Machine for maximizing rotational power

Abstract

The invention relates to a machine for maximizing rotational power, similar to a gearbox, comprising two crankshafts for inputting and outputting rotational power, but the two crankshafts of the machine rotate at the same speed and the output shaft has a higher torque, the machine comprising at least one stage, the first stage drives the next stage by connecting the output crankshaft of the first stage with the input crankshaft of the next stage, each stage generates more rotational power, and the machine works through an external rotating device.

Description

Technical Field

[0001] The present invention relates to a machine for maximizing rotational power, which is similar to a gearbox, including two shafts for inputting and outputting rotational power, but the shafts of the machine rotate at the same speed, the output shaft has a higher torque, and the machine works through an external rotating device. Background Art

[0002] Recently, the world is facing many energy challenges, the demand for energy has increased, leading to rising prices, negatively affecting the global economy, further leading to global warming and climate change, resulting in a shift to electric vehicles, which have problems with short charging distances and high-cost batteries, as well as heat generated by efficient batteries. Support for power generation from renewable energy sources, especially through mechanical systems. All these reasons have prompted people to innovate new ways to maximize energy generation efficiency and rationalize energy consumption. Summary of the invention

[0003] The present invention relies on the use of relatively low mechanical power, meaning less environmental emissions, lower operating costs, and higher mechanical power output through the output shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0004] Figure 1A An overall view of the inside of a machine that maximizes rotational power.

[0005] Figure 1B is an example of a machine in the downstroke position and the lines of motion and forces.

[0006] Figure 1C is an example of a machine at the end of its upstroke and the lines of motion and forces.

[0007] Figure 2 The housing structure and internal components are described.

[0008] Figure 3 It is the cover of the shell structure.

[0009] Figure 4 The output load components are described.

[0010] Figure 5 An input force application component is described.

[0011] Figure 6 is a component view of the gear assembly.

[0012] Figure 7 This is the general view of the front of the machine.

[0013] FIG. 8 is a component view of a timing pulley.

[0014] FIG. 9 is an overall view of the back of the machine.

[0015] Figure 10 illustrates the crankshaft and bolting of the various stages through the assembly stage. DETAILED DESCRIPTION

[0016] Figure (1) shows an overall view of the machine, which includes a stage in the lower stroke end position, including a housing structure 1, wherein the housing structure 1 includes two crankshafts, a first crankshaft 4 for inputting application force and a second crankshaft 5 for outputting load, and they rotate at the same speed and the same stroke, and the crankshafts are connected to the arm assembly through connecting rods 2 and 3 respectively, and the arm assembly includes two application arms 8 and two load arms 9. Through the application arm pin 28, the application arm 8 is connected to the planetary gear 15, and the planetary gear 15 is attached to the control arm 11 and assembled with the fixed sun gear 14 mounted around the central carrier 13. The machine has a motor 29 as a rotation source, and the input crankshaft shaft 4 can be connected to other rotating devices, such as fuel engines, electric motors, wind turbines, etc. Directly connected or connected by gears or belts. The efficiency of the machine depends on minimizing the friction of the components, so many components are assembled through ball bearings.

[0017] Figure (1B) shows an example of the machine at the lower stroke end, with a crankshaft stroke of 40 mm, a load on the load arm 9 of 1 kg, a horizontal force 70 = (cos40) ÷ (sin40) × 1 kg = 1.19 kg, a load arm length = 40 ÷ (1-sin40) = 111.98 mm, the load arm is inclined 40 degrees on the horizontal plane, and a control arm 11 length of (cos40) × 111.98 mm = 85.78 mm.

[0018] In order to calculate the radius of the planetary gear, draw a control arm at the upper stroke end, tilted 70° on the vertical N1 plane, then draw a line 73 between the two positions before and after the gear shaft moves, and then draw two 50° N2 line segments 74 and 75 of the same length from the two axes of the planetary gear. Now determine the length of the connecting rod 24 of the gear 59.268mm, the radius of the planetary gear = 70° ÷ 50° × 59.268 = 42.33mm, the radius of the sun gear 16.938mm = 59.268-42.33, the radius of the planetary gear 15 is 42.33mm at the circumferential pitch, and the radius of the sun gear 14 is 16.93mm.

[0019] Force ratio = (cos40) / (sin40)×1kg×(sin60.849)×42.33mm / 85.78mm=.51kg force 71, where 60.849° is the angle N3 between the control arm and the gear link, and then moves 50 degrees to the vertical position.

