Wall-breaking treatment process for traditional Chinese medicine decoction pieces

By using technical means such as circulation treatment and high-pressure air blowing in the traditional Chinese herbal medicine wall breaking treatment device, the problems of ineffectiveness and difficulty in breaking the wall of traditional Chinese herbal medicine in the existing equipment are solved, and more efficient wall breaking treatment and convenient maintenance are achieved.

CN119657293APending Publication Date: 2025-03-21CHONGQING DE HIGH SCHOOL MEDICINAL MATERIALS CO LTD

Patent Information

Application Number
CN202510039648.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing wall-breaking treatment device for Chinese herbal medicine is not convenient for multi-directional crushing, resulting in low wall-breaking strength and efficiency of Chinese herbal medicine. At the same time, it is difficult to physically scrape and air removal of the sticky substances inside the device, which affects self-maintenance and rapid recycling.

Method used

A Chinese herbal medicine is used to break the wall treatment process, including putting the Chinese herbal medicine into a flip simplified sheet, circulating the Chinese herbal medicine between the two broken wall cylinders through a transmission module driven by a servo motor, and using the reciprocating displacement of the broken vibration frame and the high-pressure air supply of the air clean pump to achieve the blow-off of the impurities in the broken wall cylinder and the physical scraping of the scraping wall plate.

Benefits of technology

It improves the wall-breaking strength and efficiency of Chinese herbal medicines, reduces the residual rate of wall-breaking liquid and material, simplifies the maintenance and cleaning of the device, and promotes the rapid reuse of the device.

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Abstract

The invention relates to the technical field of wall breaking devices, in particular to a traditional Chinese medicine decoction piece wall breaking treatment process which comprises the following steps: putting traditional Chinese medicine decoction pieces to be treated into an overturning cylinder; a servo motor rotates at a set power, and the traditional Chinese medicine decoction pieces are circularly treated between the two wall breaking cylinders through transmission of a driving bevel gear and a tail bevel gear; the two wall breaking cylinders are driven to rotate through the transmission module while the overturning cylinder overturns, so that wall breaking treatment is realized: synchronous up-and-down movement is realized through reciprocating displacement of the vibration breaking frame, and the wall breaking efficiency is improved; and the air cleaning pump continuously supplies air at high pressure and blows air into the wall breaking cylinder through the wall blowing holes in the wall blowing rod, so that residual impurities are blown away. The wall breaking device has the beneficial effects that the residual rate of wall breaking liquid and wall breaking materials in the wall breaking cylinders is effectively reduced through the arrangement of a rotating structure during wall breaking treatment of the two wall breaking cylinders, and the maintenance difficulty and the cleaning difficulty of the wall breaking device are reduced through the reduction of the residual rate.
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Description

Technical Field

[0001] The invention relates to the technical field of wall breaking devices, in particular to a wall breaking treatment process for Chinese herbal medicine slices. Background Art

[0002] In order to improve the overall absorption rate of Chinese medicine products, it is often necessary to crush, grind and break the wall of Chinese medicine pieces.

[0003] In the prior art, the patent document with publication number CN114100767A discloses a wall-breaking processing process and special equipment for Chinese herbal medicine slices, comprising the following steps: S1, pre-treating Chinese medicine to obtain Chinese herbal medicine slices, S2, placing the Chinese herbal medicine slices in a special wall-breaking processing equipment for wall-breaking, S3, judging whether it is necessary to break the wall again according to the particle size and wall-breaking rate of the output Chinese herbal medicine slice raw material, and repeating step S2 if necessary, S4, collecting the finished products of the Chinese herbal medicine slices after wall-breaking. The above-mentioned processing process is adjusted by adjusting the adjustment component to change the size of the grinding gap, and has the characteristics of adjustable grinding gap size, so as to achieve The invention has the beneficial effects of being able to adapt to Chinese herbal medicines of different types and sizes and having adjustable output particle size, and the turntable is driven by the stirring rod to slide up and down, which can not only extrude the Chinese herbal medicine raw materials to promote the wall breaking rate, but also has the function of stirring to prevent blockage. However, the above-mentioned device is not convenient for improving the wall breaking strength and efficiency of the Chinese herbal medicines through multi-directional crushing. On the other hand, it is not convenient for physically scraping and gas removing the adhesions inside the wall breaking device during wall breaking, and then it is not convenient for realizing self-maintenance and rapid recycling of the wall breaking device. Based on this, the present invention provides a wall breaking processing process for Chinese herbal medicines to solve the problems raised in the above-mentioned background technology. Summary of the invention

[0004] The present invention aims at the technical problems existing in the prior art and provides a wall-breaking processing process for Chinese herbal medicine slices to solve the problem that the existing device is not convenient for improving the wall-breaking strength and wall-breaking efficiency of the Chinese herbal medicine slices through multi-directional crushing, and on the other hand, it is not convenient to realize the physical scraping and gas removal of adhesions inside the wall-breaking device during wall breaking, and then it is not convenient to realize self-maintenance and rapid recycling of the wall-breaking device.

