Spraying and drying system for motor rotor

By designing a spray drying system, the combination of the spray conveyor belt and the drying conveyor belt, combined with the protective cover and the blowing mechanism, the problem of motor rotor cannot be quickly dried in the prior art, and efficient drying and outer layer protection are achieved.

CN119652031APending Publication Date: 2025-03-18HUZHOU NANXUN WEIKANG MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202411599767.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The prior art cannot quickly dry the motor rotor after spraying, resulting in the undry paint body that may stick, damage the sprayed outer layer, and affect subsequent use.

Method used

A spray drying system is designed, including a spray workbench and a drying workbench. By combining the spray conveyor belt and the drying conveyor belt, combined with a protective cover and a blow drying mechanism, the motor rotor is quickly dried.

Benefits of technology

The system can effectively position and stabilize the conveyor motor rotor, quickly dry the paint body through uniformly distributed heat, avoid sticky phenomena, improve drying efficiency and protect the sprayed outer layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a spraying and drying system for a motor rotor, and relates to the technical field of motor rotor machining, the spraying and drying system comprises a spraying workbench, the right end side of the spraying workbench is fixedly connected with a drying workbench, the left end side of the spraying workbench is fixedly connected with a feeding plate, and the upper side of the center of the spraying workbench is fixedly connected with a protective cover; the upper surface of the drying workbench is fixedly connected with a heat preservation cover. According to the spraying and drying system for the motor rotor, when a drying machine conducts drying operation, a telescopic rod can be synchronously started, at the moment, the telescopic rod can synchronously push a push rod and enable the push rod to rotate, and when the push rod rotates, an adjusting ball can be synchronously driven to rotate along the lower side of the interior of a fixing box; and the linkage cover can drive the electric fan to change the angle, heat generated by the dryer is blown and dispersed, the heat can be evenly distributed in the protective cover, and therefore the drying efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of motor rotor processing, in particular to a spraying and drying system for a motor rotor. Background Art

[0002] The motor rotor, that is, the rotating part in the motor, is used to realize the conversion between electrical energy and mechanical energy. As a key component in the motor, it carries important functions and roles. When processing the motor rotor, in order to prevent the electronic rotor from corrosion and oxidation, the motor rotor surface after cutting will be evenly sprayed with protective liquid. At the same time, the motor rotor after spraying needs to be naturally dried or dried.

[0003] During the process of spraying and coating the rotor, since the rotor is in a ring-shaped state, it is easy to roll. In order to ensure the coating effect, the rotor itself needs to be limited. In order to overcome the above-mentioned defects, prior art 1 (publication number: CN112691827A, Chinese patent with publication date of 2021-04-23) is a ferrite rotor surface treatment device for motor processing, which belongs to the field of motor processing technology. A ferrite rotor surface treatment device for motor processing includes a moving component, an adjusting component, a rotating component, a fixed component, a lifting component, a drying component, a sprayer and a gantry. The moving component is fixedly arranged on the ground, the adjusting component is fixedly arranged on the working end of the moving component, the rotating component is fixedly arranged on the working end of the adjusting component, the fixed component is fixedly arranged on the working end of the rotating component, the gantry is fixedly arranged on one end of the moving component, a through hole is opened on the gantry, the lifting component is fixedly arranged on the gantry, the sprayer is fixedly arranged on the working end of the lifting component, and the drying component is fixedly arranged on the other end of the moving component. Through the cooperation between the above components, the motor rotor can be automatically sprayed and dried, and the spraying effect is better.

[0004] There is also prior art 2 (publication number: CN106984469A, Chinese patent with publication date of 2017-07-28) a motor rotor spray paint room, in which the water collecting trough and the water retaining trough are arranged in parallel in the room body, and the lower end of the water retaining trough is placed in the inner cavity of the water collecting trough, the liquid inlet end of the circulating pump extends into the water collecting trough, the liquid outlet end of the circulating pump is connected with the water spray pipe, a plurality of water spray heads are arranged on the water spray pipe, an exhaust pipe is arranged at the top of the room body, and the exhaust pipe is connected with the inner cavity of the water retaining trough, and an exhaust fan is arranged in the exhaust pipe; a supporting bottom plate is arranged in the room body, two supporting uprights are fixed on the supporting bottom plate in parallel to each other, two turntables are respectively rotatably connected to the two supporting uprights, and the two turntables are fixedly connected by a connecting shaft, and a plurality of fixing buckles are fixed on the outer circumferential wall of each turntable. The present invention can support multiple rotors at one time, so that the spraying efficiency is improved; the paint mist generated during the painting process is filtered by water before entering the exhaust pipe, and then is adsorbed and filtered again by the activated carbon in the exhaust pipe, thereby reducing the harmful substances entering the atmosphere.

