High-level tobacco rack structure of tobacco curing barn
By combining the adjustable frame and the drive frame, the equidistant arrangement and automated loading and unloading of tobacco leaf carriers in the curing barn are realized, which solves the problems of cumbersome tobacco leaf hanging operation and poor hot air flow in the existing technology, and improves the heating and dehumidification effect of tobacco leaves.
Patent Information
- Application Number
- CN202411584751.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2044-11-07
AI Technical Summary
The existing tobacco leaf hanging operation in the curing barn is cumbersome, and it is difficult to evenly arrange the tobacco leaves at high levels, resulting in poor hot air flow and affecting the heating and dehumidification of the tobacco leaves.
The structure adopts an adjustable spacing frame and a drive frame. Through the cooperation of the drive slide and the adjustable spacing slide, the tobacco leaf carriers are arranged at equal intervals in the curing barn. The automatic loading and unloading operation of the tobacco leaf carriers is realized by the motor driving the lead screw, which allows the loading and unloading operation of tobacco at the entrance of the curing barn.
This method enables the equal-spaced arrangement of tobacco leaf carriers within the curing barn, improves the flow of hot air, simplifies the operation process, and enhances the heating and dehumidification effects of the tobacco leaves.
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Figure CN119655475B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tobacco leaf curing equipment, in particular to a high-layer tobacco rack structure of a tobacco leaf curing barn. BACKGROUND
[0002] The curing of flue-cured tobacco is different from the curing of air-cured tobacco. The curing of flue-cured tobacco mainly utilizes the hot air in the curing barn to remove the moisture from fresh tobacco leaves and to transform the chemical components in the tobacco leaves. In order to ensure the curing quantity of tobacco leaves, the existing curing barns are provided with multiple curing racks from top to bottom to realize the hanging and curing of 3-4 layers of tobacco leaves at the same time. That is, the existing technology is to hang the two ends of the carrier (tobacco rod or tobacco clamp) on two curing racks at the same height after the tobacco leaves are baled (carrier is tobacco rod) or clamped (carrier is tobacco clamp), and then to complete the hanging of 3-4 layers of tobacco leaves from top to bottom. This requires the workers to move from the inside to the outside of the curing barn and repeatedly climb up to realize the hanging of the high-layer tobacco leaves. Moreover, the space inside the curing barn is narrow and cramped, the overall operation is very complicated, and the spacing between the tobacco leaves cannot be uniformly arranged, which leads to poor flow of hot air in the later stage, and thus affects the heating and moisture removal effects of the tobacco leaves. SUMMARY
[0003] The purpose of the present application is to provide a high-layer tobacco rack structure of a tobacco leaf curing barn. The present application has a simple structure and can effectively realize the equidistant arrangement of tobacco carriers in the curing barn. Moreover, the loading and unloading operations of the tobacco carriers in the curing barn can be performed at the door of the curing barn, and the operation space is larger.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0005] A high-layer tobacco rack structure of a tobacco leaf curing barn, which comprises distance adjusting racks and driving racks arranged on both sides of the inside of the curing barn respectively. The opposite sides of the distance adjusting racks and the driving racks are respectively slidably assembled with a plurality of distance adjusting sliding seats and driving sliding seats arranged correspondingly. The top surfaces of the distance adjusting sliding seats and the driving sliding seats are both provided with embedding grooves for assembling the end portions of tobacco rods or tobacco clamps.
[0006] The driving rack is provided with a sliding channel extending along the length direction thereof. The end portion of the driving sliding seat away from the distance adjusting sliding seat is provided with a driving block in gap sliding cooperation with the sliding channel. The driving block is in transmission connection with a driving mechanism.
[0007] The distance adjusting rack is provided with a cavity extending along the length direction thereof. The side of the distance adjusting sliding seat away from the driving sliding seat is provided with a positioning box. The positioning boxes of adjacent distance adjusting sliding seats are connected through a connecting assembly and are in sliding cooperation with the cavity.
[0008] Preferably, the driving block is provided with a through hole. The driving mechanism comprises a lead screw coaxially arranged with the through hole.