[0005] The technical solution of the present invention to solve the above technical problems is as follows: A Chinese medicine decoction piece wall breaking treatment process comprises the following steps: Put the Chinese herbal medicine pieces to be processed into the turning basket; Start the system and ensure that all parts are turned over and cycled: The servo motor rotates at the set power, and through the transmission of the active cone gear and the tail cone gear, the Chinese medicine pieces are circulated between the two wall-breaking cylinders; When the turning cylinder turns over, the transmission module drives the two wall-breaking cylinders to rotate to achieve the wall-breaking process: The synchronous up and down movement is achieved through the reciprocating displacement of the vibration frame, which improves the wall breaking efficiency; The air cleaning pump continuously delivers high-pressure air, blowing air into the wall-breaking cylinder through the wall-blowing holes on the wall-blowing rod to blow away the residual impurities; The scraper plate is set to further scrape away the impurities and liquids adhering to the wall breaking cylinder and the turning cylinder; The above steps are based on a wall-breaking processing device for Chinese herbal medicine slices, which comprises a support frame; a transmission module is installed on the support frame, and a turning cylinder and a missing gear are connected to the transmission module in a transmission manner, a material valve is installed on the turning cylinder, both ends of the turning cylinder are rotatably connected to the wall-breaking cylinder, vibration guide components are installed on the two wall-breaking cylinders, two symmetrically arranged scraping plates are connected between the two vibration guide components, the scraping plates are respectively fitted with the turning cylinder and the two wall-breaking cylinders, a protective cylinder is provided at the axial position of the turning cylinder, two mirror-image-arranged wall-breaking shafts are installed between the protective cylinder and the turning cylinder, a group of first wall-breaking knife edges are installed on the two wall-breaking shafts, a linkage member is installed in the protective cylinder, and the two wall-breaking shafts are transmission-connected with the linkage member; The vibration-guiding component includes a vibration-breaking frame and a sleeve rotatably connected to the wall-breaking cylinder, a return spring is installed between the vibration-breaking frame and the sleeve, the sleeve is fixedly connected to the wall-scraping plate, a driven gear plate connected to the missing gear transmission is fixedly installed on the vibration-breaking frame, the sleeve is driven by a transmission module, a double-knife wall-breaking assembly is installed in the sleeve, two mirror-image wall-blowing rods are installed on the sleeve, a group of regularly distributed wall-blowing holes are opened on the wall-blowing rod, and an air supply component for directional air supply to the wall-blowing holes is installed on the support frame.

[0006] Based on the above technical solution, the present invention can also be improved as follows.

[0007] Further, the transmission module includes a servo motor fixed on a support frame, a gear sleeve rotatably connected to the support frame, the inner wall of the gear sleeve is rotatably connected to a flip frame, the gear sleeve and the flip frame are both equipped with tail cone gears, the output shaft end of the servo motor is equipped with active bevel gears, the active bevel gears are respectively connected to the two tail cone gears in driving connection, the flip frame is fixedly connected to the flip cylinder, the gear sleeve is fixedly equipped with an active gear ring, the eccentric position of the flip frame is rotatably connected to an eccentric shaft, the eccentric shaft is equipped with a driven gear connected to the active gear ring in driving connection, and the eccentric shaft is fixedly connected to the missing gear.

[0008] The beneficial effect of adopting the above further scheme is that when the Chinese herbal medicines are wall-broken, the servo motor rotates at a set power. After the servo motor rotates, it drives the flipping frame and the eccentric shaft to rotate. After the flipping frame rotates, it drives the flipping cylinder to flip. Through the flipping movement of the flipping cylinder, the Chinese herbal medicines to be wall-broken can be circulated on the two wall-breaking cylinders.

[0009] Furthermore, the transmission module also includes an intermediate bevel gear fixed on the eccentric shaft and a coupling shaft rotatably connected to the flip cylinder, two outer bevel gears are installed on the coupling shaft, one of the outer bevel gears is transmission connected to the intermediate bevel gear, and the two wall-breaking cylinders are both installed with inner bevel gear rings, and the two outer bevel gears are transmission connected to the two inner bevel gear rings respectively, and the coupling shaft is transmission connected to two chain belts, and the two chain belts are transmission connected to the two sleeves respectively.