[0005] And prior art 3 (publication number: CN110252567B, Chinese patent with publication date of 2020-12-08) A rotor painting and dynamic balancing processing line, including a paint spraying room and a drying room, a guide rail is connected between the paint spraying room and the drying room, a placement plate for placing the rotor is arranged above the guide rail, the placement plate is connected to the guide rail by sliding through the guide rail roller, the direction in which the placement plate moves from the paint spraying room to the drying room along the guide rail through the guide rail roller is the normal direction, a motor for driving the guide rail roller to rotate is arranged on the placement plate, and a limit assembly for limiting the position of the placement plate is arranged between the placement plate and the guide rail. The rotor to be painted is placed on the placement plate, and then the motor is driven so that the guide rail roller drives the placement plate to move along the guide rail into the paint spraying room for painting. After the painting is completed, the motor is driven so that the placement plate moves along the guide rail into the drying room to dry the rotor. After the paint on the outer wall of the rotor is dried, the placement plate moves along the guide rail to the next processing link. The present invention has the effect of improving work efficiency.

[0006] Although the existing technologies 1, 2 and 3 can be used to spray paint and prevent rust on the rotor, the rotor cannot be quickly dried after the painting is completed. During the storage and placement of the rotor, the undried paint may become sticky, thereby damaging the sprayed outer layer and affecting subsequent use.

[0007] Therefore, we proposed a spray drying system for motor rotors in order to solve the above problems. Summary of the invention

[0008] The purpose of the present invention is to provide a spray drying system for a motor rotor to solve the problem raised by the above-mentioned background technology that the sprayed paint body in the current market cannot be dried quickly, and the undried paint body may become sticky during the storage and placement of the rotor, thereby damaging the sprayed outer layer and affecting subsequent use.

[0009] To achieve the above object, the present invention provides the following technical solution: a spray drying system for a motor rotor, comprising a spray workbench, the right end side of the spray workbench is fixedly connected to a drying workbench, the left end side of the spray workbench is fixedly connected to a feed plate, and the center of the spray workbench is fixedly connected to an upper side of a protective cover; A heat preservation cover is fixedly connected to the upper surface of the drying workbench, and a dryer is arranged on the upper surface of the heat preservation cover, and a gear is nested and connected to the inner upper surface of the heat preservation cover, and a blower mechanism that can evenly distribute the heat is arranged between the lower surface of the gear and the inner upper surface of the heat preservation cover.

[0010] Preferably, a spraying conveyor belt is provided inside the spraying workbench, and a limiting protrusion is fixedly connected to the upper surface of the spraying conveyor belt.

[0011] Preferably, the limiting protrusion is arranged in a triangle shape with the pointed corner facing upward, and the side of the limiting protrusion is arranged in an arc shape, and the lower end of the feeding plate is located on the upper side of the limiting protrusion.

[0012] Preferably, a paint supply pipe is fixedly connected to the inside of the protective cover, and a paint spray pipe is connected to the outside of the paint supply pipe, and the internal spraying material of the paint supply pipe is self-drying water-based paint.

[0013] Preferably, a drying conveyor belt is provided inside the drying workbench, and the end side of the drying conveyor belt is connected to the end side of the spraying conveyor belt, and the drying conveyor belt and the spraying conveyor belt are at the same height.

[0014] Preferably, the blower mechanism comprises a fixing box, the fixing box is fixedly connected to the lower surface of the gear, and an adjusting ball is nested and connected to the lower side of the fixing box, a linkage cover is fixedly connected to the lower side of the adjusting ball, and an electric fan is fixedly connected to the inside of the linkage cover; The interior of the fixing box is fixedly connected with a telescopic rod, and the output end of the telescopic rod is hinged with a pushing rod, and the other end of the pushing rod is hinged on the upper surface of the adjusting ball.

[0015] Preferably, the adjusting ball forms a rotating structure with the linkage cover through the push rod, and the pushing rod forms a rotating structure with the adjusting ball through the telescopic rod.

[0016] Preferably, a limiting groove is opened on the inner upper side of the heat preservation cover, and the limiting groove is nested and connected with a limiting block inside the limiting groove, and the lower side of the limiting block is fixedly connected with a tooth plate, the heat preservation cover is fixedly connected with a motor body, and the output end of the motor body is fixedly connected with a turntable, and the side of the turntable is hinged with a turntable, and a pull rod is hinged between the end side of the turntable and the tooth plate.