[0009] The driving block at the end of the interior of the drying room is fixed with a threaded sleeve for screwing the screw rod in the inner wall of the through hole.
[0010] Preferably, the end of the screw rod towards the interior of the drying room is connected with the motor transmission arranged on the outer wall of the drying room.
[0011] Preferably, the bottom of the driving block is further provided with a limiting hole, and a limiting rod arranged in parallel with the screw rod is fixed on the driving frame after sequentially sliding through the limiting hole.
[0012] Preferably, the connecting assembly comprises a plurality of connecting plates arranged in the cavity, the connecting plates span two adjacent pitch adjustment sliding seats, and the connecting plates and the positioning boxes on the pitch adjustment sliding seats are arranged in a staggered manner.
[0013] The positioning box of the pitch adjustment sliding seat at the end of the interior of the drying room is provided with a positioning rod, and the positioning boxes of the remaining pitch adjustment sliding seats are provided with connecting rods sequentially penetrating the positioning boxes and the corresponding connecting plates.
[0014] The end of the positioning rod and the connecting rod away from the end of the positioning box is provided with a flange, and the cavity of the pitch adjustment frame is further provided with a limiting sliding groove matched with the flange in a gap.
[0015] Preferably, a connecting long hole for slidingly cooperating with the connecting rod is arranged on the plate body of the connecting plate, and a positioning long hole for slidingly cooperating with the connecting rod or the positioning rod is arranged on the box body of the positioning box.
[0016] When the pitch adjustment sliding seats are in contact with each other, the connecting long hole of the connecting plate coincides with the positioning long hole of the corresponding pitch adjustment sliding seat positioning box, and the distance between the positioning rod and the adjacent connecting rod and the distance between the connecting rods are the same.
[0017] One end of the connecting plate towards the interior of the drying room is fixedly connected with the end of the adjacent pitch adjustment sliding seat positioning box towards the outside, and the other end is free and slidingly cooperates with the corresponding connecting rod.
[0018] Preferably, the end of the positioning rod and the connecting rod away from the flange is coaxially provided with a positioning disc located in the positioning box, and the top surface and the bottom surface of the positioning box are both provided with a positioning groove for cooperating with the positioning disc, and the disc surface of the positioning disc is exposed from the positioning groove to the cavity.
[0019] Preferably, a plurality of positioning protrusions are arranged at equal intervals on the bottom surface of the box body of the positioning long hole, and the gap of the positioning protrusion cooperates with the gap of the positioning rod or the connecting rod.
[0020] Preferably, an adjusting rod is further arranged in the cavity below the positioning rod and the connecting rod, and a clamping seat for clamping the rod body of the positioning rod or the connecting rod is arranged on the rod body of the adjusting rod at the corresponding positioning rod and the connecting rod.
[0021] Preferably, the end of the distance adjusting frame facing the outside world is provided with a notch through which the adjusting rod is inserted, and the end of the adjusting rod exposed to the outside world is provided with a length scale.
[0022] The working process of the present application is as follows:
[0023] Firstly, the present application is in an initial state before loading the tobacco, that is, the distance adjusting slides are in contact with each other and located at the end of the distance adjusting frame facing the outside world, and the driving slides are in contact with each other and located at the end of the driving frame facing the outside world, at this moment, the adjusting rod is located below the positioning rod and the connecting rod and keeps separated from the positioning rod and the connecting rod. Then the staff climbs at the door of the curing barn to load the tobacco, and embeds the two ends of the tobacco rod after rolling tobacco or the tobacco clamp after clamping tobacco leaves into the corresponding grooves of the distance adjusting slides and the driving slides until all the tobacco loading actions are completed.