[0010] The beneficial effect of adopting the above-mentioned further scheme is that after the servo motor outputs the speed, the coupling is driven. After the coupling is driven, the transmission connection setting of the two outer bevel teeth and the inner bevel gear ring is used to make the two wall breaking cylinders rotate. The rotating structure setting of the two wall breaking cylinders during the wall breaking treatment can effectively reduce the residual rate of the wall breaking liquid and the wall breaking material in the wall breaking cylinder. By reducing the above-mentioned residual rate, the maintenance difficulty and cleaning difficulty of the wall breaking device are reduced. By setting the scraper plate 6, the physical scraping of impurities and miscellaneous liquids adhering to the wall breaking cylinder 5 and the flipping cylinder 2 can be achieved, thereby further reducing the maintenance and cleaning difficulty of the wall breaking device, which is conducive to the rapid reuse of the device.

[0011] Furthermore, the double-blade wall breaking assembly includes a positive blade shaft, a transmission groove with openings at both ends fixedly provided on the shaft sleeve and slidably connected to the positive blade shaft, the cross-sections of the transmission groove and the positive blade shaft are both regular polygons, the inner wall of the positive blade shaft is rotatably connected to the reverse blade shaft, a group of regularly distributed second wall breaking blade edges are installed on the positive blade shaft and the reverse blade shaft, a reversing shaft is rotatably connected to the vibration breaking frame, a reversing shaft is installed on the reversing shaft, differential bevel gears are installed on the upper parts of the positive blade shaft and the reverse blade shaft, two of the differential bevel gears are transmission-connected to the reversing bevel gears, and the two reversing bevel gears are respectively arranged on both sides of the reversing shaft.

[0012] The beneficial effect of adopting the above further scheme is that after the servo motor outputs the speed, the vibration breaking frame moves back and forth within the set stroke, and after the vibration breaking frame moves back and forth up and down, it then drives the positive knife shaft and the reverse knife shaft to move up and down synchronously during the rotation process, and the synchronous up and down movement effect of the positive knife shaft and the reverse knife shaft when rotating is realized, so as to effectively improve the wall breaking efficiency of the second wall breaking knife edge for Chinese herbal medicine slices; After the servo motor outputs the speed, the reverse bevel gear and the two differential bevel gears are set so that the positive knife shaft and the reverse knife shaft are in a coaxial counter-rotating state. By realizing the coaxial counter-rotating state of the positive knife shaft and the reverse knife shaft, the wall breaking rate of Chinese herbal medicine slices can be effectively improved.

[0013] Further, the linkage part includes an inner shaft rotatably connected to the casing, a guide bevel gear is installed on the inner shaft at a position corresponding to the inner side of the casing, passive bevel gears are installed on the two wall-breaking shafts at positions corresponding to the inner side of the casing, the two passive bevel gears are transmission-connected to the guide bevel gear, a linkage section is provided on the inner shaft, a linkage guide groove with a bottom opening is fixedly provided on one of the counter knife shafts, the linkage guide groove is slidably connected to the linkage section, and the cross-sections of the linkage guide groove and the linkage section are both regular polygons.

[0014] The beneficial effect of adopting the above further solution is that, when in use, the regular polygonal cross-section of the linkage section and the linkage guide groove is set so that the counter knife shaft can continuously drive the inner shaft when the inner shaft moves up and down.

[0015] Furthermore, the rotation axis of the inner shaft is in the same straight line as the rotation axis of the wall-breaking cylinder, the rotation axis of the inner shaft is perpendicular to the rotation axis of the wall-breaking shaft, and the rotation axis of the wall-breaking shaft is in the same straight line as the rotation axis of the flipping cylinder.

[0016] Furthermore, the air supply component includes an air cleaning pump fixed on a support frame, an air inlet ring cavity provided on the support frame, an air inlet ring rotatably connected to the shaft sleeve, and an air dividing ring cavity provided in the shaft sleeve. A valve hole connected to the air inlet ring cavity is fixedly provided on the upper portion of the support frame. A valve ring is rotatably connected to a position on the support frame corresponding to the air inlet ring cavity. The valve ring is connected to the air inlet ring through a conduit. The air dividing ring cavity is rotatably connected to the air inlet ring. Each of the wall blowing holes is connected to the air dividing ring cavity. The axis of the wall blowing hole is perpendicular to the rotation axis of the wall breaking cylinder.

[0017] The beneficial effect of adopting the above further scheme is that during the wall breaking operation, the air cleaning pump continuously discharges high-pressure air, and a filter is fixedly installed on the air inlet port of the air cleaning pump. After the air cleaning pump works, the wall blowing holes above the turning cylinder are in a ventilated state, and the wall blowing holes below the turning cylinder are in a non-ventilated state. At the same time, the Chinese herbal medicine pieces and the wall-breaking auxiliary liquid are placed in the wall-breaking cylinder below the turning cylinder under the action of gravity; Through the blowing treatment of the wall blowing hole, the residual impurities on the wall breaking tube can be blown away; Then the wall-breaking cylinder can achieve self-cleaning when breaking the wall of Chinese herbal medicine pieces; During the wall breaking process, the Chinese herbal medicine pieces and the auxiliary liquid for wall breaking are injected into the interior of the turning cylinder through the material valve. During the injection, the angle of the turning cylinder is controlled so that the material valve is set vertically upward. After the wall breaking process is completed, the material valve is set vertically downward to achieve the rapid discharge of the wall breaking material and the wall breaking auxiliary liquid; Furthermore, the cross section of the wall-breaking cylinder is trapezoidal, the wall-breaking cylinder is a hollow cylindrical structure, the wall-breaking cylinder is open on one side toward the turning cylinder, and the turning cylinder is a hollow cylindrical structure with openings at both ends.

