear. The winding translation drive device moves the moving seat along the installation axis, controlling the smooth movement of the wire assembly.

Benefits of technology

It improves the stability of the winding structure of the winding machine, ensures the smooth movement of the wire components, improves the winding effect, and increases the coil density and magnetic field strength after the core winding.

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Abstract

The present invention relates to the technical field of iron core winding equipment, and provides a winding machine, including a frame, a mounting shaft, a die assembly, a winding assembly, a wire assembly, and a winding translation drive device, wherein the die assembly includes a die seat fixed on the mounting shaft, a positioning seat fixed on the die seat and used to abut against the tooth portion of the iron core to be wound, and a movable seat movably arranged on the die seat along the axial direction of the mounting shaft; the wire assembly includes an upper wire lug and a lower wire lug for guiding the enameled wire to the tooth portion, the upper wire lug and the lower wire lug are respectively arranged on the movable seat and spaced in a direction perpendicular to the bottom surface of the frame; the winding translation drive device is used to move the movable seat along the axial direction of the mounting shaft. Compared with the prior art, the winding machine provided by the present invention has the advantages of good winding effect, large coil density after the iron core is wound, and strong magnetic field.
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Description

Technical Field

[0001] The invention relates to the technical field of iron core winding equipment, in particular to a winding machine. Background Art

[0002] The motor core is an important part of the motor. It carries the magnetic field and mechanical force of the motor and has a vital impact on the performance and efficiency of the motor. The motor core usually adopts a laminated structure, which is composed of multiple thin silicon steel sheets. Each silicon steel sheet is specially treated to reduce iron loss and hysteresis loss, thereby improving the efficiency of the motor.

[0003] At present, for motors, stator core winding and rotor core winding are important links, which are related to product quality issues. For stator and rotor cores with notches facing outward, flying fork winding machines are often used for winding. Existing winding machines include a die head and a winding component. The winding component can drive the enameled wire to move around the winding component and wrap the enameled wire around the core. The die head has a fixed part in contact with the core and a moving part that moves relative to the fixed part during winding. A spring is provided between the fixed part and the moving part, and the fixed part is kept on the core during the winding process by the spring. However, since the enameled wire is wound around the core by the winding component in a backward pulling manner when the winding component rotates for winding, if the pulling force is too large, the fixed part of the die head will be pulled backward, thereby affecting the winding effect, and excessive elastic force of the spring can easily damage the core. Summary of the invention

[0004] The object of the present invention is to provide a winding machine to solve the technical problems existing in the prior art that the die head structure is unstable and easily affected by the winding tension, resulting in poor winding effect.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: to provide a winding machine, including: a frame; a mounting shaft, supported on the frame; a die head assembly, including a die head seat fixed on the mounting shaft, a positioning seat fixed on the die head seat and used to abut against the tooth portion of the iron core to be wound, and a movable seat movably arranged on the die head seat along the axial direction of the mounting shaft; a winding assembly, including a winding component for winding the enameled wire around the tooth portion of the iron core to be wound, the winding component is arranged on the circumferential side of the die head assembly and can rotate relative to the die head assembly with the axis of the mounting shaft as the axis; a wire assembly, including an upper wire support lug and a lower wire support lug for guiding the enameled wire to the tooth portion, the upper wire support lug and the lower wire support lug are respectively arranged on the movable seat and spaced in a direction perpendicular to the bottom surface of the frame; and a winding translation drive device, used to move the movable seat along the axial direction of the mounting shaft.

[0006] In some embodiments, the die head seat has a longitudinal section through the axis of the mounting shaft; the upper wire lug extends along a first direction, the first direction is inclined relative to the longitudinal section; the lower wire lug extends along a second direction, the second direction is inclined relative to the longitudinal section.

[0007] In some embodiments, the die assembly further comprises a wire hanging plate disposed on the movable seat and movable relative to the movable seat along the axial direction of the mounting shaft, the wire hanging plate comprising a wire hanging portion for fixing the enameled wire on the iron core.

[0008] The winding machine also includes a lug lifting drive device, which is used to move the upper wire lug and the lower wire lug relative to the movable seat in a direction perpendicular to the bottom surface of the frame; the lug lifting drive device includes: a drive shaft, the drive shaft has a first end and a second end relative to each other; a lug lifting power member, which is connected to the first end and is used to drive the drive shaft to move; a connecting seat, which is movably arranged in the movable seat along the axial direction of the mounting shaft, and the second end is connected to the connecting seat and can rotate relative to the connecting seat; and an operating rod, which is used to drive the upper wire lug and the lower wire lug to move in a direction perpendicular to the bottom surface of the frame, and the operating rod is fixedly connected to the connecting seat.