[0024] After the manual loading of tobacco is completed, the staff returns to the ground and starts the motor to drive the lead screw to rotate forward, the lead screw drives the driving block at the end of the inside direction of the curing barn through the screw thread sleeve to move along the driving frame towards the inside of the curing barn, and at the same time, the driving slide moves the corresponding distance adjusting slide (i.e. the distance adjusting slide provided with the positioning rod) and the connecting plate fixedly connected thereto in a synchronous manner through the corresponding tobacco rod or tobacco clamp. When the connecting plate of the distance adjusting slide moves to the inside wall of the connecting hole in contact with the connecting rod of the adjacent distance adjusting slide, it will pull the connecting rod and the corresponding distance adjusting slide to continue moving, and at the same time, it will also drive the corresponding driving slide to move synchronously through the tobacco rod or tobacco clamp, so that all the distance adjusting slides and driving slides are arranged at equal distances in sequence.
[0025] After the curing and re-humidification are completed, the door of the curing barn is opened, the motor is started to drive the lead screw to rotate reversely, the lead screw drives the driving block at the end of the inside direction of the curing barn through the screw thread sleeve to move along the driving frame towards the outside of the curing barn, and at the same time, the driving slide moves the corresponding distance adjusting slide (i.e. the distance adjusting slide provided with the positioning rod) and the connecting plate fixedly connected thereto in a synchronous manner, and in the subsequent movement process, it sequentially touches and pushes the adjacent distance adjusting slide and driving slide to the initial state, and the staff can unload the tobacco at the door of the curing barn.
[0026] Due to the differences in width, thickness and other agronomic characteristics of different varieties and different parts of tobacco leaves in actual curing operation, the distance between the tobacco leaves in the curing barn needs to be adjusted to meet the uniformity of hot air distribution and the effective moisture removal process requirements of the tobacco leaves in the yellowing stage during the conditioning process. Therefore, the present application can change the distance between the adjacent driving slides and the adjacent distance adjusting slides after loading the tobacco by the following operations:
[0027] First, the driving slide and the distance adjustment slide are adjusted to the initial state, in which the clamping seat on the adjusting rod can correspond to the positioning rod and the connecting rod of each distance adjustment slide; then the adjusting rod is lifted along the gap, so that the clamping seat of the adjusting rod can be clamped on the corresponding positioning rod and connecting rod above, and the positioning rod and the connecting rod are moved upwards to move out of the gap of the positioning protrusion in the corresponding positioning long hole. Then the adjusting rod is moved horizontally outward or inward, so that the positioning rod and the connecting rod move upwards inside the positioning long hole and the connecting long hole, and the distance between the end of the connecting long hole of the corresponding connecting plate is changed, then the adjusting rod is moved downwards, and the adjusting rod falls into the positioning protrusion groove below, thereby finally realizing the maximum distance adjustment of the adjacent distance adjustment slide.
[0028] Compared with the prior art, the present application has the following advantages:
[0029] 1) The present application has a simple structure, which can effectively realize the equidistant arrangement of the tobacco carriers in the curing barn, and the loading and unloading operations of the tobacco carriers in the curing barn can be performed at the door of the curing barn, so that the operation space is larger.
[0030] 2) The present application can adjust the distance between adjacent tobacco carriers according to the width, thickness and other agronomic characteristics of the tobacco to be cured, thereby adjusting the density of the tobacco in the curing barn and improving the flowability of the hot air flow in the curing barn. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 The structure diagram of the tobacco clamp structure described in the specific embodiment;
[0032] Figure 2 The connection structure diagram of the adjusting box and the connecting plate fixedly connected thereto described in the specific embodiment;
[0033] Figure 3 The connection structure diagram of the distance adjustment slide, the adjusting rod and the distance adjustment frame cavity described in the specific embodiment;
[0034] Figure 4 The positional relationship diagram of the adjusting rod and the distance adjustment slide described in the specific embodiment. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.