[0017] Preferably, the tooth plate and the gear are meshed with each other, and the tooth plate drives the limit block and the limit groove to form a sliding structure through the pull rod, and the pull rod forms a rotating structure with the tooth plate through the rotating plate.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the spraying workbench and the drying workbench cooperate with each other to dry the motor rotor, and at the same time, the electronic rotor is positioned under the limiting effect of the limiting protrusion, and the heat can be kept inside the protective cover through the air blowing mechanism, thereby improving the drying efficiency, and the electric fan can be further driven to change its angle through the turntable. The specific contents are as follows: (1) The workpiece can be transported by the spray conveyor belt installed on the spray workbench. When the workpiece is transported to the inside of the protective cover, the paint supply pipe can spray the self-drying water-based paint on the conveyed motor rotor through the paint spray pipe to reduce the oxidation and rust of the electronic rotor; (2) A limiting protrusion is fixedly connected above the spray conveyor belt. When the feed plate unloads the motor rotor, the motor rotor will be positioned under the limiting action of the limiting protrusion set in a triangular shape, and the motor rotor placed in the limited position will be stably transported by the spray conveyor belt, thereby reducing the possibility of the motor rotor shifting and falling during transportation; (3) A protective cover is provided on the outside of the drying workbench, which can gather the heat generated by the dryer, thereby reducing heat spillover and limiting the heat inside the protective cover, which can further improve the drying requirements of the motor rotor; (4) When the dryer is performing drying operation, the telescopic rod can be started synchronously. At this time, the telescopic rod can synchronously push the push rod and make the push rod rotate. When the push rod rotates, it will synchronously drive the adjustment ball to rotate along the inner lower side of the fixed box, thereby further driving the linkage cover to rotate, so that the angle changes. At this time, the linkage cover can drive the electric fan to change the angle and further blow away the heat generated by the dryer, so that the heat can be evenly distributed inside the protective cover, thereby improving the drying efficiency; (5) Start the motor body, the motor body will synchronously drive the turntable to rotate. When the turntable is rotating, it will synchronously drive the hinged turn plate on the side to rotate. When the turntable is rotating, it will synchronously pull the pull rod to rotate. At this time, the pull rod will pull the tooth plate to move. At this time, the tooth plate will drive the limit block to slide inside the limit groove. Under the limiting action of the limit block, the tooth plate can stably drive the gear meshing with it to rotate, thereby driving the fixed box to rotate synchronously through the gear. At this time, the fixed box can further drive the electric fan to rotate, thereby further improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the limiting protrusion of the present invention; Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of the heat preservation cover of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the fixing box of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the turntable of the present invention; Figure 7 It is a schematic diagram of the three-dimensional cross-sectional structure of the linkage cover of the present invention; Figure 8 It is a schematic diagram of a three-dimensional cross-sectional structure of a fixing box of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the push rod of the present invention.

[0020] In the figure: 1. spraying workbench; 2. drying workbench; 3. protective cover; 4. paint supply pipe; 5. paint spray pipe; 6. feeding plate; 7. spraying conveyor belt; 8. limiting protrusion; 9. drying conveyor belt; 10. insulation cover; 11. dryer; 12. motor body; 13. electric fan; 14. limiting groove; 15. limiting block; 16. rotating plate; 17. pull rod; 18. gear; 19. tooth plate; 20. linkage cover; 21. fixing box; 22. telescopic rod; 23. pushing rod; 24. turntable; 25. adjusting ball. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Embodiment 1: Figure 1 , Figure 2 , Figure 3 and Figure 4 The technical solution shown in the figure, the present invention provides the following technical solution: a spraying and drying system for a motor rotor, disclosing a spraying workbench 1 and a drying workbench 2, the spraying workbench 1 and the drying workbench 2 cooperate with each other to dry the motor rotor: A spraying workbench 1, a drying workbench 2 is fixedly connected to the right end side of the spraying workbench 1, and a feeding plate 6 is fixedly connected to the left end side of the spraying workbench 1, and a protective cover 3 is fixedly connected to the upper side of the center of the spraying workbench 1, a spraying conveyor belt 7 is arranged inside the spraying workbench 1, and a limiting protrusion 8 is fixedly connected to the upper surface of the spraying conveyor belt 7, the limiting protrusion 8 is arranged in a triangle with a pointed angle facing upward, and the side of the limiting protrusion 8 is arranged in an arc state, the lower end of the feeding plate 6 is located on the upper side of the limiting protrusion 8, a paint supply pipe 4 is fixedly connected to the inside of the protective cover 3, and a paint spraying pipe 5 is connected to the outside of the paint supply pipe 4, and the internal spraying material of the paint supply pipe 4 is self-drying water-based paint, a drying conveyor belt 9 is arranged inside the drying workbench 2, and the end side of the drying conveyor belt 9 is connected to the end side of the spraying conveyor belt 7, and the drying conveyor belt 9 and the spraying conveyor belt 7 have the same height.