[0009] In some embodiments, the die head assembly also includes an upper control block connected to the upper wire support ear and a lower control block connected to the lower wire support ear, and the upper control block and the lower control block are respectively movably arranged on the bottom surface of the upper frame of the movable seat along the direction perpendicular to the bottom surface of the frame; the upper control block has an upper concave cavity for the operating rod to extend into and an upper driving surface located on the bottom surface of the upper concave cavity and abutting against the end of the operating rod, the upper driving surface includes an upper horizontal part and an upper inclined part extending from the upper horizontal part toward the connecting seat and in the direction of the mounting axis; the lower control block has a lower concave cavity for the operating rod to extend into and a lower driving surface located on the bottom surface of the lower concave cavity and abutting against the end of the operating rod, the lower driving surface includes a lower horizontal part and a lower inclined part extending from the lower horizontal part toward the connecting seat and in the direction of the mounting axis.

[0010] In some embodiments, the movable seat has a receiving groove extending perpendicular to the bottom surface of the frame, and the upper control block and the lower control block are respectively arranged in the receiving groove, and the two ends of the upper control block along the axial direction of the mounting axis respectively extend outside the movable seat, and the side wall surface of the upper control block protrudes to form an upper limit convex portion, and the upper limit convex portion abuts against the outer surface of the movable seat and the two move relative to each other at the axial upper limit of the mounting axis; the two ends of the lower control block along the axial direction of the mounting axis respectively extend outside the movable seat, and the side wall surface of the lower control block protrudes to form a lower limit convex portion, and the lower limit convex portion abuts against the outer surface of the movable seat and the two move relative to each other at the axial upper limit of the mounting axis.

[0011] In some embodiments, the winding translation drive device includes a hollow control shaft, a first support seat and a translational force member that drives the control shaft to move axially along the mounting shaft, one end of the control shaft is fixed to the moving seat, and the other end is supported on the first support seat, and the end of the control shaft connected to the moving seat is formed with a mounting groove for sliding the operating rod, and the mounting groove extends along the axial direction of the control shaft; the lug lifting drive device also includes a second support seat connected to the lug lifting power member, and the first end of the driving shaft is supported on the second support seat; a sliding platform connected to the translational force member is provided on the frame, and the sliding platform can be moved relative to the frame along the axial direction of the mounting shaft; the first support seat is located between the first support seat and the die head assembly and is fixed to the sliding platform, and the second support seat can be movably arranged on the sliding platform along the axial direction of the mounting shaft.

[0012] In some embodiments, the winding assembly also includes a first annular seat body supported on the frame and a winding power component for driving the first annular seat body to rotate. The first annular seat body is sleeved on the mounting shaft and the two can rotate relative to each other. The winding component is fixed on the first annular seat body.

[0013] In some embodiments, a synchronous rotating shaft is provided on the frame, and the synchronous rotation is rotatably supported on the frame. A second annular seat body is also provided on the frame, a third annular seat body is provided on the first support seat, and a fourth annular seat body is provided on the second support seat. Belt transmission components are provided between the second annular seat body and the synchronous rotating shaft, between the third annular seat body and the synchronous rotating shaft, and between the fourth annular seat body and the synchronous rotating shaft. A first wire tube is provided in the first annular seat body, a second wire tube is provided in the second annular seat body, a third wire tube is provided in the third annular seat body, and a fourth wire tube is provided in the fourth annular seat body. The interiors of the first wire tube, the second wire tube, the third wire tube, and the fourth wire tube are connected in sequence to form a channel for the movement of the enameled wire.

[0014] In some embodiments, a guide rail is disposed on the movable seat, and the guide rail extends along the axial direction of the mounting shaft, and a slider that slides in cooperation with the guide rail is disposed on the die head seat.

[0015] Compared with the prior art, the winding machine provided by the present invention includes a frame, a mounting shaft, a die head assembly, a winding assembly, a wire assembly and a winding translation drive device, the die head assembly includes a die head seat fixed on the mounting shaft, a positioning seat fixed on the die head seat and used to abut against the tooth portion of the iron core to be wound, and a movable seat movably arranged on the die head seat along the axial direction of the mounting shaft; the wire assembly includes an upper wire support ear and a lower wire support ear for guiding the enameled wire to the tooth portion, the upper wire support ear and the lower wire support ear are respectively arranged on the movable seat and spaced in a direction perpendicular to the bottom surface of the frame; the winding translation drive device is used to move the movable seat along the axial direction of the mounting shaft, so that under the drive of the winding translation drive device, the movable seat can be controlled to drive the upper wire support ear and the lower wire support ear to move relative to the positioning seat, so as to realize the axial movement of the upper wire support ear and the lower wire support ear on the mounting shaft.