[0018] Furthermore, the support frame is a U-shaped structure, and a single-chip microcomputer is fixedly mounted on the support frame.

[0019] The beneficial effects of the present invention are: 1. In the present invention, after the servo motor outputs the rotation speed, the coupling is driven. After the coupling is driven, the transmission connection setting of the two outer bevel teeth and the inner bevel gear ring is used to make the two wall breaking cylinders rotate. The rotating structure setting of the two wall breaking cylinders during the wall breaking treatment can effectively reduce the residual rate of the wall breaking liquid and the wall breaking material in the wall breaking cylinder. By reducing the above-mentioned residual rate, the maintenance difficulty and cleaning difficulty of the wall breaking device are reduced. By setting the scraper plate, the physical scraping of the adhered impurities and miscellaneous liquids in the wall breaking cylinder and the flip cylinder can be achieved, thereby further reducing the maintenance and cleaning difficulty of the wall breaking device, which is conducive to the rapid reuse of the device.

[0020] 2. In the present invention, after the servo motor outputs the rotation speed, the vibration breaking frame moves back and forth within the set stroke. After the vibration breaking frame moves back and forth up and down, it then drives the positive knife shaft and the reverse knife shaft to move up and down synchronously during the rotation process. The synchronous up and down reciprocating movement effect of the positive knife shaft and the reverse knife shaft when they rotate is realized, so as to effectively improve the wall breaking efficiency of the Chinese herbal medicine slices by the second wall breaking blade. After the servo motor outputs the rotation speed, the reverse bevel gear and the two differential bevel gears are set, so that the positive knife shaft and the reverse knife shaft are in a coaxial reverse rotating state. The coaxial reverse rotating state of the positive knife shaft and the reverse knife shaft is realized to effectively improve the wall breaking rate of the Chinese herbal medicine slices. The setting of the first wall breaking blade and the second wall breaking blade can realize multi-effect crushing when the Chinese herbal medicine slices are crushed, and then assist in improving the broken wall strength and broken wall efficiency of the Chinese herbal medicine slices.