[0020] Figure (1C) illustrates the position of the machine at the upper end of the stroke, where the load arm moves 50° from point 67 to point 68, the circumferential pitch 69, 72 is 2×rad×111.98mm×(50÷360), the load is vertical in the horizontal plane, the control arm of the planetary gear moves the circumferential pitch 69 at the force arm pin 28, which is equal to 50°, the horizontal displacement of the load arm is small, and the efficiency of the planetary gear is low. The gear stage depends on the circumferential pitch of the planetary gear. The machine contains ball bearings on all axes to reduce friction. In order to achieve balance at high speed, it must connect two stages whose parts move in opposite directions. The moving parts of the two stages have the same weight.

[0021] Figure (2) shows a casing 1, in which fixed parts and moving parts are installed inside the casing 1. The housing structure 1 and the cover 33 are connected by bolts 37, and the bolts are installed inside the casing. The fixed support 13 is installed from the outside in the casing 1 by bolts 19, rings and nuts 42. The rod 43 is installed to the fixed support 13 through a hole, and the bearing cover 12 of the crankshaft is installed, and the pivot 10 of the load arm is also installed.

[0022] Figure (3) shows the cover 33 of the casing structure 1, which includes bolt holes 45 for attachment of the casing structure and cover 33 and holes 44 for attaching the casing 36 to the second stage, crankshaft bearing cap 12.

[0023] Figure (4) shows an output load assembly, which includes two load arms 9, which are mounted to the pivot 10 through ball bearings 50, and the two arms 9 are connected by an arm load pin 27, and the arm 9 is connected to the output crankshaft 5 through the output connecting rod 3 by a ball bearing 48, and the ball bearing 48 is mounted to the crank pin 18, the connecting rod 3 is mounted to the pin 27 through a ball bearing 32, and the counterweight 23 is mounted to the load arm 9 by a bolt 49, and its weight is equal to the weight of the component mounted to the pin 27. The output crankshaft 5 has a counterweight 6, whose weight is equal to the weight of the component on the output crank pin 18, and the main journal of the crankshaft 5 is positioned on the housing structure by a ball bearing 31 installed in the bearing cover 12.

[0024] Figure (5) shows an input force-applying assembly, which includes a crankshaft 4, the main journal of which is positioned on a ball bearing 31 installed in the bearing cover 12 and attached to the housing structure 1 and the cover 33 to reduce the inertia during rotation, the input connecting rod 2 is mounted to the crank pin 52 through the ball bearing 51, the connecting rod 2 is mounted to the force-applying arm pin 28, and the two force-applying arms 8 are assembled together through the connecting rod 34. When the crankshaft is working, the swinging motion of the arm assembly is converted into circular motion. The crankshaft 4 has a counterweight equal to the weight of the components on the input crank pin 53, and the force-applying arm is mounted to the pin 27 through the ball bearing 32.

[0025] Figure (6) shows a gear assembly, which includes a planetary gear 15, which performs a swinging motion within a quarter circle. The control arm 11 has two rings, the first ring 53 connects the connecting rod 2 and the force arm 8 through a ball bearing 55 and a pin 28, the second ring 54 is the shaft of the gear, and the pin 56 is used to center the gear through the connecting rod 24. The fixed central gear (sun gear) 14 is installed to the fixed carrier 13 through the connecting rod 24 through a ball bearing 35. The central gear (sun gear) 14 is attached to the fixed carrier 13 and installed by bolts 26. The connecting rod 24 of the gear is installed on the shaft of the gears on both sides. The counterweights 25 on both sides are installed by bolts 58. The counterweights are equal to the weight of the components on the force arm pin 28. The gear assembly helps to balance the circumferential pitch 69 of the force arm and the circumferential pitch 72 of the load arm, and works to maximize the efficiency of the load arm during the downstroke.

[0026] Figure (7) shows a machine comprising two stages represented by housings 1 and 36, driven by an electric motor 29, which is attached to the housing structure 1 by bolts 59 through holes 42, and the motor shaft rotates, driving the belt 60 through the pulley 30, driving the driving pulley 66 of the input crankshaft 4, the two shafts of the crankshafts 4 and 5 being connected by the timing belt 16 through the timing pulley 17 of the input crankshaft and the timing pulley 61 of the output crankshaft, which have the same diameter.

[0027] Figure (8) shows the components of the timing pulley 61 which is centered on the flange 20 through the hole 62 and the bolts 63 attached thereto. The timing pulley 61 is centered on the flange through the oval hole 64 and the flange hole 62, which allows the rotation of the two crankshafts to be readjusted at the upper and lower ends of the stroke while the crankshafts are not engaged during the working stroke.