[0016] The beneficial effect of the winding machine provided by the present invention is that compared with the prior art, the winding structure of the winding machine of the present invention is more stable, the movement of the wire assembly is more stable when the die head assembly is wound, and it has the advantages of good winding effect, high coil density after the iron core is wound, and strong magnetic field. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of a winding machine and a wire supply mechanism provided by an embodiment of the present invention;

[0018] Figure 2 is a cross-sectional schematic diagram of a winding machine provided by an embodiment of the present invention;

[0019] Figure 3 is an exploded schematic diagram of a winding machine provided by an embodiment of the present invention;

[0020] Figure 4 is an exploded schematic diagram of a die head assembly and an iron core provided in an embodiment of the present invention;

[0021] Figure 5 is a three-dimensional schematic diagram of a winding translation driving device provided by an embodiment of the present invention;

[0022] Figure 6 is a three-dimensional schematic diagram of a lug lifting drive device provided in an embodiment of the present invention;

[0023] Figure 7 It is a three-dimensional schematic diagram of the winding machine provided by an embodiment of the present invention with the winding translation drive device and the lug lifting drive device hidden.

[0024] Main component symbols

[0025] 100-winding machine; 101-base plate; 10-frame; 11-frame power member; 12-sliding platform; 13-synchronous rotating shaft; 131-supporting part; 132-transmission part; 20-installation shaft; 30-die assembly; 31-die seat; 32-positioning seat; 321-upper guide groove; 322-lower guide groove; 33-moving seat; 33a-accommodating groove; 331-cover plate; 34-guide rail; 35-slide block; 36-hanging plate; 36a-hanging groove; 37-upper control block; 371-upper concave cavity; 372-upper driving surface; 373-upper horizontal part; 374-upper inclined part; 375-upper limit convex part; 38-lower control block; 381-lower concave cavity; 382-lower driving surface; 383-lower horizontal part; 384-lower inclined part; 385-lower limit convex part; 40-winding assembly; 41-winding part Component; 42-first annular seat; 421-first wire tube; 43-winding power member; 44-second annular seat; 441-second wire tube; 45-third annular seat; 451-third wire tube; 46-fourth annular seat; 461-fourth wire tube; 47-belt drive assembly; 50-wire assembly; 51-upper wire lug; 52-lower wire lug; 60-winding translation drive device; 61-control shaft; 61a-mounting groove; 62-first support seat; 63-translation power member; 70-lug lifting drive device; 71-drive shaft; 71a-first end; 71b-second end; 72-lug lifting power member; 73-connecting seat; 74-operating rod; 75-second support seat; 200-iron core; 201-core shaft; 202-hook sleeve; 203-iron core lamination; 300-wire supply mechanism. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the implementation of the present invention is described in detail below with reference to specific drawings.

[0028] For the convenience of description, the terms “front”, “rear”, “left”, “right”, “up” and “down” mentioned below are consistent with the front, rear, left, right, up and down directions of the drawings themselves, but do not limit the structure of the present invention.

[0029] Unless otherwise defined, the technical or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the patent application specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "a" do not indicate a quantity limitation, but indicate the existence of at least one.

[0030] like Figures 1 to 7 As shown, the winding machine 100 provided in this embodiment includes: a frame 10; a mounting shaft 20 supported on the frame 10; a die head assembly 30, including a die head seat 31 fixed on the mounting shaft 20, a positioning seat 32 fixed on the die head seat 31 and used to abut against the tooth portion of the iron core 200 to be wound, and a movable seat 33 movably arranged on the die head seat 31 along the axial direction of the mounting shaft 20; a winding assembly 40, including a winding component for winding the enameled wire around the tooth portion of the iron core 200 to be wound 41, the winding component 41 is arranged on the peripheral side of the die assembly 30 and can rotate relative to the die assembly 30 with the axis of the mounting shaft 20 as the axis; the wire assembly 50 includes an upper wire support ear 51 and a lower wire support ear 52 for guiding the enameled wire to the tooth portion, the upper wire support ear 51 and the lower wire support ear 52 are respectively arranged on the movable seat 33 and are spaced in the direction along the bottom surface of the vertical frame 10; and a winding translation drive device 60, used to move the movable seat 33 along the axial direction of the mounting shaft 20.

[0031] The winding structure of the winding machine 100 is more stable, and the movement of the conductor assembly 50 is more stable when the die assembly 30 is wound. It has the advantages of good winding effect, high coil density after the iron core 200 is wound, and strong magnetic field.