[0021] 3. During the wall breaking operation in the present invention, the air cleaning pump continuously discharges high-pressure air, and a filter is fixedly installed on the air inlet port of the air cleaning pump. After the air cleaning pump works, the wall blowing holes above the turning cylinder are put in a ventilated state, and the wall blowing holes below the turning cylinder are put in a non-ventilated state. At the same time, under the action of gravity, the Chinese herbal medicines and the wall breaking auxiliary liquid are always in the wall breaking cylinder below the turning cylinder. The air blowing treatment through the wall blowing holes can realize the blowing away of the residual impurities on the wall breaking cylinder, and then realize the self-cleaning of the wall breaking cylinder during the wall breaking treatment of the Chinese herbal medicines. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of a wall-breaking process for Chinese herbal medicine pieces of the present invention; Figure 2 For the present invention Figure 1 A schematic cross-sectional structure diagram of ; Figure 3 For the present invention Figure 2 A schematic diagram of the local enlarged structure at point A in the middle; Figure 4 For the present invention Figure 2 A schematic diagram of the local enlarged structure at B in the middle; Figure 5 For the present invention Figure 2 A schematic diagram of the local enlarged structure at C in the middle; Figure 6 For the present invention Figure 2 A schematic diagram of the local enlarged structure at D in the middle; Figure 7 It is a schematic diagram of the structure of the wall blowing rod and the vibration breaking frame of the present invention; Figure 8 For the present invention Figure 7 A schematic diagram of the local enlarged structure at E in the middle; Fig. 9 It is a process flow chart of the present invention.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Support frame; 2. Turning cylinder; 3. Missing gear; 4. Material valve; 5. Wall-breaking cylinder; 6. Wall-scraping plate; 7. Casing cylinder; 8. Wall-breaking shaft; 9. First wall-breaking blade; 10. Vibration-breaking frame; 11. Bushing; 12. Reset spring; 13. Driven gear plate; 14. Wall-blowing rod; 15. Wall-blowing hole; 16. Servo motor; 17. Gear sleeve; 18. Turning frame; 19. Active gear ring; 20. Eccentric shaft; 21. Driven gear; 22. Coupling; 23. Inner bevel gear ring; 24. Positive knife shaft; 25. Reverse knife shaft; 26. Second wall-breaking blade; 27. Counter-rotating shaft; 28. Inner shaft; 29. ​​Linkage section; 30. Air-cleaning pump; 31. Inlet ring cavity; 32. Inlet ring; 33. Distributor ring cavity; 34. Valve hole; 35. Valve ring; 36. Single-chip microcomputer. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] The present invention provides the following preferred embodiments like Figure 1-8 As shown, a wall-breaking process for Chinese herbal medicine pieces comprises the following steps: Put the Chinese herbal medicine pieces to be processed into the turning basket; Start the system and ensure that all parts are turned over and cycled: The servo motor rotates at the set power, and through the transmission of the active cone gear and the tail cone gear, the Chinese medicine pieces are circulated between the two wall-breaking cylinders; When the turning cylinder turns over, the transmission module drives the two wall-breaking cylinders to rotate to achieve the wall-breaking process: The synchronous up and down movement is achieved through the reciprocating displacement of the vibration frame, which improves the wall breaking efficiency; The air cleaning pump continuously delivers high-pressure air, blowing air into the wall-breaking cylinder through the wall-blowing holes on the wall-blowing rod to blow away the residual impurities; The scraper plate is set to further scrape away the impurities and liquids adhering to the wall breaking cylinder and the turning cylinder; The above steps are based on a Chinese herbal medicine wall-breaking processing device, which includes a support frame; the support frame 1 is a U-shaped structure, and a single-chip microcomputer 36 is fixedly installed on the support frame 1; A transmission module is installed on the support frame 1, and the transmission module is transmission-connected with the turning cylinder 2 and the missing gear 3; A material valve 4 is installed on the turning cylinder 2, and both ends of the turning cylinder 2 are rotatably connected to the wall breaking cylinder 5, and vibration guide components are installed on the two wall breaking cylinders 5; The cross section of the wall-breaking cylinder 5 is a trapezoid, and the wall-breaking cylinder 5 is a hollow cylindrical structure, and the wall-breaking cylinder 5 opens toward one side of the turning cylinder 2; The transmission module includes a servo motor 16 fixed on the support frame 1, a gear sleeve 17 rotatably connected to the support frame 1, the inner wall of the gear sleeve 17 is rotatably connected to a flip frame 18, and tail cone gears are installed on the gear sleeve 17 and the flip frame 18. The output shaft end of the servo motor 16 is installed with an active cone gear, and the active cone gear is respectively connected to the two tail cone gears in a transmission manner; The turning frame 18 is fixedly connected to the turning cylinder 2, a driving gear ring 19 is fixedly installed on the gear sleeve 17, an eccentric shaft 20 is rotatably connected to the eccentric position of the turning frame 18, a driven gear 21 drivingly connected to the driving gear ring 19 is installed on the eccentric shaft 20, and the eccentric shaft 20 is fixedly connected to the missing gear 3; When the Chinese herbal medicine pieces are broken, the servo motor 16 rotates at a set power. After the servo motor 16 rotates, it drives the turning frame 18 and the eccentric shaft 20 to rotate. After the turning frame 18 rotates, it drives the turning cylinder 2 to turn over. Through the turning movement of the turning cylinder 2, the Chinese herbal medicine pieces to be broken can be circulated on the two wall-breaking cylinders 5. During the wall breaking process, the Chinese herbal medicine pieces and the auxiliary liquid for wall breaking are injected into the interior of the turning cylinder 2 through the material valve 4. During the injection, the angle of the turning cylinder 2 is controlled so that the material valve 4 is set vertically upward; The turning cylinder 2 is a hollow cylindrical structure with openings at both ends; The transmission module also includes an intermediate bevel gear fixed on the eccentric shaft 20 and a coupling 22 rotatably connected to the flip cylinder 2. Two outer bevel gears are installed on the coupling 22, and one outer bevel gear is transmission connected to the intermediate bevel gear. An inner bevel gear ring 23 is installed on the two wall-breaking cylinders 5, and the two outer bevel gears are transmission connected to the two inner bevel gear rings 23 respectively. Two chain belts are transmission connected to the coupling 22, and the two chain belts are transmission connected to the two sleeves 11 respectively.