[0036] As Figures 1-4As shown, a high-layer tobacco rack structure of a tobacco curing barn, the high-layer tobacco rack structure comprises a distance adjusting frame 2 and a driving frame 1 arranged respectively at two sides inside the curing barn, opposite sides of the distance adjusting frame 2 and the driving frame 1 are respectively slidably equipped with a plurality of distance adjusting sliding seats 4 and driving sliding seats 5 arranged correspondingly, a top surface of the distance adjusting sliding seat 4 and the driving sliding seat 5 are provided with an embedding groove 3 for assembling an end of a tobacco rod or an end of a tobacco clamp:
[0037] The driving frame 1 is provided with a sliding channel 11 extending along a length direction thereof, an end of the driving sliding seat 5 away from the distance adjusting sliding seat 4 is provided with a driving block 51 in gap sliding cooperation with the sliding channel 11, the driving block 51 is provided with a through hole 52 and a limiting hole 53 below the through hole 52, a thread sleeve 54 is fixedly arranged on an inner wall of the through hole 52 of the driving block 51 at an end thereof in the direction of the inside of the curing barn, the sliding channel 11 is further provided with a limiting rod 12 and a lead screw 13 parallel to each other, the lead screw 13 penetrates through the through hole 52 and is screw-connected with the thread sleeve 54, and an end of the lead screw 13 in the direction of the inside of the curing barn is transmissionally connected with a motor 14 arranged on an outer wall of the curing barn.
[0038] The distance adjusting frame 2 is provided with a cavity 21 extending along a length direction thereof, a positioning box 41 is arranged on a side of the distance adjusting sliding seat 4 away from the driving sliding seat 5, the positioning box 41 is provided with a positioning long hole 42 on a box body thereof, and the positioning box 41 of the distance adjusting sliding seat at an end in the direction of the inside of the curing barn is provided with a positioning rod 410 penetrating through the positioning long hole 42. The positioning box 41 of the remaining distance adjusting sliding seats is provided with a connecting rod 45 penetrating through the positioning long hole 42. A bottom surface of the positioning long hole 42 is provided with a plurality of positioning protrusions 43 at equal intervals, and the positioning protrusions 43 are in gap cooperation with corresponding positioning rods 410 or connecting rods 45.
[0039] A plurality of connecting plates 48 arranged in the cavity 21 span two adjacent distance adjusting sliding seats 4, and the connecting plates 48 and the positioning boxes 41 on the distance adjusting sliding seats are arranged in a staggered manner: the connecting plate 48 is provided with a connecting long hole 49 on a plate body thereof, an end of the connecting plate 48 in the direction of the inside of the curing barn is fixedly connected with an end of the positioning box 41 of the adjacent distance adjusting sliding seat in the direction of the outside, and the other end freely extends to an end of the corresponding positioning box 41 of the distance adjusting sliding seat in the direction of the outside, and the connecting rod 45 on the corresponding distance adjusting sliding seat penetrates through the connecting long hole 49 at the free end of the connecting plate 48;
[0040] The end of the positioning rod 410 and the connecting rod 45 away from the end of the positioning box 41 is provided with a flange 47, and the inside of the cavity 21 of the distance adjusting frame 2 is also provided with a limiting sliding groove 22 matched with the flange 47 in a gap, and the end of the positioning rod 410 and the connecting rod 45 away from the flange 47 is coaxially provided with a positioning disc 46 located in the positioning box 41, and the top surface and the bottom surface of the positioning box 41 are both provided with a positioning groove 44 matched with the positioning disc 46, and the disc surface of the positioning disc 46 is exposed to the cavity 21 from the positioning groove 44.
[0041] The inside of the cavity 21 below the positioning rod 410 and the connecting rod 45 is also provided with an adjusting rod 6, and the rod body of the adjusting rod 6 is provided with a clamping seat 61 matched with the rod body of the positioning rod or the connecting rod at the corresponding position of the positioning rod 410 and the connecting rod 45. The end of the distance adjusting frame 2 towards the outside is provided with a gap penetrated by the adjusting rod, and the end of the adjusting rod 6 exposed to the outside is provided with a length scale line.
[0042] The distance adjusting slide 4 is in a state of mutual contact, the connecting long hole 49 of the connecting plate 48 is coincided with the positioning long hole 42 of the corresponding distance adjusting slide positioning box, and the distance between the positioning rod 410 and the adjacent connecting rod 45 and the distance between the connecting rods 45 are the same.