[0032] See also Figure 1 The winding machine 100 provided in this embodiment includes a substrate 101, a frame 10, a mounting shaft 20, a die head assembly 30, a winding assembly 40 and a wire assembly 50. The frame 10 can be movably supported on the substrate 101. The substrate 101 is provided with a frame power member 11 capable of driving the frame 10 to move and a wire supply mechanism 300 for providing enameled wire (not shown). The frame power member 11 is but not limited to a motor, which is connected to the frame 10 through a screw rod and a nut seat and drives the frame 10 to move on the substrate 101.

[0033] See also Figures 1 to 4The winding machine 100 provided in this embodiment is used to wind the iron core 200, and the iron core 200 can be a straight slot iron core 200 or a skew slot iron core 200, which is supported on the base plate 101 by an iron core 200 mounting frame (not shown). In this embodiment, the iron core 200 is but not limited to a skew slot iron core 200, which includes a core shaft 201, a hook 202 mounted on the core shaft 201, and an iron core lamination 203.

[0034] See also Figures 1 to 4 The mounting shaft 20 provided in this embodiment is a hollow structure. The mounting shaft 20 is rotatably supported on the frame 10 through a bearing. The mounting shaft 20 and the frame 10 are relatively rotatable but immovably connected. In this way, under the drive of the frame power part 11, the frame 10 drives the mounting shaft 20 to move on the substrate 101.

[0035] See also Figures 1 to 4 The die assembly 30 provided in this embodiment includes a die seat 31 fixed on the mounting shaft 20, a positioning seat 32 fixed on the die seat 31 and used to abut against the tooth portion of the iron core 200 to be wound, and a movable seat 33 movably arranged on the die seat 31 along the axial direction of the mounting shaft 20. In this embodiment, the die seat 31 is fixedly mounted on the mounting shaft 20 and supported by the mounting shaft 20 by screws, welding or any other existing fixing methods, the positioning seat 32 is fixedly mounted on the end of the die seat 31 away from the mounting shaft 20 by screws, welding or any other existing fixing methods, the movable seat 33 is movably mounted on the die seat 31, and can move relative to the die seat 31 and the positioning seat 32 in the axial direction of the mounting shaft 20.

[0036] See also Figure 1 , Figure 3 and Figure 4 In this embodiment, a guide rail 34 is provided on the movable seat 33, and the guide rail 34 extends along the axial direction of the mounting shaft 20. A slider 35 is provided on the die head seat 31 and slides with the guide rail 34. In this way, the movement stability of the movable seat 33 can be improved, making its movement more stable.

[0037] See also Figures 1 to 4 The winding assembly 40 provided in this embodiment includes a winding component 41 for winding the enameled wire on the tooth portion of the iron core 200 to be wound. The winding component 41 is arranged on the peripheral side of the die head assembly 30 and can rotate relative to the die head assembly 30 with the axis of the installation shaft 20 as the axis. It should be noted that the outlet end of the winding component 41 is located behind the end surface of the positioning seat 32 in contact with the iron core 200 (that is, in the direction away from the iron core 200 in the axial direction of the installation shaft 20). When the winding component 41 rotates to wind the wire, the enameled wire is rotated and wound on the iron core 200 by the winding component 41 in a backward tightened manner.

[0038] See also Figures 1 to 4 The wire assembly 50 provided in this embodiment includes an upper wire support ear 51 and a lower wire support ear 52 for guiding the enameled wire to the tooth portion. The upper wire support ear 51 and the lower wire support ear 52 are respectively arranged on the movable seat 33 and are spaced in a direction perpendicular to the bottom surface of the frame 10. The upper wire support ear 51 and the lower wire support ear 52 can be driven by the movable seat 33 to move relative to the positioning seat 32 along the axial direction of the mounting shaft 20 at both ends of the iron core 200. The upper wire support ear 51 and the lower wire support ear 52 can also move relative to the movable seat 33 in a direction perpendicular to the bottom surface of the frame 10 (i.e., perpendicular to the surface of the substrate 101). The die head seat 31 has a longitudinal section (not shown) passing through the axis of the mounting shaft 20. The lug 51 and the lower wire lug 52 may be arranged parallel to the longitudinal section or inclined to the longitudinal section. In the present embodiment, the upper wire lug 51 and the lower wire lug 52 both extend along the axial direction of the mounting shaft 20, that is, the upper wire lug 51 and the lower wire lug 52 are arranged parallel to the longitudinal section. An upper guide groove 321 is formed on the positioning seat 32 for allowing the upper wire lug 51 to move when the positioning seat 32 and the die head seat 31 move relative to each other. The upper guide groove 321 extends along the axial direction of the mounting shaft 20. A lower guide groove 322 is formed on the positioning seat 32 for allowing the lower wire lug 52 to move when the positioning seat 32 and the die head seat 31 move relative to each other. The lower guide groove 322 extends along the axial direction of the mounting shaft 20.