[0023] The workpiece can be transported by the spraying conveyor belt 7 arranged on the spraying workbench 1. When the workpiece is transported to the inside of the protective cover 3, the paint supply pipe 4 can spray the transported motor rotor with self-drying water-based paint through the paint spray pipe 5, thereby reducing the oxidation and rusting of the electronic rotor. A limiting protrusion 8 is fixedly connected to the top of the spraying conveyor belt 7. When the feeding plate 6 unloads the motor rotor, the motor rotor will be positioned under the limiting action of the limiting protrusion 8 set in a triangle, and the motor rotor placed in the limit position will be stably transported by the spraying conveyor belt 7, thereby reducing the possibility of the motor rotor shifting and falling during transportation. A protective cover 3 is arranged on the outside of the drying workbench 2, and the heat generated by the dryer 11 can be gathered through the protective cover 3, thereby reducing the heat spillage and limiting the heat to the inside of the protective cover 3, which can further improve the drying demand for the motor rotor.

[0024] Embodiment 2: Figure 2 , Figure 4 , Figure 8 and Fig. 9 The technical solution shown in the figure, the present invention provides the following technical solution: a spray drying system for a motor rotor, a blower mechanism is disclosed, and heat can be evenly distributed through the blower mechanism: The upper surface of the drying workbench 2 is fixedly connected with a heat preservation cover 10, and a dryer 11 is arranged on the upper surface of the heat preservation cover 10, and a gear 18 is nested and connected to the inner upper surface of the heat preservation cover 10, and a blower mechanism that can evenly distribute the heat is arranged between the lower surface of the gear 18 and the inner upper surface of the heat preservation cover 10; The hair dryer mechanism includes a fixing box 21, which is fixedly connected to the lower surface of the gear 18, and an adjusting ball 25 is nested and connected to the lower side of the fixing box 21, and a linkage cover 20 is fixedly connected to the lower side of the adjusting ball 25, and the interior of the linkage cover 20 is fixedly connected to the electric fan 13; A telescopic rod 22 is fixedly connected to the interior of the fixed box 21, and a push rod 23 is hinged at the output end of the telescopic rod 22, and the other end of the push rod 23 is hinged on the upper surface of the adjusting ball 25. The adjusting ball 25 forms a rotating structure with the linkage cover 20 through the push rod 23, and the push rod 23 forms a rotating structure with the adjusting ball 25 through the telescopic rod 22.

[0025] When the dryer 11 is performing a drying operation, the telescopic rod 22 can be started synchronously. At this time, the telescopic rod 22 can synchronously push the push rod 23 and cause the push rod 23 to rotate. When the push rod 23 rotates, it will synchronously drive the adjusting ball 25 to rotate along the inner lower side of the fixed box 21, thereby further driving the linkage cover 20 to rotate, thereby causing the angle to change. At this time, the linkage cover 20 can drive the electric fan 13 to change its angle, and further blow and disperse the heat generated by the dryer 11, so that the heat can be evenly distributed inside the protective cover 3, thereby improving the drying efficiency.

[0026] Embodiment 3: Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The technical solution shown in the figure, the present invention provides the following technical solution: a spray drying system for a motor rotor, a turntable 24 is disclosed, and the turntable 24 can further drive the electric fan 13 to change its angle: A limiting groove 14 is provided on the inner upper side of the heat preservation cover 10, and a limiting block 15 is nested inside the limiting groove 14, and a tooth plate 19 is fixedly connected to the lower side of the limiting block 15, and a motor body 12 is fixedly connected to the heat preservation cover 10, and a turntable 24 is fixedly connected to the output end of the motor body 12, and a rotating plate 16 is hinged on the side of the turntable 24, and a pull rod 17 is hinged between the end side of the rotating plate 16 and the tooth plate 19, and the tooth plate 19 and the gear 18 are meshed with each other, and the tooth plate 19 drives the limiting block 15 and the limiting groove 14 through the pull rod 17 to form a sliding structure, and the pull rod 17 forms a rotating structure with the tooth plate 19 through the rotating plate 16.