[0026] After the servo motor 16 outputs the rotation speed, the coupling 22 is driven. After the coupling 22 is driven, the transmission connection setting of the two outer bevel gears and the inner bevel gear ring 23 is used to make the two wall-breaking cylinders 5 rotate. The rotating structure setting of the two wall-breaking cylinders 5 during the wall-breaking treatment can effectively reduce the residual rate of the wall-breaking liquid and the wall-breaking material in the wall-breaking cylinder 5. By reducing the above-mentioned residual rate, the maintenance difficulty and cleaning difficulty of the wall-breaking device can be reduced. By setting the scraper plate 6, the physical scraping of the adhered impurities and miscellaneous liquids in the wall-breaking cylinder 5 and the flip cylinder 2 can be achieved, thereby further reducing the maintenance and cleaning difficulty of the wall-breaking device, which is conducive to the rapid reuse of the device. Two symmetrically arranged scraping plates 6 are connected between the two vibration-guiding components, and the scraping plates 6 are respectively fitted with the turning cylinder 2 and the two wall-breaking cylinders 5; The vibration-guiding component includes a vibration-breaking frame 10 and a sleeve 11 rotatably connected to the wall-breaking cylinder 5, a return spring 12 is installed between the vibration-breaking frame 10 and the sleeve 11, the sleeve 11 is fixedly connected to the wall-scraping plate 6, a driven gear plate 13 transmission-connected to the missing gear 3 is fixedly installed on the vibration-breaking frame 10, the sleeve 11 is driven by a transmission module, a double-blade wall-breaking assembly is installed in the sleeve 11, two mirror-image-arranged wall-blowing rods 14 are installed on the sleeve 11, a group of regularly distributed wall-blowing holes 15 are opened on the wall-blowing rod 14, and an air supply component for directional air supply to the wall-blowing holes 15 is installed on the support frame 1; The double-blade wall-breaking assembly includes a positive blade shaft 24, a transmission groove with openings at both ends fixedly provided on the shaft sleeve 11 and slidably connected to the positive blade shaft 24, the cross-sections of the transmission groove and the positive blade shaft 24 are both regular polygons, the inner wall of the positive blade shaft 24 is rotatably connected to the reverse blade shaft 25, and a group of regularly distributed second wall-breaking blade edges 26 are installed on the positive blade shaft 24 and the reverse blade shaft 25, a reversing shaft 27 is rotatably connected to the vibration breaking frame 10, and a reversing bevel gear is installed on the reversing shaft 27, and differential bevel gears are installed on the upper parts of the positive blade shaft 24 and the reverse blade shaft 25, and the two differential bevel gears are both transmission-connected to the reversing bevel gears, and the two reversing bevel gears are respectively arranged on both sides of the reversing shaft 27.

[0027] After the servo motor 16 outputs the rotation speed, the vibration breaking frame 10 moves back and forth within the set stroke. After the vibration breaking frame 10 moves back and forth up and down, it then drives the positive knife shaft 24 and the reverse knife shaft 25 to move up and down synchronously during the rotation process. By realizing the synchronous up and down movement effect of the positive knife shaft 24 and the reverse knife shaft 25 when rotating, the wall breaking efficiency of the second wall breaking knife edge 26 for Chinese herbal medicine slices is effectively improved; After the servo motor 16 outputs the speed, the reverse bevel gear and the two differential bevel gears are set, so that the positive knife shaft 24 and the reverse knife shaft 25 are in a coaxial reverse rotation state, and the coaxial reverse rotation state of the positive knife shaft 24 and the reverse knife shaft 25 is realized to effectively improve the wall breaking rate of the Chinese medicine slices; A protective tube 7 is provided at the axis position of the turning cylinder 2, and two mirror-image-arranged wall-breaking shafts 8 are installed between the protective tube 7 and the turning cylinder 2. A set of first wall-breaking blades 9 are installed on the two wall-breaking shafts 8. A linkage member is installed in the protective tube 7, and the two wall-breaking shafts 8 are both connected to the linkage member in a transmission manner. The linkage part includes an inner shaft 28 rotatably connected to the casing 7, a guide bevel gear is installed on the inner shaft 28 at a position corresponding to the inner side of the casing 7, passive bevel gears are installed on the two wall-breaking shafts 8 at positions corresponding to the inner sides of the casing 7, and the two passive bevel gears are transmission-connected to the guide bevel gears, a linkage section 29 is arranged on the inner shaft 28, and a linkage guide groove with an opening at the bottom end is fixedly provided on a counter knife shaft 25, the linkage guide groove is slidably connected to the linkage section 29, and the cross-sections of the linkage guide groove and the linkage section 29 are both regular polygons.

[0028] When in use, the regular polygonal cross-section of the linkage section 29 and the linkage guide groove is set so that when the inner shaft 28 moves up and down, the counter knife shaft 25 can continuously drive the inner shaft 28.

[0029] The rotation axis of the inner shaft 28 is in the same straight line as the rotation axis of the wall-breaking cylinder 5 , the rotation axis of the inner shaft 28 is perpendicular to the rotation axis of the wall-breaking shaft 8 , and the rotation axis of the wall-breaking shaft 8 is in the same straight line as the rotation axis of the flip cylinder 2 .