[0039] In other embodiments, the die head seat 31 has a longitudinal cross-section passing through the axis of the mounting shaft 20; the upper wire support ear 51 extends along a first direction (not shown in the figure), the first direction is inclined relative to the longitudinal cross-section, and the upper mounting groove extends along the first direction; the lower wire support ear 52 extends along a second direction (not shown in the figure), the second direction is inclined relative to the longitudinal cross-section, and the lower mounting groove extends along the second direction.

[0040] See also Figures 1 to 4 , Figure 6The frame 10 provided in this embodiment is provided with a lug lifting drive device 70, which is used to move the upper wire lug 51 and the lower wire lug 52 relative to the die assembly 30 in a direction perpendicular to the bottom surface of the frame 10. The upper wire lug 51 and the lower wire lug 52 are both installed in the moving seat 33, and can move relative to the positioning seat 32 under the drive of the moving seat 33. They can also move relative to the direction perpendicular to the bottom surface of the frame 10 under the drive of the lug lifting drive device 70. It should be noted that when winding the same layer of enameled wire, the die assembly 30 will drive the upper wire lug 51 and the lower wire lug 52 to move from The relative positioning seat 32 moves from the initial position, and the winding component 41 rotates at the same time. For each rotation of the winding component 41, the moving seat 33 advances a diameter of the enameled wire. After the coil of this layer is wound, the moving seat 33 drives the upper wire support ear 51 and the lower wire support ear 52 to return to the initial position. The support ear lifting drive device 70 moves the upper wire support ear 51 and the lower wire support ear 52 in opposite directions in a direction perpendicular to the bottom surface of the frame 10 by a diameter of the enameled wire. After opening, the upper wire support ear 51 and the lower wire support ear 52 will guide the winding component 41 to wind the next layer (outer layer) of the coil.

[0041] See also Figures 1 to 4 The die head assembly 30 provided in this embodiment also includes a wire hanging plate 36 disposed on the movable seat 33 and movable relative to the movable seat 33 along the axial direction of the mounting shaft 20. The wire hanging plate 36 includes a wire hanging portion for fixing the enameled wire on the iron core 200. In this embodiment, the wire hanging plate 36 is connected to the lug lifting drive device 70 and can move relative to the movable seat 33. The bottom of the wire hanging portion is provided with a wire hanging groove 36a that avoids the hook on the hook sleeve 202. It is worth mentioning that before winding, the wire hanging plate 36 is driven to pass through the positioning seat 32 and move to the corresponding hook position. The enameled wire on the winding component 41 is guided to the hook of the hook sleeve 202 through the inclined surface of the wire hanging portion. After the winding component 41 rotates one circle, the enameled wire can be "knotted" and fixed on the hook, and then the iron core 200 mounting frame is driven to rotate the iron core 200 by an angle of a tooth before winding.

[0042] See also Figures 1 to 4 , Figure 6 The lug lifting drive device 70 provided in this embodiment includes a hollow driving shaft 71, a lug lifting power member 72, a connecting seat 73 and an operating rod 74. The driving shaft 71 has a first end 71a and a second end 71b opposite to each other. The lug lifting power member 72 is connected to the first end 71a and is used to drive the driving shaft 71 to move. The connecting seat 73 is movably arranged in the die head seat 31 along the axial direction of the mounting shaft 20. The second end 71b is connected to the connecting seat 73 and can rotate relative to the connecting seat 73. The operating rod 74 is used to drive the upper wire lug 51 and the lower wire lug 52 to move in a direction along the bottom surface of the vertical frame 10. The operating rod 74 is fixedly connected to the connecting seat 73.