[0043] The working process of the present application is as follows:
[0044] Firstly, the present application is in an initial state before loading the tobacco, that is, the distance adjusting slides 4 are in contact with each other and located at the end of the distance adjusting frame 2 towards the outside, and the driving slides 5 are in contact with each other and located at the end of the driving frame 1 towards the outside, at this moment, the adjusting rod 6 is located below the positioning rod 410 and the connecting rod 45 and keeps a separated state with the positioning rod 410 and the connecting rod 45. Then the staff climbs at the door of the curing barn to load the tobacco, and embeds the two ends of the tobacco rod after rolling tobacco or the tobacco clamp after clamping tobacco leaves into the corresponding recesses 3 of the distance adjusting slides 4 and the driving slides 5, until all the tobacco loading actions are completed.
[0045] After the manual loading of tobacco is completed, the staff returns to the ground and starts the motor 14 to drive the lead screw 13 to rotate forward, the lead screw 13 drives the driving block 51 at the end of the direction of the inside of the curing barn through the screw matched thread sleeve 54, and drives the driving slide 5 to move along the driving frame 1 towards the inside of the curing barn, at the same time, the driving slide 5 drives the corresponding distance adjusting slide 4 (that is, the distance adjusting slide provided with the positioning rod 410) and the connecting plate 48 fixedly connected thereto to move synchronously through the corresponding tobacco rod or tobacco clamp. When the connecting plate 48 of the distance adjusting slide 4 moves to the inner wall of the connecting long hole 49 to contact the connecting rod 45 of the adjacent distance adjusting slide 4, the connecting rod 45 and the corresponding distance adjusting slide 4 of the connecting rod 45 will be pulled to continue to move, at the same time, the corresponding driving slide 5 will be driven to move synchronously through the tobacco rod or the tobacco clamp, so that all the distance adjusting slides 4 and the driving slides 5 are arranged equidistantly through the sequential linkage.
[0046] After the baking and the moisture recovery, the door of the baking room is opened, the motor 14 is controlled to drive the screw rod 13 to rotate reversely, the screw rod 13 drives the driving block 51 at the end of the inside of the baking room through the screw sleeve 54 to drive the sliding seat 5 to move along the driving frame 1 towards the outside of the baking room, meanwhile, the driving sliding seat 5 drives the distance adjusting sliding seat 4 (i.e. the distance adjusting sliding seat provided with the positioning rod 410) and the connecting plate 48 fixedly connected thereto to move synchronously through the corresponding tobacco rod or tobacco clamp, and in the subsequent movement process, the distance adjusting sliding seat 4 and the driving sliding seat 5 are sequentially touched and moved to the initial state, and the workers can unload the tobacco at the door of the baking room.
[0047] In actual baking operation, different varieties and different parts of tobacco leaves have differences in width, thickness and other agronomic characters, so the distance of the tobacco leaves in the baking room needs to be adjusted to meet the uniformity of hot air distribution and the effective moisture removal process requirements of the tobacco leaves in the yellowing period. Therefore, the distance between the adjacent driving sliding seat and the adjacent distance adjusting sliding seat after loading the tobacco can be changed by the following operation:
[0048] Firstly, the driving sliding seat 5 and the distance adjusting sliding seat 4 are adjusted to the initial state, in which state, the clamping seat 61 on the adjusting rod 6 can correspond to the positioning rod 410 and the connecting rod 45 of each distance adjusting sliding seat 4; then the adjusting rod 6 is lifted along the gap, so that the clamping seat 61 of the adjusting rod 6 can be clamped on the corresponding positioning rod 410 and connecting rod 45 above, and the positioning rod 410 and the connecting rod 45 are moved upwards out of the gap of the positioning protrusion 43 at the corresponding positioning long hole 42. The adjusting rod 6 is moved horizontally outward or inward, so that the positioning rod 410 and the connecting rod 45 move upwards inside the positioning long hole 42 and the connecting long hole 49, and the distance between the end of the connecting long hole 49 of the corresponding connecting plate 48 is changed, then the adjusting rod 6 is lowered, and the adjusting rod 6 falls into the gap of the positioning protrusion 43 below, thereby finally realizing the maximum distance adjustment of the adjacent distance adjusting sliding seat 4.