[0030] The air supply component includes an air cleaning pump 30 fixed on the support frame 1, an air inlet ring cavity 31 opened on the support frame 1, an air inlet ring 32 rotatably connected to the shaft sleeve 11, and an air dividing ring cavity 33 opened in the shaft sleeve 11. A valve hole 34 connected to the air inlet ring cavity 31 is fixedly opened on the upper part of the support frame 1, and a valve ring 35 is rotatably connected to the position of the support frame 1 corresponding to the air inlet ring cavity 31. The valve ring 35 is connected to the air inlet ring 32 through a conduit, and the air dividing ring cavity 33 is rotatably connected to the air inlet ring 32. Each wall blowing hole 15 is connected to the air dividing ring cavity 33, and the axis of the wall blowing hole 15 is perpendicular to the rotation axis of the wall breaking cylinder 5.

[0031] During the wall breaking operation, the air cleaning pump 30 continuously discharges high-pressure air, and a filter is fixedly installed at the air inlet port of the air cleaning pump 30. After the air cleaning pump 30 works, the wall blowing holes 15 above the turning cylinder 2 are in a ventilated state, and the wall blowing holes 15 below the turning cylinder 2 are in a non-ventilated state. At the same time, the Chinese herbal medicine pieces and the wall-breaking auxiliary liquid are always in the wall-breaking cylinder 5 below the turning cylinder 2 under the action of gravity; Through the blowing treatment of the wall blowing hole 15, the residual impurities on the wall breaking tube 5 can be blown away; Then the wall breaking cylinder 5 realizes self-cleaning during the wall breaking process of the Chinese medicine pieces; After the wall breaking process is completed, the material valve 4 is arranged vertically downward, so as to realize the rapid discharge of the wall breaking material and the wall breaking auxiliary liquid.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A wall-breaking process for Chinese herbal medicine slices, characterized in that: The following steps are involved: Put the Chinese herbal medicine pieces to be processed into the turning basket; Start the system and ensure that all parts are turned over and cycled: The servo motor rotates at the set power, and through the transmission of the active cone gear and the tail cone gear, the Chinese medicine pieces are circulated between the two wall-breaking cylinders; When the turning cylinder turns over, the transmission module drives the two wall-breaking cylinders to rotate to achieve the wall-breaking process: The synchronous up and down movement is achieved through the reciprocating displacement of the vibration frame, which improves the wall breaking efficiency; The air cleaning pump continuously delivers high-pressure air, blowing air into the wall-breaking cylinder through the wall-blowing holes on the wall-blowing rod to remove residual impurities; The scraper plate is set to further scrape away the impurities and liquids adhering to the wall breaking cylinder and the turning cylinder; The above steps are based on the Chinese herbal medicine wall breaking processing device.

2. A Chinese herbal medicine wall-breaking process according to claim 1, characterized in that: The Chinese herbal medicine wall-breaking processing device comprises a support frame (1), a transmission module is installed on the support frame (1), a turning cylinder (2) and a missing gear (3) are connected to the transmission module in a transmission manner, a material valve (4) is installed on the turning cylinder (2), both ends of the turning cylinder (2) are rotatably connected to the wall-breaking cylinder (5), two wall-breaking cylinders (5) are installed with a vibration guide component, and two symmetrically arranged wall scraping plates (6) are connected between the two vibration guide components.