[0043] See also Figures 1 to 4 The die assembly 30 provided in this embodiment further includes an upper control block 37 connected to the upper wire support ear 51 and a lower control block 38 connected to the lower wire support ear 52. The upper control block 37 and the lower control block 38 are respectively arranged on the bottom surface of the upper frame 10 of the movable seat 33 in a direction perpendicular to the bottom surface of the frame 10. The upper control block 37 has an upper concave cavity 371 for the operating rod 74 to extend into and an upper driving surface 372 located on the bottom surface of the upper concave cavity 371 and abutting against the end of the operating rod 74. The upper driving surface 372 It includes an upper horizontal portion 373 and an upper inclined portion 374 extending obliquely from the upper horizontal portion 373 toward the connecting seat 73 and in the direction of the mounting shaft 20; the lower control block 38 has a lower concave cavity 381 for the operating rod 74 to extend into and a lower driving surface 382 located on the bottom surface of the lower concave cavity 381 and abutting against the end of the operating rod 74, the lower driving surface 382 includes a lower horizontal portion 383 and a lower inclined portion 384 extending obliquely from the lower horizontal portion 383 toward the connecting seat 73 and in the direction of the mounting shaft 20. In the present embodiment, the movable seat 33 has a receiving groove 33a extending perpendicularly to the bottom surface of the frame 10, and the receiving groove 33a passes through the two end surfaces of the movable seat 33. The upper control block 37 and the lower control block 38 are respectively arranged in the receiving groove 33a. The two ends of the upper control block 37 along the axial direction of the mounting shaft 20 extend to the outside of the movable seat 33, and the side wall surface of the upper control block 37 protrudes to form an upper limit convex portion 375, which abuts against the outer surface of the movable seat 33 and moves relative to each other in the axial upper limit of the mounting shaft 20; the two ends of the lower control block 38 along the axial direction of the mounting shaft 20 extend to the outside of the movable seat 33, and the side wall surface of the lower control block 38 protrudes to form a lower limit convex portion 385, which abuts against the outer surface of the movable seat 33 and moves relative to each other in the axial upper limit of the mounting shaft 20. In this way, the upper control block 37 and the lower control block The block 38 can move relatively in a direction perpendicular to the bottom surface of the frame 10, and cannot move relatively between the movable seat 33 in the axial direction of the mounting shaft 20. It can be understood that when the operating rod 74 moves axially toward the iron core 200 along the mounting shaft 20, the end of the operating rod 74 abuts against the upper horizontal portion 373 and the lower horizontal portion 383 in the upper control block 37 and the lower control block 38, and the movement of the operating rod 74 does not drive the upper control block 37 and the lower control block 38 to move in a direction perpendicular to the bottom surface of the frame 10; when the operating rod 74 moves axially away from the iron core 200 along the mounting shaft 20, the end of the operating rod 74 abuts against the upper inclined portion 374 and the lower inclined portion 384 in the upper control block 37 and the lower control block 38, thereby driving the upper control block 37 connected to the upper wire support ear 51 and the lower control block 38 connected to the lower wire support ear 52 to move away from each other.

[0044] See also Figures 1 to 4In this embodiment, both ends of the movable seat 33 are connected with cover plates 331 to close the openings at the ends, and elastic elements (not shown) are arranged between the cover plate 331 and the upper control block 37 and between the cover plate 331 and the lower control block 38. The elastic elements are but not limited to springs. Thus, under the action of the elastic elements, when the operating rod 74 moves axially toward the iron core 200 along the mounting shaft 20 on the upper inclined portion 374 and the lower inclined portion 384, and slides off the upper inclined portion 374 and the lower inclined portion 384, the upper control block 37 and the lower control block 38 will be pushed to reset to the connecting seat 73 respectively.

[0045] See also Figures 1 to 6The winding translation driving device 60 of this embodiment is used to make the movable seat 33 move along the axial direction of the installation shaft 20. The winding translation driving device 60 includes a hollow control shaft 61, a first support seat 62 and a translation force member 63 for driving the control shaft 61 to move along the axial direction of the installation shaft 20. One end of the control shaft 61 is fixed to the movable seat 33, and the other end is supported on the first support seat 62. The end of the control shaft 61 connected to the movable seat 33 is formed with a mounting groove 61a for sliding the operating rod 74. The mounting groove 61a extends along the axial direction of the control shaft 61. ; The lug lifting drive device 70 also includes a second support seat 75 connected to the lug lifting power member 72, and the first end 71a of the drive shaft 71 is supported on the second support seat 75; a sliding platform 12 connected to the translational power member 63 is provided on the frame 10, and the sliding platform 12 can move relative to the frame 10 along the axial direction of the mounting shaft 20; the first support seat 62 is located between the first support seat 62 and the die head assembly 30 and is fixed to the sliding platform 12, and the second support seat 75 can be movably provided on the sliding platform 12 along the axial direction of the mounting shaft 20. In this embodiment, the sliding platform 12 is movably mounted on the frame 10 along the axial direction of the mounting shaft 20, the translation force member 63 is but not limited to a motor, which is fixedly mounted on the frame 10, the translation force member 63 is connected to the sliding platform 12 through a screw pair, one end of the control shaft 61 is fixed to the movable seat 33 by screws, welding or any other existing fixed method, and the other end is supported on the first support seat 62, the control shaft 61 and the first support seat 62 are connected so as to be relatively rotatable and non-movable, the drive shaft 71 is built into the control shaft 61, and the first end portion 71a of the drive shaft 71 extends outside the control shaft 61 and is connected to the second support seat 75 so as to be relatively rotatable and non-movable. The ear lifting power member 72 is but not limited to a motor. The ear lifting power member 72 is fixed to the second support seat 75 by screws. The ear lifting power member 72 is connected to the first support seat 62 by a screw pair. It can be understood that the translation power member 63 can drive the sliding platform 12 relative to the frame 10, thereby driving the first support seat 62 and the second support seat 75 installed on the sliding platform 12 to move together, and then the moving seat 33 moves relative to the die head seat 31 and the positioning seat 32; the ear lifting power member 72 can drive the second support seat 75 to move relative to the first support seat 62, so that the second support seat 75 drives the drive shaft 71 and the operating rod 74 to move relative to the installation shaft 20.