Claims
1. A high level rack structure for a tobacco curing barn, characterized by, The high-level tobacco rack structure comprises distance adjusting racks and driving racks arranged on both sides of the inside of the curing barn respectively, opposite sides of the distance adjusting racks and the driving racks are respectively slidably equipped with a plurality of distance adjusting sliding seats and driving sliding seats arranged correspondingly, and the top surfaces of the distance adjusting sliding seats and the driving sliding seats are respectively provided with embedding grooves for assembling the end of the tobacco rod or the end of the tobacco clamp; The driving rack is provided with a sliding channel extending along the length direction thereof, and the end of the driving sliding seat away from the distance adjusting sliding seat is provided with a driving block in clearance sliding fit with the sliding channel, the driving block is in transmission connection with the driving mechanism, the driving block is provided with a through hole, and the driving mechanism comprises a screw rod coaxially arranged with the through hole. The distance adjusting rack is provided with a cavity extending along the length direction thereof, and the side of the distance adjusting sliding seat away from the driving sliding seat is provided with a positioning box, the positioning boxes of adjacent distance adjusting sliding seats are connected through a connecting assembly and are in sliding fit with the cavity, the connecting assembly comprises a plurality of connecting plates arranged in the cavity, the connecting plates span two adjacent distance adjusting sliding seats, and the connecting plates and the positioning boxes on the distance adjusting sliding seats are arranged in an interlaced manner. The positioning box of the distance adjusting sliding seat at the end in the inside direction of the curing barn is provided with a positioning rod, and the positioning boxes of the remaining distance adjusting sliding seats are provided with connecting rods sequentially penetrating the positioning boxes and the corresponding connecting plates, the end of the positioning rod and the connecting rod away from the positioning box is provided with a flange, and the cavity of the distance adjusting rack is further provided with a limiting sliding groove in clearance fit with the flange. The plate body of the connecting plate is provided with a connecting long hole in sliding fit with the connecting rod, and the box body of the positioning box is provided with a positioning long hole in sliding fit with the connecting rod or the positioning rod. When the distance adjusting sliding seats are in mutual contact, the connecting long hole of the connecting plate is coincided with the positioning long hole of the corresponding distance adjusting sliding seat positioning box, the distance between the positioning rod and the adjacent connecting rod and the distance between the connecting rods are the same, the bottom surface of the box body of the positioning long hole is provided with a plurality of positioning protrusions at equal intervals, and the gap of the positioning protrusions is in fit with the gap of the positioning rod or the connecting rod. The end of the connecting plate towards the inside of the curing barn is fixedly connected with the end of the adjacent distance adjusting sliding seat positioning box towards the outside, and the other end is free and in sliding fit with the corresponding connecting rod. The end of the positioning rod and the connecting rod away from the flange is coaxially provided with a positioning disc in the positioning box, the top surface and the bottom surface of the positioning box are provided with positioning grooves for fit with the positioning disc, and the disc surface of the positioning disc is exposed from the positioning groove to the cavity.
2. The high level rack structure for tobacco curing barn as claimed in claim 1, wherein, The end of the screw rod towards the inside of the curing barn penetrates the curing barn and is in transmission connection with the motor arranged on the outer wall of the curing barn.
3. The high level rack structure of a tobacco curing barn according to claim 1, wherein, The bottom of the driving block is further provided with a limiting hole, and a limiting rod arranged in parallel with the screw rod is sequentially slidably penetrated through the limiting hole and is fixed on the driving rack.
4. The high level rack structure for tobacco curing barn as claimed in claim 1, wherein, The cavity below the positioning rod and the connecting rod is further provided with an adjusting rod, and the rod body of the adjusting rod is provided with a clamping seat clamped with the rod body of the positioning rod or the connecting rod at the corresponding positioning rod and the connecting rod.
5. The high level rack structure for tobacco curing barns as claimed in claim 4 wherein, The end of the adjusting rod exposed to the outside is provided with a length scale line. The end of the adjusting rod exposed to the outside is provided with a length scale line.
Citation Information
Patent Citations
Supporting device special for curing barn
CN223335554U