[0027] Start the motor body 12, the motor body 12 will synchronously drive the turntable 24 to rotate, when the turntable 24 is rotating, it will synchronously drive the rotating plate 16 hinged on the side to rotate, when the rotating plate 16 is rotating, it will synchronously pull the pull rod 17 to rotate, at this time the pull rod 17 will pull the tooth plate 19 to move, at this time the tooth plate 19 will drive the limit block 15 to slide inside the limit groove 14, under the limiting action of the limit block 15, the tooth plate 19 can stably drive the gear 18 meshing with it to rotate, thereby driving the fixed box 21 to rotate synchronously through the gear 18, at this time the fixed box 21 can further drive the electric fan 13 to rotate, thereby further improving the drying efficiency.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A spray drying system for a motor rotor, the spray drying system using a spray drying device, comprising a spray workbench (1), the right end side of the spray workbench (1) being fixedly connected to a drying workbench (2), the left end side of the spray workbench (1) being fixedly connected to a feed plate (6), and the center upper side of the spray workbench (1) being fixedly connected to a protective cover (3); It is characterized in that The upper surface of the drying workbench (2) is fixedly connected to a heat preservation cover (10), and a dryer (11) is arranged on the upper surface of the heat preservation cover (10), and a gear (18) is nested and connected to the inner upper surface of the heat preservation cover (10), and a blower mechanism that can evenly distribute the warm air is arranged between the lower surface of the gear (18) and the inner upper surface of the heat preservation cover (10).

2. The spray drying system for motor rotor according to claim 1, characterized in that: A spraying conveyor belt (7) is arranged inside the spraying workbench (1), and a limiting protrusion (8) is fixedly connected to the upper surface of the spraying conveyor belt (7).

3. The spray drying system for motor rotor according to claim 2, characterized in that: The limiting protrusion (8) is arranged in a triangular shape with the pointed corner facing upwards, and the side of the limiting protrusion (8) is arranged in an arc shape, and the lower end of the feeding plate (6) is located on the upper side of the limiting protrusion (8).

4. The spray drying system for motor rotor according to claim 1, characterized in that: The interior of the protective cover (3) is fixedly connected to a paint supply pipe (4), and the outside of the paint supply pipe (4) is penetrated by a paint spray pipe (5), and the internal spraying material of the paint supply pipe (4) is self-drying water-based paint.

5. The spray drying system for motor rotor according to claim 1, characterized in that: A drying conveyor belt (9) is arranged inside the drying workbench (2), and the end side of the drying conveyor belt (9) is connected to the end side of the spraying conveyor belt (7), and the drying conveyor belt (9) and the spraying conveyor belt (7) are at the same height.

6. The spray drying system for motor rotor according to claim 1, characterized in that: The hair dryer mechanism comprises a fixing box (21), the fixing box (21) being fixedly connected to the lower surface of the gear (18), and an adjusting ball (25) being nested and connected at the lower side of the fixing box (21), a linkage cover (20) being fixedly connected at the lower side of the adjusting ball (25), and an electric fan (13) being fixedly connected inside the linkage cover (20); A telescopic rod (22) is fixedly connected inside the fixed box (21), and a push rod (23) is hingedly connected to the output end of the telescopic rod (22), and the other end of the push rod (23) is hingedly connected to the upper surface of the adjustment ball (25).

7. The spray drying system for motor rotor according to claim 6, characterized in that: The adjusting ball (25) forms a rotating structure with the linkage cover (20) through the push rod (23), and the pushing rod (23) forms a rotating structure with the adjusting ball (25) through the telescopic rod (22).

8. The spray drying system for motor rotor according to claim 1, characterized in that: A limiting groove (14) is provided on the upper inner side of the heat-insulating cover (10), the limiting groove (14) is provided, and a limiting block (15) is nested and connected inside the limiting groove (14), and a tooth plate (19) is fixedly connected to the lower side of the limiting block (15), the heat-insulating cover (10) is fixedly connected to a motor body (12), and a rotating disk (24) is fixedly connected to the output end of the motor body (12), and a rotating plate (16) is hingedly connected to the side of the rotating disk (24), and a pull rod (17) is hingedly connected between the end side of the rotating plate (16) and the tooth plate (19).

9. The spraying and limiting groove (14) and coating and drying system for a motor rotor according to claim 8, characterized in that: The toothed plate (19) and the gear (18) are meshed with each other, and the toothed plate (19) drives the limit block (15) and the limit groove (14) to form a sliding structure through the pull rod (17), and the pull rod (17) forms a rotating structure with the toothed plate (19) through the rotating plate (16).

Citation Information

Patent Citations

  • Motor rotor paint spraying chamber

    CN106984469A

  • Rotor painting and dynamic balancing line

    CN110252567B

  • Ferrite rotor surface treatment device for motor processing

    CN112691827A