[0046] See also Figures 1 to 4The winding assembly 40 of this embodiment further includes a first annular seat body 42 supported on the frame 10 and a winding power member 43 for driving the first annular seat body 42 to rotate. The first annular seat body 42 is sleeved on the mounting shaft 20 and the two can rotate relative to each other. The winding component 41 is fixed on the first annular seat body 42. In this embodiment, the first annular seat body 42 is rotatably but immovably mounted on the frame 10 through a bearing, the winding component 41 is mounted on the first annular seat body 42 and can rotate around the first annular seat body 42, and the mounting shaft 20 is mounted in the first annular seat body 42 through a bearing, so that the mounting shaft 20 is supported on the frame 10.

[0047] See also Figures 1 to 7 A synchronous rotating shaft 13 is provided on the frame 10, and the synchronous rotation is rotatably supported on the frame 10. A second annular seat body 44 is also provided on the frame 10, a third annular seat body 45 is provided on the first support seat 62, and a fourth annular seat body 46 is provided on the second support seat 75. A belt transmission assembly 47 is provided between the second annular seat body 44 and the synchronous rotating shaft 13, between the third annular seat body 45 and the synchronous rotating shaft 13, and between the fourth annular seat body 46 and the synchronous rotating shaft 13. A first wire tube 421 is provided in the first annular seat body 42, a second wire tube 441 is provided in the second annular seat body 44, a third wire tube 451 is provided in the third annular seat body 45, and a fourth wire tube 461 is provided in the fourth annular seat body 46. The center lines of the first wire tube 421, the second wire tube 441, the third wire tube 451, and the fourth wire tube 461 are basically coincident, and the interiors are sequentially connected to form a channel for the enameled wire to move. In this embodiment, the synchronous rotating shaft 13 includes a supporting portion 131 located on the frame 10 and a transmission portion 132 connected to the supporting portion 131. The supporting portion 131 is connected to the belt drive assembly 47 by a shaft key. The transmission portion 132 of the synchronous rotating shaft 13 has a non-circular cross-section, which is but not limited to a hexagonal cross-section. The first support seat 62 and the second support seat 75 are respectively connected to the transmission portion 132 of the synchronous rotating shaft 13. In this way, the first support seat 62 and the second support seat 75 can move relative to the supporting portion 131, and can ensure that the speed of each belt drive assembly 47 on the synchronous rotating shaft 13 is consistent. In addition, when winding, the enameled wire on the frame 10 can rotate with the first annular seat body 42, the second annular seat body 44, the third annular seat body 45, and the fourth annular seat body 46 and the winding component 41, thereby preventing the enameled wire from being torn off.

[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A winding machine, characterized in that: include frame; An installation shaft is supported on the frame; The die assembly comprises a die seat fixed on the mounting shaft, a positioning seat fixed on the die seat and used to abut against the teeth of the iron core to be wound, and a moving seat movably arranged on the die seat along the axial direction of the mounting shaft; A winding assembly, comprising a winding component for winding the enameled wire around the teeth of the core to be wound, the winding component being arranged on the peripheral side of the die assembly and being rotatable relative to the die assembly about the axis of the mounting shaft; A conductor assembly, comprising an upper conductor lug and a lower conductor lug for guiding the enameled wire to the tooth portion, wherein the upper conductor lug and the lower conductor lug are respectively arranged on the movable seat and spaced apart in a direction perpendicular to the bottom surface of the frame; as well as A winding translation driving device, used to move the movable seat along the axial direction of the mounting shaft; It also includes a lug lifting drive device, which is used to move the upper wire lug and the lower wire lug relative to the moving seat in a direction perpendicular to the bottom surface of the frame; The lug lifting drive device comprises: a drive shaft having opposing first and second ends; A lug lifting power member connected to the first end portion and used to drive the drive shaft to move; A connecting seat is movably disposed in the movable seat along the axial direction of the mounting shaft, and the second end portion is connected to the connecting seat and can rotate relative to the connecting seat; and An operating rod is used to drive the upper wire support lug and the lower wire support lug to move in a direction perpendicular to the bottom surface of the frame, and the operating rod is fixedly connected to the connecting seat.