3. A Chinese herbal medicine wall-breaking process according to claim 2, characterized in that: The scraper plate (6) is respectively fitted with the turning cylinder (2) and the two wall-breaking cylinders (5); a protective cylinder (7) is provided at the axial position of the turning cylinder (2); two wall-breaking shafts (8) arranged in mirror images are installed between the protective cylinder (7) and the turning cylinder (2); a group of first wall-breaking blades (9) are installed on the two wall-breaking shafts (8); a linkage member is installed in the protective cylinder (7); and the two wall-breaking shafts (8) are drivingly connected to the linkage member; The vibration-guiding component comprises a vibration-breaking frame (10) and a shaft sleeve (11) rotatably connected to the wall-breaking cylinder (5); a return spring (12) is installed between the vibration-breaking frame (10) and the shaft sleeve (11); the shaft sleeve (11) is fixedly connected to the wall-scraping plate (6); a driven gear plate (13) transmission-connected to the missing gear (3) is fixedly installed on the vibration-breaking frame (10); the shaft sleeve (11) is driven by a transmission module; a double-blade wall-breaking assembly is installed in the shaft sleeve (11); two mirror-image-arranged wall-blowing rods (14) are installed on the shaft sleeve (11); a group of regularly distributed wall-blowing holes (15) are opened on the wall-blowing rod (14); and an air supply component for directionally supplying air to the wall-blowing holes (15) is installed on the support frame (1); The transmission module comprises a servo motor (16) fixed on a support frame (1), a gear sleeve (17) rotatably connected to the support frame (1), the inner wall of the gear sleeve (17) being rotatably connected to a turning frame (18), the gear sleeve (17) and the turning frame (18) being both provided with tail cone gears, an active cone gear being provided at the output shaft end of the servo motor (16), the active cone gears being respectively connected in driving relation to two tail cone gears, the turning frame (18) being fixedly connected to the turning cylinder (2), an active gear ring (19) being fixedly installed on the gear sleeve (17), an eccentric shaft (20) being rotatably connected to an eccentric position of the turning frame (18), a driven gear (21) being connected in driving relation to the active gear ring (19) being provided on the eccentric shaft (20), and the eccentric shaft (20) being fixedly connected to the missing gear (3); The transmission module also includes an intermediate bevel gear fixed on the eccentric shaft (20) and a coupling shaft (22) rotatably connected to the turning cylinder (2); two outer bevel gears are installed on the coupling shaft (22); one of the outer bevel gears is transmission-connected to the intermediate bevel gear; both of the wall-breaking cylinders (5) are installed with inner bevel gear rings (23); the two outer bevel gears are transmission-connected to the two inner bevel gear rings (23) respectively; the coupling shaft (22) is transmission-connected with two chain belts; the two chain belts are transmission-connected to the two shaft sleeves (11) respectively; The double-blade wall-breaking component comprises a positive blade shaft (24); a transmission groove with openings at both ends fixedly formed on the shaft sleeve (11) and slidably connected to the positive blade shaft (24); the cross-sections of the transmission groove and the positive blade shaft (24) are both regular polygons; the inner wall of the positive blade shaft (24) is rotatably connected to a reverse blade shaft (25); a group of regularly distributed second wall-breaking blade edges (26) are mounted on both the positive blade shaft (24) and the reverse blade shaft (25); a reversing shaft (27) is rotatably connected to the vibration-breaking frame (10); a reversing bevel gear is mounted on the reversing shaft (27); differential bevel gears are mounted on the upper parts of the positive blade shaft (24) and the reverse blade shaft (25); two differential bevel gears are both transmission-connected to the reversing bevel gears; and the two reversing bevel gears are respectively arranged on both sides of the reversing shaft (27).

4. A Chinese herbal medicine wall-breaking process according to claim 3, characterized in that: The linkage member comprises an inner shaft (28) rotatably connected to the casing (7), a guide bevel gear being installed on the inner shaft (28) at a position corresponding to the inner side of the casing (7), and passive bevel gears being installed on the two wall-breaking shafts (8) at positions corresponding to the inner side of the casing (7).

5. A Chinese herbal medicine wall-breaking process according to claim 4, characterized in that: The two passive bevel teeth are both drivingly connected to the driving bevel teeth, a linkage section (29) is provided on the inner shaft (28), a linkage guide groove with a bottom opening is fixedly provided on the counter knife shaft (25), the linkage guide groove is slidably connected to the linkage section (29), and the cross-sections of the linkage guide groove and the linkage section (29) are both regular polygons.

6. A Chinese herbal medicine wall-breaking process according to claim 5, characterized in that: The rotation axis of the inner shaft (28) and the rotation axis of the wall-breaking cylinder (5) are on the same straight line, the rotation axis of the inner shaft (28) and the rotation axis of the wall-breaking shaft (8) are perpendicular, and the rotation axis of the wall-breaking shaft (8) and the rotation axis of the turning cylinder (2) are on the same straight line.

7. A Chinese herbal medicine wall-breaking process according to claim 3, characterized in that: The air supply component comprises an air cleaning pump (30) fixed on the support frame (1), an air inlet ring cavity (31) provided on the support frame (1), an air inlet ring (32) rotatably connected to the shaft sleeve (11), and an air separation ring cavity (33) provided in the shaft sleeve (11); a valve hole (34) in communication with the air inlet ring cavity (31) is fixedly provided on the upper portion of the support frame (1); a valve ring (35) is rotatably connected to a position on the support frame (1) corresponding to the air inlet ring cavity (31); the valve ring (35) is in communication with the air inlet ring (32) via a conduit; the air separation ring cavity (33) is in rotational communication with the air inlet ring (32); each of the wall blowing holes (15) is in communication with the air separation ring cavity (33); and the axis of the wall blowing hole (15) is perpendicular to the rotation axis of the wall breaking cylinder (5).

8. A Chinese herbal medicine wall-breaking process according to claim 3, characterized in that: The cross section of the wall-breaking cylinder (5) is trapezoidal, the wall-breaking cylinder (5) is a hollow cylindrical structure, the wall-breaking cylinder (5) is open on one side facing the turning cylinder (2), and the turning cylinder (2) is a hollow cylindrical structure with openings at both ends.

9. A Chinese herbal medicine wall-breaking process according to claim 3, characterized in that: The support frame (1) is a U-shaped structure, and a single-chip computer (36) is fixedly mounted on the support frame (1).

Citation Information

Patent Citations

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