[0028] Figure (9) shows the back of the machine where the connecting flange is mounted to the output crankshaft and the flange is connected to the use purpose.

[0029] FIG. 10 shows a method of connecting the stages, connecting the output crankshaft of the first stage to the input crankshaft of the second stage via bushing 39 .

[0030] For example, if the machine will work with electric vehicles, it will use low-power motors and consumption, perform better, and therefore have a longer charging distance and less charging time.

[0031] If the machine is used in conjunction with an industrial machine, it uses lower-power motors and consumption to achieve the same current purpose, thereby reducing the cost of production by a certain percentage, that is, reducing the cost of the product and its purpose.

Claims

1. A machine for maximizing rotational power, comprising: a housing structure supporting the fixed and movable components, and also including side covers; an application arm device, the application arm device comprising one or two parallel arms and having two ends, a first end attached to a connecting rod of the input crankshaft via a connecting pin and to a planetary gear via a control arm, and a second end attached to a load arm via a connecting pin; A load arm device, the load arm device comprising one or two parallel arms and having two ends, a first end attached to the force application arm and the connecting rod of the output crankshaft via a connecting pin, a second end attached to the counterweight, and a pivot device between the two ends; A planetary gear device, the planetary gear device is attached to a control arm, the control arm device has two ends, a first end is attached to the force arm and the connecting rod of the input crankshaft via a connecting pin, and a second end is assembled to a support device through its pin shaft; a sun gear, said sun gear means being mounted to a non-rotating support means; a connecting rod of the gear, the connecting rod arrangement comprising one or two rods, the connecting rod arrangement being mounted around the gear and having two ends, a first end being attached to a pin of the planetary gear and a second end being attached to a counterweight; an input crankshaft including one or more connecting rod pins; an output crankshaft including one or more connecting rod pins; A timing pulley device, the timing pulley comprising two pulleys connected by a connecting device belt or chain or gear, each timing pulley being mounted to the crankshaft; a support for the gear arrangement, said support arrangement being positioned on both sides in the housing structure; a pivot of a load arm arrangement, said pivot arrangement being located on both sides in the housing structure; External rotating device, which is any rotating device connected to the input crankshaft.

2. The machine of claim 1, wherein each stage arrangement comprises at least one housing structure, the machine comprising at least one stage, each stage producing a higher rotational power at a certain ratio.

3. The machine as claimed in claim 1, wherein the force application arm further comprises one or two arm devices including rings at their ends in which ball bearings are mounted to reduce friction with the connecting pin, the two arms being connected by a rod.

4. The machine of claim 1, wherein the load arm includes a ring at its end, the ball bearing being mounted within the ring.

5. The machine of claim 1, further wherein the control arm of the planetary gear arrangement includes a ring at an end thereof, and a ball bearing is mounted in the ring to reduce friction with the connecting pin.

6. The machine of claim 1, wherein said input crankshaft means is connected from one end thereof to an external rotational drive means.

7. The machine of claim 1, further wherein said output rotation crankshaft assembly includes at least one connecting rod pin, said crankshaft assembly being connected to a power utilizing device.

8. The machine of claim 1, wherein the planetary gears and control arms operate in such a manner that the circumferential pitch of the apply arm is equal to the circumferential pitch of the load arm.

9. The machine of claim 1, further comprising an application arm and a load arm connected to the crankshaft by connecting rods, the two connecting rods being assembled to the crank pin by ball bearings.

10. The machine of claim 1, further comprising an input crankshaft and an output crankshaft, the crankshafts being positioned in the housing structure by ball bearings on both sides.

11. The machine of claim 1, wherein the position of the moving parts of the first stage is the same as the position of the parts of the second stage so as to achieve balance at high speed rotation.

12. The machine of claim 1, further capable of connecting more than one stage together, the output crankshaft of the first stage being connected to the input crankshaft of the second stage by bushing means or gears.

13. The machine of claim 1, further wherein each crankshaft is attached to a timing pulley, one of which is mounted to a flange assembly, the flange assembly being attached to a vane assembly which moves with said pulley within the elliptical hole, thereby allowing the timing rotation to be readjusted simultaneously in the upper and lower strokes without the need for engagement between the two crankshafts during the power stroke.

14. The machine of claim 1, further wherein the connecting rod of the gear has a counterweight equal to the weight of a component mounted to the connecting pin of the force applying arm.

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