2. The winding machine according to claim 1, characterized in that The die head seat has a longitudinal section passing through the axis of the mounting shaft; the upper wire lug extends in a first direction, the first direction is inclined relative to the longitudinal section; the lower wire lug extends in a second direction, the second direction is inclined relative to the longitudinal section.

3. The winding machine according to claim 1, characterized in that The die head assembly also includes a wire hanging plate which is arranged on the movable seat and can move relative to the movable seat along the axial direction of the installation shaft. The wire hanging plate includes a wire hanging part for fixing the enameled wire on the iron core.

4. The winding machine according to claim 1, characterized in that The die head assembly also includes an upper control block connected to the upper wire support ear and a lower control block connected to the lower wire support ear, and the upper control block and the lower control block are respectively movably arranged on the bottom surface of the upper frame of the movable seat in a direction perpendicular to the bottom surface of the frame; the upper control block has an upper concave cavity for the operating rod to extend into and an upper driving surface located on the bottom surface of the upper concave cavity and abutting against the end of the operating rod, the upper driving surface includes an upper horizontal part and an upper inclined part extending obliquely from the upper horizontal part toward the connecting seat and in the direction of the mounting axis; the lower control block has a lower concave cavity for the operating rod to extend into and a lower driving surface located on the bottom surface of the lower concave cavity and abutting against the end of the operating rod, the lower driving surface includes a lower horizontal part and a lower inclined part extending obliquely from the lower horizontal part toward the connecting seat and in the direction of the mounting axis.

5. The winding machine according to claim 4, characterized in that The movable seat has a receiving groove extending perpendicular to the bottom surface of the frame, and the upper control block and the lower control block are respectively arranged in the receiving groove, and the two ends of the upper control block along the axial direction of the mounting shaft respectively extend to the outside of the movable seat, and the side wall surface of the upper control block protrudes to form an upper limit convex portion, and the upper limit convex portion abuts against the outer surface of the movable seat and the two move relative to each other in the axial upper limit of the mounting shaft; the two ends of the lower control block along the axial direction of the mounting shaft respectively extend to the outside of the movable seat, and the side wall surface of the lower control block protrudes to form a lower limit convex portion, and the lower limit convex portion abuts against the outer surface of the movable seat and the two move relative to each other in the axial upper limit of the mounting shaft.

6. The winding machine according to claim 1, characterized in that The winding translation drive device includes a hollow control shaft, a first support seat and a translational force member for driving the control shaft to move axially along the mounting shaft, one end of the control shaft is fixed to the moving seat, and the other end is supported on the first support seat, and the end of the control shaft connected to the moving seat is formed with a mounting groove for the operating rod to slide, and the mounting groove extends along the axial direction of the control shaft; the lug lifting drive device also includes a second support seat connected to the lug lifting power member, and the first end of the drive shaft is supported on the second support seat; a sliding platform connected to the translational force member is provided on the frame, and the sliding platform can be moved relative to the frame along the axial direction of the mounting shaft; the first support seat is located between the first support seat and the die head assembly and is fixed to the sliding platform, and the second support seat can be movably arranged on the sliding platform along the axial direction of the mounting shaft.

7. The winding machine according to claim 6, characterized in that The winding assembly also includes a first annular seat body supported on the frame and a winding power part for driving the first annular seat body to rotate. The first annular seat body is sleeved on the mounting shaft and the two can rotate relative to each other. The winding part is fixed on the first annular seat body.

8. The winding machine according to claim 7, characterized in that The frame is provided with a synchronous rotating shaft, and the synchronous rotation is rotatably supported on the frame, and a second annular seat body is also provided on the frame, a third annular seat body is provided on the first supporting seat, and a fourth annular seat body is provided on the second supporting seat, and a belt transmission assembly is provided between the second annular seat body and the synchronous rotating shaft, between the third annular seat body and the synchronous rotating shaft, and between the fourth annular seat body and the synchronous rotating shaft, a first wire tube is provided in the first annular seat body, a second wire tube is provided in the second annular seat body, a third wire tube is provided in the third annular seat body, and a fourth wire tube is provided in the fourth annular seat body, and the interiors of the first wire tube, the second wire tube, the third wire tube, and the fourth wire tube are connected in sequence to form a channel for the enameled wire to move.

9. The winding machine according to any one of claims 1 to 3, characterized in that The movable seat is provided with a guide rail, which extends along the axial direction of the mounting shaft, and the die head seat is provided with a slider which slides in cooperation with the guide rail.

Citation Information

Patent Citations

  • Multi-stranded wire winding machine for stator

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